HIGh-CAPACITY hEAT PUMPS FOR hIGh TEMPERATURES

in large-scale buildings, industry, power plants and process technology

OCHSNER

POTENTIAL

Economic, ecological and ethically convincing

RESPONSIBILITY Increasing energy costs are presenting industry, commerce, 

trade and above all local authorities with huge challenges. The energy costs for space heating and air-conditioning or process heat represent by far the highest cost factor. The decision-makers are also being required to save primary energy and to reduce pollutants and CO2 emissions. Renewable energy from ambient warmth or exhaust heat utilisation will in the long run guarantee the supply of energy economically, efciently and without risk. The new generation of heat pumps are the ideal solution for heating and cooling buildings in the most efcient and inexpensive fashion. Using OCHSNER heat pumps, the Guidelines for Primary Energy Efciency (Energy Building Certicate) are achieved in an inexpensive fashion, without having to compromise as far as the building fabric is concerned. This has often to be maintained, even during energy-system renovation (building conservation orders etc.). Compared to heat insulation, the energy-system renovation by means of a heat pump usually costs signicantly less, although the same savings of primary energy and operational costs as well as CO2 reduction can be achieved.

ECONOMY
Due to the absolute minimising of the operational costs for heating and cooling, we provide economic building technology and increase the value of the building signicantly. Whilst heat pumps for single-family houses represent the most used heating technology in many places, the broad use in largescale buildings as well as in industry and commerce has still to be realised.

 REA DY FOR ACTION The technology is perfected, proven and available. The Town Hall of Zurich has, for instance, been heated by water from the Limmat River using a heat pump since 1937. The technology does not need to be subsidised and has no negative ecological, economical or ethical side-effects.

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EFFICIENCY
Due to the savings in energy and operational costs achieved in comparison to conventional heating or cooling systems, the use of high-capacity heat pumps is especially economical and environmentally friendly.

A further essential usage potential of heat pump technology for increasing energy efciency lies in energy and power plant technology as well as in district heating networks. Chemical, mechanical, endogenous and exogenous processes of all kinds can be used as heat sources or heat sinks. Exhaust heat of all kinds from exhaust air, cooling water or heat from waste water can be used meaningfully with heat pump technology.

Decisive advantages

 he heat pumps provide decisive advantages for T building energy certicates. Ecodesign Energy label documents the energy  efciency of a heat pump.

OCHSNER stands for highest efficiency, operational safety and longevity.

OCHSNER

INNOVATIVE TECHNOLOGY

Fit for future

OCHSNER industrial heat pumps work efciently and are environmentally friendly, achieving low operating costs, maximum operational safety and longevity. Components of the highest quality, decades of experience and a simple, compact design are the basis for energy efciency, operational safety and customer satisfaction.

During the past years, OCHSNER has continuously re-engineered its high-capacity heat pump series. The aim of this research and development program was especially
to increase the COP values to increase the flow temperatures up to 98C to expand the operating limits to provide maximum operational safety / availability to optimise the control characteristics to optimise the dimensions and weight to reduce noise emission and to secure telemonitoring

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Regulation and control technology

T  he control terminal with LCD-display allows the reading of all in- and outputs, the changes in operational temperature as well as the acoustic and optical display of all malfunction reports.  The control has been developed especially for the high-performance compressor with Economizer in heat pump operation, as well as for the two-stage high-temperature refrigerant circuit resp. turbocompressor. All measured values are monitored and regulated continuously and in real time. SmartGrid compatible

 Communicable control for the simple integration in the building management system for networking by means of LonWorks, Modbus, BACnet.  Continuous telemonitoring and registration of the operation conditions via Internet or LAN by means of the OCHSNER supervision system (accessory)

In-house testing station for high-capacity heat pumps

 Full-load testing with test protocols under eld conditions up to 800 kW Testing to EN 14511 provides security!

OCHSNER

PROdUCT OvERvIEW
Series ISWS, IWWS With scroll compressor
Compressor
Semi-hermetic compact scroll compressor  Twin-shaft rotation displacement machines with asymmetric high-performance proles Slide-switch control, rotation speed control (optional)  High operational safety by means of efcient force-fed lubrication Maintenance-free operation  Mechanical soft-start using pressure compensation whenever the compressor is switched on

65

Series IWWT, ISWT with turbocompressor

Compressor

50

Turbocompressor, two-stage Oil-free operation via magnet bearing Highest possible COP in partial-load operation  Exact adjustment of performance to the heat load of a system by means of speed-controlled drive (continuously variable rotational speed control 18,000 to 48,000 rpm)  Lowest noise emission sound pressure level at 1 m distance: 78 dB(A) at 350 kW performance Lowest staring current

Series High-temperature IWP 98 with scroll compressor

Compressor
Scroll compressor in special high-temperature design

98

Electronic OeCC injection technology (OCHSNER electronic Cooling Cycle Controller)

 Injector for evaporator and Economizer Highest COP due to precise overheat control  Maximum evaporator utilisation due to stable overheating throughout the complete operational range  High security due to full compressor protection (no liquid slugging)

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Electronic OeCC injection technology (OCHSNER electronic Cooling Cycle Controller)

Injector for evaporator and Economizer Highest COP due to precise overheat control  Maximum evaporator utilisation due to stable overheating throughout the complete operational range  High security due to full compressor protection (no liquid slugging)

OVI-Technology (OCHSNER Vapour Injection)

 Super-cooling circuit with partial ow vapour injection Increase in heating capacity by increased mass ow Flow temperatures up to 65C

Refrigerant circuit
 Tube-bundle heat exchanger as evaporator and condenser

Capacity range
 120 kW bis 1 MW

Electronic OeCC injection technology (OCHSNER electronic Cooling Cycle Controller)

 Injector for evaporator and Economizer Highest COP due to precise overheat control  Maximum evaporator utilisation due to stable overheating throughout the complete operational range High security due to full compressor protection (no liquid slugging)

OVI-Technology (OCHSNER Vapour Injection)

 Super-cooling circuit with partial ow vapour injection Increase in heating capacity by increased mass ow Flow temperatures up to 50C

Refrigerant circuit
Tube-bundle heat exchanger as evaporator and condenser

Capacity range
 220 KW up to 385 KW

OVI-Technology (OCHSNER Vapour Injection)

 Super-cooling circuit with partial ow vapour injection  Increase in heating capacity by increased mass ow Flow temperatures up to 98C

2-stage refrigerant circuit

 For heat source temperatures from, for instance, 10C and heating system ow temperatures up to 98C Tube-bundle heat exchanger as evaporator and condenser Plate heat exchanger used as interim heat exchanger Refrigerant: 1st stage R134a, 2nd stage ko 1 (HFC), low GWP Special start-up control

Single-stage refrigerant circuit

 For heat source temperatures from 30C to 55C and heating system ow temperatures up to 98C  Tube-bundle heat exchanger as evaporator and condenser  Refrigerant: ko 1 (HFC), low GWP

Capacity range
 190 kW up to 750 kW

OCHSNER

APPLICATIONS

Heating, cooling, energy recuperation in buildings, commerce, sports facilities

LARGE VOLUME BUILDINGS

Heating and air-conditioning of ofce buildings, residential buildings, administrative buildings, educational establishments, hospitals, supermarkets, warehouses, manufacturing facilities etc.

Heat source renewable ambient heat

Ground water Soil Outside air

Heat source exhaust heat

 Exhaust heat from server rooms / IT  Climate systems / cooling network (in house)  Exhaust air (in house)  Communal waste water sewers

CATERING INDUSTRY AND SPORTS FACILITIES

Heating for accommodation areas, swimming pool heating, hot-water heating, air conditioning. Short pay-back periods due to continuous high heat loads.

AGRICULTURE
Heating of greenhouses or pools for sh breeding

Heating and cooling

Exhaust heat is at present largely unused and burdens the environment. In many buildings, heating and cooling is required at the same time. Instead of generating heat with a fuel-red furnace and parallel to that cooling with cold water, the heat pump can full both functions (heating and cooling) at the same time. In the process, unbeatably high energy efciencies with unsurpassably low operating costs result.

INFRASTRUCTURE
Icing prevention on roads, railroads, concrete roads, grass and sports elds

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OCHSNER

APPLICATIONS

Energy recuperation from process and exhaust heat in industry, process and power station engineering

Utilisation of low-temperature exhaust heat (up to 30C) in order to generate room and process heat (up to 98C)
Low-temperature exhaust heat, which cannot be reutilised using conventional heat exchangers, is available in large quantities, especially as a result of mechanical processes or cooling processes in the chemical, pharmaceutical and food industries. Using heat pumps, this low-temperature exhaust heat can be efciently brought back up to a useable temperature level.

The heat pump circuit as a cooling process

The heat pump circuit can, as a cooling process, in many cases usefully replace cooling towers and other energy destroying systems. If heat (up to 98C) is then needed at the same time in other parts of the process, the highest COPs and thus the highest energy efciencies are the result.

Hot water heating up to 98C 

For food industry, dairies, abattoirs, beverage industry etc.

Utilisation of medium-temperature exhaust heat (35 - 55C)

From ue gas (heating plants), from the return pipework of district heating networks, chemical processes as well as power station processes in order to generate process heat or district heating up to 98C. For the rst time, heat ows at this temperature level can be used and ow temperatures of up to 98C economically generated.
If the heat pump is working in the heating and cooling mode simultaneously, the COPs can be added together.

Use of waste process heat

Process heat input

OC
Heat pump Heat source Heat sink Heating function

Cooling function

OCHSNER

REFERENCES

Implemented OCHSNER-Projects

VATTENFALL HAMBURG
Heat source EDV-Server room, Heating capacity 2x 360 kW, Cooling capacity 2x 245 kW

MEGABAUMAX SALZBURG
Heat source ground water, heating capacity 327 kW

FRONIUS WELS
Heat source ground probes, heating capacity 375 and 170 kW, Cooling capacity 395 and 203 kW

ENERGIE AG
Heat source ground water, heating capacity 337 kW

ALTES RATHAUS (OLD TOWN HALL) BONN

Heat source ground water, heating capacity 142 kW, Cooling capacity 157 kW

bERLANdWERK KRUMbACh
Heat source waste water sewer, heating capacity 120 kW

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Energie AG Linz

Vattenfall Hamburg

Megabaumax Salzburg

Citigroup Frankfurt

STADTWERKE AMSTETTEN
Heat source waste water sewer, heating capacity 228 kW

EVANGELISCHE GEMEINDE BONN

Heat source ground water, heating capacity 2x 130 kW

CITYGROUP FRANKFURT
Heat source cooling water, heating capacity 2x 175 kW

ROSENZUCHT DEPARTMENT VAR

Heat source breeding pool, heating capacity 440 kW

GEM EMMEN
Heat source ground water, heating capacity 930 kW

...

OCHSNER Wrmepumpen GmbH (Firmenbuch) Krackowizerstrae 4 A-4020 Linz kontakt@ochsner.at www.ochsner.at Zentrale/Werk Ochsner-Strae 1 A-3350 Haag Tel: +43 (0)5 042458 Fax: +43 (0)5 04245-349 Endkunden-Hotline: +43 (0)820 201000 kontakt@ochsner.at www.ochsner.at

OCHSNER Wrmepumpen GmbH Deutschland Elxlebener Weg 10 D-99310 Arnstadt Tel: +49 (0)3628 6648-0 Fax: +49 (0)3628 6648-497 Endkunden-Hotline: +49 (0)1805 624763 kontakt@ochsner.de www.ochsner.de OCHSNER East PL 30-198 Krakw, Zakliki z Mydlnik 16 Tel: +48 (0)12 4214527 Fax: +48 (0)12 4212809 kontakt@ochsner.pl www.ochsner.pl

identity.co.at

Subject to technical changes, as well as type and printing errors.

W722 P 07/2013