Professional Documents
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Trimapanel System
External Wall Panel System
Trimapanel System
Panels and Profiles has over 40 years experience supplying roofing and cladding products to the construction market. With the focus on service, delivery reliability, and on site support, makes us the ideal partner for client, architect and contractor.
We have the widest range of metal cladding systems, comprising of both insulated panels and built-up engineered cladding and roofing solutions to provide ultimate design flexibility. With such a diverse product portfolio, we are uniquely able to offer the specifier an unbiased solution to meet the design criteria for any project. As a factory engineered single component product, insulated panels provide the designer and client alike with the essential reassurance that the building will meet the necessary regulations, not only at the time of installation but also, critically, throughout its life. The Trimapanel System is a steel-faced, insulated, architectural panel offering a secret-fix and joint design suitable for horizontal and vertical wall applications. The one-component system provides an attractive, fast track, single-fix, and thermally efficient solution for wall cladding.
0845 30 88 330
Project: Sir William Ramsey School, Buckinghamshire Client: Buckinghamshire County Council Architect: Jacobs UK Ltd Main contractor: Trak Installing contractor: PJB Cladding Panels and Profiles product: Trimapanel System Colorcoat product: Colorcoat Prisma in Silver Metallic
0845 30 88 330
Trimapanel System
The polyisocyanurate (PIR) insulation core uses the latest foam technology providing enhanced environmental benefits, together with fire performance approved by LPCB. The Trimapanel System has a secret fix joint design, which is quick and easy to install, and is available in three cover widths, a micro-rib external profile and a wide variety of colours and finishes. The system also includes a wide range of flashing options, ancillaries, an integrated window system, and fabricated corner and curved panel options. These options, along with the systems architectural appearance and design flexibility, enable architects to create unique and modern design solutions. The system offers excellent economic and environmental performance, comes with comprehensive certification and is available with the Platinum System Warranty.
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Trimapanel System
Project details
Client: Contractor: Installing contractor: Panels and Profiles product Colorcoat product: Hambleside Danelaw G4 Design Howard Evans Roofing Trimapanel System Colorcoat Prisma in Silver Metallic
C olorcoat pre-finished steel products are used as standard on the Trimapanel System offering long term performance and the Confidex Guarantee providing peace of mind for up to 40 years. C onfidex Sustain, which offers a CarbonNeutral solution for the building envelope is available with the Trimapanel System when using Colorcoat HPS200 Ultra or Colorcoat Prisma.
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Trimapanel System
Micro-rib
20
1.0
Tolerance is in accordance with BS EN 14509. General reference All measurements throughout this brochure are referenced in mm unless stated otherwise. Technical illustrations are not to scale.
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Trimapanel System
Span/load tables
The span tables below have been created in accordance with BS EN 14509 and are Steel Construction Institute (SCI) assessed. The values are based on a 0.7mm external face, a 0.4mm internal liner and a 2.0mm minimum purlin thickness to a maximum permitted wall cladding deflection of span/150.
www.sci-assessed.com
ASSESSED
2.5
2.67 3.70 3.05 3.92 2.98 3.92
3.0
1.94 2.72 1.81 2.64 1.88 2.58
3.5
1.44 2.08 1.14 1.67 1.30 1.76
4.0
1.09 1.60 0.73 1.11 0.95 1.28
4.5
0.83 1.25 0.51 0.75 0.73 0.97
5.0
0.63 1.00 0.37 0.54 0.57 0.76
5.5
0.48 0.80 0.28 0.40 0.46 0.61
6.0
0.37 0.64 0.31 0.38 0.50
Single
2.5
1.50 1.50 0.75 0.75 0.75 0.75
3.0
1.25 1.25 0.62 0.62 0.62 0.62
3.5
0.94 1.07 0.53 0.53 0.53 0.53
4.0
0.72 0.92 0.47 0.47 0.47 0.47
4.5
0.57 0.73 0.41 0.41 0.41 0.41
5.0
0.46 0.59 0.37 0.37 0.37 0.37
5.5
0.34 0.49 0.34 0.34 0.34 0.34
6.0
0.22 0.41 0.31 0.31 0.31 0.31
Single
2.5
1.84 2.37 1.50 1.50 1.50 1.50
3.0
1.28 1.64 1.25 1.25 1.25 1.25
3.5
0.94 1.21 0.94 1.07 0.94 1.07
4.0
0.72 0.92 0.72 0.92 0.72 0.92
4.5
0.57 0.73 0.57 0.73 0.57 0.73
5.0
0.46 0.59 0.46 0.59 0.46 0.59
5.5
0.34 0.49 0.38 0.49 0.38 0.49
6.0
0.22 0.41 0.32 0.41 0.32 0.41
Single
If safe loading shown above is not satisfactory to your requirements, it is possible to adjust performance by using alternative fastener layouts, purlin specifications and/or deflection limits. For further information please contact the technical department on 0845 30 88 330.
0845 30 88 330
UP
34.8
U
32.2 30.4
Trimapanel System
0.24
U
34.8 32.2 30.4
Performance benefits
P
0.24
P
Water penetration
In accordance with product standard BS EN 14509, the0.24 water tightness of a system should be tested to EN 12865. The standard advises that system should achieve water tightness to a pressure of 600 Pa for 32.2 conditions. 30.4 normal The Trimapanel Systems joint is watertight up to a pressure of 1050 Pa, which far surpasses this requirement.
U
34.8
Thermal performance
The Trimapanel System complies with the minimum requirements of the Conservation of Fuel and Power 30.4 sections of the Building Regulations, Approved Document Part L2, England and Wales and Technical Handbook Scotland. The panel construction offers 0.24 highly consistent insulation performance, and the site-formed junctions provide a practical and effective method good thermal performance. 32.2 of ensuring 30.4
32.2
U
34.8
U
34.8
Air tightness
CO2
The cladding panel and its junction details must be airtight so that the air permeability of the building does not exceed 10m3/h/m2 at an applied pressure of 50 Pa, in accordance with the Building Regulations for England and Wales, Part L2 and in Scotland the Technical Handbook, Section 6 Energy. In laboratory tests in accordance with EN BS 12114, the sealed panel show evidence of air leakage as low as 0.48m3/h/m2. A practical expectation for a finished building, with effective sealing at all junctions, would be 5-10m3/h/m2. However enhanced detailing practises on large shed buildings can realise air leakage performance figures of less than 3m3/h/m2.
Thickness (mm)
70 90
U-value
0.31 0.24
(W/m2K)*
* Panels and Profiles figures computer modelled in accordance with EN ISO 10211, as stated in MCRMA Technical Note 14.
Fire safety
The Trimapanel System carries Grade EXT-B and EXT-A approval by the LPCB and also Class 1 FM approval. Fire resistance performance of 15mins insulation and 4 hours integrity is also achievable with enhance fixing and methods contact the technical department for details. The internal surface of the panel complies with Class O in accordance with the Building Regulations when tested to BS 476 parts 6 & 7 and also achieves a Class B s2 rating in accordance with EN 13501-1.
30.4
CO2
CFC
USP
CFC
Environmental credentials
The Trimapanel System is a sustainable solution with responsible sourcing and traceability of all component materials. All steel elements are produced within the UK through the steel production, strip processing, galvanising, coating and profiling facilities. In addition the systems carbon footprint is further minimised by the manufacturing process being situated adjacent to the Colorcoat and galvanising lines. The PIR insulation within the system has zero ozone depletion potential (ODP) and a very low global warming potential (GWP) of less than 5. Both these factors support the achievement of a high BREEAM rating. All steel elements are 100% recyclable, without any loss of quality. The insulation can be separated using existing scrap shredding technology, after which the materials can be recovered or recycled.
U
34.8
CO2
0.24
32.2
Acoustic performance
The acoustic performance of the Trimapanel System has been predicted using software developed by the Department of Applied Acoustics, University of Salford, under a research contract funded by the Metal Cladding and Roofing Manufacturers Association (MCRMA). The results below are based on a 70mm core.
CO2
USP
CO2
CFC
USP
CFC
Frequency SRI Values Frequency SRI Values (Hz) (dB)* (Hz) (dB)*
100 125 160 200 250 315 400 500 630 13.8 15.3 17.1 18.7 20.3 22.0 23.8 25.5 27.3 800 1,000 1,250 1,600 2,000 2,500 3,150 4,000 5,000 29.1 30.8 32.5 34.5 36.2 38.0 37.3 35.1 32.5
CFC
USP
USP
Warranties
O2
Weighted S.R.I RW = 30.4dB * The predicted sound reduction index values should only be used to provide guidance for preliminary design and/or appraisal of cladding systems.
The Trimapanel System is available with the Platinum System Warranty. As long as the panels are supplied to an approved specification and fitted by Platinum System Warranty approved contractor, the system is eligible for a 25 year component warranty and up to 12 years workmanship warranty.
0845 30 88 330
P
Trimapanel System
0.24
U
34.8
U
32.2
The notional building also uses improved efficiencies for lighting and heating services, which will be essential for compliance. This notional blueprint is a good start for design, however, there is scope for design flexibility, and our technical engineers are on hand to advise on the effects of changes to any element. A revised procedure is now in place to limit the effects of solar gain, whether or not a building has air conditioning at the time of design. This is a separate calculation to that of the TER but will need to be proven to Building Control as part of the submission.
Element
Roofs U-value (integral insulation) Walls U-value Floors U-value Roof lights U-value
CO2
No backstop value is set for air permeability. However, it is recommended that buildings be designed to achieve a value of 10m/h/m @ 50 Pa or better.
Element
Roofs U-value (integral insulation) Walls U-value Floors U-value Roof lights U-value Building Air Permeability
CFC
USP
0845 30 88 330
Trimapanel System
Model specification
H43 Insulated panel cladding/covering
120 Insulated steel-faced wall panel: Panels and Profiles, LPCB approved Trimapanel System. Cladding systems in England and Wales to be designed and installed to meet the Building Regulations 2000, Approved Document L2 2006. Cladding systems in Scotland to be designed and installed to meet the Building Standards (Scotland) Regulations Technical Handbook: Section 6 Energy. Support structure: Cladding rails Bearing width (minimum): 140mm (panel joint positions), 50mm (intermediates) Manufacturer: Panels and Profiles, Shotton Works, Deeside, Flintshire, CH5 2NH Tel: 0845 30 88 330 Fax: 0845 30 11 013 Product reference: Trimapanel System Fire: LPS 1181 Grade EXT-B Certificate No. 460a/13 Issue 14. Class 1 FM Approval. Internal lining Class O as tested to with BS 476 parts 6 and 7. Class B s2 in accordance with EN 13501-1. British Board of Agreement (BBA): Colorcoat to BBA Certificate No. 91/2717 Confidex Sustain: Confidex Sustain is a combined guarantee which covers the durability of the Colorcoat pre-finished steel product and makes the pre-finished steel building envelope CarbonNeutral. Unavoidable CO2 emissions from the prefinished steel cladding system including fixings and insulation are measured from cradle to cradle and the impact offset. External facing material: Colorcoat HPS200 Ultra or Colorcoat Prisma pre-finished steel using Galvalloy hot-dip metalliccoated steel substrate, 0.7mm nominal thickness, based on a zinc (95%): aluminium (5%) eutectic alloy manufactured to BS EN 10326: 2004 S220GD. External profile: Micro-rib with tongue and groove edges. Colour: See Colorcoat HPS200 Ultra or Colorcoat Prisma range of colours. Internal facing material: Colorcoat PE 15 pre-finished steel using hot-dip galvanised steel EN 10326:2004 substrate, nominal thickness 0.4mm. Internal profile: Planked, with tongue and groove edges. Core insulation: PIR closed cell foam (CFC and HCFC free, zero ODP and GWP <5) to specification used in LPCB approval. Cover width: 1,000mm (600 and 900mm non-standard widths). Panel thickness: 70 or 90mm. Primary fasteners: Austenitic stainless steel self-drilling fasteners with thread-free zone and 15mm sealing washers from Ash & Lacy Building Systems (Tel: +44 (0) 121 525 1444), EJOT UK Limited (Tel: +44 (0)1977 687040) or SFS intec (Tel: +44 (0)113 208 5500).
NBS Plus
Fastener location: Fix through male-joint edge at support position. Number and location of fasteners: One fastener per panel per support to be fixed through the male-joint edge. The fastener will be concealed by the tongue of the following panel. For high load conditions 2 fasteners may need to be specified. U-value: 0.31 W/mK for 70mm panel; 0.24 W/mK for 90mm panel.
General requirements
170 Design Wall cladding to be designed to comply with design and installation guidance in Panels and Profiles literature. 172 Thermal bridging To reduce thermal bridging follow the construction details found in Panels and Profiles literature. 480 Flashing and trim details System type: Use Panels and Profiles robust details to reduce thermal bridging. Material and finish: To match outer sheet, 0.7mm minimum gauge. Manufacturer: Panels and Profiles T: 0845 30 88 330 Lap joint treatment: End joints to be lapped by 150mm and sealed, unless specified otherwise. Where possible arrange with laps away from the prevailing wind. Where butt joints are required. Butt joint and seal flashings/ trims on 150mm wide butt straps made from sheet of the same material and finish. Method of fixing: Fix to cladding with sealed rivets or austenitic stainless steel self drilling fasteners at 450mm minimum centres from, Ash & Lacy Building Systems (Tel: +44 (0) 121 525 1444), EJOT UK Limited (Tel: +44 (0) 1977 687 040) or, SFS intec (Tel: +44 (0) 113 2085 500).
Design: Maximum un-stiffened leg on flashing to be 250mm. Visible free edges to be finished with a stiffened edge or welt. 550 Sealing joints and laps Panel end joint: Trimapanel System is jointed at the ends using an internal perimeter gasket and an external metal top-hat section. The top hat section is sealed to the face of the panel with 4mm diameter high performance butyl strip mastic with a minimum 25 year guarantee (i.e. white or pink strip). Side lap joint sealing: Factory applied within panel joint. 554 Water vapour and air sealing The metal lining layer must be reasonably airtight so that the air permeability does not exceed 10m/h/m at an applied pressure of 50 Pa in accordance with the Building Regulations, Approved Document L2 2010. A reasonable practical expectation for a finished system would be 5 to 10m/h/m. Ensure internal flashings are fully sealed to ensure continuity and effectiveness of seal, especially at corners of sheets such as at roof/wall junctions and at all penetrations of pipes, ducts, etc.
Technical department For further information or to register your Platinum System Warranty specification please contact the technical department on 0845 30 88 330.
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0845 30 88 330
IO
E N C RTIF
I
C
LPCB stands for Loss Prevention Certification Board and is a certification brand of BRE Global Limited. The approval is listed in the Red Book which is a world renowned listing of independently certified products, and is the essential reference for those responsible for the design, specification and purchase of fire and security products.
PREVEN
AT
ION BO
SS
www.sci-assessed.com
ASSESSED
LO
The system has been tested and assessed for fire performance by Warrington Fire, who are the largest independent fire testing, consultancy, research and certification organisation in the UK.
FM Approvals is the testing and certification body for FM Global, it applies separate standards for fire (4880), and structural assessment of external walls (4881) and roof panels (4471). The standards cover additional key performance criteria including foot traffic, hail and water tightness.
SCI Assessed quality mark. This mark testifies that the Steel Construction Institute (SCI) has independently verified the systems technical data.
British Board of Agrment Certificate for its external finishes. The Agrment Certificate is recognised by specifiers and other industry decision-makers as proof that the products covered by them have been rigorously assessed, will allow compliance with Building Regulations to be achieved and will last for a defined period.
Confidex Sustain offers the first CarbonNeutral building envelope in the world, measuring and offsetting its impact from cradle to cradle. Confidex Sustain is available on Trimapanel when specified using Colorcoat HPS200 Ultra and/or Colorcoat Prisma. For every 1kg of CO2 emitted by the system 1kg will be offset in climate friendly projects overseas.
The BREEAM assessment method is designed to help construction professionals understand and mitigate the environmental impacts of the developments they design and build. The Trimapanel System helps provide a number of points that contribute significantly to a high BREEAM rating.
0845 30 88 330
11
Trimapanel System
Colorcoat Products
Building
Panels and Profiles Systems are used in a wide range of buildings including stadia, commercial, education, residential and industrial.
1. Client: Basepoint, Tewkesbury Business Park Architect: Roberts Gardner Ltd Main contractor: Barnwood Construction Ltd Installing contractor: County Roofing Ltd Panels and Profiles product: Trimapanel System Colorcoat product: Colorcoat HPS200* in Albatross 2. Client: Easter Properties Architect: Hamilton Associates Installing contractor: UK GSE Ltd Panels and Profiles product: Trimapanel System Colorcoat product: Colorcoat Prisma in Silver Metallic
* Superseded by Colorcoat HPS200 Ultra
1.
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0845 30 88 330
Trimapanel System
Confidex Guarantee
The Confidex Guarantee has evolved from over 40 years experience in pre-finished steel development and manufacture. Available with Colorcoat HPS200 Ultra and Colorcoat Prisma, the Confidex Guarantee is clear and simple to register and can easily be transferred if building ownership changes. Tata Steel are so confident in these products that cut edges are guaranteed for the entirety of the guarantee period and there are no mandatory inspection or maintenance to uphold the validity. For more information visit www.colorcoat-online.com/confidex Registering the Confidex Guarantee provides a direct link to Tata Steel. In the unlikely event of a coating failure, Tata Steel can be contacted directly and independently of the contractual supply chain. Not only does this save time and money but can also avoid unnecessary legal involvement and the associated costs. In the worst case scenario elements of the contractual chain may no longer be in existence making a complaint difficult or even impossible to pursue without the direct link to Corus. Confidex Sustain is an enhancement of the Confidex Guarantee. As well as covering the performance of the Colorcoat HPS200 Ultra and Colorcoat Prisma used on your building, it offsets the unavoidable CO2 emitted during production of the whole cladding system, including the insulation and fixings. For more information visit www.colorcoat-online.com/sustain
Colorcoat Prisma
Designed to withstand the rigours of the external environment, versatile, lightweight and strong, Colorcoat Prisma pre-finished steel is the ideal choice for your building envelope for long lasting colour. With a contemporary new colour range and an optically smooth finish, inspire your imagination. For more information visit www.colorcoat-online.com/prisma Key benefits include: Confidex Guarantee for up to 30 years including cut edges. 27 standard colours in solid, metallic and matt shades. All solid and metallic colours surpass requirements of Ruv4 and RC5 as per EN 10169:2009 proving outstanding colour retention and corrosion resistance. Reverse side branding making traceability easy, so you can rest assured that your building is protected with the highest quality from Tata Steel. Available CarbonNeutral through Confidex Sustain.
Building Owner Main Contractor Cladding Contractor System Manufacturer Tata Steel
Building Owner Main Contractor Cladding Contractor System Manufacturer Pre-finished Steel Manufacture
2.
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13
Uncoated
Trimapanel System
Construction details
The details within this section are recommendations and have been designed to give practical solutions to minimise thermal bridging and air loss at junctions. For each junction detail, Y values (psi) and f values have been calculated in accordance with BS EN ISO 10211 and recommendations within MCRMA technical paper 18.
NB. All support steelwork by others.
Horizontal details
Horizontal Joint
Panel to panel joint (vertical section)
Panel to panel joint (vertical section) Owing to the unique secret-fix joint design, no panel fixings are visible. The factory applied seal and the perimeter seal work together to achieve maximum weatherability.
Steelwork by others
Cover width
Self drilling self tapping primary fastener with minimum 15mm dia washers
Psi value
Loose lay insulation 0.7mm insulation retaining flashing standard white liner internal finish
f value
0.69
0.275
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Stainless steel base support clip fixed at ends of panels and max 1,000mm centres between 1.6mm galvanised steel flashing sealed with gun applied sealant to slab base as shown
14
0845 30 88 330
Trimapanel System
Vertical joint
Vertical Joint
140 min land
Perimeter gasket air seal Site seal horizontal joint at panel ends with gun mastic to create weather end tight seal
Self drilling self tapping primary fastener with minimum 15mm dia washers at a maximum of 600mm centres Loose lay insulation
Vertical joint The top hat and insert-cap system ensures weatherability and acts as an aesthetically pleasing architectural feature.
Top hat sealed to panel with two continuous runs of 4mm dia high grade butyl mastic (25 year warranty)
Self drilling self tapping primary fastener with minimum 15mm dia washers 40 Panel length
Panel length
1.6mm galvanised steel angle ashings top angle sealed with gun mastic as shown
0.7mm insulation retaining ashing standard white liner internal nish Loose lay insulation
Psi value
0.48
f value
0.702
A continuous run of 6mm dia high grade butyl mastic (25 year warranty) between panel and support angle Drip ashing
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Stainless steel base support clip xed at ends of panels and max 1,000mm centres between
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15
Trimapanel System
External corner
External corner Thermal performance can be enhanced by on-site removal of the panel liner within the corner junction, thereby reducing the risk of cold bridging. The liner can be easily removed by running a circular saw through the steel approximately 100mm from the panel edge and peeling away the cut strip.
With liner cut back
Self drilling self tapping primary fastener with minimum 15mm dia washers A continuous run of 6mm dia high grade butyl mastic (25 year warranty) Outer seal is a continuous run of 4mm dia high grade butyl mastic (25 year warranty) Site applied fire canister foam Optional liner cut back on site and panel butted together to avoid cold bridging External corner flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty)
0.7mm steel internal liner flashing lapped 150mm at ends and sealed on top with 50x1mm high grade butyl mastic (25 year warranty)
Psi value
0.011
f value
0.977
Psi value
0.17
f value
0.93
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Site seal horizontal joint at position perpendicular with outer seal with gun mastic to create air seal between steel interlocks
Sealed rivets or self drilling fasteners with sealing washers at max 450mm centres
Site seal horizontal joint at position perpendicular with inner seal with gun mastic to create air seal between steel interlocks
Folded 0.7mm top hat and insert cap system Top hat sealed to panel with two continuous runs of 4mm dia high grade butyl mastic (25 year warranty)
Fabricated external corner Factory fabrication provides an aesthetically pleasing solution to the corner detail and also provides a consistent thermal and air tightness performance. Outside leg lengths of panel can be fabricated as standard to a minimum of 250mm and a maximum of 750mm.
Self drilling self tapping primary fastener with minimum 15mm dia washers
16
0845 30 88 330
Trimapanel System
0.7mm steel internal liner flashing lapped 150mm at ends and sealed on top with 50 x 1mm high grade butyl mastic (25 year warranty)
Internal corner Thermal performance can be enhanced by on-site removal of the panel outer skin within the corner junction, thereby reducing the risk of cold bridging. The outer skin can be easily removed by running a circular saw through the steel approximately 100mm from the panel edge and peeling away the cut strip.
With liner cut back
Psi value
0.011
f value
0.977
Site seal horizontal joint at position perpendicular with inner seal with gun mastic to create air seal between steel interlocks
Outer seal is a continuous run of 4mm dia high grade butyl mastic (25 year warranty) Internal corner flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty) Sealed rivets or self drilling fasteners with sealing washers at max 450mm centres
Psi value
0.17
f value
0.93
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Fabricated internal corner Factory fabrication provides an aesthetically pleasing solution to the corner detail and also provides a consistent thermal and air tightness performance. Outside leg lengths of panel can be fabricated as standard to a minimum of 250mm and a maximum of 750mm.
Folded 0.7mm Top hat and insert cap system Self drilling self tapping primary fastener with minimum 15mm dia washers at a maximum of 600mm centres 90 fabricated external corner panel Top hat sealed to panel with two continuous runs of 4mm dia high grade butyl mastic (25 year warranty)
Self drilling self tapping primary fastener with minimum 15mm dia washers
0845 30 88 330
17
Trimapanel System
Eaves
Eaves
Fix the gutter with a fixing in every trough Injected canister foam, applied on site Sealed rivets or self drilling fasteners with sealing washers 3 per gutter support bracket
Eaves If the top panel requires cutting, fix back to the eaves beam support at a maximum of 1000mm centres, no less than 30mm from the panel cut edge. For the panel cut we recommend using a circular saw that produces a cold cut with a fine-tooth metal cutting blade (i.e. not a grinding blade, as this hot cut will damage the coating).
Trisomet 333 System 175 Nom. Eaves beam (by others) air sealed at joints
Psi value
0.222
f value
0.903
Cantilever gutter (roof pitch must be specified) Self drilling self tapping primary fastener with minimum 15mm dia washers
A continuous run of 6mm dia high grade butyl mastic (25 year warranty)
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Horizontal Verge
Verge
Site applied fire canister foam Sealed rivets or self drilling fasteners with sealing washers at no more than 450mm centres
Verge flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty)
Continuous run of 4mm dia high grade butyl mastic (25 year warranty)
Verge For ease of installation finish the roof panel at outer edge of the support cleat to allow the wall panel to be laid without obstruction and allowing insulation packing of the junction to be carried out from above.
Self drilling self tapping primary fastener with minimum 15mm dia washers Cleader rail by others air sealed at joints Trisomet 333 System
Psi value
0.062
f value
0.918
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Continuous run of 6mm dia high grade butyl mastic (25 year warranty)
18
0845 30 88 330
Trimapanel System
Continuous run of 6mm dia high grade butyl mastic (25 year warranty)
Self drilling self tapping primary fastener with minimum 15mm dia washers
Top hat sealed to panel with two continuous runs 4mm dia high grade butyl mastic (mn 25 year warranty)
Self drilling self tapping primary fastener with minimum 15mm dia washers Site seal horizontal joint at position of inner seal with 4mm gun grade mastic to create air seal
0845 30 88 330
19
Trimapanel System
Trimapanel System
Trimapanel System
20
0845 30 88 330
Stainless steel base support clip fixed at ends of panels and max 1,000mm centres between Drip flashing stitched with sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Loose lay insulation Self drilling self tapping primary fastener with minimum 15mm dia washers Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Continuous run of 6mm dia high grade butyl mastic (25 year warranty) between panel and support angle
Psi value
0.103
f value
0.579
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Self drilling, self tapping primary fastener with minimum 15mm dia washers Continuous run of 6mm dia high grade butyl mastic (25 year warranty)
Psi value
0.26
f value
0.84
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Closure flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty) Stainless steel masonary fastener fixed at max 450mm centres
Sealed rivets or self drilling fasteners with sealing washers at no more then 450mm centres Continuous run of 4mm dia high grade butyl mastic (25 year warranty)
0845 30 88 330
21
Trimapanel System
Panel to panel joint (horizontal section) Owing to the unique secret-fix joint design, no panel fixings are visible. The factory applied seal and the perimeter seal work together to achieve a weather tight system.
Stack joint
0.7mm galv flashing Continuous run of 6mm dia high grade butyl mastic (25 year warranty)
Panel length
Psi value
Folder 0.7mm top hat and insert cap system Site seal internal joint with gun mastic to create air seal between steel interlocks Loose lay insulation
f value
0.579
1.103
Panel length
40
Site seal external joint with gun mastic to create air seal between steel interlocks Self drilling self tapping primary fastener with minimum 15mm dia washers Continuous run of 6mm dia high grade butyl mastic (25 year warranty)
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140 min
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Internal corner
Self drilling self tapping primary fasteners with minimum 15mm dia washers Continuous run of 4mm dia high grade butyl mastic (25 year warranty)
Internal corner flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty) Sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Continuous run of 6mm dia high grade butyl mastic (25 year warranty) Loose lay insulation 0.7mm steel internal liner flashing lapped 150mm at ends and sealed on top with 50x1mm high grade butyl mastic (25 year warranty) External skin cut back to avoid cold bridge (optional)
Internal corner Thermal performance can be enhanced by the on-site removal of the panel outer skin within the corner junction, thereby reducing the risk of cold bridging. The outer skin can be easily removed by running a circular saw through the steel approximately 100mm from the panel edge and peeling away the cut strip. Loose-laid insulation should be packed into any voids.
With liner cut back
Psi value
0.011
f value
0.977
Psi value
0.17
f value
0.93
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Fabricated internal corner Factory fabrication provides an aesthetically pleasing solution to the corner detail and also provides a consistent thermal and air tightness performance. The panel can be fabricated to a maximum length of 4m.
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Continuous run of 4mm dia high grade butyl mastic (25 year warranty)
Self drilling self tapping primary fastener with minimum 15mm dia washers Loose lay insulation Optional liner cut back on site to avoid cold bridging External corner flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty)
Psi value
0.011
f value
0.977
Psi value
0.17
f value
0.93
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Self drilling self tapping primary fastener with minimum 15mm dia washers
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Site seal vertical joint at position perpendicular with outer seal with gun mastic to create air seal between steel interlocks Self drilling self tapping primary fastener with minimum 15mm dia washers 1.6mm galvanised support angle
Continuous run of 6mm dia high grade butyl mastic (25 year warranty)
Psi value
Loose lay insulation 0.7mm insulation retaining flashing standard white liner internal finish
f value
0.69
0.275
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Drip flashing 0.7mm flashing sealed with gun applied sealant to slab base as shown
Site seal vertical joint at position perpendicular with outer seal with gun mastic to create air seal between steel interlocks
Continuous run of 6mm dia high grade butyl mastic (25 year warranty) 1.6mm galvanised steel angle flashings top angle sealed with gun mastic as shown Loose lay insulation
Self drilling self tapping primary fastener with minimum 15mm dia washers 1.6mm galvanised steel angle flashings top angle sealed with gun mastic as shown Drip flashing
Psi value
0.484
f value
0.702
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
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Window head and sill The window flashing detail has been designed so that it can accommodate any proprietary window.
Head
Psi value
Optional internal head flashing NO CONNECTION TO EXTERNAL FLASHING Window opening
f value
0.735
0.614
Sill
External soffit flashing NO CONNECTION TO INTERNAL FLASHING 25mm thick PIR insulation Window frame by others Min 3 deg fall for drainage External cill flashing NO CONNECTION TO INTERNAL FLASHING Flashing stitched with sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Continuous run of 4mm dia high grade butyl mastic (25 year warranty)
Psi value
0.163
f value
0.878
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Loose lay insulation site applied Internal cill flashing NO CONNECTION TO EXTERNAL CILL FLASHING Self drilling self tapping primary fastener with minimum 15mm dia washers
Window jamb
Window jamb Trimming steel work around the opening is required to support the window independently of the panels.
Window opening
Flashing stitched with sealed rivets or self drilling fasteners with sealing washers at max 450mm centres
Continuous run of 4mm dia high grade butyl mastic (25 year warranty)
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Vertical to horizontal break Horizontal and vertical panels can be installed adjacent to each other to create interesting architectural features, while the drip flashing detail still maintains thermal performance and an efficient weather seal.
Drip flashing stitched with sealed rivets or self drilling fasteners with sealing washers at max 450mm centres
Psi value
0.103
f value
0.579
Loose lay insulation Self drilling self tapping primary fastener with minimum 15mm dia washers
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Continuous run of 6mm dia high grade butyl mastic (25 year warranty) between panel and support angle
Continuous run of 4mm dia high grade butyl mastic (25 year warranty)
0.7mm steel internal liner flashing lapped 150mm at ends and sealed on top with 50x1mm high grade butyl mastic (25 year warranty)
Self drilling self tapping primary fastener with minimum 15mm dia washers Continuous run of 6mm dia high grade butyl mastic (25 year warranty) Sealed rivets or self drilling fasteners with sealing washers at no more than 450mm centres
Psi value
0.26
f value
0.84
Stated calculation results are dependant on components being as shown. Computer modelled in accordance with EN ISO 10211.
Gun applied silicone sealant Stainless steel masonry fastener fixed at max 450mm centres
Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Closure flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty)
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SFS intec
EJOT UK
SXC5-S16-5.5x77 SXC5-S16-5.5x112 SXC5-S16-5.5x77 SXC5-S16-5.5x112 SXC14-S16-5.5x99 SXC14-S16-5.5x118 SXC14-S16-5.5x99 SXC14-S16-5.5x118 SX3/10-S16-5.5x28 SX14/12-S16-5.5x40 SLP2-S-S14-4.8x20 + Colour ATOM-D-48143 + Colour
JT3-D6H 5.5/6.3 x 87 S16 JT3-D6H 5.5/6.3 x 107 S16 JT3-D6H 5.5/6.3 x 87 S16 JT3-D6H 5.5/6.3 x 107 S16 JT3-D12H 5.5/6.3 x 95 S16 JT3-D12H 5.5/6.3 x 115 S16 JT3-D12H 5.5/6.3 x 95 S16 JT3-D12H 5.5/6.3 x 115 S16 JT3-3-5.5x35 S16 JT3-12-5.5x40 S16 CF15 JT3-2-6.3x25 ALV-4.8x15 + Colour
External stitching screw for metal flashing to panel: External rivet for metal flashing to panel:
When fixing to timber, fastener pullout values may limit the ability of the wall to resist wind uplift loads. If in doubt, consult Panels and Profiles. All fasteners can be sourced from Ash & Lacy Building Systems (Tel: +44 (0) 121 525 1444), SFS intec (Tel: +44 (0) 113 2085 500) or EJOT UK Limited (Tel: +44 (0) 1977 687040).
At vertical butt joints of horizontally laid panels, a 90 mm perimeter gasket should be used between the panel joint and laid continuously over the supporting steelwork. At corners and vertical junctions, the joint gap between the panels should be filled using a gunapplied solvent-release bedding sealant.
All sealants can be sourced from either Ash & Lacy Building Systems (Tel: +44 (0) 121 525 1444), SFS intec (Tel: +44 (0) 113 2085 500) or EJOT UK Limited (Tel: +44 (0) 1977 687040). The perimeter gasket is supplied by Panels and Profiles.
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Client: Hambleside Danelaw Architect: G4 Design Installing contractor: Howard Evans Roofing Panels and Profiles product: Trimapanel System Colorcoat product: Colorcoat Prisma in Silver Metallic Application: Wall cladding for new manufacturing unit
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Site guidance
This guide assumes that all current safety regulations are in place before the installers commence work.
Packaging
The number of panels in each pack will vary with the length of the panel to ensure stability (see table below). Typically, panels are packed in stacks up to 1100mm high. The panels are protected by a baseboard and are plastic wrapped in the factory. If required, panels can be grouped and referenced for particular areas of the building (e.g., grid line, elevation reference). As standard, each pack is labelled with the order reference number, the number of panels and the panel length.
Off loading
Wherever possible, the Trimapanel System should be offloaded directly from the vehicle to the area where they will be used to reduce the risk of on-site damage. Offloading is to be undertaken as per Panels and Profiles recommendations. If panels are to be stored before installation, they should be placed on level ground (in accordance with storage instructions opposite).
There are two recommended methods for offloading: Forklift or telehandler: These can be used when offloading panels less than 6m long. Care must be taken not to tip or damage the bottom panel when driving on uneven ground. Only one pack at a time should be unloaded. Open forks fully before lifting. Crane: Where slings or grabs are used, precautions should be taken to prevent edge damage and to avoid pressure across the panels, which may cause distortion (chains should not be used). When lifting panels over 6m long, a spreader bar with sufficient hoisting belts to spread the load should be used. If required, temporary edge protection can be installed to prevent local damage. Only one pack at a time should be offloaded.
5-7
10 8
7-9
8 6
9-12
7 5
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Storage
Pre-erection checks
A secondary support structure is required to support the cladding system at the necessary positions and transfer all loads imposed on and by the cladding system back to the primary structure. Before any work starts, a full survey or inspection should be carried out to ensure that the support steelwork and any other associated materials, is correctly positioned and within tolerance so that the Trimapanel System can be fixed correctly. Any obvious problems should be immediately reported to the main contractor to enable remedial work to be undertaken before installation of the cladding. Panels and Profiles recommend the allowable variation in the outer flange level of the cladding rail with respect to a vertical datum line is L/600 (where L is the rail spacing). Further guidance on steel work tolerance can be found in a Steel Construction Institute publication P346: Best Practice for the specification in installation of metal cladding and secondary steelwork.
Handling
Wherever possible, manual handling should be avoided and mechanical handling equipment should be used. Mechanical handling provides health and safety benefits, shorter installation times, smaller installation teams and less risk of panel damage. When using suction lifting equipment ensure that the panel is turned vertically soon after lifting from pack to avoid any risk of marking on panel face.
In addition to the guidelines above, the bundles should be stored on level ground (e.g., a floor slab). The packs should never be stacked more than two high. Storage icons There should be adequate separation between stacks to provide access and to avoid end damage. Storage icons 1. Do not stand uncovered stacks in the open. Store under cover and away from open doorways. 2. If stacks cannot be stored under cover, erect a simple scaffold around them and cover it with a waterproof orage icons sheet, tarpaulin or polythene. Leave space between cover and sheets to allow air to circulate. icons 3. Store stacks off the ground and on a slope, so that should rain penetrate the cover, the water will drain away. 4. Inspect the storage site regularly to ensure that moisture, despite the above precautions, has not penetrated the stack. 5. Do not store sheets where people will walk across them.
Recommended suppliers
Oktopus UK Ltd T: +44 (0) 1527 570111 4 Cladding Services T: 0870 7417600
Cutting
For making small cut-outs, openings and cuts that are not straight, use a jigsaw or a reciprocating saw. For longer straight cuts, we recommend using a circular saw that produces a cold cut with a fine-tooth metal cutting blade (i.e., not a grinding blade, as this hot cut will damage the coating). All cutting should be undertaken at ground level.
Handling panels
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Trimapanel System
Installation panel
The steps given below are instructions for a typical construction and should be used only as a guide. Specific technical details, method statements and site-specific risk assessments should be produced and applied for each building. An extended list of robust details is available from Panels and Profiles, and advice can be give via our technical department on any bespoke details that may be required. The following steps apply to a wall made up of multiple panels with butt joints.
3. Continue to the top of the wall. If the top panel requires cutting, through fix back to an eaves beam support at a maximum of 1000mm centres, at no less than 30mm from cut edge. A cover flashing or gutter line is normally used to conceal these fixings. 4. Continue with next tier of panels following instructions from figure 2 onward. 5. Once the elevation is complete, fix the vertical joint flashing. Figure 3 below shows the installation of the top hat arrangement.
Cover width
Insert retaining clip. Fixed to base top hat section using 4.8mm stitcher screw. One at the start of the run and at every joint
Folded top hat insert 0.7mm steel, coating and colour to suit. Maximum length 3 metres. One end will be notched to allow flush butt joint to adjoining insert
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3. Position the first panel with its female edge towards the corner of the building. Before inserting the fasteners, ensure that a. the setting-out dimensions are observed. Failure to comply with these dimensions may lead to problems later in the section. b. the panel is plumb using a plumb line. c. the position of the panel relative to the bottom and top or intermediate rails is correct. Check this with the erection drawings.
4. At each horizontal rail position, fix the first panel at the male edge (at concealed position), and through fix at the female edge with the specified number of fasteners. Make sure that the fastener is not over tightened, and clean away drilling swarf to avoid rust marks. 6. Hoist subsequent panels into position and engage the lips with the adjacent panels. Maintain a uniform side joint to meet the panel cover width and setting out dimensions, see figure 2 for joint gap dimensions. Continue along elevation until the wall is complete. If the end panel requires cutting, fix back to the vertical corner support at a maximum of 1000mm centres, no less than 30mm from the panel cut edge. A cover flashing is normally used to conceal these fixings. 5. If another layer of panels is required above, prepare the stack joint detail, see figure 6, and start the procedure again.
Panel length
40
140 min
Protective film
The Trimapanel System is supplied with protective film on the external face. This is designed to provide additional protection during manual handling and site fixing. The film has a limited shelf life and must not be exposed to sunlight for long periods because it is susceptible to ultraviolet degradation. This makes the film difficult to remove and may result adhesive residue that causes dust and dirt to adhere to the decorative finish. To ensure easy, clean removal, remove the film within one month of panel delivery to site.
Panel length
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Case study
Barton Business Park Ltd have developed its latest addition, a 13,000m2 single storey warehouse and industrial space, with 930m2 of two storey office accommodation and associated service yard and parking facilities.
Architect Stephen George and Partners, designed the building, which is the largest on the development and also the most energy efficient. John Chia, architectural assistant with Stephen George and Partners, said: We have designed a low maintenance, economical building for the site. Industrial buildings perform a specific productive function and we believe they should operate as working machines, which facilitate the ultimate process which they exist to serve. Therefore, in terms of this distribution warehouse, it was imperative that the mobile elements of the process, which interact with the building, governed the overall layout and building form. The client insisted that the buildings fabric; its outer envelope, was guaranteed to last for 25 years and was also designed and built to meet the reduced carbon emission requirements of the new Part L of the Building Regulations. Stephen George and Partners specified the Trisomet System as the roofing solution and the Trimapanel System as the wall solution. The walls consist of 4600m2 of the 70mm Trimapanel System in Colorcoat Prisma Oyster. Panels and Profiles products were used because of their ability to assist in obtaining the Part L requirements and also they have a good guarantee, are easy to maintain, and are competitively priced, stated Chia. The off-site manufacture of the insulated roof and wall panels also cut down on waste and made them faster to install. The architect met with cladding contractor Barry Collen Ltd during the design and construction of the project to agree on colours and details. The completed building has achieved an air tightness level of 3m/h/m well below that of the minimum requirement of 10m/h/m. This was achieved by good design detailing and quality installation. Dave Bedford of cladding contractor, Barry Collen, says: The project is larger than we normally work on but, through good practice and strict supervision of on-site installation techniques, our 12 operatives completed the project to above the required standards in a very short space of time. This project took just over six months to complete, starting on site in May and finishing in December of the same year. In addition to the buildings sustainable credentials, the site is also reclaimed from previously contaminated industrial land. The overhanging eaves and supporting struts look really good, say Chia. Most importantly, the building has been designed and constructed to be energy efficient. This is something that all warehouse buildings will have to incorporate in the future, if they are to attract clients and tenants.
guaranteed to last for 25 years and was also designed and built to meet the reduced carbon emission requirements
Client: Barton Business Park Ltd Architect: Stephen George and Partners Installing contractor: Barry Collen Panels and Profiles product: Trimapanel System Colorcoat product: Colorcoat Prisma in Oyster
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www.coruspanelsandprofiles.co.uk
Trademarks of Tata Steel UK Limited (formerly Corus UK Limited) Albatross, Colorcoat, Colorcoat Connection, Colorcoat HPS200, Colorcoat Prisma, Colorcoat HPS200 Ultra, Condex, Condex Sustain, Galvalloy, Trimapanel and Trisomet are trademarks of Tata Steel UK Limited. Care has been taken to ensure that the contents of this publication are accurate, but Tata Steel Europe Limited and its subsidiaries, which includes Tata Steel UK Limited, do not accept responsibility or liability for errors or information that is found to be misleading. Suggestions for, or descriptions of, the end use or application of products or methods of working are for information only and Tata Steel Europe Limited and its subsidiaries accept no liability in respect thereof. Before using products or services supplied or manufactured by Tata Steel Europe Limited and its subsidiaries, customers should satisfy themselves as to their suitability. Tata Steel cares about the environment this brochure is printed with biodegradable TT-COC-002633 vegetable inks and using material with at least 80% recycled content. Copyright 2010 Tata Steel UK TT-COC-002633 Limited
TT-COC-002633
Panels and Profiles Shotton Works Deeside Flintshire CH5 2NH T: 0845 30 88 330 F: 0845 30 11 013 sales@coruspanelsandprofiles.co.uk www.coruspanelsandprofiles.co.uk