Rio/Rio Z

Type Series Booklet

1115.51/3-10

Circulator Pumps
with Manual Speed Selection

Rio

Rio Z

Fields of Application

Design

F Hot-water heating systems

F Heat recovery systems
F Cooling circuits in air-conditioning systems

Fluid Pumped

Clean water and/or water treated in accordance with the relevant regulations, not containing aggressive, abrasive or solid
substances.
Water with commercial antifreeze agents based on glycols
(mixture ratio max. 1:1) with inhibitors (antirust). If the glycol
content exceeds 20 %, the operating data must be checked and
verified.
Heating water in accordance with VDI 2035.

Operating Data

Screw-ended pumps
Rp 1 and 1 1/4
Q
up to 8.6 m3/h, 2.4 l/s
H
up to 11 m
P1 up to 330 W
p
10 bar
t
--20 C to +130 C
(for short periods
up to +140 C)
Ambient temperature max. +40 C.
1)
2)

Flanged pumps 1)
DN 32 to 100
up to 90 m3/h, 25.0 l/s 2)
up to 12 m
up to 1675 W
6 bar, 10 bar on option
--20 C to +130 C
(for short periods
up to +140 C)

Rio: Maintenance-free wet rotor pump (glandless), flanged or

screw-ended, with three speed levels.
Rio Z: Rio twin pump for standby operation (integrated swing
check valve) or on option peak-load operation (parallel operation).

Bearings

Special plain bearings lubricated by the fluid handled.

Materials

Volute casing
Shaft
Impeller
Bearings
3)

cast iron EN-GJL-250 3)

with cataphoretic dip paint
chrome steel X 46 Cr 13
glass-fibre reinforced polypropylene
special carbon, metal-impregnated

To EN 1561 (previously GG-25)

DN 32 -- DN 65: adapter flanges PN 6/PN 10

If operated in parallel.

Designation

Rio Z 50 - 100

Type series
Twin pump
Nominal diameter in mm
Discharge head in m x 10 (example 100 =10 m)

Drive

Canned motor, IP 44, thermal class F

Connection to power supply
1~230--240 V, 50 Hz
3~400--415 V, 50 Hz

Rio/Rio Z
Selection Chart, Single Pumps 2800 rpm

Rio

Selection Chart, Twin Pumps 2800 rpm

The characteristic curves refer to parallel operation of both pumps.

Rio Z

Rio/Rio Z
Modular Design Principle

Heat insulation

Pump casing
Terminal box

Impeller

Cartridge

Motor

Sectional Drawing
Energy-saving
-- Highly efficient impeller
-- Heat insulation shell
Reduction in logistics and
storage costs
-- Flexible installation options thanks
to PN 6 / PN 10 adapter
(oval bolt hole) flange (up to DN 65)

Reliable operation
-- Shaft made of corrosion-resistant
chrome nickel steel
-- Rotor with corrosion-proof
protective sleeve
-- Canned motor with
condensation-proof winding

Low operating costs

-- Carbon bearings wear-resistant
and safe to run dry for short intervals

Rio/Rio Z
Single Pump Characteristic Curves 2800 rpm
f = Speed level and opt.

Rio/Rio Z
Single Pump Characteristic Curves 2800 rpm
f = Speed level and opt.

Rio/Rio Z
Single Pump Characteristic Curves 2800 rpm
f = Speed level and opt.

Rio/Rio Z
Single Pump Characteristic Curves 2800 rpm
f = Speed level and opt.

Rio/Rio Z
Single Pump Characteristic Curves 2800 rpm
f = Speed level and opt.

Rio/Rio Z
Twin Pump Characteristic Curves 2800 rpm
f = Speed level and opt.

Single pump
operation

Parallel
operation

Rio/Rio Z
Twin Pump Characteristic Curves 2800 rpm
f = Speed level and opt.

Single pump
operation

10

Parallel
operation

Rio/Rio Z
Twin Pump Characteristic Curves 2800 rpm
f = Speed level and opt.

Single pump
operation

Min. Pressure

Pipe Connection

Min. pressure p min at the pump suction nozzle to avoid cavitation noise at an ambient temperature of +40 C and a pumped
water temperature of t:
The values are applicable up to 300 m above sea level.
For installation altitudes >300 m, +0.01 bar/100 m must be added.
t

50 C

Parallel
operation

95 C

110 C

Rio/Rio Z

bar

bar

pmin
bar

Rp 1, Rp 1 1/4
DN 32
DN 40
DN 50
DN 65
DN 80
DN 100

0.05
0.05
0.05
0.3
0.3
0.3
0.3

0.5
0.5
0.5
1.0
1.0
1.0
1.0

1.1
1.1
1.1
1.6
1.6
1.6
1.6

Flanged pumps fitted with an adapter flange (oval bolt hole pattern) can be connected to PN 6 and PN 16 mating flanges to
DIN or DIN EN up to nominal diameters of DN 65. Adapter
flanges of this type cannot be connected with other adapter
flanges. Use bolts of property class 4.6 or higher for the flange
connections. The washers included in the scope of supply must
be fitted between the bolt / nut head and the adapter (oval bolt
hole) flange.

130 C

Recommended bolt lengths:

bar
2.4
2.4
2.4
2.9
2.9
2.9
2.9

Thread

Tightening
g
g
torque

Min. bolt length

DN 32/DN 40

DN 50/DN 65

55 mm

60 mm

60 mm

65 mm

PN 6 flanged connection
M 12

40 Nm

PN 6 flanged connection
M 16

95 Nm

11

Rio/Rio Z
Technical Data
Rio 1)

ISO 7/1

Speed
level

Rp/DN

Speed

P1

P2
max

rpm

Motor protection to terminal wiring

diagram

Screwed
g
glands 2)

Rated current

Max. permissible operating pressure

230 V
1~
A

400 V
3~
A

230 V
3~
A

----

----

--

--

29 130 550

90

0.95
0.87
0.62

kg

kg

25-70 E

25-70 D

1
2
3

2600
2100
1750

120 -- 200
85 -- 130
65 -- 90

90

----

0.45
0.25
0.17

0.78
0.43
0.30

--

--

29 130 551

30-70 E

1 1/ 4

1
2
3

2600
2300
1800

140 -- 195
110 -- 175
85 -- 120

90

0.95
0.87
0.62

----

----

--

--

29 130 552

30-70 D

1 1/ 4

1
2
3

2600
2100
1750

120 -- 200
85 -- 130
65 -- 90

90

----

0.45
0.25
0.17

0.78
0.43
0.30

--

--

29 130 553

30-100 E

1 1/ 4

1
2
3

2600
2500
2300

220 -- 400
185 -- 390
165 -- 345

180

2.02
1.93
1.75

----

----

--

--

29 130 554

30-100 D

1 1/ 4

1
2
3

2600
2200
1800

180 -- 390
140 -- 270
110 -- 195

180

----

0.78
0.48
0.34

1.36
0.83
0.60

--

--

29 130 555

40-40 E

40

1
2
3

2550
2100
1600

155 -- 195
130 -- 175
100 -- 120

90

0.95
0.87
0.62

----

----

--

--

29 130 556

10

40-40 D

40

1
2
3

2550
2050
1700

145 -- 195
100 -- 130
70 -- 90

90

----

0.45
0.25
0.17

0.78
0.43
0.30

--

--

29 130 557

10

40-70 E

40

1
2
3

2650
2450
2200

250 -- 390
220 -- 380
200 -- 330

180

1.93
1.88
1.70

----

----

--

--

29 130 558

11

40-70 D

40

1
2
3

2600
2100
1800

220 -- 370
165 -- 260
130 -- 185

180

----

0.76
0.47
0.33

1.31
0.81
0.57

--

--

29 130 559

11

40-100 D

40

1
2
3

2800
2500
2200

300 -- 585
230 -- 465
200 -- 365

350

----

1.17
0.82
0.65

2.02
1.43
1.12

--

--

29 130 560

14

50-40 E

50

1
2
3

2650
2450
1950

280 -- 330
255 -- 320
235 -- 290

180

1.62
1.61
1.51

----

----

--

--

29 130 561

13

50-40 D

50

1
2
3

2600
2100
1700

245 -- 330
190 -- 240
145 -- 180

180

----

0.71
0.44
0.32

1.25
0.78
0.56

--

--

29 130 562

13

50-70 D

50

1
2
3

2800
2450
2150

360 -- 625
290 -- 495
245 -- 380

350

----

1.23
0.87
0.68

2.13
1.51
1.17

--

--

29 130 563

16

50-100 D

50

1
2
3

2700
2300
2000

450 -- 880
330 -- 680
280 -- 500

450

----

1.73
1.20
0.89

3.00
2.09
1.54

--

--

29 130 564

17

65-70 D

65

1
2
3

2800
2500
2200

380 -- 550
310 -- 445
270 -- 360

350

----

1.11
0.79
0.63

1.92
1.37
1.09

--

--

29 130 565

18.5

65-100 D

65

1
2
3

2800
2500
2150

620 -- 960
480 -- 760
400 -- 600

570

----

1.94
1.37
1.08

3.36
2.37
1.88

--

--

29 130 566

23.5

65-130 D

65

1
2
3

2800
2550
2250

1000 -- 1450
810 -- 1180
700 -- 960

1100

----

2.93
2.10
1.74

5.07
3.64
3.00

--

--

29 130 567

25.5

80-70 D

80

1
2
3

2750
2400
2100

530 -- 720
410 -- 560
345 -- 440

450

----

1.51
1.00
0.78

2.65
1.74
1.35

29 130 568

26

29 130 569

28

80-100 D

80

1
2
3

2800
2500
2150

1270 -- 1685
1040 -- 1390
895 -- 1100

1100

----

3.27
2.47
2.00

5.66
4.28
3.46

29 130 570

28

29 130 571

30

100-100 D

100

1
2
3

2800
2500
2150

1270 -- 1685
1040 -- 1390
895 -- 1100

1100

----

3.27
2.47
2.00

5.66
4.28
3.46

29 130 572

32

29 130 573

34

12

140 -- 195
110 -- 175
85 -- 120

PN 10

1
2
3

1)
2)

2600
2300
1800

PN 6

E = 1~230 V, D = 3~400 V
Type of PG cable gland -- 1 = 1 x PG 13.5,

2 = 2 x PG 13.5

Rio/Rio Z
Technical Data
Rio 1)

Speed
level
DN

Speed

rpm

P1
W

P2 max

Motor
o o protecp o ec
tion to termi
terminal wiring
diagram

Sc e ed
Screwed
glands 2)

Rated current
230 V
400 V
1~
3~
A
A

230 V
3~
A

----

----

--

--

29 130 574

14

90

0.95
0.87
0.62

kg

Z 32-70 E

32

Z 32-70 D

32

1
2
3

2600
2100
1750

120 -- 200
85 -- 130
65 -- 90

90

----

0.45
0.25
0.17

0.78
0.43
0.30

--

--

29 130 575

14

Z 40-70 E

40

1
2
3

2650
2450
2200

250 -- 390
220 -- 380
200 -- 330

180

1.93
1.88
1.70

----

----

--

--

29 130 576

20.5

Z 40-70 D

40

1
2
3

2600
2100
1800

220 -- 370
165 -- 260
130 -- 185

180

----

0.76
0.47
0.33

1.31
0.81
0.57

--

--

29 130 577

20.5

Z 40-100 D

40

1
2
3

2800
2500
2200

300 -- 585
230 -- 465
200 -- 365

350

----

1.17
0.82
0.65

2.02
1.43
1.12

--

--

29 130 578

29.5

Z 50-70 D

50

1
2
3

2800
2450
2150

360 -- 625
290 -- 495
245 -- 380

350

----

1.23
0.87
0.68

2.13
1.51
1.17

--

--

29 130 579

30.5

Z 50-100 D

50

1
2
3

2700
2300
2000

450 -- 880
330 -- 680
280 -- 500

450

----

1.73
1.20
0.89

3.00
2.09
1.54

--

--

29 130 580

33.5

Z 65-100 D

65

1
2
3

2800
2500
2150

620 -- 960
480 -- 760
400 -- 600

570

----

1.94
1.37
1.08

3.36
2.37
1.88

--

--

29 130 581

46.5

Z 65-130 D

65

1
2
3

2800
2550
2250

1000 -- 1450
810 -- 1180
700 -- 960

1100

----

2.93
2.10
1.74

5.07
3.64
3.00

--

--

29 130 582

50

Z 80-100 D

80

1
2
3

2800
2500
2150

1270 -- 1685
1040 -- 1390
895 -- 1100

1100

----

3.27
2.47
2.00

5.66
4.28
3.46

29 130 583

29 130 584

56

2)

140 -- 195
110 -- 175
85 -- 120

kg

1
2
3

1)

2600
2300
1800

Max. permissible operating pressure

PN 6
PN 10

54.5

E = 1~230 V, D = 3~400 V
Type of PG cable gland (for each motor) -- 1 = 1 x PG 13.5. 2 = 2 x PG 13.5

Wiring Diagrams for Rio / Rio Z

Wiring Diagram A

Power supply 1~230 V, 50 Hz

Wiring Diagram B

Power supply 3~400 V, 50 Hz

3~230 V, 50 Hz (with optional switch plug 3~230 V)

Internal protection against impermissible high winding temperatures

Trip:
Internal interruption of motor voltage
Reset: Automatic after motor has cooled down

Internal protection against impermissible high winding temperatures

Trip:
Internal interruption of motor phase
Reset: Interrupt mains voltage, let motor cool down, turn mains
voltage back on

Wiring Diagram C

Wiring Diagram D

WPC

WPC

GFI

GFI

Power supply 1~230 V, 50 Hz

Power supply 3~400 V, 50 Hz

3~230 V, 50 Hz (with optional switch plug 3~230 V)

WPC = winding protection contact

Full motor protection at all speed levels with switchgear DV/DVP
Trip:
Internal trip at the switchgear/control device
Reset: Manual reset at the switchgear/control device required

Full motor protection with integrated electronic trigger in the terminal

box for all speed levels
Trip:
All poles of motor switched off by integrated electronic trigger
Reset: Manual reset at the terminal box required
Current-carrying capacity of volt-free NC contact to VDI 3814 for general fault indication (GFI) 1 A, 250 V~

13

Rio/Rio Z
Rio Outline Drawings
A

Rp/DN

I0

a1

a2

l1

b1

b2

b3

Weight
approx.
kg
PN 6/10

25-70

Rp 1

G 1 1/2

180

34

56

165

66

80

92

30-70
30-100

Rp 1 1/4
Rp 1 1/4

G2
G2

180
180

34
40

64
68

172
183

66
73

88
93

92
104

5
7

A
B

40-40
40-70
40-100

40
40
40

220
250
250

54
46
58.5

76
72
88

178
193
217

83
78
90

103
97
121

92
104
110

9.5
11
14

C
D
D

50-40
50-70
50-100

50
50
50

240
280
280

53
63
67

80
82
91

200
225
223

93
91
101

112
119
123

104
110
110

13
16
17

D
D
D

65-70
65-100
65-130

65
65
65

280
340
340

72
79
79

97
100
100

234
256
256

111
118
118

124
136
136

110
120
120

18.5
23.5
25.5

D
D
D

80-70
80-100

80
80

360
360

96
95

130
130

227
258

111
135

149
159

110
120

25.5
28/30

D
D

100-100

100

--

360

95

130

258

135

159

120

28.5/30.5

Rio

14

Pipe connection/
Nom. diameter

Thread

Pump dimensions

Outline
drawing

Rio/Rio Z

Flange Dimensions
Rio

Flange

Nom.
diameter
DN

Flange dimensions pump

Outline drawing

k/
kL1/kL2

n x dL /
n x dL1/dL2

40-40
40-70
40-100

PN 6/10 adapter (oval bolt hole) flange

(flange PN 16 to DIN 2533)

40

150

88

100 / 110

4 x 14/19

50-40
50-70
50-100

PN 6/10 adapter (oval bolt hole) flange

(flange PN 16 to DIN 2533)

50

165

102

110 / 125

4 x 14/19

65-70
65-100
65-130

PN 6/10 adapter (oval bolt hole) flange

(flange PN 16 to DIN 2533)

65

185

122

130 / 145

4 x 14/19

80-70

Flange PN 6
(selected as for PN 16, to EN 1092-2)

80

200

132

150

4 x 19

Flange PN 16 (to EN 1092-2)

80

200

132

160

8 x 19

Flange PN 6
(to DIN 2531, drilled to EN 1092-2)

80

190

128

150

4 x 19

Flange PN 16
(to DIN 2533, drilled to EN 1092-2)

80

200

138

160

8 x 19

Flange PN 6
(to DIN 2531, drilled to EN 1092-2)

100

210

148

170

4 x 19

Flange PN 16
(to DIN 2533, drilled to EN 1092-2)

100

220

158

180

8 x 19

80-100

100-100

15

Rio/Rio Z
Outline Drawings Rio Z
B

Rio Z

Pipe connection/
Nom. diameter
DN

Pump dimensions
I0

m
115

l1

k1

k2

b1

q1

q2

Outline
drawing

32-70

32

220

34

126

119

99

134 126

14

40-70
40-100

40
40

250 135 193

250 135 217

75
75

43
64

150
178

140
178

172
225

108
132

18
18

104
110

160 160
173 173

20.5
29.5

C/F
C/F

50-70
50-100

50
50

280 160 224 82.5

280 155 223 82.5

62
69

179
198

169
192

225
228

132
157

18
18

110
110

173 173
183 183

30.5
33.5

C/F
C/F

65-100
65-130

65
65

340 185 253 92.5

340 185 253 92.5

80
80

223
223

209
209

225
225

162
162

18
18

120
120

194 194
194 194

46.5
50

C/F
C/F

80-100

80

360 205 255

94

249

231

240

180

18

120

206 206

56

C/F

16

172

Weight
approx. kg
PN 6/10

100

Rio/Rio Z

Flange Dimensions
Rio Z

Flange

Nom.
diameter
DN

Flange dimensions pump

Outline
drawing

k/
kL1/kL2

n x dL /
n x dL1/dL2

32-70

PN 6/10 adapter (oval bolt hole) flange

(flange PN 16 to DIN 2533)

32

140

78

90 / 100

4 x 14/19

40-70
40-100

PN 6/10 adapter (oval bolt hole) flange

(flange PN 16 to DIN 2533)

40

150

88

100 / 110

4 x 14/19

50-70
50-100

PN 6/10 adapter (oval bolt hole) flange

(flange PN 16 to DIN 2533)

50

165

102

110 / 125

4 x 14/19

65-100
65-130

PN 6/10 adapter (oval bolt hole) flange

(flange PN 16 to DIN 2533)

65

185

122

130 / 145

4 x 14/19

80-100

Flange PN 6 (to DIN 2531)

80

190

128

150

4 x 19

Flange PN 16
(to DIN 2533, drilled to EN 1092-2)

80

200

138

160

8 x 19

17

Rio/Rio Z
Pump Accessories

Screw union set with internal thread

of malleable cast iron

DN 100

DN 80

DN 65

DN 50

suction side
discharge side
suction side
discharge side
suction side
discharge side
suction side
discharge side
suction side
discharge side

DN 40

Y-pipes for twin pumps

PN 10 / 16
Scope of supply: bolts, nuts,
gaskets and integrated changeover
flap (on discharge side only)

Rp 1 1/4

Rp 1

Rio/Rio Z

X
X

40 000 688
40 000 679
X
40 000 689
X
40 000 680
X
40 000 690
X
40 000 681
X
48 936 065
X
48 936 202
X 40 000 692
X 40 000 440

12.0
13.0
15.0
17.0
19.0
20.0
25.0
28.0
33.0
35.0

40 980 836
40 980 837

0.2
0.2

Ident. No.

~kg

Extension Modules and Electrical Accessories

Rio
25-70 E
30-70 E
40-40 E
Z 32-70 E

25-70 D
30-70 D
40-40 D
Z 32-70 D

30-100 E
40-70 E
50-40 E
Z 40-70 E

30-100 D
40-70 D
to
100-100 D
Z 40-70 D
to
Z 80-100 D

Ident. No.

kg

Function modules
Plug-in modules for type series Rio and Rio Z
(2 modules required) with mains connection
1~230 V, 50 Hz, (E) or 3~400 V, 50 Hz (D)
Additional functions:
-- Fault message (SSM)
-- In operation message (SBM)
-- Control input Priority off
-- Blocking detector with trip
-- Double pump management (Rio Z)
Typ 22 E
Typ 22 D

X
X
X

Typ 32 E
Typ 32-52 D
Switch plug
for connecting Rio / Rio Z
with three-phase current motor
to 3/NPE/230 V 50 Hz AC

18

01 100 533

0.6

01 100 534

0.6

01 100 535

0.6

01 100 536

0.6

01 084 050

0.1

Switchgear DV
84x130x66
for full motor protection activation and manual
start-up/stopping.

00 521 822

0.35

Switchgear DVP
84x130x66
Switchgear as above, but with volt-free contacts for
operation and fault reporting.

01 018 335

0.35

Rio/Rio Z
Additional functions of function modules

Wiring diagram for single pumps Rio

KSB function module
Type 22 E -- 1~230 V

Mains terminals

F Fault message SSM as volt-free NC contact, can be set

as individual or general fault message
F In operation message SBM as volt-free NO contact, can
be set as individual or general fault message
F Control input Priority off by external volt-free (NC) contact
F Blocking message of the pump is recognized and reported
as fault
F Full motor protection with integrated trip
F Fault acknowledgement
F Integrated double pump management with the following
functions (Rio Z only)
-- Main/stand-by operation with switchover from main to
stand-by pump depending on the operating hours (24h)
-- Fault-based switchover to stand-by pump ready for
operation

Technical data of function modules

Ambient temperature:
max. +40 C
Fluid temperature:
--20 C to +130 C
Weight:
approx. 0.6 kg
Enclosure:
IP 44
Interference suppression class: N
Thermal class:
F
4 cable entries Pg 9 (control cable max. 6-core)
No separate mains supply required.
Mains terminals
Terminal diameter:

max. 2.5 mm2

Message terminals
Max. switching capacity
Terminal diameter:

250 V/1 A
max. 2.5 mm2

Control terminals Ext.Off

Min. contact rating:
Terminal diameter:

24 VDC, 10 mA
min. 0.75 mm2, max. 2.5 mm2

Control terminals

Type 32 E -- 1~230 V

Mains terminals

Control terminals

Type 22 D -- 3~400 V

Mains terminals

Control terminals

Dimensional drawing function modules

Type 32-52 D -- 3~400 V

Mains terminals

Module

as

ls

Typ 22 E

27

61

Typ 22 D

27

61

Typ 32 E

28

63

Typ 32-52

28

63

Control terminals

19

Rio/Rio Z
Wiring diagram for twin pumps Rio Z
KSB function module
Type 22 E -- 1~230 V

Mains terminals

Mains terminals

Control terminals

Control terminals
To be supplied by the owner/
operator: 2-core connection
cable, min. 2 x 0.75 mm2
Anti-twist connections.

Mains terminals

Mains terminals

Control terminals

Control terminals
To be supplied by the owner/
operator: 2-core connection
cable, min. 2 x 0.75 mm2
Anti-twist connections.

Type 22 D -- 3~400 V

Mains terminals

Mains terminals

Control terminals

Control terminals

Subject to technical modification without prior notice.

Type 32 E -- 1~230 V

To be supplied by the owner/

operator: 2-core connection
cable, min. 2 x 0.75 mm2
Anti-twist connections.

Mains terminals

Mains terminals

Control terminals

Control terminals

1115.51/3-10 / 1.10.2005

Type 32-52 D -- 3~400 V

To be supplied by the owner/

operator: 2-core connection
cable, min. 2 x 0.75 mm2
Anti-twist connections.