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  • Standard Operating Procedure: Drive Panel

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    asyyas
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    1) The document outlines the standard operating procedure for maintenance of a drive panel at Jindal Steel & Power Limited's Blast Furnace II department. 2) It describes 28 steps for the maintenance process, including obtaining permits, using proper safety equipment, isolating power, cleaning components, checking connections and parameters, and restoring power. 3) Potential hazards at each step are identified such as electric shock, injury, and suffocation, along with required safety precautions like using insulation, proper ergonomics, respiratory protection, and verifying power is discharged.

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    Copy of Draft SOP_Drive

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    1) The document outlines the standard operating procedure for maintenance of a drive panel at Jindal Steel & Power Limited's Blast Furnace II department. 2) It describes 28 steps for the maintenance process, including obtaining permits, using proper safety equipment, isolating power, cleaning components, checking connections and parameters, and restoring power. 3) Potential hazards at each step are identified such as electric shock, injury, and suffocation, along with required safety precautions like using insulation, proper ergonomics, respiratory protection, and verifying power is discharged.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    34 views3 pages

    Standard Operating Procedure: Drive Panel

    Uploaded by

    asyyas
    1) The document outlines the standard operating procedure for maintenance of a drive panel at Jindal Steel & Power Limited's Blast Furnace II department. 2) It describes 28 steps for the maintenance process, including obtaining permits, using proper safety equipment, isolating power, cleaning components, checking connections and parameters, and restoring power. 3) Potential hazards at each step are identified such as electric shock, injury, and suffocation, along with required safety precautions like using insulation, proper ergonomics, respiratory protection, and verifying power is discharged.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

    JINDAL STEEL & POWER LIMITED, RAIGARH

    Prepared By (LM)

    DEPARTMENT: BLAST FURNACE - II

    Doc. No.

    STANDARD OPERATING PROCEDURE: DRIVE PANEL

    Rev. No.

    Recommended By (SH)

    Approved By (HOD)

    Issued By (MR/MA)

    Date
    Page No.

    Title of the activity : MAINTENANCE OF DRIVE


    Steps / sequence of the activity Hazards associated with the
    activity

    Safety precautions to be taken

    1. Take Operation Permit.


    2. Tool Box Talk.
    3. Collect all tools and tackles
    Injury due to handling of
    (Insulated tools) with measuring
    Tools/Equipments.
    equipment
    4. Use proper PPEs i.e. Hand
    Gloves, Goggles, Safety Helmet, Short term disease.
    Nose Mask, Jeans Jacket etc.
    5. Carry Hand held CO Gas
    CO poisoning
    responder (working)
    6. Take Electrical Permit from
    Electrical Shift I/C for particular
    Drive.
    7. Check the Log Book which is
    put in shift room. Look at
    recorded observations.
    8. Before Power Isolation, check
    the ON condition of Drive and
    record parameters for reference.
    9. Check for any abnormal
    condition i.e. not functioning of
    measuring indicators, LED
    lamps etc.
    10. Ensure soft isolation from
    Control Room i.e. in
    maintenance position.

    Responsibility

    Remarks

    Area I/C
    Spell out the clear instructions i.e. Dos and Don'ts.

    Area I/C

    Safe handling of Tools/Equipments in Box or Bag.

    Technician

    Ensure proper PPEs.

    Technician

    Check CO Monitor with Gas Safety personnel.

    Area I/C
    Area I/C
    Area I/C
    Area I/C

    Area I/C

    Area I/C

    Counting
    required.

    PCI, F/C Area

    JINDAL STEEL & POWER LIMITED, RAIGARH


    DEPARTMENT: BLAST FURNACE - II

    Doc. No.

    STANDARD OPERATING PROCEDURE: DRIVE PANEL

    Rev. No.

    Prepared By (LM)

    Recommended By (SH)

    Approved By (HOD)

    Issued By (MR/MA)

    Date
    Page No.

    Title of the activity : MAINTENANCE OF DRIVE


    11. Power OFF from Main
    Source Feeder and put Permit
    (Red Copy) over the feeder.
    Place Danger Board. Wait for
    discharge of Intermediate
    Circuit Capacitors.
    12. Check Outgoing Power and
    ensure power condition with
    Series Test Lamp. Check
    incoming cable termination and
    its tightness at Incomer end.

    Hand injury.
    Injury due to ergonomics.
    Electric shock.

    Use proper ergonomics.


    Operate the handle from side.
    Ensure proper discharge of circuit capacitor.

    Technician

    Hand injury.
    Electrical shock.

    Use proper tools.


    Ensure condition of Series Test lamp.

    Technician

    13. Remove rubber mats.

    Injury due to ergonomics

    Use proper ergonomics.

    Technician

    14. Open Panel and clean with


    air and cloth. Seal holes.
    15. Check all electrical
    components in the panel. Ensure
    proper illumination in the panel.
    16. Open Power Contactor and
    clean Moving Element and
    Fixed Element with Contact
    Cleaner. Wipe the tips with
    clean cloth. Reassemble the
    Contactor.
    17. Check Auxiliary Contactors,
    Timers, O/L Relays, Indication
    Lamps etc.
    18. Ensure tightness of Main
    MCCB and others.

    Injury.
    Suffocation due to dust.

    Use proper tools. Keep distance while opening the door.


    Must use Nose Mask.

    Technician

    Hand injury.
    Injury due to ergonomics.

    Use proper ergonomics.


    Use proper tools.

    Technician

    Hand injury.
    Eye/Skin injury.

    Avoid sharp edge tools.


    Spray cleaner opposite to eyes.
    Wear Safety Goggles.
    Use hand gloves.

    Technician

    19. Check all terminations and


    rectify the deviations.

    JINDAL STEEL & POWER LIMITED, RAIGARH


    DEPARTMENT: BLAST FURNACE - II

    Doc. No.

    STANDARD OPERATING PROCEDURE: DRIVE PANEL

    Rev. No.

    Prepared By (LM)

    Recommended By (SH)

    Approved By (HOD)

    Issued By (MR/MA)

    Date
    Page No.

    Title of the activity : MAINTENANCE OF DRIVE


    20. Check CTs and its
    termination. Check Measuring
    Instrument and its connection.

    Hand injury.

    Use proper tools.

    Technician

    21. Close the Panel.

    Injury.

    Use proper tools. Keep distance while closing the door.

    Technician

    Use hand gloves.

    Technician

    22. Clear the site and collect all


    waste at one point for dispose
    Hand injury.
    off.
    23. Cancel the Electrical Permit
    and remove danger board over
    the main feeder. Place rubber
    mat.
    Hand injury.
    24. Power ON.
    Injury due to ergonomics.
    25. Take Control Trial.

    Electrical shock.

    Area I/C
    Use proper ergonomics.
    Operate the handle from side.

    Technician

    Do not touch any live part while checking.

    Technician

    26. Ensure healthiness of HMI.


    Check drive parameters.

    Area I/C

    27. Cancel Operation Permit.

    Area I/C

    28. Put in Operation.

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