Pilkington Profilit

Pilkington Profilit

Technical Information on Pilkington Profilit

Profiled Glass with System
- English Edition -
The Pilkington Profilit

- Delivery Programme
Cross-section
h
b
d
l
d
h
b
d
l
d
Tolerances: b 2.0 mm
d 0.2 mm
h 1.0 mm
Cutting tolerances of 3.0 mm are allowed.
Tolerances according to EN 572-7. Dimensions are nominal.
KS0
+98
+86
K32
331
319
K2S
2S0
262
6 6 6 6 6 6 6
232
K22
220
6
+
1
+
1
+
1
+
1
7
232
K22f60f7
218
7
6
0
262
K2Sf60f7
2+8
7 7
6
0
331
317
K32f60f7
7 7
6
0
K2S Wave
2S0
262
6 6
+
1
262
K2Sf60f7 Wave
2+8
6
0
7 7
Glass thickness 6 mm, flange height 41 mm
Glass thickness 7 mm, flange height 60 mm
For the application of Pilkington Profilit

the relevant national and international requirements and standards have to be considered in the various countries.
Pilkington Profilit

types K22 K25 K32 K50

K25
Wave
K22/60/7 K25/60/7 K32/60/7
K25/60/7
Wave
D
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s
Width b (mm) 232 262 331 498 262 232 262 331 262
Flange height h (mm) 41 41 41 41 41 60 60 60 60
Glass thickness d (mm) 6 6 6 6 6 7 7 7 7
Weight (single glazing) kg/m
2
19.5 19 18.2 17 19 25.5 24.5 22.5 24.5
max. supply length Lmax (mm)
(not max. installation length)
6000 6000 6000 5000 6000 7000 7000 7000 7000
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5
0
4
Number of longitudinal wires 7 8 10 16 8 7 8 10 8
16 longitudinal wires
(mesh function) *
- - - - - - -
8+2 wires * - - - - - - - -
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5
0
4
Plus 1.7
(heat insulating glass, low-e)

Plus 1.7 Wire
(heat insulating glass, low-e)

Antisol (sun-protection glass)
Antisol Wire (sun-protection glass)
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/

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/

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Amethyst
Amethyst Wire
Clear (without ornament) * - - - - -
Clear Wire (without ornament) * - - - - - -
Micro *
Micro Wire *
Macro * - - - - -
Slim Line * - - - - -
Opal

OW (low iron) *
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Pilkington Profilit

T
,
*
thermally toughened, with or
without heat-soak test

Pilkington Profilit

T Color
,

thermally toughened and coloured
enamelled, with or without heat-
soak test

Subject to change.
Issue date: 07/2012
Production standard
Production optional
with coating available (Amethyst, Antisol, Plus 1.7)
without CE-marking
Sale from stock providing there are sufficient stocks available or from next production run. We would be pleased to examine the possibility of supplying
any product combination not mentioned above upon request. Product specifications are available upon request.
Lmax = 4.5 m
2
Standard max. installation lengths for vertically installed
Pilkington Profilit

glazing
Pilkington Profilit

panels sealed and not inclined

Note:
This table gives standard installation lengths in metres, for vertically installed Pilkington Profilit

glass within closed buildings and should be used as a guide only.

However the local national regulations referring to safety parameters still have to be taken into account.
For Pilkington Profilit

Opal the same installation lengths as for the corresponding standard products apply.
For other applications or for any question please feel free to address the manufacturers technical service department.
Design
wind
load
kN/m
2
Single glazing (flange inside)
K22
L (m)
K25
L (m)
K32
L (m)
K50
L (m)
K25
Wave
L (m)
K22/60/7
L (m)
K25/60/7
L (m)
K32/60/7
L (m)
K25/60/7
Wave
L (m)
0.50 2.70 2.50 2.30 1.90 2.50 4.20 4.00 3.60 4.00
0.60 2.40 2.30 2.00 1.70 2.30 3.85 3.60 3.30 3.60
0.70 2.30 2.10 1.90 1.60 2.10 3.55 3.40 3.00 3.40
0.80 2.10 2.00 1.80 1.50 2.00 3.35 3.20 2.85 3.20
0.90 2.00 1.90 1.70 1.40 1.90 3.10 2.95 2.70 2.95
1.00 1.90 1.80 1.60 1.30 1.80 3.00 2.80 2.55 2.80
1.20 1.70 1.60 1.50 1.20 1.60 2.70 2.55 2.30 2.55
1.40 1.60 1.50 1.35 1.10 1.50 2.50 2.40 2.15 2.40
1.60 1.50 1.40 1.25 1.00 1.40 2.35 2.20 2.00 2.20
1.80 1.40 1.30 1.20 0.95 1.30 2.20 2.10 1.90 2.10
2.00 1.30 1.20 1.10 0.90 1.20 2.10 2.00 1.80 2.00
3.00 1.00 1.00 0.90 0.75 1.00 1.70 1.60 1.45 1.60
Design
wind
load
kN/m
2
Double glazing
K22
L (m)
K25
L (m)
K32
L (m)
K50
L (m)
K25
Wave
L (m)
K22/60/7
L (m)
K25/60/7
L (m)
K32/60/7
L (m)
K25/60/7
Wave
L (m)
0.50 3.80 3.60 3.20 2.70 3.60 6.00 5.70 5.10 5.70
0.60 3.40 3.25 3.00 2.40 3.25 5.40 5.15 4.65 5.15
0.70 3.20 3.00 2.70 2.25 3.00 5.00 4.75 4.30 4.75
0.80 3.00 2.80 2.55 2.10 2.80 4.70 4.50 4.00 4.50
0.90 2.80 2.70 2.40 2.00 2.70 4.40 4.20 3.80 4.20
1.00 2.65 2.50 2.30 1.90 2.50 4.20 4.00 3.60 4.00
1.10 2.55 2.40 2.20 1.80 2.40 4.05 3.80 3.45 3.80
1.20 2.40 2.30 2.00 1.70 2.30 3.80 3.60 3.30 3.60
1.40 2.25 2.10 1.90 1.60 2.10 3.50 3.40 3.00 3.40
1.60 2.10 2.00 1.75 1.45 2.00 3.30 3.15 2.80 3.15
1.80 2.00 1.90 1.65 1.35 1.90 3.10 3.00 2.65 3.00
2.00 1.85 1.75 1.55 1.30 1.75 3.00 2.80 2.55 2.80
3.00 1.50 1.40 1.30 1.00 1.40 2.40 2.30 2.00 2.30
3
Pilkington Profilit

- Standard vertical glazing

overhang
width of window sill
Single and double
shell glazing
single shell double shell
1
1
2 2
breastwork
Pilkington

bottom PvC
profile N 961f2
N 820
N 961f100
with integrated window sill
vertical section 1-1
Horizontal section 2-2
frames with
thermal insulation
gasket N 166 (optional)
Single shell glazing
Double shell glazing
drainage slit for
condensation water
Pilkington

S!L
top and side
frame N 9S0
top and side
PvC profile
N 962f2
bottom frame
N 961fS0
N 961
N 961f1
N 821
N 821fS0
N 820 N 962f1
N 962f2 N 9S0
N 9S0
N 961
separate window sill arrangement
N 962f1
N 9S0
N 962f1
view
drainage slit for
condensation water
(offset)
Pilkington

S!L
Pilkington

S!L
2
breastwork
view
1
Pilkington

1
2
Double shell glazing
2
.
0
0

m
For sport halls see test certificate according to D!N 18032 part 3
top and side
frame N 980
top and side
PvC profile
N 980f2
bottom frame
N 981
drainage slit for
condensation water
bottom PvC profile
N 981f2
possible for glass types K 22f60f7, K 2Sf60f7, K 32f60f7
N 981f100 N 981fS0
vertical section 1-1
Horizontal section 2-2
Double shell glazing
N 166
N 16S
gaskets
N 16S + 166
N 980f2
frames with
thermal insulation
N 810
N 811
N 810 top and side
frame N 980
drainage slit for
condensation water
(offset)
N 811fS0
Note:
The following pages 4 - 8 show illustrations of standard applications for which Pilkington Profilit

profiled glass can be used.

In view of the wide range of application options for Pilkington Profilit

of which the details however cannot be shown here, please contact

our applications technology department for any further advice.
4
Pilkington Profilit

- Special vertical glazing for sport halls

overhang
width of window sill
Single and double
shell glazing
single shell double shell
1
1
2 2
breastwork
Pilkington

bottom PvC
profile N 961f2
N 820
N 961f100
with integrated window sill
vertical section 1-1
Horizontal section 2-2
frames with
thermal insulation
gasket N 166 (optional)
Single shell glazing
Double shell glazing
drainage slit for
condensation water
Pilkington

S!L
top and side
frame N 9S0
top and side
PvC profile
N 962f2
bottom frame
N 961fS0
N 961
N 961f1
N 821
N 821fS0
N 820 N 962f1
N 962f2 N 9S0
N 9S0
N 961
separate window sill arrangement
N 962f1
N 9S0
N 962f1
view
drainage slit for
condensation water
(offset)
Pilkington

S!L
Pilkington

S!L
2
breastwork
view
1
Pilkington

1
2
Double shell glazing
2
.
0
0

m
For sport halls see test certificate according to D!N 18032 part 3
top and side
frame N 980
top and side
PvC profile
N 980f2
bottom frame
N 981
drainage slit for
condensation water
bottom PvC profile
N 981f2
possible for glass types K 22f60f7, K 2Sf60f7, K 32f60f7
N 981f100 N 981fS0
vertical section 1-1
Horizontal section 2-2
Double shell glazing
N 166
N 16S
gaskets
N 16S + 166
N 980f2
frames with
thermal insulation
N 810
N 811
N 810 top and side
frame N 980
drainage slit for
condensation water
(offset)
N 811fS0
5
Note:
Reinforcement is also required when ventilation shutter
is fitted to the basic frame. !f applicable, the H-frames should be checked
to ensure they are sufficiently stable.
vertical section 1-1 vertical section 2-2
view
h

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!soglazing
or
Pilkington
Profilit
"
1
1
2
2
3 3
+ +
Horizontal section 3-3
Horizontal section +-+
installation
with H-bars
Pilkington Profilit

- Installation of ventilation shutters

Pilkington Profilit

installation system
with ventilation shutter unit
The Pilkington Profilit

installation system
is a modular system essentially comprising
the following elements:
High-quality aluminium profiles -
available as mill finished, anodised, RAL
coated or thermally insolated options
Plastic insert or support profiles -
high impact resistance, light resistance,
weatherproof and non warping
Ventilation elements -
standard sizes or made to order;
marry perfectly with the Pilkington Profilit

installation system, also available as
thermally insulated option
6
Double shell glazing
Pilkington

1
1
2 2
Section 1-1
breastwork
Section 2-2
N 96+ N 86+
Pilkington

support angle with

padding for each
glass unit
Pilkington

support angle with padding to

separate glass from metal
(by customer)
N 961f80
N 961f2
Pilkington

support angle
(fixing with Halfen-screws)
N 9S0
N 962f2
view
joint between the glass
panes: approx. 8 mm
(thereof 2-3 mm space
between glass and
support angle below)
N 88+ N 98+
Note:
different glass types require
structurally designed support angles
frames with
thermal insulation
Pilkington Profilit

- Standard horizontal glazing

7
roof material
Pilkington

Double shell glazing

aluminium screen
N 963w
gasket
round cord

S!L
Pilkington

substructure according
to structural design
isolating layer
installation tape with core
Pilkington

wired
N 9+0w
installation tape with core
substructure according
to structural design
roof joint
sealing foil
additional sheeting
as required
drainage
slit
System sketch
Pilkington Profilit

- Roof glazing (vertical shed glazing)

Note:
No details concerning roof joints, heat-insulating measures, etc. are given here.
The drainage slits for condensation water made by customers are depending on the fixing of the frames and the inclination of the glazing.
Max. frame loading in case of vertical installation (e.g. non bearing facades) - double layer - due to weight of glass l 3.50 m!
Max. interval between bolts of 20 cm. In case of thermal broken frame N 940w l 3.00 m.
8
Pilkington Profilit

- Product characteristics
Heat insulation, Solar control and Light transmission:
Product combination
U
G
value
[W/m
2
K]
g value
[ - ]
Light transmission
[%]
Pilkington Profilit

single glazed 5.7 0.79 86

Pilkington Profilit

double glazed
without coatings
2.8 0.68 75
Pilkington Profilit

double glazed
outer shell Pilkington Profilit

uncoated
inner shell Pilkington Profilit

Plus 1.7
1.8 0.63 70
Pilkington Profilit

double glazed
outer shell Pilkington Profilit

Antisol
inner shell Pilkington Profilit

uncoated
2.8 0.49 43
Pilkington Profilit

double glazed
outer shell Pilkington Profilit

Antisol
inner shell Pilkington Profilit

Plus 1.7
1.8 0.45 41
Pilkington Profilit

double glazed
outer shell Pilkington Profilit

Amethyst
inner shell Pilkington Profilit

Amethyst
2.8 0.46 40
Pilkington Profilit

double glazed
outer shell Pilkington Profilit

Amethyst
inner shell Pilkington Profilit

Plus 1.7
1.8 0.49 51
Pilkington Profilit

triple glazed
outer shell 7 mm Pilkington Profilit

uncoated
middle 7 mm Pilkington Profilit

Plus 1.7
inner shell 6 mm Pilkington Profilit

Plus 1.7
1.2 0.51 52
Product combination
R
W
value
[dB]
Pilkington Profilit

double glazed without gaskets up to 41 dB

Pilkington Profilit

double glazed with gaskets no. 165 and no. 166 up to 43 dB

Pilkington Profilit

triple glazed up to 57 dB
Product combination Ball impact safety
Pilkington Profilit

K22/60/7, K25/60/7 or K32/60/7

double glazed with gaskets no. 165 and no. 166
tested with handball
Pilkington Profilit

T-H K22/60/7, K25/60/7 or K32/60/7

double glazed with gaskets no. 165 and no. 166
tested with handball and hockeyball
Note:
Further product- and system characteristics (e.g. regarding safety or weather tightness) can be provided upon request.
Please contact our Application Technology Department.
U
G
value according to EN 673, g value and light transmission according to EN 410.
Physical properties for further product combinations are available upon request.
Heat insulation- and solar control characteristics can be further improved by using e.g. triple glazed options
or with translucent insulation materials.
Noise control:
Noise control values tested in Pilkington Profilit

system according to EN ISO 140-3.

Further information and product combinations upon request.
Ball impact safety:
Ball impact safety tested according to DIN 18032-3.
Please take into consideration special installation guidelines for Pilkington Profilit

sports hall glazing.

9
Pilkington

- Accessories
Pilkington

- Aluminium and
plastic sections, series 60 (NP)
Pilkington

- 6 mm glass types Pilkington

- 7 mm glass types
Pilkington

- Aluminium and
plastic sections, series 83 (SP)
9S0 N 9S0 S
9S0 SL
9S0 D
9S1
961
961fS0
961f80
961f100
961f120
961f180
961f1S0
820
821
977 96+ 822
812 88+
810
811
961 D
962f1
962f2N
962f2A
961f2
961f1
980
981
981fS0
981f100
980 D
981 D
981f1
981f2
980f2
980f1
978
Pilkington

- Special profiles
983
930 930w
936 936w
931 931w
96S 96SGT
93+ 93+w
9+0 9+0w 963
976
983k
97+
932
971f130
972f1S0
973f180
973f210
973f2+0
961fS0D
961f80D
961f100 D
961f120 D
971f130 D
961f1S0 D
961f180 D
973f210 D
973f2+0 D
16S 166
96S GTfD
961 K
170
98+
Pilkington

- Window sills
Pilkington

- Gaskets
982
982w
963w
821fS0
821f80
821f100
821f120
821f1S0
821f180
86+
811fS0
811f80
811f100
811f120
811f1S0
811f180
6
232
K22
220
6
+
1K2S
2S0
262
6 6
+
1K32
331
319
6 6
+
1
KS0
+98
+86
6 6
+
1K2S Wave
2S0
262
6 6
+
1
7
232
K22f60f7
218
7
6
0
262
K2Sf60f7
2+8
7 7
6
0
331
317
K32f60f7
7 7
6
0
262
K2Sf60f7 Wave
2+8
6
0
7 7
Pilkington Profilit

- Installation components
10
The recommendations for tendering in German and English are available as download (WORD- or PDF file)
on the homepage www.pilkington.com (www.profilit.com).
Pilkington Profilit

profiles series 60 (NP)
Pilkington Profilit

profiles series 83 (SP)
Pilkington Profilit

profile description
non thermally
broken
thermally
broken
non thermally
broken
thermally
broken
950 N 820 980 810 Top and side frame
950 S - - - Top and side frame
950 SL - - - Top frame with integrated ventilation
961 821 981 811 Bottom frame with drainage slits
951 - - - Bottom frame (interior glazing e.g. for partitions)
961/50 821/50 981/50 811/50 Bottom frame with integrated 50 mm window sill with drainage slits
961/80 821/80 - 811/80 Bottom frame with integrated 80 mm window sill with drainage slits
961/100 821/100 981/100 811/100 Bottom frame with integrated 100 mm window sill with drainage slits
961/120 821/120 - 811/120 Bottom frame with integrated 120 mm window sill with drainage slits
961/150 821/150 - 811/150 Bottom frame with integrated 150 mm window sill with drainage slits
961/180 821/180 - 811/180 Bottom frame with integrated 180 mm window sill with drainage slits
977 822 978 812 H-bar for mounting windows
964 864 984 884 Side frame for horizontal glazing
Pilkington Profilit

- PVC inlay profiles

962/1 980/1 Top and side inlay profile for single glazing
962/2N 980/2 Top and side inlay profile for double glazing
962/2A -
Top and side inlay profile for installation inside a ventilation shutter
for double glazing
961/1 981/1 Bottom inlay profile for single glazing
961/2 981/2 Bottom inlay profile for double glazing
961 D - 981 D - Expansion joint profile for bottom frames
950 D - 980 D - Expansion joint profile for top and side frames
Pilkington Profilit

- Gaskets and sealing profile

165 Gasket for glass flanges, double
166 Gasket for glass flanges, single
170 - 170 -
Sealing profile for Pilkington Profilit

frames with
integrated window sill no. 961/50.../180, 981/50 and 981/100
Pilkington Profilit

- Window sills (separately)

971/130 Window sill profile 130 mm for bottom frames no. 961, 981, 821, 811
972/150 Window sill profile 150 mm for bottom frames no. 961, 981, 821, 811
973/180 Window sill profile 180 mm for bottom frames no. 961, 981, 821, 811
973/210 Window sill profile 210 mm for bottom frames no. 961, 981, 821, 811
973/240 Window sill profile 240 mm for bottom frames no. 961, 981, 821, 811
974 Rim profile for window sills
961 K
PVC clamp profile no. 961 K for the connection of the window sill
with the bottom frames no. 961, 981, 821, 811
Pilkington Profilit

- Expansion joint profiles

for window sills
961/50 D Expansion joint profile for window sill 50 mm
961/80 D Expansion joint profile for window sill 80 mm
961/100 D Expansion joint profile for window sill 100 mm
961/120 D Expansion joint profile for window sill 120 mm
971/130 D Expansion joint profile for window sill 130 mm
961/150 D Expansion joint profile for window sill 150 mm
961/180 D Expansion joint profile for window sill 180 mm
973/210 D Expansion joint profile for window sill 210 mm
973/240 D Expansion joint profile for window sill 240 mm
Pilkington Profilit

- Special profiles
965 - - - Door frame suitable for wooden and metal doors
965 GT - - - Door frame suitable for glass doors
965 GT D - - - Sealing for door frames no. 965 and no. 965 GT
930 930w - - Side frame for transparent glazing with insulating glass
931 931w - - Top and bottom frame for transparent glazing with insulating glass
932 932w - - Aluminium clip strip for insulating glass up to 24 mm thickness
934 934w - -
Connection profile between Pilkington Profilit

top and bottom frame

(series 60) and window casments
936 936w - - Double bar for transparent glazing with insulating glass
- - 983 - Latch-bolt profile
- - 983k -
Clamp profile for profile no. 983 to reduce the width of the frame
from 83 mm to 60 mm
940 940w 982 982w Bottom shed glazing profile for double glazing
963 963w - - Top shed glazing profile for double glazing
976 - 976 - Connection angle
Bauglasindustrie GmbH
Httenstrae 33 66839 Schmelz
Phone +49 (0)6887 303 0 Fax +49 (0)6887 303 45
E-Mail: profilbauglas@nsg.com
www.pilkington.com
Issue date: 10/2012 English V1.0
This publication provides only a general description of the product. Further, more detailed information may be obtained from your local
Pilkington Building Products supplier. It is the responsibility of the user to ensure that the use of this product is appropriate for any particular
application and that such use complies with all relevant legislation, standards, code of practice and other requirements.
To the fullest extent permitted by applicable laws, the companies of NSG Group disclaim all liability for any error in or omission from this
publication and for all consequences of relying on it. Products according to valid delivery program. Subject to change.
Pilkington is a trade mark of NSG Group.
CE marking confirms that a product complies its relevant harmonised European Norm.
The CE Marketing label for glass products, including declared values, can be found at www.pilkington.com/CE.