LG TRAINING MANUAL

Fall 2008 LCD Training

32LG40 42LG60

PHONE CONTAcTS:
Contact Customer Service Technical Support Parts Sales Training Center Number (800) 243-0000 (800) 847-7597 (888) 393-6484 (256) 774-4051 Hours of Operation 24 hours a day / 7 days a week 7am-7pm Mon-Fri / Sat 8-2 CT 7am-7pm Mon-Sat CT 8am-5pm Mon-Fri CT

WEB CONTAcTS:
Web Site LG USA Customer Service GCSC Customer Service Academy Live Training Address www.lgusa.com us.lgservice.com aic.lgservice.com www.lgcsacademy.com lge.webex.com Description Product information User manuals, FAQs Service manuals, parts, bulletins Web training, discussion forum Live training

Published July 2008 by LG Electronics USA Training Center Copyright 2008 LG Electronics of Alabama, Inc.
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-visual service technicians. When servicing this product, under no circumstances should the original design be modied or altered without permission from LG Electronics. Unauthorized modications will not only void the warranty, but may lead to property damage or user injury. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring, and lead dress must conform to original layout upon completion of repairs. If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it only with the factory specied fuse type and rating. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Always keep wires away from high voltage or high temperature parts. Do not attempt to modify this product in any way. Special components are also used to prevent shock and re hazard and are required to maintain safe performance. No deviations are allowed without prior approval by LG Electronics. Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set is not delayed until the new service literature is printed.

ELectrostaticaLLy SensitiVe DeVices

Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some eld-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on the body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as an ESD mat, to prevent electrostatic charge buildup or exposure of the assembly. Use only a grounded-tip soldering iron to solder or unsolder ES devices. Use only an anti-static solder removal device. Some solder removal devices not classied as anti-static can generate electrical charges sufcient to damage ES devices. Do not use refrigerant-propelled chemicals which can generate electrical charge sufcient to damage ES devices. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it.

REGULATORY INFORMATION
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and receiver; Connect the equipment into an outlet on a circuit different from that to which the receiver is connected; Consult the dealer or an experienced radio/TV technician for help. The responsible party for this devices compliance is: LG Electronics of Alabama, Inc. 201 James Record Road. Huntsville, AL 35813, USA. Digital TV Hotline: 1-800-243-0000

TABLE OF CONtENtS
OVERVIEW................................................... 5
Introduction.....................................................5 Basic Troubleshooting Steps.............................5 Caution............................................................5 Model Number Structure................................6 Serial number Structure...................................6 Features...........................................................7 32LG40 Dimensions. ........................................8 42LG60 Dimensions. ........................................8 Remote Control...............................................9 New Features..................................................9 Computer Connection. ................................. 10 Service Menu. ................................................ 10 Power Consumption..................................... 10 Service Remote............................................. 11 Check Firmware Version.............................. 12 Update Firmware. ......................................... 12

CIRcuIt DEscRIptIons - 42LG60. ......... 45

Introduction.................................................. 45 Backlight Layout............................................ 46 Power Supply Layout.................................... 47 Control Board Layout................................... 49 LCD Driver (T-CON) Layout....................... 51 Main board layout......................................... 53 Invisible Speaker SyStem Layout................... 61

ScHEmAtIcs............................................. 63
32LG40 :: Interconnect................................. 63 32LG40 :: WaveForms.................................. 64 32LG40 :: Main Board :: Main Micro............. 65 32LG40 :: Main Board :: Audio..................... 66 32LG40 :: Main Board :: Memory................. 67 32LG40 :: Main Board :: BCM/USB. .............. 68 32LG40 :: Main Board :: DCM...................... 69 32LG40 :: Main Board :: LVDS/DVD. ............ 70 32LG40 :: Main Board :: Tuner Power.......... 71 32LG40 :: Main Board :: Jackpacks. ............... 72 32LG40 :: Main Board :: HDMI..................... 73 42LG60 :: Interconnect................................. 74 42LG60 :: Waveforms................................... 75 42LG60 :: Main Board :: BCM. ..................... 76 42LG60 :: Main Board :: DDR Memory....... 77 42LG60 :: Main Board :: Main Micro............ 78 42LG60 :: Main Board :: Audio Processor... 79 42LG60 :: Main Board :: HDMI.................... 80 42LG60 :: Main Board :: Interface................ 81 42LG60 :: Main Board :: Interface................ 82 42LG60 :: Main Board :: Regulators............. 83 42LG60 :: Main Board :: LVDS/Tuner........... 84 42LG60 :: Main Board :: Audio Out............. 85

DIsAssEmblY - 32LG40. ............................ 13

Back Cover Removal. .................................... 13 Board Layout. ................................................ 13 Power Supply Removal................................. 14 Main Board Removal..................................... 14 LCD Driver Removal.................................... 15 Ballast Removal............................................. 16 DVD Player Removal.................................... 17 DVD Player Removal.................................... 17 Exploded View.............................................. 18 Power Supply (SMPS). ................................... 19 Main (Digital) Board...................................... 22 Ballast Assembly............................................ 30 LCD Driver (T-Con)..................................... 32 DVD Player................................................... 34 Front Board. .................................................. 35 Invisible Speaker System .............................. 37

CIRcuIt dEscRIptIons - 32LG40. ......... 19

DIsAssEmblY - 42LG60. ............................ 39

Introduction.................................................. 39 back cover Removal...................................... 39 Power Supply (SMPS) Removal..................... 40 Main Board Removal..................................... 40 control Board Removal................................. 41 LCD Driver Board Removal. ......................... 41 Speaker Box Removal................................... 42 Exploded View.............................................. 43

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Introduction
The manual covers two models from the 2008 LCD product line. Each model is an HDTV with integrated HD tuner. The 32LG40 is a 720p/1080i model, the 42LG60 supports 1080p (Full HD). All models 32 and larger include USB Media Host and SimpLink. USB Media Host consists of a USB port on the back of the TV that supports USB flash memory drives loaded with media or firmware for the TV. SimpLink allows for control of other LG SimpLink products via the HDMI connection. All LCD TV models are module level repair in and out of warranty. They are covered by a one year parts and labor warranty. Refer to the last page of the owners manual for more warranty information. For models under 30, the Sevice Level is Factory Service Repair. Larger models are Field Service. Contact the Warranty department for more information.

2008 LCDs

Basic TroublEshooting StEps

Define - Look at the symptom carefully and determine what circuits could be causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and check for possible overheated components. Capacitors will sometimes leak dielectric material and give off a distinct odor. Frequency of power supplies will change with the load, or listen for relay closing etc. Observation of the front Power LED may give some clues. Localize - After carefully checking the symptom and determining the circuits to be checked and after giving a thorough examination using your senses the first check should always be the DC Supply Voltages to those circuits under test. Always confirm the supplies are not only the proper level but be sure they are noise free. If the supplies are missing check the resistance for possible short circuits. Isolate - To further isolate the failure, check for the proper waveforms with the Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes glitches or road bumps will be an indication of an imminent failure. Correct - The final step is to correct the problem. Be careful of ESD and make sure to check the DC Supplies for proper levels. Make all necessary adjustments and lastly always perform a Safety AC Leakage Test before returning the product back to the Customer.

Caution
1) A 20 minute pre-run time is required before any adjustments are performed. 2) Refer to the Voltage Sticker on the Switch Mode Power Supply silk screening. (+/- 1/2 volt).
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3) Be cautious of electric shock from the Backlight section, it uses high voltage AC. Check that the Power Supply and Drive Circuits are completely discharged because of residual current stored before circuit board removal. 4) C-MOS circuits are sensitive to static electricity. Use caution when dealing with these IC and circuits. 5) Exercise care when making voltage and waveform checks to prevent costly short circuits from damaging the unit. 6) Be cautious of lost screws and other metal objects to prevent a possible short in the circuitry. 7) Check the appearance of the Replacement Panel and Circuit boards for both physical damage and part number accuracy. Verify model names and board model matches.

ModEl NumbEr StructurE

Region U = North America B = Europe & NA Chassis Version

42LG60-UA
Screen Size Brand Z= Zenith Blank = LG Display Type P = Plasma L = LCD D = DLP RPTV J = Projector Year G = 2008

Series/Feature Level 30/31 = HDTV 40 = DVD Player 50 = Full HD 60 = Scarlet - Full HD & 120Hz 70 = Full HD & 120Hz 90 = LED Backlight X = Super Thin

SErial numbEr StructurE

403 MX XQ 0 5 1 0 6 Sequential Number (5-7 Numbers) Production Info (2 Letters) Production Site (2 Letters) Production Year and Month (3 Numbers). Ex, March 2004.

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FEaturEs

32LG40
Model Name
Chassis Name Screen Specs Resolution Brightness (cd/m2) Contrast Ratio (Bare Module) Dynamic Contrast Ratio Viewing Angle Colors Reproduction (R,G,B) Response Time (GTG) USB Port USB Flash Drive Support MP3/JPEG Video HDMI Support HDMI 1.3 with Deep Color Simplink (HDMI CEC) Cabinet Front Cabinet Style Rear Cabinet Style Speaker RoHS VESA Compatible Wall Mount Model Power Specs Voltage, Hz Consumption (Max) Consumption (Typical) Stand-by Glossy Black Yes Yes Yes No No 1366 x 768p 500 1,200:1 10,000:1 178/178 8 Bit 8ms

42LG60
32LG40
LP81A

47LG60
LP81A

1920 x 1080p 500 1,500:1 12,000:1 178/178 10 Bit (8 Bit+Dithering) 5m/s

Yes Yes Dvix Only

Yes Yes

Glossy Black Glossy Red Invisible Speaker Yes 200 x 200 AW-47LG30F

Matte Black & Red Invisible Speaker Yes 200 x 200 RW-230

100-240Vac 50/60Hz 150W 130W 1W

100-240Vac 50/60Hz 310W 290W 1W

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32LG40 DimEnsions
31.8" 808mm 7.9" 200mm 4.3" 109mm

12" 304.8mm

8.38" 212.74mm

3.9" 100mm 24.8" 629.92mm 21.7" 551.2mm 11" 279mm

Not Center Center

3.9" 100mm

Model No. Serial No. Side Label

9 11/16" 246.06mm

Remove 4 screws to remove stand for wall mount

3.5" 89mm

17.1" 434.34mm

11.8" 299.7mm

42LG60 DimEnsions

42LG60 Dimensions
40.9" 1038.86mm 7.9" 200mm 2.4" 60.96mm

15.8" 402mm

8" 204.4mm

6.6" 168.78mm 31.3" 795mm 29.4" 746.76mm 14.7" 373.38mm

Center

3.9" 100mm Model No. Serial No. Label

11.85" 301mm

Remove 4 screws to remove stand for wall mount 1.94" 49.2mm 20.5" 520.7mm 14.9" 376.46mm

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REmotE Control
2008 models feature a newly designed, easier to use remote. The remote has fewer buttons than previous designs which was accomplished by moving many functions to an on-screen Quick Menu. The Q. MENU button on the remote opens the Quick Menu and the user can choose between options like aspect ratio, closed captions, sleep timer, etc. The remotes are programmable for other devices. These LCDs also support SimpLink devices. When using SimpLink, the device buttons on the remote do not need to be pressed to switch modes before controlling external equipment. External devices are controlled by the TV instead of the remote.
TV STB Q. MENU MENU POWER DVD VCR INPUT

ENTER

RETURN

AV MODE

NEw FEaturEs

FAV

VOL

CH

Below are some of the new features on some 2008 LCD TVs. MUTE Intelligent sensor - LGs Intelligent Sensor uses 4,096 sensing steps 1 2 3 to evaluate its surroundings. Using a sophisticated algorithm, the LG 4 5 6 processes picture quality elements including brightness, contrast, color, sharpness and white balance. The result is a picture optimized 7 8 9 for its surroundings, more pleasing to watch. It can also save up to FLASHBK 0 50% in power consumption since the screen will brighten and dim to match ambient lighting. TruMotion 120Hz - Advance 120Hz panel provides clear, smooth images, even during fast action scenes creating a stable structure for a crisper picture. 24p Real Cinema - Hi-def movies run at exactly 24 frames per second speed that they were originally filmed in, making the home-cinema experience one step closer to a Real Cinema experience. Full HD 1080p Resolution - Displays HDTV programs in full 1920 x 1080p resolution for a more detailed picture. Standard HD LCDs are 1366 x 768. Clear Voice Technology - Isolates the dialog (human voice range) by boosting the midrange tones from 300hz to 3500hz. Expert Menu - Expert Menu features Imaging Science Foundation Certified Calibration Controls which allow precise in-home picture calibrations.

P A G E

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ComputEr ConnEction
A computer can be connected to the RGB (VGA) or HDMI connection on the TV. The HDMI connection will require a DVI to HDMI adapter if the PC has a DVI connector. Set the monitor output resolution and vertical frequency on the PC before connecting it to the TV. Refer to the owners manual for a full list of suported resolutions. The message OUT OF RANGE will appear on the screen if the resoultion is not supported.
Resolution Vertical Frequency (Hz)

PowEr Consumption
Model 19LS4D-UA 20LS7D-NB 20LS7D-UK 22LC2D-UB 22LS4D-UA 23LS7D-NB 23LS7D-UK 26LC7DC-UB 26LC7DC-UK 26LC7D-UK 26LG30DC-UA 32LC4D-UA 32LC50C-UA 32LC5DC-UA 32LC7DC-UK 32LC7D-UB 32LC7D-UK 32LG30DC-UA 32LX50C-UA 32LX5DC-UA 37LC50C-UA 37LC5DC-UA 37LC7DC-UK 37LC7D-UB 37LC7D-UK 37LG30DC-UA 42LB50C-UA 42LB5DC-UA 42LC4D-UA 42LC50C-UA 42LC5DC-UA 42LC7DC-UK 42LC7D-UB 42LC7D-UK 42LG30DC-UA
On
TYP MAX UNIT

Stand-By
TYP MAX UNIT

42W 56W 56W 46W 46W 78W 78W 110 160W 30 160W 30 160W 99 115W 150 190W 190W 190W 170 190W 150 190W 170 190W 149 171W 190W 190W 210W 210W 190 220W 180 220W 190 220W 167 191W 240W 240W 230 240W 240W 240W 220 240W 230 240W 220 240W 226 244W

0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.7 0.7 0.7 0.36 0.7

1W 1W 1W 1W 1W 1W 1W 1W 1W 1W 0.8W 1W 3W 3W

30/40/50/60/70 series 1280x768 1360x768 1366x768 1600x1200 1920x1080 60Hz 60Hz 60Hz 60Hz 60Hz

0.7 0.7 0.7 0.36

1W 1W 1W 0.8W 3W 3W 3W 3W

50/60/70 series

SErVicE MEnu
The service menus can be used to make adjustments, change color alignment, and get software versions. There are two service menus. The Adjust and Instart menu can be accessed using the service remote (Service remotes are available from LG parts). They can also be accesed by holding down the menu button on the TV and the remote until the user menu disappears. The menus alternate between Adjust and Instart every time the menu button is held down. If the TV asks for a password, enter 0000 (four zeros).

0.8 0.8 0.8 0.36

1W 1W 1W 0.8W 3W 3W

0.8

1W 3W 3W

0.8 0.8 0.8 0.36

1W 1W 1W 0.8W

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SErVicE REmotE
NUM KEY 1 2 3 4 5 6 7 8 9 10 11 12 POWER POWER ON MUTE P-CHECK S-CHECK ARC CAPTION TXT TV/AV TURBO SOUND TURBO PICTURE IN-START FUNCTION To turn the TV on or off To turn the TV on automatically if the power is supplied to the TV. Use the POWER key to deactivate; It should be deactivated when delivered. To activate the mute function. To check TV screen image easily. To check TV screen sound easily To select size of the main screen (Normal, Spectacle, Wide or Zoom) Switch to closed caption broadcasting To toggle on/off the teletext mode To select an external input for the TV screen To start turbo sound To start turbo picture To enter adjustment mode when manufacturing the TV sets. To adjust the screen voltage (automatic): In-start mute Adjust AV (Enter into W/B adjustment mode). W/B adjustment (automatic): After adjusting the screen W/B adjustment Exit two times 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 ADJ MPX EXIT APC(PSM) ASC(SSM) MULTIMIDIA FRONT-AV CH VOL ENTER PIP CH-(OP1) PIP CH+(OP2) PIP SWAP(OP3) PIP INPUT(OP4) EYE MENU IN-STOP STILL TIME SIZE MULTI PIP POSITION MODE PIP TILT 0~9 To enter into the adjustment mode. To adjust horizontal line and sub-brightness. To select the multiple sound mode (Mono, Stereo or Foreign language). To release the adjustment mode. To easily adjust the screen according to surrounding brightness. To easily adjust sound according to the program type. To check component input. To check the front AV. To move channel up/down or to select a function displayed on the screen. To adjust the volume or accurately control a specific function. To set a specific function or complete setting. To move the channel down in the PIP screen. To use as a red key in the teletext mode. To move the channel in the PIP screen. To use as a green key in the teletext mode. To switch between the main and sub screens. To use as a yellow key in the teletext mode. To select the input status in the PIP screen. To use as a blue key in the teletext mode. To set a function that will automatically adjust screen status to match. The surrounding brightness so natural color can be displayed. To select the functions such as video, voice, function or channel. To set the delivery condition status after manufacturing the TV set. To halt the main screen in the normal mode, or the sub screen at the PIP screen. Used as a hold key in the teletext mode. Page updating is stopped. Displays the teletext time in the normal mode. Enables to select the sub code in the teletext mode. Used as the size key in the PIP screen in the normal mode. Used as the size key in the teletext mode. Used as the index key in the teletext mode. Top index will be displayed if it is the top text. To select the position of the PIP screen in the normal mode. Used as the update key in the teletext mode (Text will be displayed if the current page is updated.) Used as Mode in the teletext mode. To select the simultaneous screen. To adjust screen tilt. To manually select the channel.

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ChEcK FirmwarE VErsion
You can check the firmware version by opening the service menu. It is located near the top of the menu.
LP81A LPL L42FHD Main V1.62 USB V2.14 00 HDCP 0 UTT 97 Tool Option1 39848 Tool Option2 51 Area Option 1 OPTION1 43 OPTION2 46 OPTION3 0 OPTION4 0 System Control Audio Prescale Threshold Power Off History Panel Control Davinci / Auto Test

UpdatE FirmwarE

1) Copy the firmware to the top level on a USB flash drive and to a folder named LG_DTV. Some models require the LG_DTV folder, and some dont. Put it in both locations if you are not sure which is correct. Only copy the file (or files) for the model you are currently updating. 2) Turn on the TV and insert the USB drive to the USB IN port. 3) If the firmware is newer than what is already installed, the upgrade menu should open automatically. If the update menu doesnt open, press MENU on the user remote and select OPTION. Now press the Fav key 7 times and the upgrade menu will open. 4) Select START and press ENTER on the remote to start the software upgrade. 5) The TV will copy the update from the drive and then install it. Do not turn the TV off until it is finished. 6) The TV will automatically turn off and back on after the upgrade is successfully finished. 7) Check the firmware version to verify the update was succesful.

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BacK CoVEr REmoVal
Remove the 18 screws shown. Pay attention to the size and type of screw as there are many different types. Putting in the improper screw when reassembling may cause damage. The stand does not need to be removed.

32LG40

3 2 L G 4 0

Board LaYout

LCD Driver (T-CON) Ballast Power Supply Main (Digital) Board

DVD Player Keypad

Side Inputs

Front Keypad

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3 2 L G 4 0

PowEr SupplY REmoVal

Disconnect P203, P201, and AC In. Now remove the 4 screws indicated.

Main Board REmoVal

Remove the Right side decorative plastic piece by removing the top and bottom screws. Remove the remaining 6 screws and remove the shield covering the Main board. Careful at this point, the board will swing free of the supports. Disconnect P902, P800, P901, P900, P904, P401, and P500. Note: In the top right is connector P200. This is an open connection for software upgrades. Remove the 2 screws securing the Side input decorative plastic piece on the right. Finally, remove the 4 screws securing the Main board as indicated.

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LCD DriVEr REmoVal
Remove the screws and then the brace.
Remove Screws and Remove Brace

Remove Screw Remove Screw

Remove Screw

CN1 LVDS

3 2 L G 4 0

Carefully remove the LVDS cable and then the board. If just removing the shield and not the board, re-install the 3 screws that held the shield on to establish ground.

Remove LVDS Cable

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Ballast REmoVal

3 2 L G 4 0

Remove the shield and then the ballast. Be sure all heat sinks and insulators are in place when re-assembling.
Heat Transfer Material

Sh iel

Protects the Outputs Alignment Notch Insulator Shiny Side Down (Conductive) Cut Out

Insulator

Alignment Notch

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DVD PlaYEr REmoVal
Remove the tape and then remove the 8 screws holding the DVD Player in place.

Remove Tape

3 2 L G 4 0

DVD PlaYEr REmoVal

Disconnect CN400, CN401, and CN402. Now the DVD Player can be removed.

CN400 CN402

CN401 CN401

This screw hidden by tape in previous photo (Step2).

CN4002 CN400

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EXplodEd ViEw
400 200 300 800 802 805 804 510

3 2 L G 4 0

121

120

803 801

806 123 500 910 900 122 521 821 822 540 820 530 531

Part numbers subject to change. Check GCSC (aic.lgservice.com) for the current part numbers.
Loc 120 121 122 123 200 300 400 500 510 521 530 531 540 550 560 800-806 820 821 822 900 910 MGJ40652302 MGJ40315501 MGJ40651701 AAN36842703 MAZ42150502 Part # EAB41418001 EAB41284402 ABA36844404 ABA36844403 EAJ41825601 ABJ36840802 ACQ36842402 EBR44342401 EBR43501201 ABA35569917 EAY40504401 MGJ42154602 EBU43499001 EBT50140201 EBT43504901 Description Speaker,Woofer Speaker,Tweeter Bracket Assembly Bracket Assembly LCD,Module-TFT Cabinet Assembly Cover Assembly,Rear PCB Assembly,Front PCB Assembly,Sub Bracket Assembly SMPS,AC/DC Plate,Metal Main Total Assembly Chassis Assembly Chassis Assembly Plate,Metal Plate,Metal Plate Plate,Shield Base Assembly Bracket Specication

550 560

EN21C-6742(55) FERRIT 10W 8OHM 78DB 140HZ 55X37 D025D12K1401(10/90) 33uF/50V 20W 4OHM 68DB 590HZ SPEAKER 32LG40 LA89A SPK BRKT ASSY LEFT, CKD OF SPEAKER 32LG40 LA89A SPK BRKT ASSY RIGHT , CKD O LC320WXN-SAA1 WXGA 32.0INCH 1366X768 500CD - 72% 32LG40 LA89A 32 DVDP, CKD OF 01 , US 32LG40 LA89A 32 DVDP, CKD 01 , US 32LG40 LED & P/SW T.T LA89A LG40 32 Breathing[Re SUB T.T LA89A 32LG40-UA AUSQLHX 32LG40-UA Sub Co BRACKET 32LG40 LA89A DVDP SIDE AV BRACKET ASSY, 08H 3237 90VTO264V 180W 50~60Hz UL/CSA/SEMKO Yuy PRESS SBHG 0.5T SHIELD SPTE METAL POWER board 3 32LG40-UA BRAND LA89A POWER(SMPS) LA89A AC INLET Assy for 32LG40-UA SUB LA89A 32LG40-UA DVDP Assy METAL FRAMES PRESS SECC 0.6T SHIELD SECC 32LG40 main shield PRESS EGI 0.8t FRAME SBHG-A 42LG50 METAL, SHIELD PRESS SPTE 0.3T SHIELD SPTE SIDE AV STAND 32LG40 LA89A STAND ASSY(WITHOUT STAND BODY MOLD ABS SUPPORTER 32LG40, DVDP - ABS STAND TOP

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Circuit dEscriptions Circuit dEscriptions

PowEr SupplY (SMPS)
P203 To Ballast
1 1

32LG40

P201 To Main

No Connection

F100 5A/250V AC In = Warning, Hot Ground

P203 To Ballast

F101 3.15A/250V 250V

3 2 L G 4 0

P201 To Main

F101 3.15A/250V 250V F100 5A/250V AC In = Warning, Hot Ground

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circuit dEscriptions
PoWer SuppLy Connectors

3 2 L G 4 0

P201 SMPS to P800 Main Pin Label 23 21 19 17 15 13 11 9 7 5 3 1 N/C BR1 PWR ERR Gnd Gnd 5.2V 5.2V Gnd 12V Gnd 16.5V Stby 0V 0V 0V 0V Gnd Gnd Run Diode Check 3.2V 1.68V 2.86V 3.3V Gnd Gnd OL OL OL 1.26V Gnd Gnd 0.34V 0.34V Gnd 1.69V Gnd 0.31V Pin 24 22 Label N/C PWM-DIM Stby 0V 0V 0V Run Diode Check 0V 3.38V 3.29V OL OL OL OL Gnd Gnd 0.34V 0.34V 0V 1.69V Gnd 0.31V

20 INV On/Off 18 16 14 12 10 8 6 4 2 ACD Gnd Gnd 5.2V 5.2V Gnd 12V Gnd 16.5V

5.05V 4.57V Gnd Gnd Gnd Gnd

5.15V 5.15V 5.15V 5.15V Gnd 0V Gnd 0V Gnd 11.8V Gnd 16V

5.15V 5.15V 5.15V 5.15V Gnd 0V Gnd 0V Gnd 11.8V Gnd 16V

BR1 Pin 21 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100%

P203 SMPS to MCN1 Ballast Pin 1 2 3 4 5 6 7 8 9 10 11 Label 24V 24V 24V 24V 24V Gnd Gnd Gnd Gnd Gnd BR1 STBY 0V 0V 0V 0V 0V Gnd Gnd Gnd Gnd Gnd 0V Run 24.52V 24.52V 24.52V 24.52V 24.52V Gnd Gnd Gnd Gnd Gnd 1.67V Diode Check 0.33V 0.33V 0.33V 0.33V 0.33V Gnd Gnd Gnd Gnd Gnd OL

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Circuit dEscriptions
PoWer SuppLy Test 24 22 20 18 16 14 12 10 8 6 4 2 The Power Supply must be producing P2 STAND-BY +5V before performing this 23 21 19 17 15 13 11 9 7 5 3 1 PWR +5V test. With the Power Supply disconnected from other boards and AC applied, confirm 10K that the Power Supply is producing 5V from either Pins 9, 10, 1 1 or 12. If not, check theINV fuse. If the fuse is ok and there is no 24 22 20 5V, replace the Power Supply. If 5V is ok, continue. 18 16 14 12 10 8 6 4 2 P2 17 15 13 a 11 9 resistor. 7 5 The 3 1 1st short either pin 9, 10, 1 1 or 12 (5V) to23 pin21 19 19 (PWR) using 10K P201 PWR connector should be disconnected from the Main board and AC not+5V applied when adding the jumper. Re-apply power when testing. 10K Confirm that the other low voltage power supplies are activated. Pins 1 and 2: 16V Pins 5 and 6: 12V Pin 18: AC Detect goes high Fuse F101: Check for 350V (Ballast Voltage) If any voltage missing, replace the Power Supply. If the 1st test was successful, leave the 10K resistor in place. BacKLigHt test To test the Backlights, leave the 10K jumper in place from the previous test. Plug in the Backlight plug P203 and apply AC power. Observe the Backlights. If normal, LED1 on the Ballast board should turn on first, then the backlights should turn on and LED1 should go off. If no backlight activity, confirm the Fuse F101 has approximately 350V on both sides. If only on one side, check fuse for open. If no 350V on either side, replace the Power Supply. If 300V is present, check P203 for 24V on pins 1-5. Check P203 pin 12 for at least 3V (Inverter On/Off). If yes, confirm connectors to backlight are ok, if ok, then the panel is defective.

3 2 L G 4 0

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circuit dEscriptions
Main (Digital) Board

3 2 L G 4 0

Main (Top) ReguLator CHecKs

IC201 PIN 2 3 7 8 IC304 PIN 3,8 5,6,7 4 IC400 PIN 1 2 FUNCTION OUT IN On/Off Control FUNCTION IN On/Off Control OUT OUT USB Power NAME +5V BCM DDR Power USB_PWR_Out_1 +3.3V 2.6V BCM NAME DDRO_VTT D2.6V_BCM DDRO_VTT STBY 0V 0V 0V RUN 1.29V 2.6V 1.29V STBY 0V 0V 0V 0V RUN 5V 3.4V 5V 3.1V IC405 PIN 1 2 3 IC802 PIN 1 2 3 IC803 PIN RUN 3.4V Gnd 1 2 3 FUNCTION IN Gnd OUT RESET GENERATOR FOR Q400 FUNCTION IN Gnd OUT NAME 3.3V_MICON Gnd Reset (Lo-Hi) STBY 3.41V Gnd 0.6V RUN 3.41V Gnd 0.6V

+3.3V Regulator (3.3V TMDS_SW) FUNCTION Gnd OUT IN NAME +3.3V Gnd +5V_SUB +9V Regulator NAME +12V Gnd +9V STBY 0V Gnd 0V RUN 12V Gnd 9V STBY 0V Gnd 0V RUN 5V Gnd 3.2V

RESET GENERATOR TO IC401 (On Back) FUNCTION IN Gnd NAME D3.3V_BCM Gnd STBY 0V Gnd

OUT

Reset (Lo-Hi)

0V

3.39V

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IC806 PIN 1 2 3 4 IC807 PIN 1 2 3 4 5 IC809 PIN 6,7,8,10 17 1,2,3,4,5 14,15 11,18,19,20 IN On/Off Control OUT n/c Gnd IN On/Off Control OUT n/c Gnd D3.3V/A3.3V_BCM Regulator turns on LD800 FUNCTION On/Off Control IN Gnd OUT NAME Power_CTL_3.3V +5V_SUB Gnd D3.3V_BCM STBY 0V 0.36V Gnd 0.1V RUN 3.4V 5V Gnd 3.4V Q801 PIN 1,3 2,4 5,6,7,8 Q802 PIN RUN 8.9V 3.4V 5V n/c Gnd B C E Q400 PIN B C RUN 4.98V 3.41V 2.66V n/c Gnd E FUNCTION IN On/Off Control OUT 5V SUB SWITCH NAME ST_5V Q802 +5V_SUB STBY 0V 0V 0V RUN 5V 0.28V 5V

5V SUB SWITCH CONTROLLER for Q801 FUNCTION On/Off Control Pull Down Gnd NAME RL_ON ST_5V Gnd STBY 0V 0V Gnd RUN 3.29V 5V Gnd

D3.3V/A3.3V_BCM Regulator FUNCTION NAME +9V Power_CTL_3.3V +5V n/c Gnd STBY 0V 0V 0V n/c Gnd

RESET GENERATOR FOR MICRO IC407 FUNCTION Reset Vcc Gnd NAME Reset 3.3VVST_MICON Gnd STBY 0.6V 0V Gnd RUN 0.6V 0V Gnd

D2.6V/A2.6V_BCM Regulator FUNCTION NAME +5V_SUB Power_CTL_2.6V D2.6V_BCM n/c Gnd STBY 0.36V 0V 0V n/c Gnd

3 2 L G 4 0

Main (Bottom) ReguLator CHecKs

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circuit dEscriptions
IC401 PIN BCM RESET FUNCTION IN On/Off Control OUT NAME D3.3V_BCM Reset from IC400 BCM_RESET STBY 0V 0V 0V RUN 3.41V 3.4V 3.4V IC808 PIN 2 3 4 Q900 STBY Gnd 0V 0.26V RUN Gnd 1.8V 3.29V PIN B C E Q901 STBY 0.38V 0V 0V 0V Gnd RUN 5V 3.41V 1.29V 0V Gnd PIN 1,3 2,4 5,6,7,8 ST-BY 3.3V DC-DC CONVERTER FUNCTION IN OUT Gnd NAME ST_5V 3.3VST_MICON Gnd STBY 5V 3.43V Gnd RUN 5V 3.43V Gnd

3 2 L G 4 0

14 1 6 IC801 PIN 1 2 3 IC805 PIN 6,7,8,10 17 1,2,3,4,5 13, 14,15,16 11,12,18, 19,20

+1.8V_NTP REGULATOR FUNCTION Gnd OUT IN NAME Gnd '+1.8V_NTP 3.3V_TMDS_SW

LVDS 12V SWITCH CONTROLLER Q901 FUNCTION Control Pull Down 12V Gnd LVDS 12V SWITCH FUNCTION IN On/Off Control OUT NAME 12V Q900 LVDS 12V STBY 0V 0V 0V RUN 12.36V 6.16V 12.36V NAME LVDS_PANEL_CTRL LVDS Switch Control Gnd STBY 0V 0V 0V RUN 0.75V 0V 0V

D1.2V/A1.2V BCM REGULATOR FUNCTION IN On/Off Control OUT n/c Gnd NAME +5V_SUB Power_CTL_1.2V D1.2V_BCM n/c Gnd

Screen Print for Pin No is incorrect, use IC

Main board X400 and X200 CHecK

1.48V

X400

2.4Vp/p 24Mhz

With set on or off 1.49V Main PWB X400 Location

X200

660mVp/p 54Mhz

MAIN PWB

Main PWB X200 Location

Only when set is on Use Crystal Side R232 or R233

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Circuit dEscriptions
Tuner Video and SIF Output CHecK For Easy Access, pop the shield off the tuner. If you leave the shield on you can still access the same pins. Be careful not to accidentally ground out you test lead on the shield.
Pin 16 Composite Video Pin 14 Audio SIF

Pin 3 Tuner B+ (5V)

3 2 L G 4 0

Pin 14 SIF Signal 850mVp/p 20nSec rate

MAIN PWB

Pin 16 Video Signal

1Vp/p 20uSec rate

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circuit dEscriptions

3 2 L G 4 0

Main LVDS CHecK To confirm that the Main board is outputting Picture Content signals, check P902 (LVDS) for output. Check pins 1 1-20. This signals vary, but looking for signals like the ones shown below on any of these pins will confirm the output of video content. This signal is using a standard SMTE Color Bar output from a generator as the input source. Remember there are actually 10 pins with LVDS signals. This only represents two waveforms as an example.

P902 Location

Pin 11

MAIN PWB

Pin 16

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Main VoLtages
P800 Main to P201 SMPS Pin 1, 2 3, 4 5, 6 7, 8 9, 10 11, 12 13, 14 15, 16 17 18 19 20 21 22 23 24 Label 16V Gnd 12V Gnd ST-5V ST-5V Gnd Gnd VBR-B 5V-MNT AC-DET RL-ON INV-On/Off BR1 VBR-B n/c n/c Stby 0V Gnd 0V Gnd 5V 5V Gnd Gnd 0V 5V 0V 0V 0V 0V 0V 0V Run 16V Gnd 11.8V Gnd 5.15V 5.15V Gnd Gnd 3.3V 4.57V 2.86V 3.29V 1.68V 3.38V 3.2V 0V Diode Check OL Gnd 3.03V Gnd 1.23V 1.23V Gnd Gnd OL OL 1.25V 2.15V OL 2.15V OL OL Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 P401 MAIN to Front Keys Label KEY3 KEY4 Gnd Gnd KEY-1 KEY-2 n/c ST-5V PWM-LED IR n/c Gnd LED-G LED-R Gnd Stby 3.4V 3.4V 0V 0V 3.4V 3.4V 0V 5V 0V 4.1V 0V 0V 0V 2.1V 0V Run Diode Check 3.4V 3.4V 0V 0V 3.4V 3.4V 0V 5V 0V 4.1V 0V 0V 2.1V 0V 0V 1.4V 1.4V Gnd Gnd 1.4V 1.4V OL 0.53V 0.8V 2.3V OL Gnd 0.8V 0.8V Gnd

3 2 L G 4 0

ADIM Pin 21 varies according to OSD Backlight setting. 0.9V 0% to 3.3V 100%

P904 Main to CN401 DVD Player Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 Label n/c Disc Check n/c n/c Gnd Pr Pb Y Gnd n/c Gnd n/c Gnd Stby 3.34V 3.34V 3.34V 3.34V 0V 0V 0V 0V 0V 0V 0V 0V 0V Run 3.34V 3.4V With Disc Player 0V No Disc Player 3.3V 3.3V Gnd 0.8V 0.8V 0.6V 0V 0V 0V 0V 0V Diode Check OL 1.60V OL OL Gnd OL OL OL Gnd OL Gnd 0.83V Gnd Pin 14 15 Label n/c n/c Stby Run Diode Check 0V 0V 0.7V 0V OL OL 0.83V OL OL Gnd OL OL Gnd OL OL Gnd OL

16 DVD-SPDIF 3.38V 1.8V 17 DVD-MUTE 18 19 21 22 23 24 25 26 DVD-L-In2 Gnd n/c Gnd n/c n/c Gnd n/c 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 2.4V 0V 2.4V 0V 0V 0V 0V 0V 0V

20 DVD-R-In2

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circuit dEscriptions

3 2 L G 4 0

Main VoLtages For locations, refer to the Main boards bottom view. The panel control is on pin 33 of IC407. Q900 turns on Q901, the LVDS Switch generats LVDS 12V. All voltages are shown on the Interconnect diagram in the schematics section. LVDS Signal Waveforms are shown on the back of Interconnect diagram.

LVDS 12V

P902 Main to CN1 T-CON Pin 1 3 5 7 9 11 13 15 17 19 21 23 25 Label SBY Run Diode Check OL OL Gnd Gnd Gnd 0.98V 1.11V 1.06V 1.11V 1.11V OL Gnd 3V Pin 2 4 6 8 10 12 14 16 18 20 22 24 26 Label SBY Run Diode Check OL OL Gnd Gnd Gnd 0.98V 1.06V 1.05V 1.06V 1.06V OL OL Gnd LVDS 12V 0V 12.3V LVDS 12V 0V 12.3V Gnd Gnd Gnd LVDS LVDS LVDS LVDS LVDS n/c n/c Size Sel 0V 0V 0V 0V 0V 0V 0V 0V 0V 1.2V 1.2V 1.1V LVDS 12V 0V 12.3V LVDS 12V 0V 12.3V Gnd Gnd Gnd LVDS LVDS LVDS LVDS LVDS n/c n/c Gnd 0V 0V 0V 0V 0V 0V 0V 1.1V

0V 1.05V 0V 1.09V 0V 1.13V 0V 1.06V 0V 0V 0V n/c n/c 0V

0V 1.08V 0V 1.14V 0V 0V n/c n/c

0.4V 3.07V

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P900 Main to P402 DVD Player Pin 1 2 3 4 Label Stby Run Diode Check 1.68V 3V 3V Gnd 3.4V No Disc Disk-Enable 3.4V 0V Disc In DVDP-RXD DVDP-TXD Gnd 0.7V 0.7V Gnd 3.08V 3.4V 0V

P901 Main to CN400 DVD Player Pin 1 2 3 4 5 6 Label 12V Gnd DVDP 3.3V Gnd Gnd 5V Stby 0V 0V 3.4V 0V 0V 0V Run 12.3V 0V 3.37V 0V 0V 5.01 Diode Check 3V Gnd .099V Gnd Gnd 0.45V

3 2 L G 4 0

P500 Main to Speakers Pin Label SBY Run Diode Check 1 2 3 4 R+ RL+ L0V 8.14V 0V 8.14V 0V 8.15V 0V 8.15V 2.78V 2.78V 2.78V 2.78V

P200 Main Software Download Pin Label SBY Run Diode Check 1 2 3 4 Vcc SCL SDA Gnd 0V 0V 0V 0V 5V 5V 5V 0V OL OL OL Gnd

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circuit dEscriptions
Ballast AssEmblY

3 2 L G 4 0

Ballast Start Det LED LED1 MCN1 F1 8A/125V

Transformers To Backlight Left Side To Backlight Right Side

Ballast Start Det LED LED1 MCN1 F1 8A/125V

Transformers

To Backlight Left Side

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To Backlight Right Side

Circuit dEscriptions
BaLLast Transformer WaVeforms Warning: secondary is over 1.2Kv.
MCN1 Ballast to P203 SMPS Pin 1 2 3 4 5
22.2V p/p 220kHz T1/T2 Pin 1 34V p/p 64.89kHz T1/T2 Pin 6

Label Stby VBL VBL VBL VBL VBL Gnd Gnd Gnd Gnd

Run

Diode OL OL OL OL OL Gnd Gnd Gnd Gnd Gnd OL OL OL Gnd

0V 24.52V 0V 24.52V 0V 24.52V 0V 24.52V 0V 24.52V Gnd Gnd Gnd Gnd 0V 0V 0V Gnd Gnd Gnd Gnd Gnd 1.67V 3.45V 3.40V Gnd

6 7 8 9 10 12

Gnd_1 Gnd On/Off

11 BVR_A 13 VBR_B
Primary Side Transformers

14

Gnd_2 Gnd

3 2 L G 4 0

BaLLast Heat SinKs Be sure to replace all heat sink materials and insulators.
Heat Transfer Material

Sh iel

Protects the Outputs Alignment Notch Insulator Shiny Side Down (Conductive) Cut Out

Insulator

Alignment Notch
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circuit dEscriptions
LCD DriVEr (T-Con)

3 2 L G 4 0

If you test the TV with the shield off of the LCD Driver, reinstall the screws for grounding purposes. Use the Connector P902 on the Main board for Voltages and Signal readings.
To TFT Panel CN2 To TFT Panel CN3

US2

12V F1 6.3V/1.5A
US2

CN1 LVDS To Main

3) 0.0V 2) 1.8V 1) 3.3V

LVDS CabLe To remove, press in from the sides and lift out. Be careful when removing, press the release tabs to avoid damage to the board or the cable.

Press in

Press in

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LCD driVer VoLtages Use P902 on the Main board for making voltage, resistance, and waveform checks.
CN1 LCD Drvier to P902 Main Pin 1 3 5 7 9 11 13 15 17 19 21 23 25 Label Stby Run Diode Check OL OL Gnd Gnd Gnd 0.98V 1.11V 1.06V 1.11V 1.11V OL Gnd 3V Pin 2 4 6 8 10 12 14 16 18 20 22 24 26 Label Stby Run Diode Check OL OL Gnd Gnd Gnd 0.98V 1.06V 1.05V 1.06V 1.06V OL OL Gnd

LVDS 12V 0V 12.3V LVDS 12V 0V 12.3V Gnd Gnd Gnd LVDS LVDS LVDS LVDS LVDS n/c n/c Size Sel 0V 0V 0V 0V 0V 0V 0V 0V 0V 1.2V 1.2V 1.1V

LVDS 12V 0V 12.3V LVDS 12V 0V 12.3V Gnd Gnd Gnd LVDS LVDS LVDS LVDS LVDS n/c n/c Gnd 0V 0V 0V 0V 0V 0V 0V 1.1V

0V 1.05V 0V 1.09V 0V 1.13V 0V 1.06V 0V 0V 0V n/c n/c 0V

0V 1.08V 0V 1.14V 0V 0V n/c n/c

3 2 L G 4 0

0.4V 3.07V

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circuit dEscriptions
DVD PlaYEr

3 2 L G 4 0

DVD PLayer VoLtages Resistance should be taken in diode mode with the connectors removed. *Pin 2: 3.4V with DVD Player and 0V with no DVD Player.
CN401 Connector DVD to P904 Main Pin 1 2 3 4 5 6 7 8 Label nc Check nc nc Gnd DVDP-Pr DVDP-Pb DVDP-Y Stby Run Diode Check 3.13V 3.13V 3.13V 2.34V Gnd OL OL OL Pin 14 15 16 Label nc nc SPDIF Stby Run 0V 0V 0.7V 0V Diode Check 0.15V Gnd OL 2.3V 1.1V Gnd 1.1V OL

3.34V 3.34V 3.34V *0V 3.34V 3.3V 3.34V 3.3V Gnd 0V 0V 0V Gnd 0.8V 0.8V 0.6V

3.38V 1.8V 0V 0V 0V 0V 0V 0V 2.4V 0V 2.4V 0V

17 DVDP-MUTE 18 19 20 21 DVDP-L Gnd DVDP-R nc

CN400 DVD to P901 Main Pin Label Stby 1 2 3 4 5 6 P12V Gnd Gnd Gnd P5V 0V Gnd Gnd Gnd 0V Run 12.3V Gnd Gnd Gnd 5V Diode Check 3.22V Gnd 0.78V Gnd Gnd 1.2V 1 2 3 4

CN402 DVD to P900 Main Pin Label Stby GP101 3.4V TXD1 Gnd RXD1 0.7V Gnd Run 0V 3.4V Gnd Diode Check OL OL OL Gnd

0.7V 3.08V

P3.3V 3.4V 3.37V

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Front Board
FRont VieW

ZD1 5V Zener ZD2 4.1V Zener

J2
To Side Keys PWB

J1 ZD3 3.4V Zener

To Main PWB

REar VieW
POWER LED

3 2 L G 4 0

IR Receiver

POWER BUTTON

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circuit dEscriptions

3 2 L G 4 0

FRont board VoLtages Resistance should be taken in diode mode with the connectors removed.
J1 Front board to P401 Main Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Label KEY3 KEY4 Gnd Gnd KEY-1 KEY-2 n/c ST-5V PWM-LED IR n/c Gnd LED-G LED-R Gnd Stby 3.4V 3.4V 0V 0V 3.4V 3.4V 0V 5V 0V 4.1V 0V 0V 0V 2.1V 0V Run 3.4V 3.4V 0V 0V 3.4V 3.4V 0V 5V 0V 4.1V 0V 0V 2.1V 0V 0V Diode Check OL OL Gnd Gnd OL OL OL 2.7V 2.4V OL OL Gnd 3.2V 3.2V Gnd J2 Front board to P101 Side Key Pin Label Stby 1 2 3 4 5 6 7 8 Key 1 Gnd Gnd Gnd Gnd 3.4V 0V 0V 0V 0V Run 3.4V 0V 0V 0V 0V Diode Check OL Gnd OL Gnd OL Gnd OL Gnd

Key 2 3.41V 3.41V Key 3 3.41V 3.41V Key 4 3.41V 3.41V

Side ControL Keys Resistance should be taken in diode mode with the connectors removed.

P101 Side Control to J2 Front Pin Label Stby 1 2 3 4 5 6 7 8 Key 1 Gnd Gnd Gnd Gnd 3.4V 0V 0V 0V 0V Run 3.4V 0V 0V 0V 0V Diode Check OL Gnd OL Gnd OL Gnd OL Gnd

Key 2 3.41V 3.41V Key 3 3.41V 3.41V Key 4 3.41V 3.41V

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Circuit dEscriptions
InVisiblE SpEaKEr SYstEm
Woofers

Tweeters

Tweeters

Bottom View of Woofer Ports

3 2 L G 4 0

Stand Removed

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DisassEmblY DisassEmblY
Introduction
This section of the manual will discuss Disassembly of the 42LG60 LCD Direct View Television. Upon completion of this section the Technician will have a better understanding of the disassembly procedures.

42LG60

bacK coVEr REmoVal

Remove the 13 screws shown. Pay attention to the size and type of screw as there are different types. Putting in the improper screw when reassembling may cause damage. Handle the TV carefully while the 4 stand screws are removed. The stand fits snuggly, but could fall out and cause injury. For safety, put the 4 stand screws back after removing the back cover.

Board laYout

LCD Driver (T-CON)

With shield removed

Backlight Connection Control Board

LVDS Cables

Backlight Connection

4 2 L G 6 0
39

Power Supply

Main Board

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DisassEmblY
PowEr SupplY (SMPS) REmoVal
Disconnect P2, AC In, P402, and P402. Remove the 6 screws indicated below.

Main Board REmoVal

4 2 L G 6 0

Disconnect P401, P501, P800, P801, and P900. Note: In the bottom right is connector P200. This is an open connection. Remove the 2 screws securing the Side input decorative plastic piece on the right. Remove the 6 screws securing the Main board indicated below. The Main board can also be lifted off the mounting frame by disconnecting P401 and P501. Remove the 1 screw securing the top mounting frame and swing the board away.

40 Fall 2008 LCD Training

DisassEmblY
control Board REmoVal
Disconnect P101, P102 P103, and P104. Remove the LVDS cables by pressing in from the sides to release and then lift them out. Be careful when removing the LVDS Cables, theyre fragile. Press the release tabs to avoid damage to board or to the cable itself. Remove the 4 screws indicated below.

LCD DriVEr Board REmoVal

Disconnect CN1, CN2, CN3, and CN4. Remove the 3 screws indicated below.

4 2 L G 6 0
41

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DisassEmblY
SpEaKEr BoX REmoVal
To remove the Speaker Box, remove the 4 screws show in circles. Then remove the wire harness. Carefully disconnect both Tweeters. Unplug P500 from the Main board.
Speaker Box Removed To Tweeters

4 2 L G 6 0
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DisassEmblY
EXplodEd ViEw
300 400

200 801

804 803

570 521 520 901

830 510 560 500 120 810 580 820 530 540 802 805

840

121

900

Part numbers subject to change. Check GCSC (aic.lgservice.com) for the current part numbers.
Loc Part No 120 EAB41280401 121 EAB41284401 122 ABA35890405 200 EAJ41866501 300 ABJ36383007 400 ACQ36384907 500 EBR42600103 510 EBR42056602 520 ABA35569906 521 MGJ40651702 530 EAY40505301 540 EBU50595701 550 EBT43368401 810 MGJ40350204 820 MGJ40842103 830 MGJ41070804 840 MGJ40603902 900 AAN35804113 Description Speaker,Full Range Speaker,Tweeter Bracket Assembly LCD Module Cabinet Assembly Cover Assembly,Rear PCB Assembly,Front PCB Assembly,Sub Bracket Assembly Plate,Shield SMPS,AC/DC Main Total Assembly Chassis Assembly Plate,Metal Plate,Shield Plate,Metal Plate,Metal Base Assembly Specication G1640401 FERRITE 10W 8OHM 82DB 110HZ 193.5X42X30 D025D12K1400(0/90) 33uF/50V 20W 4OHM 68DB 590HZ BRACKET 42LG30/50/70 - SPEAKER WOOFER BRACKET AS LC470WUD-SAA1 FULLHD 47INCH 1920X1080 500CD COLO 47LG70-UA Chicago 120Hz LA86A 47 47LG70_CABINET 47LG70/90-UA Chicago 120Hz LA86A 47 47LG70/90_B 47/52LG70 LED & P/SW T.T LC81E LG70 47,52 Breath CONTROL T.T LC81E 42/47LG70ED-CA . Soft touch co BRACKET LG70 AB Side AV bracket assy(CHICAGO_120 PRESS SPTE 0.3T SHIELD SPTE SIDE AV for SKD 08H 4247 90VTO264V 400W 50~60Hz UL/CSA/SEMKO Yu 47LG70-UA.SUSQLJM BRAND LA86A POWER(SMPS) - 47inch LG30/50 AC-INLET 150_straig PRESS SECC 1.0 METAL SECC 47LG70 METAL MODULE PRESS SECC 0.8T SHIELD SECC 42LG70_CHICAGO_120HZ PRESS SBHG 0.6T SHIELD EGI PRESS SBHG 0.6T PRESS EGI 1.6 METAL EGI 47LG50 SHIELD PLATE STAND 47/52LG70 - 47/52LG70 Stand Assy LGEMX Loc

4 2 L G 6 0
43

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Circuit dEscriptions Circuit DEscriptions

Introduction

42LG60

LCD Driver (T-CON)

With shield removed

Backlight Connection Control Board

LVDS Cables

Backlight Connection

Power Supply

Main Board

Component Y/Pr/Pb

HDMI 1/2/3 PGB (PC) Audio

Tuner RS-232 Remote In

PGB (PC)

Digital Audio Opitcal Audio

4 2 L G 6 0
45

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circuit dEscriptions
BacKlight LaYout
Back View 18 Bulbs
To Backlights Over 1.2KV

Power Supply with Ballast

4 2 L G 6 0
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58Khz

Circuit dEscriptions
PowEr SupplY LaYout
P2 - To Main

P402 To Backlight P401 To Backlight F700 5A/250V 335V

INPUT AC 100V ~ 240V (50/60Hz) 3A St-by 5.2V (5A) OUTPUT 12V (2A) 16.5V (1.3A) P401-P402 950V / 135mA MODEL PLHL-T715A

F101 AC IN 8A/250V

poWer SuppLy VoLtages

P2 SMPS to P801 Main Odd Label Stby Run Diode Check Even Label Stby Run Diode Check 1 16V 0V 16V 0.94V 2 16V 0V 16V 0.94V 3 Gnd Gnd Gnd 0V 4 Gnd Gnd Gnd 0V 5 12V 0V 11.8V 1.32V 6 12V 0V 11.8V 1.32V 7 Gnd Gnd Gnd 0V 8 Gnd Gnd Gnd 0V 9 5V 5V 5.15V 1.49V 10 5V 5.15V 5.15V 1.49V 11 5V 5V 5.15V 1.49V 12 5V 5.15V 5.15V 1.49V 13 Gnd Gnd Gnd 0V 14 Gnd Gnd Gnd 0V 15 Gnd Gnd Gnd 0V 16 Gnd Gnd Gnd 0V 17 ERR 3.19V 3.3V OL 18 ACD 4V 4.57V 1.85V 19 PWR 0V 2.86V OL 20 INV 0V 3.29V OL 21* ADIM 0.1V 1.68V OL 22 PDIM 0V 3.38V OL 23 SEL 0V 3.2V OL 24 SYNC 0V 0V OL (Not Used) * ADIM Pin 21 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100%

4 2 L G 6 0

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47

circuit dEscriptions
PoWer suppLy test 24 22 20 18 16 14 12 10 8 6 4 2 To test everything but the backlights. P2 Disconnect the P2 connector from the 23 21 19 17 15 13 11 9 7 5 3 1 PWR +5V Main board. With the Power Supply disconnected from other boards and AC 10K applied, confirm that the Power Supply INV is producing 5V from either pins 9, 10, 1 1 or 12. If not, check the fuse. If the fuse is ok 24 22 20 18 then 16 14 12 10 8 6 4 2 and theres no 5V, replace the Power Supply. If 5V is ok continue. P2 24 21 22 19 20 17 18 15 16 13 14 11 12 10 8 5 6 3 4 1 2 9 7 Remove AC power when adding the jumpers 23 shown in the image. Apply power when making P2 23 21 to 19 PWR 17 19 15 (PWR) 13 11 +5V 9 7 a5 3 resistor. 1 the test. Short either pins 9, 10, 1 1 or 12 (5V) pin using 10K PWR low voltage +5V This turns on the power supply. Confirm that the other power supplies are 10K be 12V. Pin 18 (AC Detect) activated. Pins 1 and 2 should be 16V. Pins 5 and 6 should 10K should go high. INV BacKLigHt Test 24 22 20 18 16 14 12 10 8 6 4 2 If the 1st test was successful, continue. P2 Remove the power, leave the original 23 21 19 17 15 13 11 9 7 5 3 1 PWR +5V 10K in place, and add a jumper between pin pin 19 (PWR) to pin 20 (INV). Apply 10K AC Power to the board and observe the Backlights. If normal, the backlights should turn on and off 4 times then go off. If only 1/2 the backlights light (right side or left side), confirm the connectors are ok. Check the Transformer left and right center pins for a signal. If ok, the panel is defective due to a backlight failure. If the pulse is missing on one side (L or R center legs) of the transformer, the power supply is defective. If there is no backlight activity, confirm the Fuse F700 has approx. 300V on both sides. If only on one side, check fuse for open. If there is no 300V, replace the Power Supply. If 300V DC is present, observe the L and R center legs on the left hand side of ballast transformer T701. Look for 58Khz pulse at 8.7V p/p. If yes, confirm the connectors to backlight are ok. If ok, then the panel is defective. If no pulse is found, replace the Power Supply. BacKLigHt VoLtages Caution backlight peak-to-peak over P401 and P402 Backlights 1KV (Freq. 54Khz). Pins 1 and 2 are Pin STBY Run Diode Check actually shorted together (Either plug). Reading between P401 and 1 0V >1Kac 0V P402 reads the Transformer T701 2 0V >1Kac 0V (0.1V).
48 Fall 2008 LCD Training

4 2 L G 6 0

Circuit dEscriptions
ContrOl Board LaYout
P103 P104

To LCD Driver (T-CON) P101 LVDS

P102 To Main

Control Board Regulators

4 2 L G 6 0
Fall 2008 LCD Training

49

circuit dEscriptions
LVDS CabLe LVDS stands for Low Voltage Differential Signals. The LVDS cable carries video signals from the Main board to the Control board Their signals can be Press In confirmed with the Oscilloscope by monitoring the LVDS signals with no input signal selected while pressing the Menu button on and off with the remote control or keypad. Loss of these signals would confirm the failure is on the Main board. To remove the connector, press the two outside tabs inward and pull. ControL board crystaL test
Locking Tabs

Press In

4 2 L G 6 0

1.7 Vp/p 20.25 Mhz

(Only when set is on)

The Control board contains the MICRONAS chip IC101. This IC is a Full-HD Rate Converter with Motion Blur Removal and Film De-Juddering for 1080p 100/120 Hz LCD panels. It features: Vector based motion compensation Dual 10 bit LVDS input Quadruple 12 bit LVDS output

50 Fall 2008 LCD Training

Circuit dEscriptions
LCD DriVEr (T-CON) LaYout

CN5

To LCD Panel

CN4

US1 U15 U16 UC1 LD1 F1

4 2 L G 6 0
Fall 2008 LCD Training

CN1

CN2

To Control Board
51

circuit dEscriptions
LCD DriVer (T-CON) tests Check the regulator US1 for correct voltage. 0V 3.2V US1 1.8V LD1

F1

Check Fuse F1 for 12V.

CN1

Use LD1 to determine if The boot up sequence of The T-CON is OK. If all is OK, this LED will turn bright blue shortly after power is applied then go out shortly after backlights illuminate .

4 2 L G 6 0
52 Fall 2008 LCD Training

LCD Driver LED Status Power Off Power 1st On Power On Anode 0V Anode 11.6V Anode 11.6V Cathode 0V Cathode 0V Cathode 9.5V LED OFF LED ON LED OFF

Circuit dEscriptions
Main board laYout
If odd video problems are found, use some freeze spray on IC100 and its circuits. If the video returns to normal, the board needs to be replaced. To Control Board P800 P801 Power Supply IC100 P900

P501 To Speakers

P401 To Control Panel

P200 [Empty]

4 2 L G 6 0

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circuit dEscriptions
Main board underside
IC400
SBY 1 2 3 0.4V 0V 0.4V RUN 3.37V 0V 3.39V

BCM Reset IC100 Video Processor

IC805

1 2 3 4 5

0.V 0V 0V 0.4V 0.1V

3.3V BCM 5V 0V 3.39V 1.2V

IC101

IC405

SBY 1 2 3 3.29V 0V 0.6V

RUN 3.31V 0V 0.6V

IC802

4 2 L G 6 0

1 2 3

SBY 0V 0.3V 0V

RUN 5V 3.3V 0V

IC810
1 2 3

SBY 0V 0V 0.3V

RUN 0V 1.8V 3.31V

Main board CrystaL CHecK Micro Crystal

780 mVp/p 54 Mhz

Video Crystal 2.4 Vp/p 24 Mhz

(Only when set is on) Use the left side of L206 54 Fall 2008 LCD Training

(Set is on or off )

Circuit dEscriptions
Main board LD803 CHecK Use LD803 as a visual aid. This lets you know if the +5V is being converted to 3.3V for the BCM chip IC100. If LD803 is illuminated, +3.3V is ok. Only half of the dual LED is used.

LD803

MAIN PWB

Main board Tuner CHecK For easy access, pop the shield off the tuner. If you leave the shield on you can still access the same pins, but be careful not to accidentally ground out your test lead on the shield. Note: This is a picture from a different model, but the concept is the same.
Pin 16 Composite Video Pin 14 Audio SIF

Pin 14

Pin 16

Pin 3 Tuner B+ (5V)

4 2 L G 6 0

Fall 2008 LCD Training

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circuit dEscriptions
Test the waveforms while using a SMTE color bar signal as the input.
TDVF-H051F EBL37676801
Not Used 1 Not Used 2 3 Not Used 4 Not Used 5 6 7 8 Not Used 9 10 11 12 Not Used 13 14 Not Used 15 16 17 Shield NC_1 RF-AGC +B (5V) VTU NC_2 GND SDA SCL AS DIGITAL_IF1 DIGITAL_IF2 IC_AGC AUDIO_OUT SIF IF_AS VIDEO_OUT

Pin 14 SIF Signal

850mVp/p 20nSec rate

Pin 16 Video Signal 1Vp/p 20uSec rate

4 2 L G 6 0

Main board LVDS P900 CHecK To confirm that the Main board is outputting Picture Content signals, check P900 (LVDS) cable for output. Check 1 1-22 and 27-38. This signals vary, but looking for signals like the ones shown below on any of these pins will confirm the output of video content. This signal is using a standard SMTE Color Bar output from a generator as the input source. Below is just a sample of two pins on the LVDS. There are 24 pins carrying video.

Pin 11

P900 Location

MAIN PWB

Pin 16

56 Fall 2008 LCD Training

Circuit dEscriptions
Main board connectors

P501 Main to Speakers Pin Stby Run Check 1 2 3 0V 0V 0V 8V 8V 8V 2.58V 2.58V 2.58V

SWITCHED LVDS 12V

SCL VIDEO SIGNAl

N/C

VIDEO SIGNAl

N/C

Pin 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39

P900 Main to P104 Control Stby Run Diode Pin Stby 0V 11.7V OL 2 0V 0V 11.7V OL 4 0V 0V 0V Gnd 6 0V 0V 0V Gnd 8 0V 0.47V 3.3V 1V 10 0V 0V 1.14V 1V 12 0V 0V 1.11V 1V 14 0V 0V 1.12V 1V 16 0V 0V 1.11V 1V 18 0V 0V 1.16V 1V 20 0V 0V 1.14V 1V 22 0V 0V 0V OL 24 0V 0.5V 3.15V 2.98V 26 0V 0V 1.14V 1V 28 0V 0V 1.12V 1V 30 0V 0V 1.14V 1V 32 0V 0V 1.07V 1V 34 0V 0V 1.16V 1V 36 0V 0V 1.16V 1V 38 0V 0V 0V OL 40 0V

Run Diode 11.7V OL 11.7V OL 0V Gnd 0V Gnd 3.3V 1V 1.14V 1V 1.11V 1V 1.05V 1V 1.11V 1V 1.07V 1V 1.05V 1V 3.25V 1.28v 3.3V 3V 1.14V 1V 1.09V 1V 1.07V 1V 1.13V 1V 1.07V 1V 1.07V 1V 0V Gnd

SDA

FRC REsET

4 2 L G 6 0

Resistance taken in Diode Mode with connectors removed.

Fall 2008 LCD Training

57

circuit dEscriptions
P801 Main to P2 SMPS Odd Label Stby Run Diode Check Even Label Stby Run Diode Check 1 16V 0V 16V 0.94V 2 16V 0V 16V 0.94V 3 Gnd Gnd Gnd 0V 4 Gnd Gnd Gnd 0V 5 12V 0V 11.8V 1.32V 6 12V 0V 11.8V 1.32V 7 Gnd Gnd Gnd 0V 8 Gnd Gnd Gnd 0V 9 5V 5V 5.15V 1.49V 10 5V 5.15V 5.15V 1.49V 11 5V 5V 5.15V 1.49V 12 5V 5.15V 5.15V 1.49V 13 Gnd Gnd Gnd 0V 14 Gnd Gnd Gnd 0V 15 Gnd Gnd Gnd 0V 16 Gnd Gnd Gnd 0V 17 ERR 3.19V 3.3V OL 18 ACD 4V 4.57V 1.85V 19 PWR 0V 2.86V OL 20 INV 0V 3.29V OL 21* ADIM 0.1V 1.68V OL 22 PDIM 0V 3.38V OL 23 SEL 0V 3.2V OL 24 SYNC 0V 0V OL (Not Used) * ADIM Pin 21 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100%

P401 MAIN to Front Keys

4 2 L G 6 0

Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Stby 3.25V 3.25V 0V 0V 3.3V 3.3V 3.3V 5V 0V 3.92V 0V 0V 0V 0V 0V

Run 3.25V 3.25V 0V 0V 3.3V 3.3V 3.3V 5V 0V 3.92V 0V 0V 0V 0V 0V

Diode Check 2.26V 2.26V Gnd Gnd 1.85V 1.85V 0.71V 1.47V Gnd 1.35V OL Gnd OL OL Gnd

P800 Main to P102 Control Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 Stby 0V 0V 0V 0.5V 0V 0V 0V 0V 3.3V 3.3V 3.3V 3.3V 3.3V Run 5V 5V 0V 3.3V 0V 16V 16V 0V 3.3V 3.3V 3.3V 3.3V 0V Diode Check 0.8V 0.8V Gnd 0.55V Gnd OL OL Gnd 1.39V 1.28V 1.24V 1.29V 1.35V

58 Fall 2008 LCD Training

Circuit dEscriptions
FRont LED & PoWer ToucH

J1

Front PWB Assembly

To Main

FRont ControL AssembLy The Intelligent Sensor and IR Sensor are located on the front of this board.
Right Tweeter To Front Touch LED PWB

J2

Light Diffuser for the Intelligent Sensor

To Side Key Control PWB

J3 J1
To Main PWB

4 2 L G 6 0
59

IR Sensor

Fall 2008 LCD Training

circuit dEscriptions
Side ControL PaneL

P100

To Front Control PWB

ControL PaneL VoLtages

4 2 L G 6 0

J2 Ft Control to J1 LED Pin 1 2 3 4 5 6 7 8 9 Stby 3.3V 3.3V 5V 0V 0V 0V 3.3V 0V 3.3V Run 3.3V 3.3V 5V 0V 0V 0V 3.3V 0V 3.3V

J1 Front Keys to Main P401 Pin 1 2 3 4 5 6 7 8 9 10 Stby 3.25V 3.25V 0V 0V 3.3V 3.3V 3.3V 5V 0V 3.92V 0V 0V 0V 0V 0V Run 3.25V 3.25V 0V 0V 3.3V 3.3V 3.3V 5V 0V 3.92V 0V 0V 0V 0V 0V

J3 Ft Control to P100 Side Ctrls Pin 1 2 3 4 Stby 3.3V 0V 3.3V 0V Run 3.3V 0V 3.3V 0V

11 12 13 14 15

60 Fall 2008 LCD Training

Circuit dEscriptions
InVisiblE SpEaKEr SYStEm LaYout
Right Tweeter Left Tweeter

Right Speaker Box

Left Speaker Box

Speaker Box Removed

To Tweeters

4 2 L G 6 0
Fall 2008 LCD Training

61

Fall 2008 LCD Training

Schematics

32LG40 :: INTERCONNECT
32LG40 INTERCONNECT DIAGRAM
P203 "SMPS" to P209 "Ballast PWB" Pin Label STBY Run Diode Check 1 24V 0V 24.52V 0.33V 2 24V 0V 24.52V 0.33V 3 24V 0V 24.52V 0.33V 4 24V 0V 24.52V 0.33V 5 24V 0V 24.52V 0.33V 6 Gnd Gnd Gnd Gnd 7 Gnd Gnd Gnd Gnd 8 Gnd Gnd Gnd Gnd 9 Gnd Gnd Gnd Gnd 10 Gnd Gnd Gnd Gnd 0V 11 BR1 1.67V OL 0V 12 INV On-Off 3.45V OL 0V 13 PWM-DIM 3.40V OL 0V 14 ERROR 0V OL MCN1 24V LD1 Ballast Drive LED F1 8A / 150V Q901 IC809 Q900 Software P200 Upgrades IC807 IC803 IC00 BCM TO TFT MODULE CN2 CN3 P201 Odd "SMPS" to P800 "Main PWB" Pin Label STBY Run Diode Check 1 16.5V 0V 16V 0.31V 3 Gnd Gnd Gnd Gnd 5 12V 0V 11.8V 1.69V 7 Gnd Gnd Gnd Gnd 9 5.2V 0.34V 5.15V 5.15V 11 5.2V 0.34V 5.15V 5.15V 13 Gnd Gnd Gnd Gnd 15 Gnd Gnd Gnd Gnd 17 ERR 0V 3.3V 1.26V 19 PWR 0V 2.86V OL 21 BR1 0.1V 1.68V OL 23 N/C 0V 3.2V OL P201 Even "SMPS" to P800 "Main PWB" Pin Label STBY Run 2 16.5V 0V 16V 4 Gnd Gnd Gnd 6 12V 0V 11.8V 8 Gnd Gnd Gnd 10 5.2V 5.15V 5.15V 12 5.2V 5.15V 5.15V 14 Gnd Gnd Gnd 16 Gnd Gnd Gnd 18 ACD 5.05V 4.57V 20 INV-On/Off 0V 3.29V 22 PWM-DIM 0V 3.38V 24 N/C 0V 0V Diode Check 0.31V Gnd 1.69V 0V 0.34V 0.34V Gnd Gnd OL OL OL OL

T-CON Board
US2 3) 0.0V 2) 1.8V 1) 3.3V CN1

12V F1 6.3V/1.5A

Far left and right pins are not counted, they are ground. P902 Pin 11 P203 P202 P201 To Force Power Supply On. Disconnect P800 on Main PWB. Jump 5V to pin 19. Ballast and All voltages should turn on.

Example Of LVDS Signal

Not Used CN403

P902

Ballast

IC808

CN402 CN401

Power Supply

P800

Reset IC401 BSM IC400

Main (Digital) Board

3 2 L G 4 0

DVD Drive
5A / 250V A/C Fuse F100 To Backlight Left Side To Backlight Right Side CN400 L A/C In N SC100

3.15A / 250V 380 Fuse F101

P901 P900 Q400 IC405 IC801 P904

X400 24 Mhz IC805

X200 54 Meg

TUNER

LD800 IC806

IC802 IC801

P401 Out ICs are * Grayed located on Back P500 To Speakers

Side (Key) Controls

J2

Front PWB Assembly (Interface)

IR Receiver Power Button

J1

IC201 PIN 2 3 7 8 IC304 PIN 3,8 5,6,7 4 IC400 PIN 1 2 3

USB Power IC405 FUNCTION NAME STBY RUN PIN IN +5V 0V 5V 1 On/Off Control BCM DDR Power 0V 3.4V 2 OUT USB_PWR_Out_1 0V 5V 3 OUT +3.3V 0V 3.1V IC802 PIN 2.6V BCM FUNCTION NAME STBY RUN 1 OUT DDRO_VTT 0V 1.29V 2 IN D2.6V_BCM 0V 2.6V 3 On/Off Control DDRO_VTT 0V 1.29V IC803 RESET GENERATOR TO IC401 (On Back) FUNCTION NAME STBY RUN IN Gnd OUT D3.3V_BCM Gnd Reset (Lo-Hi) 0V 3.4V Gnd Gnd 0V 3.39V PIN 1 2 3

RESET GENERATOR FOR Q400 NAME STBY RUN FUNCTION IN 3.3V_MICON 3.41V 3.41V Gnd Gnd Gnd Gnd OUT Reset (Lo-Hi) 0.6V 0.6V +3.3V Regulator (3.3V TMDS_SW) NAME STBY RUN FUNCTION Gnd +3.3V 0V 5V OUT Gnd Gnd Gnd IN +5V_SUB 0V 3.2V FUNCTION IN Gnd OUT +9V Regulator NAME STBY RUN +12V 0V 12V Gnd +9V Gnd 0V Gnd 9V

IC806 PIN 1 2 3 4 IC807 PIN 1 2 3 4 5 IC809 PIN 6,7,8,10 17 1,2,3,4,5 14,15 11,18,19,20

5V SUB SWITCH D3.3V/A3.3V_BCM Regulator turns on LD800 Q801 FUNCTION NAME STBY RUN PIN FUNCTION NAME STBY RUN On/Off Control Power_CTL_3.3V 0V 3.4V 1,3 IN ST_5V 0V 5V IN +5V_SUB 0.36V 5V 2,4 On/Off Control Q802 0V 0.28V Gnd Gnd Gnd Gnd 5,6,7,8 OUT +5V_SUB 0V 5V OUT D3.3V_BCM 0.1V 3.4V Q802 5V SUB SWITCH CONTROLLER for Q801 PIN FUNCTION NAME STBY RUN D3.3V_BCM Regulator (Also A3.3V_BCM) FUNCTION NAME STBY RUN B On/Off Control RL_ON 0V 3.29V IN +9V 0V 8.9V C Pull Down ST_5V 0V 5V On/Off Control Power_CTL_3.3V 0V 3.4V E Gnd Gnd Gnd Gnd OUT +5V 0V 5V RESET GENERATOR FOR MICRO IC407 Q400 n/c Gnd n/c Gnd n/c Gnd n/c Gnd PIN B C E FUNCTION Reset Vcc Gnd NAME Reset STBY RUN 0.6V 0.6V 0V Gnd

IC401 PIN 14 1 6 IC801 PIN 1 2 3 IC805 PIN 6,7,8,10 17 1,2,3,4,5 Gnd OUT IN FUNCTION IN OUT FUNCTION

BCM RESET NAME D3.3V_BCM BCM_RESET +1.8V_NTP REGULATOR NAME Gnd +1.8V_NTP STBY Gnd 0V RUN Gnd 1.8V 3.29V RUN 5V 3.41V 0V Gnd STBY 0V 0V 0V RUN 3.41V 3.4V 3.4V

IC808 PIN 2 3 4 Q900 PIN B C E Q901 PIN 1,3 2,4 IN

ST-BY 3.3V DC-DC CONVERTER FUNCTION OUT Gnd FUNCTION Control Pull Down 12V Gnd FUNCTION IN On/Off Control OUT NAME ST_5V 3.3VST_MICON Gnd NAME LVDS_PANEL_CTRL LVDS Switch Control Gnd LVDS 12V SWITCH NAME 12V Q900 LVDS 12V STBY 0V 0V 0V RUN 12.36V 6.16V 12.36V STBY 5V Gnd STBY 0V 0V 0V RUN 5V Gnd RUN 0.75V 0V 0V

On/Off Control Reset from IC400

3.43V 3.43V

LVDS 12V SWITCH CONTROLLER Q901

0.26V 3.3V_TMDS_SW D1.2V/A1.2V BCM REGULATOR NAME +5V_SUB D1.2V_BCM STBY 0.38V 0V 0V 0V Gnd

FUNCTION IN OUT

P101

D2.6V_BCM Regulator (Also A2.6V_BCM) FUNCTION NAME STBY RUN IN +5V_SUB 0.36V 4.98V On/Off Control Power_CTL_2.6V 0V 3.41V OUT D2.6V_BCM 0V 2.66V n/c n/c n/c n/c Gnd Gnd Gnd Gnd

3.3VVST_MICON Gnd

0V Gnd

On/Off Control Power_CTL_1.2V

1.29V 5,6,7,8

REGULATORS/ICs ON FRONT

13, 14,15,16 n/c n/c 11,12,18, Gnd Gnd 19,20 Screen Print for Pin No is incorrect, use IC

REGULATORS/ICs ON BACK

PDP Training - Fall 2008

67

Schematics

67

32LG40 :: WAVEFORMS
32LG40 LVDS P902 WAVEFORMS

3 2 L G 4 0

32LG40 LVDS CABLE WAVEFORMS: Waveforms taken using SMTP Color Bar input. All readings give the Scale and Time Base related to scope settings. Top waveform in each image gives a slower rate. 10mV at 5uS per division. Bottom waveform shows a blow up sample. 10mV at 2uS per division.

PDP Training - Fall 2008

68

Schematics

68

32LG40 :: MAiN BOARD :: MAiN MiCRO

3 2 L G 4 0

The symbol refers to safety components. Only replace with LG parts.

PDP Training - Fall 2008

69

Schematics

69

pyright 2008 LG Electronics. Inc. All right reserved. ly for training and service purposes

LGE Internal Use Only

32LG40 :: MAiN BOARD :: AUDiO

3 2 L G 4 0

The symbol refers to safety components. Only replace with LG parts.

PDP Training - Fall 2008

70

Schematics

70

32LG40 :: MAiN BOARD :: MEMORY

3 2 L G 4 0

The symbol refers to safety components. Only replace with LG parts.

PDP Training - Fall 2008

71

Schematics

71

ight 2008 LG Electronics. Inc. All right reserved. or training and service purposes

LGE Internal Use Only

32LG40 :: MAiN BOARD :: BCM/USB

3 2 L G 4 0

The symbol refers to safety components. Only replace with LG parts.

Side USB

PDP Training - Fall 2008

72

Schematics

72

ht 2008 LG Electronics. Inc. All right reserved. training and service purposes

LGE Internal Use

32LG40 :: MAiN BOARD :: DCM

3 2 L G 4 0

The symbol refers to safety components. Only replace with LG parts.

PDP Training - Fall 2008

73

Schematics

73

ht 2008 LG Electronics. Inc. All right reserved. training and service purposes

LGE Internal Use Only

32LG40 :: MAiN BOARD :: LVDS/DVD

3 2 L G 4 0

The symbol refers to safety components. Only replace with LG parts.

PDP Training - Fall 2008

74

Schematics

74

32LG40 :: MAiN BOARD :: TUNER POwER

The symbol refers to safety components. Only replace with LG parts.

3 2 L G 4 0

PDP Training - Fall 2008

75

Schematics

75

right 2008 LG Electronics. Inc. All right reserved.

LGE Internal Use Only

3 2 L G 4 0
32LG40 :: MAiN BOARD :: JACKpACKS

ht 2008 LG Electronics. Inc. All right reserved. training and service purposes

PDP Training - Fall 2008

76
Schematics

76

LGE Internal Use Only

32LG40 :: MAiN BOARD :: HDMI

HDMI 1

3 2 L G 4 0

PDP Training - Fall 2008

77

Schematics

77

t 2008 LG Electronics. Inc. All right reserved. training and service purposes

HDMI 2

LGE Internal Use Only

42LG60 :: INTERCONNECT
TFT PANEL
LD1 Blue LED TFT Drive PWB Check SET 0FF LED OFF Anode 0V Cathode 0V BOOT OK LED ON Anode 11.6V Cathode0V SET ON LED OFF Anode 11.6V Cathode 9.5V US1
0V 3.2V

CN5 U15 U16

1.8V

CN4 LD1

FRONT SIDE OF MAIN PWB IC800 IC807 IC802 (On Back) 5V Switching Regulator 2.6V Switching Regulator A2.6V-BCM 3.3V Regulator Function Pin Volts Function Pin Volts Name Function Pin Volts In from IC806 1 8.95V In 6,7,8,10 5V 1 0V Gnd On/Off 2 3.3V Out 1,2,3,4,5 2.6V Out 2 3.3V Power Control In 3 5V Out (+5V-TU) 3 5.0V On/Off 17 n/c Gnd 4 5 0.0V 0.0V Use L801 left side to test output Use any top pin of IC807 to test input

BACK SIDE OF MAIN PWB Q801 (On Back) 5V Switch Function Source Control Gnd Pin C B E Volts ST-5V RL-ON (PWR) 0V

The appearance of LD1 when the set is on appears to be lit dimly. However there is a small hole in the back panel frame and the T-CON PWB that allows the backlight to make it appear lit.

UC1

TFT-Drive (T-CON)
Pin 1 3 5 7 9 11 13 15 17 19 21 23 P2 "SMPS" to P801 "Main PWB" Odd Pins Even Pins Label STBY Run Pin Label STBY 16V 0V 16V 2 16V 0V Gnd Gnd Gnd 4 Gnd Gnd 12V 0V 11.8V 6 12V 0V Gnd Gnd Gnd 8 Gnd Gnd 5V 5V 5.15V 10 5V 5.15V 5V 5V 5.15V 12 5V 5.15V 14 Gnd Gnd Gnd Gnd Gnd 16 Gnd Gnd Gnd Gnd Gnd 18 ACD 4V ERR 3.19V 3.3V 20 INV 0V PWR 0V 2.86V 22 PDIM 0V *ADIM 0.1V 1.68V 24 SYNC 0V SEL 0V 3.2V

CN1
Run 16V Gnd 11.8V Gnd 5.15V 5.15V Gnd Gnd 4.57V 3.29V 3.38V 0V

F1 3A 125V 11.6V

CN2

IC805 (On Back) 3.3V Switching Regulator A3.3V-BCM Function Pin Volts In 2 5V Out 4 3.3V (A3.3V-BCM) On/Off 1 Power Control-3.3V IC810 (On Back) Function In Gnd Out

IC405 uP Reset (On Back) Reset by Charge of C431 Pin 1 2 3 Volts 3.3VST-MICOM 0.0V Low to High to B Q400

IC806 IC820 1.2V Switching Regulator A1.2V-BCM 9V Regulator Function Pin Volts Function Pin Volts Name In (+12V) 1 11.6V In 6,7,8,10 5V Gnd Out 2 3 0.0V 9V Out On/Off 1,2,3,4,5 1.2V 17

Power Control 1.8V Switching Regulator +1.8V-NTP

Q902 (On Back) 12V LVDS control to Q901 Function Source Control Gnd Pin C B E Volts 12V LVDS-Panel-Control 0V

LVDS

IC404 3.3V Regulator Function Gnd Out In Pin Volts 1 0V 2 3 3.3V 5V

Use L014 left side to test output Use any top pin of IC820 to test input IC404 uP 3.3V 3.3VST-MICOM Function In Out Gnd Pin 3 2 1 Volts 5V 3.3V 0V Name ST_+5V Reset Gnd

Function Pin In 3 Out Gnd 2 1

Volts 3.3V from IC802 1.8V (+1.8V-NTP) 0V

Left Backlight Plug

Q802 (On Back) 5V Switch control to Q801 Function Pin In C ST-5V Control Gnd B E Volts

Q901 (On Back) 12V LVDS On control to P900 Pins 1~4 Function Source Control Output Pin 1, 3 2, 4 5~8 Volts 12V Low from Q902 12V

P103 IC103 IC102

IC108 IC109 IC110

*
P2 2 4 6 1 3 5 7 9
st

ADIM Pin 21 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100%

X101 20.25Mhz

P104 P101 LVDS

RL-ON (PWR) 0V

IC101

4 2 L G 6 0

8 10

12 11 14 13 16 15 18 17 20 19 22 21 24 23 10K

1 short either pin 9, 10, 11 or 12 (5V) to Pin 19 (PWR) using a 10K resistor. This turns on the power supply. 2nd: To test the Backlights, jump Pin 20 (INV) to Pin 19 (PWR) Observe the Backlights. If normal, the backlights should turn on and off 4 times. Then they go off. If only the backlights light, (Right side or Left Side), confirm connectors are OK. If yes, panel defective. If no backlight activity, confirm the Fuse F700 has approx. 300V on both sides. If on one side, check fuse for open. If no 300V, replace Power Supply. If 300V present, observe the center leg on the left hand side of ballast transformer T701. Look for 58Khz pulse at 8.7V p/p. If yes, confirm connectors to backlight OK, if OK, then panel defective. If no pulse, replace the Power Supply.

CONTROL
IC110 5 (2.5V) 4 (0V) 3 (0V) 2 (3.3V) 1 (3.37V)

P102

Tuner Pin 16 SMTE Color bar In

Right Backlight Plug

IC109 IC108 5 (0V) 5 (1.2V) 4 (1.79V) 4 (1.3V) 3 (0V) 3 (0V) 2 (3.37V) 2 (3.36V) 1 (3.29V) 1 (3.29V)

See back side of page for Waveforms for P900 using SMTE Color bar as the Input.

Pin 24 Pin 23

MAIN PWB
P2 Tweeter Ft. PWB Assy. J1 J2 J3 J1 Ft. TOUCH LED/Push Sw Tweeter
P801 IC503

IC600

IC820

Scope test point

Backlight pulse over 1000V p/p (54KhZ) P402 Ballast Section

POWER SUPPY

F700 5A 250V 335V

F101 8A 250V AC AC In

Spk

LG

Spk
TUNER 5V Pin 3 Video Pin 16 Audio SIF Pin 14

IC402 Pin 1 ~ 16
1 16

IC701

LD803 3.3V BCM *IC400 Reset IC805 BCM OK LED IC500

P800 *Q902 *Q901

P900 IC302

IC807 IC1201 IC304 IC1200 IC202 IC404

E

*IC805 *IC802

IC100 BCM

IC300 IC303 IC301 24Mhz X400 IC1000

P401 Side Control Keys P100

TUNER ATSC/QAM/ NTSC

IC900 IC800

X200 (54Mhz) *IC810

IC806 P501 IC501

Q400

P401

uP IC407 *IC405

P200 Not Used

*Grayed out components on the back

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42LG60 :: WAVEfORMS

LVDS CABLE P900 FROM MAIN PWB TO CONTROL PWB P101 USING SMTP COLOR BAR INPUT LAST TWO WAVEFORMS ARE FROM THE TUNER Measurements +/- 5%

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Schematics

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42LG60 :: MAiN BOARD :: BCM

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42LG60 :: MAiN BOARD :: DDR MEMORY

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42LG60 :: MAiN BOARD :: MAiN MiCROpROCESSOR

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42LG60 :: MAiN BOARD :: AUDiO PROCESSOR

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42LG60 :: MAiN BOARD :: HDMI

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42LG60 :: MAiN BOARD :: INTERfACE

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42LG60 :: MAiN BOARD :: INTERfACE

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42LG60 :: MAiN BOARD :: REgUlATORS

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42LG60 :: MAiN BOARD :: LVDS/TUNER

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42LG60 :: MAiN BOARD :: AUDiO OUT

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