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Electric multi-turn actuators

For the automation of valves for outside containment in nuclear power plants SAN 07.1 SAN 25.1 SARN 07.1 SARN 25.1

Certificate Registration No. 12 100/104 4269

Product description

Table of contents Electric actuators are among the most important components of the safety system of a nuclear power plant. This means that the actuators have to operate the valve correctly under defined conditions, e.g. to remain safely operable even under DBE conditions. For more than 20 years AUMA has manufactured electric actuators for use in nuclear power plants. During this time AUMA has acquired a know-how in this field that can hardly be surpassed. AUMA is one of the leading electric actuator manufacturers world-wide. AUMA has two multi-turn actuator ranges SAN/ SARN and SAI that are qualified for the use in nuclear power plants. The SAI actuators are approved for the use inside Containment, the SAN/ SARN actuators are qualified for outside Containment. With this brochure AUMA offers a complete overview of construction, functions and equipment of the SAN/ SARN actuator range. The SAI actuators are described in a separate brochure. For more detailed information refer to the separate data sheets and price lists. Applications 3 Multi-turn actuators SAN 07.1 SAN 25.1 4 Summary of functions/ Equipment 5 Functions 6 Type designation 6 Open-close duty 6 Modulating duty 7 Comparison short-time and intermittent duty 7 Seating 8 Setting range tripping torque/ Torques for modulating duty 8 Overload protection against torque peaks 9 Equipment/ Output speeds 9 Limit and torque switches 10 DUO limit switching/ intermediate position switches (option) 10 Mechanical position indicator (option) 11 Remote position transmitter (option) 11 Combinations with spur gearboxes GSTN 11 Design principle 12 Equipment 14 Motors 14 Motor protection 15 Interfaces 16 Electrical connection 16 Wiring diagrams 16 Interfaces 17 Valve attachment 17 Output drive types 17 Service conditions 18 Enclosure protection IP 68 18 Corrosion protection KS / Colour 18 Lifetime 18 Other service conditions 18 Ambient temperatures 18 Other information 19 EU Directive 19 Functional tests 19 Further literature 19 Qualification 20 Qualification of the multi-turn actuators in accordance with IEEE 382 (1996) or KTA 3504-1988 20 Certificate IEEE 382 / KTA 3504 22 Index 23

Subject to change without notice. The product features and technical data provided do not express or imply any warranty.

Applications
AUMA actutators of the type SAN and SARN are qualified for the use outside containment. This corresponds to the yellow section in the illustration. They are used wherever the automation of a valve requires rotation. The adaption to the requirements of nearly every valve automation task is possible. This is achieved by: various combination possibilities with AUMA valve gearboxes which are also qualified for the use in nuclear power plants. Thereby the torque range can be further extended and/ or the multi-turn actuator can be converted into a part-turn or linear actuator a large variety of versions. Whether for open loop or closed loop control with a large variety of options, a suitable version is available for every requirement.

Containment

Engine room with turbines and generator

2011-11-29

outside Containment, SAN 07.1 SAN 25.1/ SARN 07.1 SARN 25.1 inside Containment, SAI 6 SAI 100/ SARI 6 SARI 100 (separate brochure)

Multi-turn actuators SAN 07.1 SAN 25.1

Multi-turn actuators

SAN 07.1 SAN 16.1 SARN 07.1 SARN 16.1

Torques1) from 10 to 1,000 Nm Output speeds from 4 to 180 rpm

Multi-turn actuators

SAN 25.1 SARN 25.1

Torques1) to 1,600 Nm Output speeds from 4 to 90 rpm


1) For actuators which are certified according to IEEE 382-1996.

Definition for multi-turn actuators according to EN ISO 5210


A multi-turn actuator is an actuator which transmits to the valve a torque for at least one full revolution. It is capable of withstanding thrust.
For actuators which are used in the scope of the KTA 3504-1988, the data will deviate due to other requirements (refer to separate data sheets).

Summary of functions/ Equipment


Functions

Standard Option
Open-close duty (SAN) Modulating duty (SARN) Seating
Limit seating Torque seating

SAN 07.1 - 25.1

SARN 07.1 25.1

Description on page

6 7 8, 12 8, 11, 12 8, 11, 12 9, 11 10 10 10 11 11 11 11 14 15 13 16 13, 17 17 17 17 17 18 18 18 19 19 20 20 20 20

Overload protection against torque peaks Equipment Interfaces Service conditions Limit / torque switches
Tandem switches Switches with gold-plated contacts

DUO limit switching (intermediate position switches) Mechanical position indicator Remote position indicator Combinations with AUMA valve gearboxes 3-phase AC motor Motor protection Manual operation Electrical connection with AUMA plug/ socket connector Valve attachment according to ISO 5210 / DIN 3210 Output drive types
B, B1 A, AF, B2, B3, B4 Linear thrust units LE

Enclosure protection IP 68 Corrosion protection Temperature range EU Directives Functional tests

- 20 C + 80 C - 20 C + 60 C

Quailification

Qualified according to IEEE 382-1996 and KTA 3504-1988


Lifetime test Vibration resistance Resistance to DBE conditions

Functions
Type designation
A type code defines the various versions. R version for modulating duty Approved for outside Containment Size e.g. 07.1 Flange size e.g. F10
applicable for all versions only if applicable to define a version

SA

Open-close duty
The usual valve positions in open-close duty are the end positions OPEN and CLOSED. Upon receiving an appropriate command the actuator moves the valve to one of the two end positions or, if necessary, to a pre-defined intermediate position. The valves are operated relatively seldom, the time intervals can span between a few minutes up to several months.
t run max = 15 min (30 min)

Type of duty for multi-turn actuators for open-close duty (SAN) AUMA multi-turn actuators SAN for open-close duty are rated for short-time duty S2 - 15 min. Description of types of duty on page 7.

Input

Actuator for open-close duty

Valve

Valve position

t run

Typical operation process in OPEN-CLOSE duty

Functions
Modulating duty
The controlled variable in a modulating application is affected by many influences. A change of the reference input signal, pressure fluctuation in the pipeline and temperature variations influence the process in such a way that a frequent adjustment of the MOV is required. For sensitive modulating applications the starts may be in intervals of a few seconds. Therefore high demands are placed on actuators for this duty. Mechanical components and the motor must be designed appropriately to withstand a large number of operations with no decline in the required modulating accuracy. Types of duty for multi-turn actuators for modulating duty (SARN) AUMA multi-turn actuators SARN for modulating service are rated for intermittent duty S4 - 25 %.
Input signal from process controller

Positioner

Actuator for modulating duty

Feedback signal to process controller Valve position feedback

Transmitter (Sensor)

Valve

Controlled variable

Valve position

Typical operation process in modulating duty

Comparison short-time and intermittent duty


Type of duty according to VDE 0530 / IEC 34-1 Short-time duty S2 The operation time at a constant load is short, so that thermal equilibrium is not reached. The pause is long enough for the machine to cool down to ambient temperature. The duration of the short-time operation is limited to 15 min. Intermittent duty S4 The duty is a sequence of identical cycles which consist of starting time, operation time with constant load and rest period. The rest period allows the machine to cool down so that thermal equilibrium is not reached. The relative ontime at S4 - 25 % is limited to 25 %. Permissible number of starts
Size SARN 07.1 07.5 10.1 14.1 14.5 Number of starts max. [c/h] 1,200 1,200 1,200 1,200 1,200

1) 1)

Functions
Seating
Depending on the design of the valve to be operated, end position switching either limit seating, i.e. by measuring the valve travel completed, or torque seating, i.e. after reaching a defined torque. For this purpose, the Limit seating actuator is equipped with two independent measuring systems, i.e. limit switching and torque switching. The type of seating has to be taken in account both when setting the actuator and in the actuator control. However, the processing of signals for the two types of seating differs.

Torque seating Set tripping torque

Speed

Travel OPEN

P CLOSED OPEN

Torque

Travel CLOSED

The actuator runs at nominal output speed up to the set tripping point P. Depending on output speed, actuator size and valve type, the combination has sufficient inertia to move the obturator further in direction of the end position (overrun) after the motor has been switched off. In addition, the overrun also depends on the load. By selecting an earlier tripping point P, the overrun can be accounted for in case of limit seating.

After starting from the end position OPEN, the actuator runs in direction CLOSE. In end position CLOSED the torque increases within the valve seat until the actuator is automatically switched off after reaching the set value.

Setting range tripping torque/ Torques for modulating duty


Multi-turn actuators for open-close duty - minimum and maximum tripping torques1) Size SAN min. [Nm] max.2) [Nm] 07.1 10 30 07.5 20 60 10.1 40 120 14.1 100 250 14.5 200 500 16.1 400 1,000 25.1 630 1,600

Multi-turn actuators for modulating duty - minimum and maximum tripping torques1) Torques for modulating duty1) Size SARN min. [Nm] max. [Nm] Torque for modulating [Nm] 07.1 15 30 15 07.5 30 60 30 10.1 60 120 60 14.1 120 250 120 14.5 250 500 200 16.1 500 1,000 400 25.1 1,000 1,600 600

1) For actuators which are certified according to IEEE 382-1996. For actuators which are used in the scope of the KTA 3504-1988, the data will deviate due to other requirements (refer to separate data sheets). 2) For some higher output speeds reduced torques. Refer to separate data sheets

Equipment/ Output speeds


Overload protection against torque peaks
The torque switching, used for torque seating in the end position (see page 8), serves as overload protection for the entire travel, even in the case of limit seating. If excessive torque builds up in the valve in an intermediate position, e.g. due to a trapped object, the torque switching trips after reaching the set tripping torque. After the controls have processed the torque switch signal accordingly, the motor will be switched off. As a result, valve and actuator are protected from damage. If the limit switch signals are processed accordingly in the controls, you can distinguish between a normal torque switch tripping at the end positions and tripping in an intermeSet tripping torque diate position (fault) caused by over-torque.

Torque

Travel OPEN CLOSED

Output speeds
With the large range of available output speeds, almost every required operating time can be achieved with AUMA multi-turn actuators. The output speed is determined by the motor speed and the gear reduction ratios, except for actuators with variable speed motors. Therefore it is necessary to mention the output speed when placing an order. For multi-turn actuators with output drive type A, stem nut (refer to page Output speeds for multi-turn actuators for open-close duty
Size Max. torque 1) 2) 3-phase AC motor Short-time duty S2 - 15 min 50 Hz [rpm] 3) 4 180 4 180 4 180 4 180 4 180 4 180 4 90

17), the max. permissible stem velocity (output speed) must be observed: for gate valves max. 500 mm/ min for globe valves max. 250 mm/ min (max. 45 rpm) For higher velocities or output speeds it is strongly recommended to use a spring loaded stem nut, output drive type AF (see page 17).

Output speeds for multi-turn actuators for modulating duty


Size Torque for modulating 1) max. [Nm] 15 30 60 120 200 400 600 3-phase AC motor Intermittent duty S4 - 25 % ED 50 Hz [rpm] 4 45 4 45 4 45 4 45 4 45 4 45 4 11

SA 07.1 07.5 10.1 14.1 14.5 16.1 25.1

[Nm] 30 60 120 250 500 1,000 1,600

SAR 07.1 07.5 10.1 14.1 14.5 16.1 25.1

1) For actuators which are certified according to IEEE 382-1996. For actuators which are used in the scope of the KTA 3504-1988, the data will deviate due to other requirements (refer to separate data sheets). 2) Individual sizes have reduced torques at highest speeds 3) At 60 Hz the output speed is limited to max. 150 rpm

Equipment
Limit and torque switches
With the help of the switches, the mechanically measured travel (i.e. number of turns) and torque are converted into usable signals for the actuator controls. The switches are integrated into the control unit which contains four switches in the basic version: one limit switch each for the end positions OPEN and CLOSED, one torque switch each for the directions OPEN and CLOSE. The limit switches are tripped when an end position is reached and the torque switches are tripped when the set tripping torque is exceeded. If the actuator is supplied with DUO limit switching (refer to page 10) two more limit switches for intermediate positions are available. To meet the high demands regarding reliability, AUMA uses specially developed high quality microswitches with a snap action mechanism. In the basic version the switch contacts are of silver. For voltages between 5 V and 50 V and low current, switches with gold-plated contacts are recommended.

Versions
Single switch Tandem switch 1) (option) Application / Description Standard (NC and NO contacts not galvanically isolated) For switching two different potentials. Two single switches are mounted side by side and are switched using a common control element. Type of contacts one NC and one NO contact (1 NC and 1 NO) 1 NC and 1 NO

Switch rating
Type of current AC (ind. load) cos = 0.8 DC (resistive load) Switch rating Imax 30 V 125 V 250 V 5A 5A 5A 2A 0.5 A 0.4 A

Technical data
Enclosure protection Operation Contact elements Contact material Mechanical lifetime IP 66 via lever two snap action contacts Silver (standard) Gold (option) min. 2 x 106 cycles

with gold plated contacts (recommended for controls with low voltage)
Voltage Current min. 5 V, max. 50 V min. 4 mA, max. 400 mA

DUO limit switching/intermediate position switches (option)


With DUO limit switching an additional switching point can be set for each direction of rotation (intermediate position switches). The switching can be set to any valve position between the end positions. The switch will remain operated from the set tripping point to end position if not more than 120 turns of the hollow output shaft are in between.The switch signal can be used for any purpose, e.g. to:
1)

signal a certain valve position to start an additional actuator which is mounted on a bypass valve

to start or switch off any unit, e.g. a pump

tripped OPEN direction not tripped Valve position Switching points CLOSE direction

1) Tandem switches and DUO limit switching cannot be combined

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Equipment
Mechanical position indicator (option)
The position of the valve is indicated continuously by the adjustable indicator disc bearing the symbols for OPEN and CLOSED. The disc can be seen through an indicator glass in the switch compartment cover. The mechanical position indicator requires an additional reduction gearing in the control unit.

Remote position transmitter (option)


The position of the valve can be transmitted as a continuous signal: for remote indication as feedback signal to a positioner For continuous transmission of the valve position a reduction gearing is required in the control unit of the actuator. Position feedback is provided as an analogue feedback signal by a precision potentiometer Technical data
Precision potentiometer Linearity Power Resistance (standard) Resistance (option) 1% 1.5 W 4.7 k Precision film potentiometer

0.1 k 0.5 k, 1.0 k, 5.0 k

Combinations with spur gearboxes GSTN


By combining the multi-turn actuators SAN with the spur gearboxes GSTN 25.1 GSTN 40.1 the torque / output speed ranges can be considerably increased. All gearbox sizes are available with several reduction ratios. Detailed information can be found on the corresponding technical data sheets. Multi-turn actuators SAN can be combined with a spur gearbox. Torques up to 16,000 Nm are possible.

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Design principle
An especially high starting torque is frequently required to unseat valves from the end position. The 3-phase AC motors developed by AUMA fulfil this basic requirement. The motor is connected via an internal plug/ socket connector (up to 16 A nominal current). This enables quick exchange of the motor, e.g. for change of output speed. Further information on page 14.

Motor

Depending on the type of valve the actuator must be switched-off in the end position by limit or torque switching. For this purpose two independent measuring systems (limit switching and torque switching) are provided within the control unit. They measure the travel or the torque required at the output drive, respectively. The switches signal to the actuator controls that the set tripping points have been reached, which then switches off the motor.

Control unit

The well proven principle of worm gearing is used to reduce the motor speed to the required actuator output speed. Worm shaft and output shaft with the worm wheel run in ample sized bearings. The sliding worm is positioned between two stacks of springs on the worm shaft. The worm will be moved in relation to the torque. This axial displacement, as a measure for the torque, is transmitted to the control unit via lever and gear wheels. The gear housing is filled with lubricant. This results in maintenance free service for a long period of time.

Gearing

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Design principle
The connection for motor and controls up to size 16.1 are made on a 50-pole AUMA plug/ socket connector. On larger sizes, the motor is connected to terminals in the actuator. If the plug/ socket is disconnected for maintenance work, the wiring remains undisturbed. Further information on page 16.

Electrical connection

For commissioning or in an emergency, the multi-turn actuator can be operated with the handwheel. By operating the red change-over lever the motor drive is disconnected and the manual drive engaged. Since disconnection between motor and drive shaft is made before the self-locking worm/worm wheel, easy change over to manual drive is possible even if the actuator has been operated at full rated torque. When starting the motor the manual drive is automatically disengaged. During electric operation the handwheel does not rotate.

Manual operation

Valve attachment
The mounting flange is according to EN ISO 5210 or DIN 3210.

Various output drive types are available. Therefore it is possible to adapt to different types of valves. Further information on page 17.

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Equipment
Motors
3-phase AC motors As a standard, AUMA actuators are equipped with 3-phase AC motors (TENV, pot-type motor without ventilation).
AUMA special motor with high starting torque

AUMA has developed these motors to comply with the special requirements in valve automation. The most significant features of this construction are the high starting torque, the low flywheel effect and the thermal motor protection.

Torque T

Standard motor with the same power

Output speed n

Technical data 3-phase AC motor Standard voltages Permissible variations Motor data Design/ mounting Type of motor Enclosure protection Type of cooling Insulation class Electrical connection for motor Starting Type of duty Direction of rotation Motor protection 3 Thermoswitches S2 - 15 min, S4 - 25 % clockwise and counter-clockwise (reversing) IM B9 according to IEC 34-7 Squirrel cage IP 68 Self-cooling / surface cooling (IC 40 according to IEC 34-6) F according to IEC 85, tropicalised up to SAN 16.1 (up to 7.5 kW): AUMA plug/ socket connector at multi-turn actuator SAN: Terminals at multi-turn actuator direct on line 50 Hz: 220 V; 230 V; 240 V 380 V;400 V; 415 V; 500 V 60 Hz: 440 V; 460 V; 480 V 5 %1) Refer to data sheets

1) Within this range, the actuator reaches the specified torque. Overvoltage may result in excessive temperature rise in the motor windings. The stall torque increases in the ratio of the square of overvoltage divided by the standard voltage. In the case of undervoltage the motor torque (stall torque) decreases in the ratio of the square of undervoltage divided by the standard voltage. Larger voltage variations have therefore to be considered when sizing the actuator.

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Equipment
Motor protection
In order to protect the motor against overheating thermoswitches are embedded in the motor windings. When integrated into the control circuit, they will protect the motor against damage due to excessively high winding temperature. Thermoswitches offer better protection than thermal overload relays, since the temperature rise is directly measured at the motor. The thermoswitches will interrupt the control circuit as soon as a winding temperature of 155 C is exceeded. After cooling down to a temperature between 120 C to 90 C, the actuator can be switched on again.
Tripping point
Motor temperature
155 140 C C

Delay time The delay time is the time from the tripping of the limit or torque switches to the motor power being removed. To protect the valve against excessive peak torques the delay time should be as low as possible. This should be taken into account, especially if the actuators are controlled by a PLC. We recommend a delay time < 50 ms and to switch off the corresponding contactor directly by the limit or torque switch. Longer delay times are possible provided the output speed, output drive type, valve type and the type of installation are taken into consideration. Rating of the thermoswitches
AC voltage (250 V AC) cos = 1 cos = 0.6 Switch rating Imax 2.5 A 1.6 A DC voltage 60 V 42 V 24 V Switch rating Imax 1A 1.2 A 1.5 A

When stating the following parameters Tripping torque Output speed Valve stiffness Delay time AUMA may determine the peak torque to be expected for the respective valve/ actuator combination by means of a special software.

115 C C 120

90 C

Reset point
Time

Important! Failure to integrate the motor protection device into the controls voids the warranty for the motors.

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Interfaces
Electrical connection
AUMA plug/ socket connector The significant adavantage of this type of connection: Once connected, the wiring remains undisturbed, even if the actuator has to be removed from the valve, e.g. for maintenance purposes. For size SAN 25.1 and larger the motor is connected to screw type terminals in the terminal compartment of the actuator. The controls will still be wired to the AUMA plug/ socket connector. Parking frame, protection cover (option) These parts offer the facility to place the plug connector, while taken off the actuator, in a safe location on a wall. The open terminal compartment at the actuator can be closed with the protection cover. This prevents foreign matter, dust and water from entering the compartment while the plug connector is taken off.

Multi-turn actuators SAN and SARN up to size 16.1 are equipped with AUMA plug/ socket connector for motor and controls. Technical data AUMA plug/ socket connector
Technical data No. of contacts max. Marking Voltage max. Current max. Type of customer connection Cross section max. Material: Pin / socket carrier Contacts

Motor power connections1) 6 (3 are used) U1, V1, W1,U2, V2, W2 750 V 25 A Screws 6 mm2 Ryton Brass

Protective earth 1 (leading contact) according to VDE Screw for ring lug 6 mm2 Ryton Brass

Control pins 50 pins / sockets 1 to 50 250 V 16 A Screws or crimping (option) 2.5 mm2 Ryton Brass, tin plated or gold plated (option)

Threads for conduit entries2)


Type SA(R)N 07.1 - 16.1 SA(R)N 25.1 Metric (standard) 2 x M25x1.5; 1 x M20x1.5 1 x M32x1.5; 1xM32x1.5; 1 x M25x1.5; 1 x M20x1.5 Pg (option) 2 x Pg 21; 1 x Pg 13.5 1 x Pg 29; 1 x Pg 29; 1 x Pg 21; 1 x Pg 13.5

1) Suitable for copper wires. For aluminium wires contact AUMA. 2) For delivery, sealed with plugs. Other thread sizes and thread types e.g. NPT threads are possible on request. Cable glands can be supplied on request

Wiring diagrams
Terminal plans KMS The electrical details of the AUMA actuators are recorded in the KMS terminal plans. The terminal plan on the right shows the basic equipment and the normal version clockwise closing. For additional equipment see separate data sheet Terminal plans KMS.
KMS TP 100 KMS TP 102

Basic equipment SA
S2 DOEL S4 WOEL

with potentiometer as remote position transmitter

21 22 23

48

22 23 24

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Interfaces
Valve attachment
The valve attachment is according to EN ISO 5210 or DIN 3210.

Flange sizes
Size SAN / SARN Torque max. [Nm]1) Standard ISO 5210 Option Option DIN 3210 07.1 30 F07 F10 G0 07.5 60 F07 F10 G0 10.1 120 F10 G0 14.1 250 F14 G1/2 14.5 500 F14 G1/2 16.1 1,000 F16 G3 25.1 1,600 F25 G4

1) For actuators which are certified according to IEEE 382-1996. For actuators which are used in the scope of the KTA 3504-1988, the data will deviate due to other requirements (refer to separate data sheets).

Output drive types


Various output drive types according to EN ISO 5210 or DIN 3210 are available in order to adapt the multi-turn actuators to the different types of valves. Output drive type A (ISO 5210 / DIN 3210) Stem nut for rising and non-rotating valve stem. The mounting flange together with the stem nut and thrust bearings form one assembly, which is suitable for accepting thrust. Output drive types B1, B2 (ISO 5210) or B (DIN 3210) This output drive is integrated into the hollow shaft and is designed for transmission of torque. Low radial loads can be accepted. Output drive types B3 or B4 (ISO 5210) or E (3210) Bore with keyway. By using an output socket, output drive B1 can be converted into type B3 or B4 or E respectively. Spring loaded stem nut AF The spring-loaded stem nut AF is a variant of the output drive type A. By using special springs it allows a limited axial displacement of the stem nut to compensate thermal expansion of the valve stem or to absorb high dynamic loads when the valve closes quickly.

Linear thrust unit LEN With the linear thrust unit the rotary movement of the actuator output shaft is converted into an axial movement. The multi-turn actuator becomes a linear actuator. Different stroke lengths can be supplied.

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Service conditions
Enclosure protection IP 68
As a standard, AUMA multi-turn actuators SAN and SARN are supplied in enclosure protection IP 68 according to EN 60 529. IP 68 means protection against submersion up to 6 m head of water for max. 72 hours. During submersion up to 10 operations are permissible. In order to guarantee the enclosure protection IP 68, suitable cable glands have to be used. They are not part of the standard supply, but can be provided by AUMA, if ordered.

Corrosion protection KS / Colour


As a standard, AUMA multi-turn actuators SAN and SARN and gearboxes GSTN are provided with the high quality corrosion protection KS. All cast iron parts are provided with a metallic surface protection. Before finish coating the actuator, an intermediate coating is applied. The entire actuator is coated with a two-component paint based on polyurethane with micaceous iron oxide. The total film thickness is at pleast 140 m. All outside screws are corrosion protected or made of stainless steel. Colour The standard colour of the finish coating is silver-grey (RAL 7001). Optional colours are flame red (RAL 3000) and pure white (RAL 9010). The coating may be decontaminated.

Ambient temperatures
Types SAN SARN Actuator types Temperature range Multi-turn actuators 20 C............+80 C Multi-turn actuators for 20 C............+60 C modulating duty Max. temperature under DBE conditions 108 C for a short time (up to 30 min) up to + 120 C 108 C for a short time (up to 30 min) up to + 120 C

Lifetime
In accordance with the certification requirements, AUMA guarantees a lifetime of 5000 operating cycles (CLOSE-OPEN-CLOSE at 30 turns/stroke) for the SAN multi-turn actuator type range. Multi-turn actuators for modulating duty SARN The lifetime in operation hours (h) depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the longest possible maintenance and fault-free Type SARN 07.1 SARN 10.1 SARN 14.1 SARN 14.5 SARN 16.1 SARN 25.1
1)

operation time, the number of starts per hour should be chosen as low as permissible for the process. This can be achieved by setting the modulating parameters accordingly.

Starts in million min 2.5 1.75 1.75 1.75 1.75

Number of starts max. / h 1,200 1,200 900 600 300

1) One start corresponds to a 45 movement at the output shaft

Other service conditions


Mounting position AUMA actuators can be operated without restriction in any mounting position. Noise level The noise level caused by the multi-turn actuator does not exceed 72 dB (A).

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Other information
EU Directives
Machinery Directive According to this directive, AUMA actuators are not complete machines. This means that a Certificate of Conformity is not possible. However, AUMA confirms with the Declaration of Incorporation (on the Internet under www.auma.com) that during the design stage the standards mentioned in the Machinery Directive were applied. By mounting the actuator to other components (valves, pipelines etc.) a machine within the meaning of the Directive is formed. Before commissioning this machine a Certificate of Conformity must be issued. Low Voltage and Electromagnetic Compatibility Directive AUMA actuators fulfil the requirements, which has been proved in extensive tests. Therefore AUMA issued a Certificate of Conformity according to these directives (on the Internet under www.auma.com). CE mark Since AUMA actuators controls fulfil the requirements of the Low Voltage, EMC and the ATEX Directives, the actuators are marked with the CE mark in accordance with the directives.

Functional tests
After assembly, all actuators are thoroughly tested according to AUMAs inspection specification and the torque switching is calibrated. A final inspection record is always issued. The inspection records can be retrieved online via the Internet (www.auma.com).

Further literature
For actuators according to IEEE 382-1996 Technical data AUMA multi-turn actuators SAN 07.1 SAN 14.1 (IEEE 382-1996) Technical data AUMA multi-turn actuators SAN 14.5 SAN 25.1 (IEEE 382-1996) Technical data AUMA modulating actuators SARN 07.1 SARN 14.1 (IEEE 382-1996) Technical data AUMA modulating actuators SARN 14.5 SARN 25.1 (IEEE 382-1996) Electrical data AUMA multi-turn actuators SAN 07.1 SAN 14.1 (IEEE 382-1996) Electrical data AUMA multi-turn actuators SAN 14.5 SAN 25.1 (IEEE 382-1996) Electrical data AUMA modulating actuators SARN 07.1 SARN 25.1 (IEEE 382-1996) For actuators according to KTA 3504-1988 Technical data AUMA multi-turn actuators SAN 07.1 - SAN 14.1 (KTA 35041988) Technical data AUMA multi-turn actuators SAN 14.5 SAN 25.1 (KTA 3504-1988) Technical data AUMA modulating actuators SARN 07.1 SARN 14.1 (KTA 3504-1988) Technical data AUMA modulating actuators SARN 14.5 SARN 25.1 (KTA 3504-1988) Electrical data AUMA multi-turn actuators SAN 07.1 SAN 14.1 (KTA 3504-1988) Electrical data AUMA multi-turn actuators SAN 14.5 SAN 25.1 (KTA 3504-1988) Electrical data AUMA modulating actuators SARN 07.1 SARN 25.1 (KTA 3504-1988)

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Qualification
Qualification of the multi-turn actuators in accordance with IEEE 382 (1996) or KTA 3504-1988
The multi-turn actuators of the type SAN and SARN are certified for outside containment accident conditions according to both the American IEEE 382 and the German KTA 3504 standard. To meet the requirements of both standards, the standard with the higher requirements has been used for the different loads. On customer request the DBE testing has been performed at increased load. The total of these requirements results in the following test procedure.

The test samples for the type test were selected according to IEEE 382. The test samples of the type range have been determined via a statistical selection procedure using defined parameters.

Selection of the test samples

Load curve operating cycles


Torque peak (1.2 - 2) M max M/Mmax 1 Mmax = max. adjustable tripping torque (0.5 - 1.0) x Mmax (0.5 - 1.0) x Mmax

0.1 s Run time 30 s to in direction CLOSE 0.3 s

Pause < 70 s

Time 0.1 s Run time 30 s to in direction OPEN 0.3 s Pause > 70 s until the next load cycle

Stand-still

Load curve for DBE testing

Stand-still

Tripping

Tripping

Starting

Starting

Temperature in C

130 120 110 100 90 80 70 60 50 40 30

Steam admission to 108 C within 3 min min. 1.34 bar absolute pressure Steam admission to 120 C for 30 min Relative humidity > 95 %

DBE testing acc. to IEEE 382 Additional load on customer request Operation cycle OPEN - CLOSE - OPEN

66 C

0 1 2 3 4 5 6 7 8 9 10 11 12 Hours

18

24 Time

10

15 Days

20

25

30

20

Qualification

Test procedure Selection of the test samples according to IEEE 382 Production of the test samples according to
1

Material tests The initial data were determined

Mechanical aging Thermal aging according to KTA 3504 / IEEE 382 The actuators have been exposed to a temperature of 100 C for 700 h The actuators then completed 200 operating cycles (OPEN-CLOSEOPEN) with a load profile at the said temperature according to Me- 2 The actuators completed 1,800 operating cycles with a load profile according to 2 Radiation with a dose rate of max. 500 Gy/h until the actuators had accumulated a min. dose rate of 50 kGy. For 90 min, the actuators have been exposed to vibration cycles of 5 Hz - 200 Hz- 5 Hz with a modification rate of one octave per minute and an acceleration rate of 0.75 g. Under this load, the actuators completed operating cycles according to a defined load profile every 15 minutes. The actuators completed 3000 operating cycles with a load profile according to 2

chanical aging according to KTA 3504 Radiation according to KTA 3504 Simulation of operational vibrations according to KTA 3504 / IEEE 382

Lifetime test according to KTA 3504 Vibration tests Induced vibrations (earthquakes) according to KTA 3504 / IEEE 382

The actuators were tested uniaxially with Sine sweep excitation (2 cycles, one in each end position) within a frequency range of 2 Hz - 35 Hz - 2 Hz with an acceleration rate of 3 g at a speed of 1 octave/ min. Sine beat excitations 2 Hz - 35 Hz - 2 Hz with a gradual increase or decrease of one third of an octave. The acceleration rate amounted to 4.5 g. After each frequency modification the actuator was moved to the opposite end position. The actuators were tested uniaxially with a sine beat excitation between 5 Hz and 100 Hz at an acceleration rate of 5 g. At the same time, functional tests were performed.

Induced vibrations (airplane crash) according to KTA 3504 / IEEE 382

DBE testing according to IEEE 382 + customer specification Additional vibration test according to IEEE 382

Load profile according to

The actuators have been biaxially excited with vibrations ranging from 1 Hz to 60 Hz for 30 s per test (TRS > RRS).

After each test, an intermediate functional test was performed

21

Certificate IEEE 382 / KTA 3504

22

Index
A
Ambient temperatures 18 Applications 3 ATEX 19 AUMA plug/ socket connector 13,16 Linear thrust unit Literature Low Voltage Directive 17 19 19 19 13 7 14 - 15 9,12,14 - 15 18 18 7 6,8 - 9 9 17 4,9 9 Torque seating Torque switches Torque switching Torques Tripping torque Type designation Type of duty Type of seating 8 10 8,12 4,8 8-9 6 6 - 7,14 8 13,17 21 16 12

M
Machinery Directive Manual operation Modulating duty Motor protection Motors Mounting position

B
Bore with keyway 17 19 22 19 18 18 11 16 10 - 12 18 19 4 15 12 17 10

C
CE Mark Certificate Certificate of Conformity Coating Colour Combinations Conduit entries Control unit Corrosion protection

V
Valve attachment Vibration test

N
Noise level Number of starts

W
Wiring diagrams Worm gearboxes

O
Open-close duty Operating time Output drive types Output speeds Overload protection

D
Declaration of Incorporation Definition for multi-turn actuators Delay time Design principle DIN 3210 DUO limit switching

P
Parking frame 16 Plug/ socket 13 Plug/ socket connector 12 - 13,16 Position indicator 11 Potentiometer 11 Precision potentiometer 11 Protection cover 16

E
Electrical connection EMC Directive EN 60 529 EN ISO 5210 EU 13,16 19 18 17 19 11 17 19 11 - 12 13 14 14 11 14 10 7 21 18 21 8 8,10,12

Q
Qualification 20 - 21 11 7 11 18 6-7 10 9 11 9,17 5 14 10 10,12

F
Feedback signal Flange size Functional tests

R
Reduction gearing Reference input signal Remote position transmitter

G
Gearing

S
Service conditions Short-time duty Single switch Speeds Spur gearboxes Stem nut Summary of functions Supply voltage Switch rating Switches

H
Handwheel

I
IEC 34-7 IEC 85 Indication Insulation class Intermediate position switches Intermittent duty

T
Tandem switch 10 Technical data 8 - 9,16,19 Terminal plans 16 Thermoswitches 14 - 15 Thread for conduit entries 16 Three phase AC motor 9,14 Three-phase AC motor 14 Thrust bearing 17 Torque for modulating 8-9

K
KTA 3504

L
Lifetime Lifetime test Limit seating Limit switching

23

Europe
AUMA Riester GmbH & Co. KG Plant Mllheim DE-79373 Mllheim Tel +49 7631 809 - 0 riester@auma.com www.auma.com Plant Ostfildern-Nellingen DE-73747 Ostfildern Tel +49 711 34803 - 0 riester@wof.auma.com Service Center Cologne DE-50858 Kln Tel +49 2234 2037 - 9000 Service@sck.auma.com Service Center Magdeburg DE-39167 Niederndodeleben Tel +49 39204 759 - 0 Service@scm.auma.com Service Center Bavaria DE-85386 Eching Tel +49 81 65 9017- 0 Riester@scb.auma.com AUMA Armaturenantriebe GmbH AT-2512 Tribuswinkel Tel +43 2252 82540 office@auma.at www.auma.at AUMA (Schweiz) AG CH-8965 Berikon Tel +41 566 400945 RettichP.ch@auma.com AUMA Servopohony spol. s.r.o. CZ-250 01 Brands n.L.-St.Boleslav Tel +420 326 396 993 auma-s@auma.cz www.auma.cz OY AUMATOR AB FI-02230 Espoo Tel +358 9 5840 22 auma@aumator.fi www.aumator.fi AUMA France S.A.R.L. FR-95157 Taverny Cedex Tel +33 1 39327272 info@auma.fr www.auma.fr AUMA ACTUATORS Ltd. GB- Clevedon North Somerset BS21 6TH Tel +44 1275 871141 mail@auma.co.uk www.auma.co.uk AUMA ITALIANA S.r.l. a socio unico IT-20023 Cerro Maggiore (MI) Tel +39 0331 51351 info@auma.it www.auma.it AUMA BENELUX B.V. NL-2314 XT Leiden Tel +31 71 581 40 40 office@benelux.auma.com www.auma.nl AUMA Polska Sp. z o.o. PL-41-219 Sosnowiec Tel +48 32 783 52 00 biuro@auma.com.pl www.auma.com.pl OOO PRIWODY AUMA RU-141400 Khimki, Moscow region Tel +7 495 221 64 28 aumarussia@auma.ru www.auma.ru ERICHS ARMATUR AB SE-20039 Malm Tel +46 40 311550 info@erichsarmatur.se www.erichsarmatur.se GRNBECH & SNNER A/S DK-2450 Kbenhavn SV Tel +45 33 26 63 00 GS@g-s.dk www.g-s.dk IBEROPLAN S.A. ES-28027 Madrid Tel +34 91 3717130 iberoplan@iberoplan.com D. G. Bellos & Co. O.E. GR-13673 Acharnai Athens Tel +30 210 2409485 info@dgbellos.gr SIGURD SRUM A. S. NO-1300 Sandvika Tel +47 67572600 post@sigurd-sorum.no INDUSTRA PT-2710-297 Sintra Tel +351 2 1910 95 00 industra@tyco-valves.com MEGA Endstri Kontrol Sistemieri Tic. Ltd. Sti. TR-06810 Ankara Tel +90 312 217 32 88 megaendustri@megaendustri.com.tr www.megaendustri.com.tr

PASSCO Inc. PR-00936-4153 San Juan Tel +1 787 620-8785 jgarcia@passcoinc.net Suplibarca VE- Maracaibo Estado, Zulia Tel +58 261 7 555 667 suplibarca@intercable.net.ve

Asia
AUMA Actuators Middle East W.L.L. BH-Salmabad 704 Tel + 97 3 17896585 Naveen.Shetty@auma.com AUMA Actuators (Tianjin) Co., Ltd. CN-300457 Tianjin Tel +86 22 6625 1310 mailbox@auma-china.com www.auma-china.com AUMA (INDIA) PRIVATE LIMITED IN-560 058 Bangalore Tel +91 80 2839 4656 info@auma.co.in www.auma.co.in AUMA JAPAN Co., Ltd. JP-210-0848 Kawasaki-ku, Kawasaki-shi Kanagawa Tel +81 44 329 1061 mailbox@auma.co.jp www.auma.co.jp AUMA ACTUATORS (Singapore) Pte Ltd. SG-569551 Singapore Tel +65 6 4818750 sales@auma.com.sg www.auma.com.sg Al Ayman Industrial. Eqpts AE- Dubai Tel +971 4 3682720 auma@emirates.net.ae PERFECT CONTROLS Ltd. HK- Tsuen Wan, Kowloon Tel +852 2493 7726 joeip@perfectcontrols.com.hk DW Controls Co., Ltd. KR-153-702 Gasan-dong, GeumChun-Gu, Seoul Tel +82 2 2624 3400 import@actuatorbank.com www.actuatorbank.com Al-Arfaj Engineering Co WLL KW-22004 Salmiyah Tel +965-24817448 info@arfajengg.com www.arfajengg.com Petrogulf W.L.L QA- Doha Tel +974 4350 151 pgulf@qatar.net.qa Sunny Valves and Intertrade Corp. Ltd. TH-10120 Yannawa Bangkok Tel +66 2 2400656 sunnyvalves@inet.co.th www.sunnyvalves.co.th/ Top Advance Enterprises Ltd. TW- Jhonghe City Taipei Hsien (235) Tel +886 2 2225 1718 support@auma-taiwan.com.tw www.auma-taiwan.com.tw

Africa
AUMA South Africa (Pty) Ltd. ZA-1560 Springs Tel +27 11 3632880 aumasa@mweb.co.za Solution Technique Contrle Commande DZ- Bir Mourad Rais Algiers Tel +213 21 56 42 09/18 stcco@wissal.dz A.T.E.C. EG- Cairo Tel +20 2 23599680 - 23590861 atec@intouch.com

America
AUMA Automao do Brazil ltda. BR- Sao Paulo Tel +55 11 4612-3477 contato@auma-br.com AUMA ACTUATORS INC. US-PA 15317 Canonsburg Tel +1 724-743-AUMA (2862) mailbox@auma-usa.com www.auma-usa.com AUMA Chile Representative Office CL-9500414 Buin Tel +56 2 821 4108 aumachile@adsl.tie.cl LOOP S. A. AR-C1140ABP Buenos Aires Tel +54 11 4307 2141 contacto@loopsa.com.ar TROY-ONTOR Inc. CA-L4N 8X1 Barrie Ontario Tel +1 705 721-8246 troy-ontor@troy-ontor.ca Ferrostaal de Colombia Ltda. CO- Bogot D.C. Tel +57 1 401 1300 dorian.hernandez@ferrostaal.com www.ferrostaal.com PROCONTIC Procesos y Control Automtico EC- Quito Tel +593 2 292 0431 info@procontic.com.ec Corsusa International S.A.C. PE- Miralflores - Lima Tel +511444-1200 / 0044 / 2321 corsusa@corsusa.com www.corsusa.com

Australia
BARRON GJM Pty. Ltd. AU-NSW 1570 Artarmon Tel +61 294361088 info@barron.com.au www.barron.com.au

AUMA Riester GmbH & Co. KG P. O. Box 1362 D - 79373 Mllheim Tel +49 (0)7631/809-0 Fax +49 (0)7631/809 250 riester@auma.com

Certificate Registration No. 12 100/104 4269

For detailed information about AUMA products refer to the Internet:

www.auma.com

Y000.040/002/en/1.02

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