Installation Procedure: D13 MH MCC Document number: 47701344 Release date: 11-2012

Installation Procedure D13 MH MCC

MCC Electrical connection box
Switch for backlight
To use a switch to alternate between adjusted brightness and 100% brightness connect it as following: Cables Category A
BL Remote Panel

Connect to PC Tool DriveConfig*2 Connect to PC Tool DriveMonitor

Communication is connected here. Use a RS232-RS485 converter to extend length from 10 meters up to 2/900 meters.

External system MODBUS

Cables Category E

* Jumper settings
The jumpers factory setting show below. If application requires additional sensors then change jumper settings. Refer to Installation Manual MCU jumper settings
4 3 2 1

*
Remote Panel Remote Panel

Aux. I/O equipment

Jumper settings according to application

Cables Category B

Relay connection (24 V Only)

Cables Category B

Set the jumpers as following:

X1 X2

Override indication Local mode indication Spare (Set function in DriveConfig) EMS communication failure Start failure

AI1 AI2 AI3 AI4

AI5

AI6

AI7

AI8
CAN H CAN L CAN H CAN L

Voltage measurement

Resistance measurement Current measurement

BL

BL

5 9

5 9

X3 X4 X5

BL

X6 Horn X7 Common shutdown Common alarm Derate alarm Ready to start engine Engine running indication Load sharing Clutch Connect [internal use] Spare relay Spare relay X18 Pin 15,16 Connect to 0V if X15 and X16 shall be used

SDU jumper settings

ON OFF ON OFF

Loadsharing Operation (- Engine #2, #3...)

When using loadsharing connect the COM module to the remote panel in the end of the chain. The CAN2 bus is terminated with the COM module. To enable load sharing refer to Installation Manual.

X8

The jumpers should be set as following:

ON OFF ON OFF ON OFF ON OFF

S1 S2 S3 S4 S5* S6 * Should be on if used as emergency stop

Aux. I/O equipment

X9 X10 X11 X12 X13 X14 X15

Remote Panel Jumper settings

If only one remote panel is used then leave the jumper as is. Remote panels CAN2 bus is terminated with 120 Ohm inside Remote Panel via jumper. If more than one remote panel is used this jumper needs to be changed to open. Only the remote panel last in the chain do not need jumper changes.

Input Connections (24 V only)

(to sec. battery) SEC. B+ (From engine) (to sec. battery) SEC. B- (From engine)

X16

Secondary battery backup via Input connections

Relays X1 - X16
3. Normally Closed (NC) 2. Normally Open (NO) 1. Common

Connecting the external stop via input connection

Use category A cable on all inputs The figure above shows the board with the cover removed. (to external stop) STOP+ (From engine) (to external stop) STOP- (From engine)

VODIA connection
Used for configuration and maintainance. Note! The VODIA tool can download software to EMS only

Lever Control 4-20 mA A5+ A5Inputs external binary Shutdown Override B6 Aux Stop B7 Start blocking B8 Ackowledge B9 Backup Speed B10 Remote Start B11 Remote Stop B12 Spare B13 Spare B14 External Stop switch S5* 2 Ignition key +15 (Closed=on, Open=off) 1
Cut the jumper, see the manual.

The jumper under the rubber plug is used when updating the Remote Panel software. The jumper should be set to on. When done updating the jumper should be set to off again.

Ground should applied with a short cable as possible and with a diameter of equal or greater than 2.5mm2

Connector A

Connector B

BL

MCC connections
Connector B

External stop switch - Optional

The external stop can be connected via the Input Connections

The switch shall be of open contact type (NO) (stop switch not included).

Remote Panel CAN2 Connection

CAN H - 5

The D-Sub (CENTRAL UNIT interface) uses the following pins:

CAN L - 9

Connect to + at the back of the back of the remote panel. Connect to - at the back of the back of the remote panel.

Connector A

Engine connections Switch - Water in Fuel

EasyLink connector The connector is supporting engine mounted gauges (not supplied with engine). ( Not approved in classified application) CONN. B CONN. A

* Use 10 kOhms for broken wire detection The jumper for S5 needs to be set to enabled.

Water in fuel switch B

Cable for DriveConfig/DriveMonitor *2

The Connector used for PC Tool (DriveConfig/DriveMonitor ) has the following wiring:

Primary Battery

5 3 2

5 3 2

Water in fuel switch A

PC

MCU Water in fuel extension cable

Spare Relay

Relays marked with Spare Relay are allowed to use as desired. Activate by 0V. Note that it may require special settings to make them operational. Refer to installation manual for details.

Cables Category D

Secondary Battery (Backup) +

24 V

+ 24 V

Note! On the single turbo charged engine version connect the battery directly to the starter motor.

16 A slow Fuse

Cables Category C Pin 1

From engine

Pin 2 Use Crimp Tool 951 2653 to crimp contact

Components and Cables

Cables
Components

Front View

Rear View

MCU Marine Control Unit Part no. 3818237

BL

ID-COM Part no. 3818364

Steel box MCC Part no. 3843541

MCC to engine extension cable, 8-pin Feet Meter Part no. 9.8 3 16.4 5 22.9 7 29.5 9 36.1 11 874414 874119 874386 874387 874388

Water in fuel cable harness, 3-pin Feet Meter Part no. 9.8 3 21415866 16.4 5 21415883

Water in fuel Y-Split cable harness, 3-pin Feet Meter Part no. 21495971

External stop switch cable, 2-pin Feet Meter Part no. 32.8 10 3840677

External Stop Switch Part no. 3589458 NO/NC contacts Cable not included. Use External Stop Switch Cable 3840677

Remote Panel

Category A
Crosscut area minimum 1,5mm2 type approved low voltage (30V or more) ship cable , Max 50 meters

Category B
BL

Shielded, partwisted, Crosscut area min. 0,25mm2, 120 Ohm nominal impedance, Maximal attenuation (at 1 MHz) 2 dB / 100m, Max 900 meter

Front View

Rear View

Category C
Crosscut area 2,5mm2 type approved low voltage (30V or more) ship cable, Max 15 meters

Remote Panel Part no. 3888244

Category D
Battery cables

Category E
Use RS-TS twisted RS232 cable (Max 10 meter)

Secondary Battery (backup) Connection

1 2 3 4

Input Connection Tool

Tool Crimping parts Part Part no. 1, Housing* 1307049 2. Isolator* 1608765 3. Pin* 969832 (2,5mm2) Max. insulation diam. 3,1mm (Included in engine harness) Pin 948291 (2,5mm2) Max. insulation diam. 4,5 mm (not included) 4. Crimping tool 951 2653 * Included in engine delivery. Note! Remove the blind plugs before crimping. Part Tool Part no. Included in Steel box MCC

Connector dimensions
D
D H

Part no. 21350704

Part no. 3818362

Part no. 21350693 Spare part no. (included in Installation Instructions) 3819845

2-pin H = 15 mm (0.59) W = 24 mm (0.94)

3-pin male H = 18 mm (0.71) W = 26 mm (1.02) D = 26 mm (1.02)

3-pin female H = 20 mm (0.79) W = 25 mm (0.98)

8-pin female H = 20 mm (0.78) W = 37 mm (1.45)

8-pin male H = 20 mm (0.78) W = 37 mm (1.45) D = 43 mm (1.69)

47701344 11-2012

Input Connection

Relay Connection

SDU - Shutdown Unit

W W