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A Horton Double Deck Floating Roof consists of two complete decks (top and bottom) joined by a
series of concentric rims forming buoyant annular bays. The outer annular bay is divided into
smaller compartments by radial bulkheads.
The Horton Double Deck Floating Roof is designed to float directly on the product, thus reducing
evaporation loss, corrosion, and fire hazard. The bottom deck is substantially flat when
constructed, but due to roof flexibility, a small amount of temperature generated condensable
vapor can be contained towards the center of the roof. Lower temperatures will condense the
vapor back to liquid. A seal is used to close the space between the floating roof and the shell.
API Standard 650 Appendix C requires all floatation compartments to be "liquid tight". This
means continuous welding on one side of outer bay radial bulkheads and all circumferential rims
to the top deck and "waterstop" welding where top deck lap joints cross bulkheads and rims is
required.
In this standard the diameter is the nominal tank diameter in ,which the roof will be installed.
1.1 Specification: API Standard 650, Appendix C "External Floating Roofs" and CBI
requirements. The designs in this standard generally meet the requirements of BS 2654.
See 3000-2-1Notes Link for specific differences.
1.2 Material: Designs are based on material with a minimum yield strength of 30 ksi.
1.3 Design Loads: The dead weight is the metal weight (theoretical) plus the weight of the
accessories.
a. Roof on Supports: Members and attachments are designed to support the dead weight
and a uniform live load of 25 psf.
b. Roof Floating: The roof is designed to float under following loading conditions:
25 psf uniform live load.
Loss of buoyancy as in 1.4.
Collection of water on top deck to elevation of emergency drains.
c.
1.4 Floatation of Roof on 0.7 Specific Gravity Liquid: Sufficient pontoon volume is
required to keep the roof floating with any two compartments punctured (a compartment is
identified as an outer bay compartment or any annular ring) with no water or live load.
1.5 Design Procedure: The designs in this standard have been developed using computer
program 50959A.
1.6 General Notes: Designs in this standard are based on 3/16" plate except where noted.
Consult Plainfield Plate Structures for special thicknesses or where corrosion allowance is
specified.
Consult Plainfield Plate Structures for roofs floating on liquids of specific gravity lower than
0.7.
1.7 Shrinkage Allowance: Provide sufficient deck material (to allow for weld shrinkage) by
calculating deck layout dimensions based on the following increase in theoretical deck radius:
Tank Diameter
100' - 150'
151' - 200'
201' - 250'
251' - 300'
301' - 350'
351' and over
Radius Increase
1/2"
3/4"
1"
1 1/2"
2"
2 1/2"
The radius shown on deck drawing shall include the above shrinkage allowance.
1.8 Deck Weld: The top and bottom deck plates are lapped 1" and welded with continuous
fillet welds on the top side. On the bottom side of the bottom deck, all seams within 1'-0 of
rims, bulkheads, supports and other rigid members are fillet welded 2"-10". See Figures
3.2b, 3.2c and 3.2d for other weld details, All overhead welding is to be done with E7018
electrode.
1.9 Rafter Design: The maximum spacing for all rafters except in the outer bay is 2 feet.
The bending stress in the rafters is calculated by using a 25 psf live load with an allowable
bending stress of 20 ksi. For the load condition for retention of water to top of emergency
drains, the allowable bending stress used is .75 Fy = 27 ksi (A36). For angle rafters, the
longer leg is vertical and perpendicular to the deck.
1.10 Deck Plate Layout: The usual maximum length of top and bottom deck plates is 24'-0.
For longer plates, consult with Construction-Assigned. The top and bottom deck layouts
should have a closing seam between the No. 2 and No. 3 rims as shown in Figure 1.10.
Figures 2.0a and 2.0b show typical views of Horton Double Deck Floating Roofs. Figure 2.0a is
typical of the center draining roof designs given in 3.1. A single slope roof is one in which the top
deck has a constant slope (minimum slope equals 1/4:12) from the outer rim to the center of the
roof. Tables 3.1b and 3.1c give designs for single slope roofs up to and including 190' diameter.
Figure 2.0b is a typical view of a reverse slope type roof. Designs for the reverse slope type roof
for diameters greater than 190' up to and including 400' are given in Table 3.2a. The reverse
slope roof has a top deck coned up in the center. This prevents the outer rim from becoming
extremely high, thus allowing the use of mechanical shoe seals on large diameter double deck
roofs.
For general section details, use Std Form Drawings 3225-1 through 3225-10.
Use Std Dwg 6B3 for miscellaneous roof welding details.
can cause significant roof damage during product withdrawal. Frequent maintenance of
the vent is essential, however, accepted health and safety practices prohibit or restrict
access to the floating roof while in service.
2) Gas pressure under a floating roof during initial filling operations must be controlled to
prevent the roof from lifting. Relief vent settings must therefore be set well below a
pressure equal to the average weight per unit area of the total floating roof structure.
During tank operation, temperature and barometric pressure changes can result in gas
formation under the floating roof. Gas formation occurs at pressures greater than the
vent set pressure and will result in emissions.
Design and sizing of pressure-vacuum relief vents may be made by the purchaser or by CBI
using purchaser supplied information. Refer to 9208-2Notes Link for contract conditions
and information required from the Customer. The minimum pressure relieving capacity
(set pressure plus accumulation pressure) must be developed at a pressure not exceeding a
pressure equivalent to the corroded average weight per unit area of the total floating roof
structure. The minimum external pressure (vacuum) relieving capacity (set pressure plus
accumulation pressure) must be developed at a pressure not exceeding the roof design live
load of 12.5 Ibs/ft2 (2.4 in H2O). Refer to 9208-2-5Notes Link for vent sizing.
As a minimum, API 2000 states the following rules for determining venting capacities:
For emptying a tank, sufficient venting area must be provided for 560 cu ft of free air per
hour for each 100 bbl per hour maximum emptying rate.
For filling a tank, sufficient venting area must be provided for 1200 cu ft of free air per
hour for each 100 bbl per hour maximum filling rate.
Specific maintenance instructions for pressure-vacuum relief vents must be provided in
the O&M manual. The set points of the vents must be confirmed by CBI at time of
installation. See 761-1-2Notes Link.
Provide a stilling well which reduces gas discharge velocity at the product surface to reduce
the likelihood of entrained liquid particles going through the vent. See Std. Dwgs 3200-G10
and 3200-G11.
2.9 Guide Device: A guide pole prevents the floating roof from rotating in the tank during
use and while resting on its supports. See 9201-6Notes Link for details.
2.10 Rolling Ladder and Rolling Ladder Runway: See 9203-3Notes Link. A rolling ladder
is used to provide access to the roof from the gager's platform. Furnish the deck runway for
the rolling ladder. See 9203-3Notes Link (6.1). Note: If the rolling ladder runway passes
over a change in slope of the top deck, Engineering-Assigned shall detail the runway angle
bend.
It is acceptable to omit the rolling ladder if the Purchaser specifies, but the floating roof
cannot be certified as meeting API Standard 650.
2.11 Seal Between Roof and Tank Shell: See 9204Notes Link.
Nominal rim space is 8". Standard roofs over 320' diameter require a 12" rim space.
However, if the tank height exceeds 56', tanks over 270' diameter will require a 12" rim
space, unless they are built on a ringwall foundation.
2.12 Shell Inlet Nozzles: Provide a 5' minimum inner extension.
The roof weights listed in the following tables are theoretical and include both decks, rafters,
rafter clips. bulkheads, rims, reinforcing bars, gager's platform, emergency drains and all items in
2.1 and 2.3 through 2.10. The weights do not include the seal or the primary drains. Weight
given is for the maximum diameter.
Nominal rim space is measured from the centerline of the shell plate to the outside of the outer
rim plate. This dimension is used for design and details of the floating roof. EngineeringAssigned will show the actual space dimension between the inside of the bottom shell ring and
the outside of the outer rim plate on the contract drawings. This dimension will be used by
Construction-Assigned.
Designs for both single and reverse slopes can accommodate up to 1/16" corrosion allowance on
the bottom deck and outer rim without any other detail changes.
English tables in this standard can be directly converted to metric using either 4.8 mm or 5.0 mm
plate.
3.1 Single Slope Roof Designs: Table 3.1b gives standard designs for single slope roofs
in tanks 50' diameter and less. Table 3.1c gives designs for single slope roofs in tanks over
50' through 190' diameter.
Table 3.1a - Code for Rafter Sections
Letter
Rafter Section
A
B
C
D
E
G
3 x 2 x 1/4
C4 x 5.4
C5 x 6.7
C6 x 8.2
C7 x 9.8
C8 x 11.5
UPN 100
UPN 120
UPN 140
UPN 160
UPN 180
Table 3.1b - Requirements for Single Slope Double Deck Floating Roof <= 50' Dia
Tank Dia
(ft)
Over
Incl
25
25
30
30
35
35
40
40
45
45
50
No. of
Bulkheads
8
8
8
8
8
8
Rafters
No.
8
8
16
16
16
Supports
Size
A
B
B
C
D
No.
4
4
4
4
4
4
Radius
0.75R
0.70R
0.70R
0.65R
0.60R
0.60R
No. of
Manholes
Deck
Outer Bay Inner Bay
8
1
8
1
8
1
8
1
8
1
8
1
Figure 3.1b - Typical Section Through Single Slope Double Deck Floating Roof <= 50' Dia
Roof
Weight
(kips)
14.6
18.7
23.5
29.6
35.8
42.8
Table 3.1c - Requirements for Single Slope Double Deck Floating Roofs 50' < Dia <=
190'
Tank Dia
(ft)
No. of
Bulkheads
Outer
rim
height
(in)
Reinf
Bar
Size
Over
Incl
50
55
30
55
60
30
60
65
30
65
70
10
30
70
75
10
30
75
80
10
30
80
85
12
30
85
90
12
30
90
95
12
30
95
100
13
33
100
105
13
33
105
110
14
33
110
115
15
33
115
120
15
33
120
125
16
36
4 x 1/2
125
130
17
36
4 x 1/2
130
135
17
36
4 x 1/2
135
140
18
36
4 x 1/2
140
145
18
36
4 x 1/2
145
150
19
39
150
155
20
39
4 x 1/2
155
160
20
39
4 x 1/2
160
165
21
39
4 x 1/2
165
170
22
42
4 x 3/4
170
175
22
42
4 x 3/4
175
180
23
42
4 x 3/4
180
185
23
42
4x1
185
190
24
42
4x1
18
B
18
B
21
C
21
C
24
C
24
D
24
D
28
D
36
C
36
C
40
C
40
D
40
D
45
D
44
D
48
E
48
E
52
E
52
G
60
D
60
D
65
D
64
E
68
E
68
E
72
E
72
G
76
G
20
C
24
C
24
C
24
D
25
D
25
D
28
D
28
E
28
R
28
E
28
G
45
D
44
D
44
D
44
E
48
E
48
E
48
E
52
E
52
G
24
D
24
D
28
D
28
E
28
E
28
E
28
E
28
E
32
G
Roof
Weight
(kips)
4
8
4
8
4
8
5
10
5
10
5
10
6
12
6
12
12
12
13
13
13
13
14
14
15
15
15
15
16
16
17
17
17
17
18
18
18
18
19
19
20
20
20
20
21
21
22
22
22
22
23
23
23
23
24
24
0
2
0
2
3
2
3
2
3
2
4
2
4
2
7
2
6
3
6
3
8
3
8
3
8
3
9
4
11
4
12
4
12
4
13
4
13
4
12
5
12
5
13
5
16
5
17
5
17
5
18
6
18
6
19
6
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
4
2
4
2
4
2
4
2
5
2
5
2
7
2
7
2
7
2
7
2
7
2
9
3
11
4
11
4
11
4
12
4
12
4
12
4
12
4
13
4
51
56
68
80
90
102
115
129
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
6
2
6
2
7
2
7
2
7
2
7
2
7
2
7
2
8
2
143
158
173
191
207
224
247
269
287
308
332
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
349
374
398
427
458
481
511
541
573
Figure 3.1c - Typical Section Through Single Slope Double Deck Floating Roof 50' < Dia.
<= 190'
3.2 Reverse Slope Roof Designs: Table 3.2a gives standard designs for reverse slope
roofs in tanks over 190' through 400' diameter.
Figure 3.2a - Typical Section Through Reverse Slope Double Deck Floating Roof 190' <
Dia <= 400'
Table 3.2a - Requirements for Reverse Slope Double Deck Floating Roofs 190' < Dia <=
400'
Tank Dia
(ft)
NB
Reinf
Bar
Size
190 195
25
36
19
3/16
4x3/4
195 200
25
36
19
3/16
4x3/4
200 205
26
36
19
3/16
4x3/4
205 210
27
36
19
3/16
4x1
210 215
27
39
20
3/16
4x1
215 220
28
39
20
3/16
4x1
220 225
28
39
20
3/16
5X1
225 230
29
39
20
3/16
5X1
230 235
30
36
19
3/16
4X1
235 240
30
36
19
3/16
4X1
240 245
31
36
19
3/16
4X1
245 250
32
36
19
3/16
4X1
250 255
32
39
20
3/16
5X1
255 260
33
39
20
3/16
5X1
260 265
33
39
20
3/16
6X1
265 270
34
39
20
3/16
7X1
270 275
35
36
19
3/16
5X1
275 280
35
36
19
3/16
5X1
280 285
36
36
19
3/16
6X1
285 290
37
36
19
3/16
6X1
290 295
37
39
20
3/16
7X1
295 300
38
39
20
3/16
7X1
300 305
38
39
20
1/4
7X1
305 310
39
39
20
1/4
7X1
310 315
40
39
20
1/4
8x1
315 320
40
39
20
5/16
7X1
Roof
Wt
80
E
84
E
84
E
88
E
88
E
92
G
92
G
96
G
100
E
104
E
104
E
108
E
108
E
112
G
112
G
116
G
120
E
124
E
124
E
128
E
128
E
132
G
132
G
136
G
136
G
140
G
65
E
64
E
64
E
68
E
68
E
68
E
72
G
72
G
80
E
84
E
84
E
88
E
88
E
92
E
92
G
92
G
100
E
104
E
104
E
108
E
108
E
112
G
112
G
112
G
116
G
116
G
45
D
44
E
48
E
48
E
48
E
48
E
52
E
52
E
65
E
64
E
64
E
68
E
68
E
68
E
72
G
72
G
84
E
84
E
84
E
88
E
88
E
88
E
92
G
92
G
92
G
96
G
28
D
28
E
28
E
28
E
28
E
28
E
28
E
28
E
44
D
44
E
48
E
48
E
48
E
48
E
48
E
52
E
64
E
64
E
68
E
68
E
68
E
68
E
72
E
72
G
72
G
72
G
28
D
28
E
28
E
28
E
28
E
28
E
28
E
28
E
44
E
48
E
48
E
48
E
48
E
48
E
48
E
52
E
52
E
52
G
kips
28
E
28
E
28
E
28
E
28
E
28
E
28
E
28
E
28
E
28
G
25
25
25
25
26
26
27
27
27
27
28
28
28
28
29
29
30
30
30
30
31
31
32
32
32
32
33
33
33
33
34
34
35
35
35
35
36
36
37
37
37
37
38
38
38
38
39
39
40
40
40
40
20
6
21
6
21
7
22
7
22
7
23
7
23
7
24
7
25
8
26
8
26
8
27
8
27
8
28
9
28
9
29
9
30
9
31
9
31
10
32
10
32
10
33
10
33
10
34
10
34
10
35
11
13
5
16
5
16
5
17
5
17
5
17
6
18
6
18
6
20
6
21
7
21
7
22
7
22
7
23
7
23
7
23
7
25
8
26
8
26
8
27
8
27
8
28
8
28
9
28
9
29
9
29
9
9
4
11
4
12
4
12
4
12
4
12
4
13
4
13
4
13
5
16
5
16
5
17
5
17
5
17
5
18
6
18
6
21
6
21
7
21
7
22
7
22
7
22
7
23
7
23
7
23
7
24
7
7
2
7
2
7
2
7
2
7
2
7
2
7
2
7
2
11
4
11
4
12
4
12
4
12
4
12
4
12
4
13
4
16
5
16
5
17
5
17
5
17
5
17
5
18
6
18
6
18
6
18
6
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
7
2
7
2
7
2
7
2
7
2
7
2
7
2
7
2
11
4
12
4
12
4
12
4
12
4
12
4
12
4
13
4
13
4
13
4
586
615
645
677
710
748
788
821
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
7
2
7
2
7
2
7
2
7
2
7
2
7
2
7
2
7
2
7
2
843
879
914
952
995
1040
1087
1129
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
1153
1193
1237
1280
1334
1386
1437
1488
1537
1591
Table 3.2a - Requirements for Reverse Slope Double Deck Floating Roofs 190' < Dia <=
400' (Continued)
Tank Dia
(ft)
NB
Bulk Ht
Over Incl head (in)
Ht
Thk
(in)
(in)
320 325
41
42
19
1/4
325 330
41
42
19
1/4
330 335
42
42
19
1/4
335 340
43
42
19.5
1/4
340 345
43
42
19
5/16
345 350
44
42
18.5 5/16
350 355
45
42
18.5
3/8
355 360
45
42
18
3/8
360 365
46
42
19
1/4
365 370
46
42
19
5/16
370 375
47
42
19
3/8
375 380
48
42
19.5
3/8
380 385
48
42
19
3/8
385 390
49
42
19
3/8
390 395
50
42
18.5
3/8
395 400
50
42
18.5
3/8
N Rein
f
Bar
Size
Rafter Size
Roof
Wt
144
E
148
E
148
G
152
G
152
G
156
G
156
G
160
G
164
E
168
E
168
G
172
G
172
G
176
G
176
G
180
G
124
E
128
E
128
E
132
G
132
G
132
G
136
G
136
G
144
E
148
E
148
G
152
G
152
G
156
G
156
G
160
G
104
E
108
E
108
E
108
G
112
G
112
G
116
G
116
G
124
E
128
E
128
E
128
G
132
G
132
G
136
G
136
G
84
E
88
E
88
E
88
E
92
G
92
G
92
G
96
G
104
E
108
E
108
E
108
G
112
G
112
G
112
G
116
G
68
E
68
E
68
E
68
E
72
E
72
G
72
G
72
G
84
E
88
E
88
E
88
E
92
G
92
G
92
G
92
G
48
E
48
E
48
E
48
E
48
E
48
E
52
E
52
E
68
E
68
E
68
E
68
E
68
E
72
E
72
G
72
G
kips
28
E
28
E
28
E
28
E
28
E
28
E
28
E
28
E
48
E
48
E
48
E
48
E
48
E
48
E
52
E
52
E
41 36 31 26 21 17 12 7
41 11 10 8 7 5 4 2
414371321278227175124 7
1 1 0
2
424371321278227175124 7
2 1 0
2
434381331278227175124 7
3 1 0
2
434381331289237186124 7
3 2 0
2
444391331289237186124 7
4 2 0
2
454391341299237186134 7
5 2 0
2
454401341299247186134 7
5 2 1
2
28 464411361311268217175124
E 6 2 1 0
28 464421371321278227175124
E 6 3 1 0
28 474421371321278227175124
E 7 3 1 0
28 484431381321278 22 175124
E 8 3 1 0
7
28 484431381331289237176124
E 8 3 2 0
28 494441391331289237186124
E 9 3 2 0
28 505441391341289237186134
E 0 3 2 0
28 505451401341299237186134
E 0 4 2 0
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
7
2
7
2
7
2
7
2
7
2
7
2
7
2
7
2
1618
1660
1729
1788
1847
1903
1962
2012
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
2038
2099
2174
2238
2300
2360
2421
2479
Note: When laying the top deck, everywhere the plates cross the rafters, a 3/16" downhand
fillet weld across the width of the rafter flange shall be made. Where plate edges are
relatively parallel to rafters additional overhead welding (plate to rafter edge) may be required
to hold the plate down on rafters. Make waterstops where the top deck laps cross bulkheads
and rims. See Figure 3.2e.
Note: All welding on a bulkhead is to be done from one side, There must be a 1'-0 minimum
clearance between the bottom of the rafter and the bottom deck at the low side of the bay.