Generator Protection Relay Setting Calculation

Generator Protection
Relay Setting Calculations
Generator Protection Setting Calculations
Sample Relay Setting Calculations
The sample calculations shown here illustrate
steps involved in calculating the relay settings for
generator protection.
Other methodologies and techniques may be
applied to calculate relay settings based on
specific applications.
X
T
= 10%
One Line Diagram
Example Generator
10.0 15.0 40.0 COLD AIR TEMPERATURE ( C)
13.8 13.8 13.8 RATED VOLTAGE (kV)
6.485 6.276 5.230 STATOR CURRENT (kA)
0.85 / 60 0.85 / 60 0.85 / 60 POWER FACTOR / FREQUENCY (HZ)
131.7 127.5 106.2 ACTIVE POWER (MW)
155.0 150.0 125.0 APPARENT POWER (MVA)
CURVE B
@ 10.0 C
CURVE A
@ 15.0 C
RATED
@ 40.0 C
DESCRIPTIONS
B INSULATION CLASS
ANSI / IEC STANDARD
STATIONARY TYPE OF EXCITATION
-5.0 / +5.0 VOLTAGE RANGE (%)
V84.2 GENERATOR TYPE TLRI 93/33-36 COS=0.85
222.4 KW HEAT LOSSES DISSAPATED AT RATED LOAD
AIR COOLING MEDIUM
INDIRECT TYPE OF COOLING
STATOR WINDING
237.0 KW HEAT LOSSES DISSAPATED AT RATED LOAD
AIR COOLING MEDIUM
RADIAL TYPE OF COOLING
STATOR CORE
71.1 ROTOR WINDING AVERAGE TEMPERATURE RISE
62.8 K STATOR WINDING SLOT TEMPERATURE RISE
287.7 KW HEAT LOSSESS DISSAPATED AT RATED LOAD
AIR COOLING MEDIUM
DIRECT RADIAL TYPE OF COOLING
ROTOR WINDING
96.94% 96.85% 96.32% - 25% LOAD
98.15% 98.11% 97.88% - 50% LOAD
98.43% 98.42% 98.32% - 75% LOAD
98.46% 98.47 % 98.46 % STATIONARY
- 100% LOAD
CURVE B
155.0
0.85
10.0
CURVE A
150.0
0.85
15.0
RATED AT
125.0
0.85
40.0
RELATIVE TO:
OUTPUT (MVA)
POWER FACTOR
COLD GAS TEMPERATURE (C)
EFFICIENCIES
113.6 - CURVE B (10 C) (MVAR)
109.6 - CURVE A (15 C) (MVAR)
91.3 - OVER EXCITED (MVAR)
58.5 OUTPUT AT COS =0
- UNDER EXCITED (MVAR)
67% OUTPUT LIMIT WITH 1 COOLER SECTION OUT OF SERVICE
T=0.8% / K OUTPUT AT DEVIATING COLD AIR TEMPERATURE
30 SHORT TIME ( K= I
2
2
t)
10% CONTINUOUS LOAD UNBALANCE PERMISSIBLE I
2
OUTPUT AND ALLOWABLE LOAD UNBALANCE
- - - - 395 188 25% LOAD
- - - - 519 247 50% LOAD
- - - - 662 314 75% LOAD
1003 476 970 459 822 391 100% LOAD
- - - - 1011 480 125% LOAD
- - - - 298 142 NO LOAD
CURVE B
@10.0 C
CURRENT FIELD
VOLTAGE
(A) (V)
CURVE A
@15.0 C
CURRENT FIELD
VOLTAGE
(A) (V)
RATED
@ 40.0 C
CURRENT FIELD
VOLTAGE
(A) (V)
GENERATOR
LOAD
GENERATOR EXCITER CURRENTS AND VOLTAGES
EXCITER CURRENTS AND VOLTAGES
- - 15.1% X
SLG
STATOR LEAKAGE
- - 26.8% X
P
POTIER
- - 10.9% X
0
ZERO PHASE SEQUENCE
16.4% X2 SAT 20.3% X
2
UNSAT NEG PHASE SEQUENCE
- - 196.4% X
Q
UNSAT Q-AXIS SYNCHRONOUS
46.1% XQ SAT 51.3% X
Q
UNSAT Q-AXIS TRANSIENT
17.2% XQ SAT 21.2% X
Q
UNSAT Q-AXIS SUB-TRANSIENT
- - 206.8% X
D
UNSAT D-AXIS SYNCHRONOUS
24.5% XD SAT 27.2% X
D
UNSAT D-AXIS TRANSIENT
15.6% XD SAT 19.3% X
D
UNSAT D-AXIS SUB-TRANSIENT
REACTANCES BASE MVA = 125 MVA
0.57 NO LOAD SHORT CIRCUIT RATIO SAT.
- - 0.030 S T
A
DC TIME CONSTRAINT
2.500 S TQO NO-LOAD 0.534 S T
Q
SHORT
CIRCUIT
Q-AXIS TRANSIENT
0.150 S TQO NO-LOAD 0.068 S X
Q
SHORT
CIRCUIT
Q-AXIS SUB-TRANSIENT
7.150 S TDO NO-LOAD 0.873 S T
D
SHORT
CIRCUIT
D-AXIS TRANSIENT
0.045 S TDO NO-LOAD 0.031 S X
D
SHORT
CIRCUIT
D-AXIS SUB-TRANSIENT
TIME CONSTANTS
0.267% R0 NULL SEQUENCE
3.201% R2 INVERSE SEQUENCE
0.367% R1 POSITIVE SEQUENCE
0.3501 RF20 OF ROTOR WINDINGS @20 C
0.001674 RA20 OF STATOR WINDINGS @20 C
RESISTANCES
Voltages and currents that are present
at the input terminals when the
generator is operating at rated voltage
and current.
Nominal Voltages and Currents
Voltage Inputs and their connections
3V
0
.
.
A B C
A
B
C
13.8kV
LL
VT Ratio = 14,440 / 120 =120
13,800 / 120 =115 V
VT Type: Line-to-Line
V
NOM
= 115 V
Voltage Inputs
Open Delta-Open Delta VT, secondary wired L-L Example
VT Type: Line-to-Line
V
NOM
= 115 V
Example:
Generator rating V
L-L
= 13,800V
VT Ratio = 14,400/120V = 120/1
Voltage Inputs, 3Y-3Y VT, secondary wired L-L Example
M-3425A
13,800V
13,800/120 = 115
= 120
Example:
Generator rating V
L-L
= 13,800V
VT Ratio = 14,400/120V = 120
A
B
C
13,800
3
13,800 V
V
T
Ratio = 14,410
120V
a
b
c
V
NOMINAL
= 115
3
=66.5 Line-to-Ground
14,440
120
VT Type: Line-to-Ground
V
NOM
= 115/3 = 66.4 V
3Y-3Y VT, secondary wired L-G Example
Voltage Inputs
The Line-Ground to Line-Line selection should be used
when it is desired to provide the phase voltage-based
elements (27, 59, 24 functions) with phase-to-phase voltages
They will not operate for neutral shifts that can occur during
stator ground faults on high impedance grounded generators
The oscillograph in the relays will record line-ground voltage
to provide stator ground fault phase identification
Voltage Inputs
3Y-3Y VT, secondary wired L-G (L-G to L-L selection)
Use of L-L Quantities for Phase Voltage-based elements
A ground fault will cause LG connected phase elements
through a 3Y-3Y VT to have undervoltage or overvoltage
(depending on faulted phase)
System
High
Impedance
Ground
SLG
A
B
C
a
b
c
a
b
c
ground
V
an
=V
ag
V
bn
=V
bg
V
bn
=V
bg
n=g
v
ag
=0
n
V
an
=-V
ng
V
cn
V
bn
V
bg
V
cg
Neutral Shift on Ground Fault:
High Impedance Grounded Generator
Fault
Generator rating V
L-L
= 13,800V
VT Ratio = 14,400/120V
A
B
C
13,800
3
13,800 V
V
T
Ratio = 14,410
120V
a
b
c
V
NOMINAL
= 115
3
=66.5 Line-to-Ground
14,440
120
VT Type: LG to LL
V
NOM
= 115 V
Software converts
LG (66.5V) voltages to
LL (115V) quantities
Voltage Inputs
3Y-3Y VT, secondary wired L-G (L-G to L-L selection on
the relay). This selection is recommended for the
example generator.
(66.4V)
Determine primary current at rated power
I
pri nom
= MVA*10
6
/ 3*V
LL
I
pri nom
= 125*10
6
/(1.732*13800)
I
pri nom
= 5,230 A
Convert to secondary value
Ct ratio is denoted as R
C
R
C
= 8000/5 = 1600
I
sec nom
= I
pri nom
/R
C
I
sec nom
= 5230/1600
I
sec nom
= 3.27 A
I
NOM
= 3.27A
Current Inputs
Delta-Y transform setting (used with 21, 51V)
This setting Determines calculation used for 21
and 51V functions (calculates the GSU high side
voltages and currents)
Disable: Used for YY and Delta/Delta
connected transformers
Delta-AB: Used for Delta-AB/Y connected
transformers
Delta-AC: Used for Delta-AC/Y
connected transformers
59/27 Magnitude Select:
This setting adjusts the calculation used for the overvoltage and
undervoltage functions. RMS selections keeps the magnitude
calculation accurate over a wide frequency range. RMS setting is
preferred for generator protection applications where the frequency
can vary from nominal value especially during startup and
shutdown.
Phase Rotation (32, 46, 81):
This setting adjusts nominal rotation. We do not recommend
reversing the CT and PT connections to change the rotation. Using
the software switch will result in proper phase targeting.
50DT Split phase Differential:
Used for split phase hydro machine applications. This setting
changes IA, IB, and IC metering labels and does not affect the
operation of any protective element.
Pulse Relay:
When selected, the output contacts close for the seal in
time setting then de-energize, regardless of function
status.
Latched Outputs:
This function simulates lock out relay (LOR) operation.
When selected, the output contacts remain closed until
the function(s) have dropped out and the target reset
button is pressed.
Relay Seal In Time:
Normal output mode: Sets the minimum amount of time a
relay output contact will be closed.
Pulse output mode: Sets the output relay pulse length.
Latched: No affect
Therefore, for a terminal L-G fault, there will be 140.9 V applied to
the generator relay neutral voltage input connection.
59N Neutral Overvoltage (Gen)
V
LL
Rating
= 13,800 V
PRI
S
I
S
I
S
= 3.5 x 13,800 = 201.3A
240
V
59N
= 0.7 x 201.3 = 140.9V
59N setpoint # 1 = 5.4 V, 2 ~ 10 sec.
This is a standard setting which will provide protection for
about 96% of the stator winding
- The neutral-end 4% of the stator winding will be protected by the
27TN or 59D elements
59N setpoint #1 time delay should be set longer than the
clearing time for a 69 KV fault
- GSU transformer-winding capacitance will cause a voltage
displacement at the neutral. 10 seconds should be long enough
to avoid this situation, or the voltage generated at the neutral
resistor can be calculated and a high enough setting with small
delay may be applied.
59N Setpoint #2 = 35 V,
5 sec. (300 cycles)
Note: Setpoints should be
coordinated with low
voltage secondary VT
fuses
59N #3 can be used for
alarm and trigger an
oscillograph (set to 5 V
at 1 sec)
27TN is set by measurement of
third harmonic voltage during
commissioning
Observe 3
rd
harmonic voltage
under various loading conditions
Set the 27TN pickup to 50% of the
observed minimum
Set power and other supervisions
as determined from the data
collected above
Power / VAr
3
r
d

H
a
r
m
o
n
i
c

V
o
l
t
a
g
e
0.25
0.50
0.75
1.00
1.25
1.50
10%
20%
30%
40% 60% 80%
50% 70% 90%
100%
Desired Minimum Setting
27TN Third Harmonic Undervoltage
27TN Third Harmonic Undervoltage
0.3
The 27TN function overlaps with the 59N function to
provide 100% stator ground fault protection. See the
graph below.
Overlap of Third Harmonic (27TN) with 59N Relay
27TN Third Harmonic Neutral Undervoltage
59N is connected to a
broken-delta VT input
on the line side of the
generator breaker for
ungrounded system
bus protection
The system is
ungrounded when
backfed from the GSU
and the generator
disconnect switch is
open
59N Neutral Overvoltage (Bus)
3E
O
= 3 x 66.5 = 200 V
14,400
120 V VT
The maximum voltage for a solidly-grounded fault
is 3 x 66.5 = 200 V.
Because of the inaccuracies between the VTs, there
can be some normal unbalanced voltages.
59N Setpoint #1 Pick-up = 12 V, 12 sec (720 cycles)
59N Setpoint # 2 Pick-up = 35 V, 5.5 sec (330
cycles)
59N Neutral Overvoltage (Bus)
Nameplate
10% continuous capability of stator rating (125 MVA),
the same as that stipulated in ANSI/IEEE C37.102.
The K factor is 30.
Set Inverse Time Element for Trip
Pick-up for tripping the unit (Inverse Time) = 9%
K=29
Definite Maximum time = 65,500 cycles.
Set Definite Time Element for Alarm
Pickup =5%
Time delay = 30 sec (1800 cycles). Note that 30 sec
should be longer than a 69 KV system fault clearing
time.
46 Negative Sequence
Relay operating time is 7
seconds for 69 kV faults.
This should provide
adequate coordination
with 69 kV system.
Check the response of the 46 function for high-side (69 kV)
phase-to-phase faults.
46IT Pickup=9%
46IT, K=29
Definite maximum time (65,500 cycles)
Pickup 5%
Time Delay = 30 s
46DT Alarm
Negative Sequence Overcurrent (46)
29
CTs are of C800 Standard quality
87G Generator Differential
Generator CT Short Circuit Calculation:
X
d
A
R
I
I
A KV I
pu
I
V
I
saturated X
c
pri
pri
pu
d
92 . 20
1600
472 , 33
472 , 33 ) 4 . 6 ( 5230 ) 8 . 13 (
4 . 6
6 . 15
100
% 6 . 15 ) ( "
sec
= = =
= =
= =
=
Check for the maximum three-phase fault on the terminals
of the generator to determine the secondary current for
the worst-case internal fault.
69KV Fault Current Calculation:
A
R
I
I
A KV I
pu
X X
V
I
MVA X
saturated X
c
pri
pri
t d
pu
sys
d
75 . 12
1600
397 , 20
397 , 20 9 . 3 5230 ) 8 . 13 (
9 . 3
10 6 . 15
100
"
) 125 %( 10
% 6 . 15 ) ( "
sec
= = =
= =
+
=
+
=
=
=
Check for the maximum three-phase fault on the terminals
of the generator to determine the secondary current for
the worst-case external fault.
X
d
CTs should perform well since the maximum current is only
21 A (CT secondary) for worst-case short circuit.
V
S
R
ctr R
W R
R
R
ctr
= CT Resistance
R
w
= Wiring Resistance
R
R
= Relay Burden
= 0.5 VA @ 5A
= 0.02
V
S
45
V
K
I
S
V
K
>V
S
CT Requirement Check
IEEE Std C37.110-1996
IEEE GUIDE FOR THE APPLICATION OF CURRENT TRANSFORMERS
Pick-up = 0.3 A (480 A primary sensitivity)
Slope = 10%
Time Delay = 1 cycle (no intentional time delay)
(if ct saturation is possible time delay should be
increased to 5 cycles)
Setting Summary
Overfluxing Capability, Diagram
24 Volts/Hertz (Overfluxing)
0 200 400 600 800 1000 1200 1400 1600 1800 2000
1.40
p.u.
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
time
Protection can be provided with an inverse time element (24IT) in combination
with a definite time element (24DT#1)
Another definite time element (24DT#2) can be used for alarm with a typical
pickup of 106% and a time delay of 3 sec
0.1
1
10
100
1000
10000
100 105 110 115 120 125 130 135 140 145
V/Hz in percent of nominal
T
i
m
e

i
n

s
e
c
Generator V/Hz Capability
V/Hz Protection Curve (Inverse)
V/Hz Protection Curve (Definite time)
AlarmSettings:
Definite Element #2
Pickup =106%
Time Delay =3 sec
Inverse Time Element
Pickup =110%
Curve #2
K=4.9
Definite time element #1
Pickup =135%
Time Delay =4 sec
8858 . 4 / ) 5 . 2 115 (
60
VHz K
e t
+
=
The 50/27 inadvertent energizing element senses the value of the current for
an inadvertent energizing event using the equivalent circuit below.
X
2
= 16.4 %
Values shown above are from
generator test sheet
All reactances on generator base (125 MVA)
Where X
2
is the negative sequence reactance of the generator
The current can be calculated as follows:
I = E
S
/(X
2
+ X
T1
+ X
1SYS
)
= 100/(16.4 + 10 + 6.25)
= 3.06 pu
= 3.06 x 5230 = 16,004 A
X
2
50/27 Inadvertent Energizing
X
1SYS
= 6.25%
The relay secondary current :
= 16004/R
C
= 16004/1600 = 10 A
Set the overcurrent pickup at 50% of this value = 5 A
For situations when lines out of the plant are removed from service,
X
1SYS
can be larger. Considering this case set 50 element pickup at 125%
of full load or 4.0 A. Many users set the 50 Relay below full load current
for more sensitivity, which is ok.
The current can be calculated as follows:
I = E
S
/(X
2
+ X
T1
+ X
1SYS
)
= 100/(16.4 + 10 + 6.25) = 3.06 pu
= 3.06 x 5230 = 16,004 A
The undervoltage element pickup should be set
to 40 to 50% of the nominal value:
The undervoltage pickup = 0.4 x 115 V = 46.1 V
The pickup time delay for the 27 element should
be set longer than system fault clearing time.
Typical value is 5 sec (300 cycles)
The dropout time delay is set to 7 sec (420
cycles).
46
System Configuration with Multiple In-Feeds
Provide backup for system phase faults
Difficult to set: must coordinate with system backup protection
Coordinate general setting criteria
- backup relaying time
- breaker failure
- Consideration should be given to system emergency conditions.
Voltage Control/Restraint Overcurrent (51V)
Voltage control/restraint needed because of generator fault current decay
Voltage Control Types:
Voltage Control (VC): set 51V pickup at a percent of full load (40-50%)
Voltage Restraint (VR): set 51V pickup at about 150% of full load
This function provides backup protection for phase faults out in the
power system.
Set this relay for Voltage Restraint mode.
It will have the following characteristic.
Input Voltage (% of rated voltage)
Where % pickup is the adjusted pickup current based on the
voltage as a percent of pickup setting.
% Pickup
51V Voltage Restraint Overcurrent
Pickup = 1.5 x Generator Full Load
Rating
I
FL
= 3.27A
Pickup current = 3.27 x 1.5 = 4.9 A
X
d
X
T
Calculate the fault current for a 3 phase 69 KV fault:
12.75A
1600
20,397
R
I
I
20,397A 5230(3.9) (13.8KV) I
3.9pu
10 15.6
100
X X"
E
I
(125MVA) 10% X
15.6% ) (saturated X"
c
pri
sec
pri
t d
gen
pu
sys
d
= = =
= =
+
=
+
=
=
=
E
gen
Multiples of pickup (MPU) for a 3 phase fault on 69KV bus:
Determine generator phase voltage for 3 phase 69KV fault:
% 39 % 100
10 6 . 15
10
% 100
"
=
+
=
+
=
t d
t
gen
X X
X
V
67 . 6
) 39 . 0 ( 9 . 4
75 . 12
(%)
= = =
gen pickup
fault
V I
I
MPU
Definite Time Overcurrent Curve
Select the Curve and Time
Dial to get 1.0 sec clearing
time for 69KV fault:
Definite Time curve
Time Dial = 4.5
MPU = 6.67
51V Setting Summary:
Pickup = 4.9 A
Definite Time Curve
Time Dial = 4.5
Voltage Restraint
Now calculate the lowest fault current for a 3-phase fault:
Assumptions:
Generator was not loaded prior to fault
Automatic Voltage Regulator was off-line
Transient and Subtransient times have elapsed and the machine
reactance has changed to its steady state value (X
d
).
The fault current is given by the same equivalent circuit except
replace the subtransient reactance of the generator with
synchronous reactance (X
d
) of 206.8%.
A I I I
pu
X X
E
I
al no MinFault
t d
gen
MinFault
5 . 1 ) 27 . 3 ( 46 . 0
46 . 0
10 8 . 206
100
min sec
= = =
=
+
=
+
=
It can be seen that for a bolted 3-phase fault (at the transformer
terminals), the current is less than 50% of the full load current. This is
the reason why we need to apply Voltage restraint/Voltage control
setting for overcurrent function.
The voltage at the generator terminals during this condition is
given by:
V
gen
= (E
gen
x X
T
)/(X
d
+ X
T
)
= 100 x 10/(206.8+10) = 0.04612 pu
= 0.04612 x 115 = 5.3 V
Since the voltage is below 25% of the rated voltage, the
overcurrent pickup will be 25% of the setting:
Over Current pickup = 4.9 x 25% = 1.225 A.
Since the fault current is 1.5 A, the multiple of
pickup is 1.5/1.225 = 1.23 multiple.
With time dial setting of 4.5 and definite time curve,
the relay operating time is around 5.3 seconds.
Since the actual fault current during transient and
subtransient periods are much higher than 1.5 A
the operating time will be between 1 and 5.3
seconds.
=>Enable Voltage Restraint
=>Do not select blocking on VT fuse loss (only for Beckwith Relays,
other relays may require blocking). VT fuse-loss blocking is not required
for Voltage restraint and it is only required for Voltage Control. For
voltage restraint the relay will internally keep the 51V pickup at 100%
during VT fuse-loss condition.
Provides protection for failure of system primary relaying
Provides protection for breaker failure
Must balance sensitivity vs. security
- loadability
- load swings
System Phase Fault Backup (21)
For a fault at F the approximate apparent impedance effect is:
The fault appears farther than the actual location due to infeed.
V
c-
V
o
I
c
V
CA-
V
BC
(3)I
c
V
A-
V
O
I
a
V
AB-
V
CA
(3)I
a
V
C-
V
A
I
c
-I
a
V
CA
I
c
-I
a
CA Fault
V
b-
V
o
I
b
V
BC-
V
AB
(3)I
b
V
C-
V
O
I
c
V
CA-
V
BC
(3)I
c
V
B-
V
C
I
b
-I
c
V
BC
I
b
-I
c
BC Fault
V
a-
V
o
I
a
V
AB-
V
CA
(3)I
a
V
B-
V
O
I
b
V
BC-
V
AB
(3)I
b
V
A-
V
B
I
a
-I
b
V
AB
I
a
-I
b
AB Fault
L-G
L-L or
L-G to L-L
L-G
L-L or
L-G to L-L
L-G
L-L or
L-G to L-L
VT Connection VT Connection VT Connection
Transformer Delta-
AB Connected
Transformer Delta-
AC Connected
Transformer
Direct Connected
0.85 power factor corresponds to 31.8
21
GEN
125 MVA base
10%
To line 83
69 KV
4,000 foot cable
To 5559
line 86
3976
3977
3978
3972
line 96
line 87
3975
3974
3973
line 94
line 97
To PP4
To sub 47
To sub PP4
To PP4
The 21 function should be set to provide system backup protection.
All breakers have breaker failure protection.
All lines out of the substation have high-speed pilot
wire protection.
The 4,000 foot cable of 69 KV is protected by a HC8-1
pilot wire scheme. We need to provide backup if this
high-speed scheme fails. Set 21-2 unit to look into the
substation.
21 Phase Distance
Typical 69 kV cable impedance: (0.2 + j0.37)% per mile
= (0.2 + j0.37) x 4000 = (0.152 + j0.28)% @100 MVA
5280
Change base to 125 MVA:
= (0.152 + j0.28)x (125/100) = (0.19 + j0.35)%
The transformer impedance is 0.1 pu on generator base
The secondary (relay) impedance = 0.1 x 20.3 = 2.03 ohms.
21 Phase Distance
(0.19 + j0.35)%
69 KV
4,000 foot cable
125 MVA base
10% or 0.10 p.u.
21
GEN
Zone-1 will be set to look into the low side of the
step-up transformer, but not into the 69kV system.
21 Zone-1 Settings:
Set zone 21-1 into generator step-up transformer but short
of 69 kV bus. A margin of .8 is used to compensate for LTC
(if used).
(0.1 for margin, and 0.1 for the LTC variation)
2.03 x .8 = 1.60
Setting Summary for 21-1
Diameter =1.6
Time delay = 0.5 sec. (30 cycles)
Angle of maximum torque: 85
60FL supervised
21 Zone-1 Settings:
Zone-2 will be set to look up to the substation bus.
Calculate zone 21-2 setting as follows:
(0.19 + j0.35) + j10.0 = 0.19 + j10.35 10.35%
Set zone 21-2 with 1.3 margin:
10.35% x 1.3 13.45%
From our earlier calculations 1.0 pu secondary (relay) impedance
= 20.3
Then the Zone-2 reach setting is:
= 0.1345 x 20.3 = 2.73 .
21 Zone-2 Settings:
Setting Summary for 21-2
Diameter = 2.73
Time delay = 1.0 sec (60 cycles). This should cover
backup clearing for fault on transmission (69 KV)
system. Most lines have a dual primary.
Angle of maximum torque: 85
60FL supervised
21 Zone-2 Settings:
In our example Zone-2 reach at RPFA should not exceed 50% to 66.66% of
1.0 pu impedance (200% to 150% load).
50% impedance = 10.15 Ohms at 0.85 pf (31.8
o
)
With Zone-2 set at 2.7 Ohms and MTA of 85
o
the reach at RPFA of 31.8
o
= 2.73 x (Cos (MTA-RPFA) = 1.64 Ohms.
Normal load will not encroach into the Zone-2 characteristic.
jX
R
0
1.6
2.7
85
o
Z2 reach at
RPFA 1.64 (31.8
o
)
Z2
Z1
Phase Distance (21)
RPFA: Rated Power
Factor Angle
Generator loadability
considerations:
Z2 at RPFA should
not exceed 150 to 200
% of generator rating
(21) Phase Distance
When the relay (or another device) send a trip signal to open the
breaker and current continues to flow OR the breaker contact
continues to indicate closed, the upstream breaker is tripped.
Breaker Failure-50BF
Steady state bolted fault current for a 3-phase fault at the
transformer terminals is 1.5 A (relay secondary).
Set the 50BF phase function current pickup at 1 A, which is below
the fault current.
Set the breaker failure time longer than the maximum clearing time
of the breaker plus the margin.
Initiate 50BF with all relays that can trip the generator breaker.
Set the 50BF Timer: 4(margin) + 1(accuracy) + 5(breaker time)
= 10 cycles.
Use programmable inputs to initiate the breaker failure for all other
relays that trip the generator breaker.
50BF Generator Breaker Failure
Setting Summary
50BF Pickup = 1 A
Time Delay = 10 cycles
Initiate the breaker failure with programmable inputs
from external trip commands.
Initiate the breaker failure with the outputs (from
internal trip commands) connected to trip.
BFI
Output Initiate Output contacts within M-3425A that trip
generator breaker.
Input Initiate Input into breaker failure logic tripping of
generator breaker of other trip device i.e., turbine
trip, other relays.
Breaker Failure Trip Output
BFI
1.00
TYPICAL GENERATOR CAPABILITY CURVE
Loss of Field Protection (40)
TRANSFORMATION FROM MW-MVAR TO R-X PLOT
MW MVAR R-X PLOT
MVA = kV
2
Z
( R
c
)
R
v
LOSS OF FIELD PROTECTION
SETTING CHARACTERISTICS
Scheme 1 Scheme 2
+R -R
- Xd
2
Xd
Heavy Load Light Load
Impedance Locus
During Loss of Field 1.0 pu
Zone 1
Zone 2
+X
-X
+R -R
- Xd
2
1.1Xd
Heavy Load
Light Load
Impedance Locus
During Loss of Field
Zone 1
Zone 2
X
TG
+X
min SG1
Directional
Element
Generator Ratings (Primary):
Rated (base) MVA = 125
Rated (base) Phase-PhaseVoltage (V
B
): 13.8 kV
Rated (base) Current (I
B
) = MVA x 10
3
/(3 V
B
) = 5,230 A
Secondary (Relay) quantities:
CT Ratio (R
C
) = 8000/5 = 1600; VT Ratio (R
V
) = 14400/120 = 120
Nominal VT Secondary (V
NOM
): = V
B
/ R
V
= 13.8 x 10
3
/120 = 115 V
Nominal CT Secondary (I
NOM
): = I
B
/ R
C
= 5230/1600 = 3.27 A
Nominal (1.0 pu) impedance = V
NOM
/I
NOM
= 115/ (3 x 3.27) = 20.3
40 Loss of Field
Generator Parameters (125 MVA base)

X
d
= 2.068 pu

'
d
X
= 0.245 pu

Zone-1 Settings

Diameter: 1.0 pu = 1.0 x 20.3 = 20.3 ohms

Offset = -
'
d
X
/2 = (0.245/2)x20.3 = -2.5 ohms


Zone-2 Settings

Diameter:
d
X = 2.068 x 20.3 = 42.0 ohms

Offset = -
'
d
X
/2 = (0.245/2)x20.3 = -2.5 ohms

40 Loss of Field (Scheme 1)
40 Loss of Field
Zone 1
Zone 2
1.0 p.u. = 20.3
X
d
= 2.5
2
R
-X
X
d
= 42.0
0
-80
-60
-40
-20
0
20
0 20 40 60 80 100 120 140
P (MW)
Q
(
M
v
a
r
)
_
)
MEL
GCC
SSSL
Real Power into the System
R
e
a
c
t
i
v
e

P
o
w
e
r

i
n
t
o

t
h
e

G
e
n
e
r
a
t
o
r

Underexcited
Overexcited
MEL GCC
SSSL
If it is possible, it is desirable to fit the relay characteristic
between the steady state stability limit and generator capability
curve. In this example the Zone-2 diameter can be reduced to
meet this criteria.
Generator Characteristics
-50
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30
R
jX MEL
GCC
SSSL
Zone 1 Zone 2
Loss of Filed Settings on the R-X Plane
(Scheme 1)
-140
-120
-100
-80
-60
-40
-20
0
20
0 20 40 60 80 100 120 140
P (MW)
Q

(
M
v
a
r
)
_
MEL
GCC
SSSL
Zone 2
Zone 1
R
e
a
c
t
i
v
e

P
o
w
e
r

i
n
t
o

t
h
e

G
e
n
e
r
a
t
o
r

Overexcited
Underexcited
MEL
GCC
SSSL
Loss Field Settings on P-Q Plane
(Scheme 1)
Zone-1 Settings
Diameter = 1.1 X
d
X
d
/2 = 1.1 x 42 5/2 = 43.7 ohms
Off-set = -X
d
/2 = -5/2 = -2.5 ohms
Zone-2 Settings
Diameter = 1.1 X
d
+ X
T
+ X
sys
= 1.1 x 42+2.03+1.27 = 49.5 Ohms
Off-set = X
T
+X
sys
= 2.03 + 1.27 = 3.3 ohms
Angle of Directional Element: -13
o
Time Delay = 3,600 cycles (60 cycles if (accelerated
tripping with undervoltage supervision is not applied)
Undervoltage Supervision:
Undervoltage Pickup = 80% of nominal voltage
= 0.8 x 115 = 92 V
Time Delay with undervoltage = 60 cycles.
X
0 10
-10
Dir Element
-50
-40
-30
-20
-10
0
10
-30 -20 -10 0 10 20 30
R
jX
MEL
GCC
SSSL
Zone 1
Zone 2
Directional Element
Loss of Filed Settings on the R-X Plane
(Scheme 2)
-80
-60
-40
-20
0
20
0 20 40 60 80 100 120 140
P (MW)
Q
(
M
v
a
r
)
_
)
MEL
GCC
SSSL
Zone1
Zone 2
R
e
a
c
t
i
v
e

P
o
w
e
r

i
n
t
o

t
h
e

G
e
n
e
r
a
t
o
r

Underexcited
Overexcited
MEL GCC
SSSL
(Scheme 2)
Loss Field Settings on P-Q Plane
Prevents generator from motoring on loss of prime mover
Typical motoring power in percent of unit rating
Prime Mover % Motoring Power
Gas Turbine:
Single Shaft 100
Double Shaft 10 to 15
Four cycle diesel 15
Two cycle diesel 25
Hydraulic Turbine 2 to 100
Steam Turbine (conventional) 1 to 4
Steam Turbine (cond. cooled) 0.5 to 1.0
Reverse Power (32)
Generator is not affected by motoring (runs like a
synchronous motor)
Turbine can get damaged
Since the example generator is driven by a gas
turbine (10 to 15%) the reverse power relay pickup is
set at 8%
Time delay is set at 30 sec.
Reverse Power (32)
In some applications it
is desirable to set a
low forward power
setting instead of
reverse power.
This can be achieved
by selecting Under
Power selection along
with a positive pickup
setting.
Reverse Power (32)
Generator and transformer test sheet data, and system
information:
X
d
=24.5%
X
T
= 10% on generator base
X
SYS
= 6.25% on generator base
Use graphical method to determine settings.
78 Out-of-Step
The per unit secondary (relay) impedance = 20.3
Convert all impedances to secondary (relay):
Direct axis transient reactance (X
d
) =
(24.5/100)x 20.3 = 5.0
Transformer impedance (X
T
) =
(10/100)x 20.3 = 2.03
System impedance (X
SYS
) =
(6.25/100)x 20.3 = 1.27 .
78 Out-of-Step
jX
GEN
(X
d
)
R
swing locus
T N S
X
T
X
SYS
'
0
1.5 X
T
1.5 X
T
= 3 ohms
2 X
d
= 10 ohms
'
120
o
d
2.4 ohms
Out-of-Step (78)
Circle diameter = (2 X
d
+ 1.5 X
T
) = 10 + 3 = 13
Offset = -2 X
d
= -10
Impedance angle = 90
Blinder distance (d) = ((X
d
+ X
T
+X
SYS
)/2) tan (90-(120/2))
d = 2.4
Time delay = 2 to 6 cycles (3 cycles)
Trip on mho exit = Enable
Pole slip counter = 1.0
Pole slip reset = 120 cycles
Settings of 78 Function From Graph:
78 Out-of-Step
Fuse Loss Detection (60FL)
(block 51V, 21, 40, 78, 32)
Ensure fuse loss and
breaker position (52b)
are set to block.
Under voltage condition generally
does not cause generator
damage.
The limitation will be with the
dropping of the plant auxiliaries
Undervoltage function is typically
set to Alarm rather than Trip.
Phase Undervoltage (27)
104
92
120
600
Pickup = 90% (104 V)
Time delay = 10 sec (600 cycles)
Pickup = 80% (92 V)
Time delay = 5 cycles
Generators are designed to
operate continuously at 105%
of the rated voltage
Overvoltage condition can cause
over fluxing and also can
cause excessive electrical
stress.
Set the overvoltage function as
follows:
Pickup = 110% (127 V)
Time delay = 10 sec (600 cycles)
Pickup = 150% (173 V)
Time delay = 5 cycles
Phase Overvoltage (59)
127
600
173
81 Frequency Protection
The generator 81U relay should be set below the pick-up of
underfrequency load shedding relay set-point and above the off
frequency operating limits of the turbine generator.
If there are any regional coordinating council requirements they
must be met also.
The multiple setpoint underfrequency protection is common on
Steam turbine generators and for gas turbines a single setpoint
underfrequency protection may be employed.
In this example the Florida Coordinating Council requirements
are used as a guideline for under frequency/over frequency
settings. Due to the lack of information from the
generator/turbine manufacturer and load shedding relay
settings.
Florida Regional Coordinating Council
guidelines:
Generator limits: IEC 60034-3: 2005
This IEC standard specifies that the generator is required to
deliver rated power at the power factor over the ranges of +/- 5%
in voltage and +/-2% in frequency.
Operation beyond these limits must be restricted both in time
and extent of abnormal frequency.
Generator/Turbine Mechanical Limits:
Depending upon the type of machine, additional mechanical limits
may be in place that should be considered when setting this
element.
Setting Summary:
81-1 : Pickup: 60.6 Hz
Time Delay: 10 sec
(may be set to alarm)
81-2: Pickup: 59.4 Hz
Time Delay: 60 sec
81-3: Pickup: 58.4 Hz
Time Delay: 10 sec
81-4: Pickup: 57.4 Hz
Time Delay: 1 sec
Safety Considerations
The signal applied by the
M-3425 64F is less than
20Vp-p.
Generator and Field must
be de-energized for
this test.
All test equipment must
be removed prior to
energization.
Field Ground Protection (64F)
Field Tests of the 64F
Decade
Box
Initial Conditions:
Field breaker closed
Relay energized
Generator and excitation system
must be ground free (resistance
field-ground >100Kohms)
Test Setup:
Connect a decade box (0-100K
range) between the field winding
and ground
Injection Frequency Adjustment:
Set the decade box to 50K ohms
Monitor the measured field
insulation resistance and adjust
the injection frequency setting
until a 50K ohm reading is
obtained.
Reset the decade box to 5K and
check the measured resistance.
Reset the decade box to 90K and
check the measured resistance.
Fine tune the injection frequency
for best overall performance
Disconnect the decade box
Injection Frequency adjustment
Field Insulation
Real-Time Monitoring
Field Ground Protection - Metering
Real-Time Insulation Measurements
Setting the 64F:
General Guidelines
- Setting should not exceed
60% of ungrounded resistance
reading to prevent nuisance
tripping
Typical settings
- #1 Alarm 20 K ohms, 600 cyc
delay
- #2 Trip 5 K ohms, 300 cyc
delay
- Time delay setting must
be greater than 2/f
injection
Brushes
Factors affecting 64F performance
- Excitation systems have
capacitors installed between the
+/- field and ground for shaft
voltage and surge suppression. To
minimize this effect, injection
frequency may be adjusted
downwards at the expense of
response time.
Initial Conditions:
> Field breaker closed
> Relay energized
> Generator and excitation
system
must be ground free (resistance
field-ground >100Kohms)
Brush lift-off simulation:
> Using the M-3425 secondary
metering screen or the status
display, record the brush lift
detection voltage.
> Remove the machine ground
connection and record the
brush voltage (denoted as
faulted condition).
> Restore the ground connection
Brush Lift Detection (64B)
Brush Voltage
Field Ground Fault Protection
Real-Time Measurement
Setting the 64B:
General Guidelines:
- 64B pickup = unfaulted voltage + 0.5 (faulted brush voltage-
unfaulted brush voltage)
- 64B delay = 600 cycles
Factors affecting 64B performance:
- The brush voltage rise (faulted brush voltage-unfaulted
brush voltage) varies directly with the capacitance between
the rotor and ground. Therefore machines with lower
capacitance will exhibit a smaller change in brush voltage
when faulted. These machines may require experimentation
to yield a pickup setting that provides the necessary security
and sensitivity.
Brush Lift Detection (64B)
64F/B - Field Ground Protection
600
0.5
300
2008 Beckwith Electric Co., Inc.

Generator Protection Relay Setting Calculation

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