QW-482 , WELDING PROCEDURE SPECIFICATION (WPS)

(See QW-200.1,Section IX, ASME Boiler and Pressure Vessel Code)

Company Name

PT. LASER JAYA SAKTI

Welding Procedure No.

006-WP-GTASMA-1.1-N

Revision No.

Welding Process(es)

GTAW & SMAW

Date

15 February 2013

Supporting PQR No.(s)

006-PQ-GTASMA-1.1-N

Date
Type(s)

Manual
(Automatic,Manual,Machine,or Semi-Automatic)

JOINTS (QW-402)
Joint Design
Backing

Details
30(5)

Single V Groove Weld

:

Yes

Yes

Backing Material (Type)

No

N/A

Gas
(Refer to both backing and retainers)

Metal

Nonfusing Metal

API 5L X65

Nonmetallic

Other

Weld Overlay 825(2mm~3mm)

Root Spacing

2 4 mm

Root Gap: 2 - 4 mm

Retainers

Root Face : 1.61 mm

BASE METALS (QW-403)

P-No./S No.

Group No.

P-No./S No.

OR
Specification Type and Grade

API 5L X 65 Weld Overlay 825

to Specification Type and Grade

API 5L X 65 Weld Overlay 825

OR
Chem.Analysis and Mech.Prop.

to Chem.Analysis and Mech. Prop.

Group No.

Thickness Range :
Base Metal :

Groove

Fillet

API 5L X65 ( 5 21,96 mm)

ALL

Weld Overlay 825 ( 1.5 6 mm)

Other

FILLER METALS (QW-404)

Spec. No. (SFA)
AWS No. (Class)
F-No.

GTAW

SMAW

A5.14
ERNiCrMo-3/ Incoloy 625
43

A5.11
ENiCrMo-3 / Incoloy 625
43

A-No.

12

12

2.4 mm

3.2 mm

12 mm max.

21,96 mm max.

All Size

All Size

Electrode-Flux (Class)

N/A

N/A

Flux Trade Name

N/A

N/A

Consumable Insert

N/A

N/A

Size of Filler Metals

Weld Metal
Thickness Range :
Groove
Fillet

Other
*Each base metal-filler metal combination should be recorded individually
Note : Procedure Qualified For Radiography Test ; Tensile Test ; Guided Bend Test ; Hardness Test ; PMI

Form : 070 , Rev. 00;Page 1 of 6

QW-482 (Back)
WPS No.

006-WP-GTASMA-1.1-N

Rev.

POSITIONS (QW-405)

POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove

All

Welding Progression:

Up

Down

Hill

Temperature Range

N/A

Time Range

N/A

Position(s) of Fillet
GAS (QW-408)
PREHEAT (QW-406)

Percent Composition

Preheat Temperature

30 70C

Interpass Temperature,Maximum

150 C

Gas(es)

Preheat Maintenace

(Continuous or special heating,where applicable ,should be recorded)

Shielding

Argon

Trailing

N/A

Backing

Argon

(Mixture)

Flow Rate

99.999%

10-20 l/min

N/A

N/A

99.999%

10-25 l/min

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC

DC

Polarity

Amps(Range)

75 160 A

Volts(Range)

DCEN & DCEP

8 - 15 V

Tungsten Electrode Size and Type

WT 20 2.4 mm
(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW

N/A
(Spray Arc, Short Circuiting Arc,etc.)

Electrode Wire Feed Speed Range

N/A

TECHNIQUE (QW-410)
String or Weave Bead

Weave

Orifice or Gas Cup Size

8.0/9.5

Initial and Interpass Cleaning (Brushing,Grinding,etc.)

Brushing and Grinding

Method of Back Gouging

N/A

Oscillation

None

Contact Tube to Work Distance

N/A

Multiple or Single Pass (Per Side)

Multiple Pass

Multiple or Single Electrodes

Single

Travel Speed (Range)

40-100 mm/min

Peening

None

Other

Filler Material
Pass Number

Process

1
2

GTAW
GTAW

Class

Diameter

ERNiCrMo-3
ERNiCrMo-3

2.4 mm
2.4 mm

Form : 070 , Rev. 00;Page 2 of 6

Current
Amp
Type/Po
Range
larity
(A)

Volt
Range
(V)

Travel Speed Range

(mm/min)

Other

DCEN
DCEN

8-14
9-15

40 - 60
50 - 90

Root Pass
Hott Pass

80-125
100-140

3
4 - 14
15 - 18

GTAW
SMAW
SMAW

ERNiCrMo-3
ENiCrMo-3
ENiCrMo-3

Prepared by,
PT Laser Jaya Sakti

Rev. No: 0

2.4 mm
3,2 mm
3,2 mm

DCEN
DCEP
DCEP

110-160
75-100
75-100

Reviewed by,
Konsorsium IKPT-ADHI

9-15
9-15
9-15

50 - 85
40 - 95
50 - 100

Reviewed by,
PT PERTAMINA EP

Filler
Filler
Capping

Approved by,
DITJEN MIGAS

Date :

KOP PERUSAHAAN

QW-483 , PROCEDURE QUALIFICATION RECORD (PQR)

(See QW-200.2,Section IX, ASME Boiler and Pressure Vessel Code)
Company :
PT DAJS
Procedure Qualification Record No.
WPS No.
Welding Process :
GMAW
:Welder
Danang Eko
Joint ( QW-402 ):

Date :
Type
:

Pass

Dia
(mm)

Rod

Semi automatic

Amp

7,
8

Speed
mm/min

Voltage

Posweld Heat Treatment ( QW-407 )

Material Spec

Temperature :

ASTM A 36

Diameter of Test Coupon

Other
:

Time :
Other :
to P - No.
: 5 mm

N.A
N.A
-

::Gas ( QW-408 )

Filler Metal ( QW-404 )

Process

Heat Input
Kj/mm

See Atachment

Base Metal ( QW-403 )

ASTM A 36
Type or Grade
P -No.
1
Thickness of Test Coupon

13 Maret 2014

Gas (es)
GMAW

Form : 070 , Rev. 00;Page 3 of 6

Shield

CO2

Percent Composition
Mixture
-

Flow Rate
5 l/min

SFA 5.1

Spec. No.
AWS No. ( Class )
FNo.
A - No.

ER 70S

Size of Filler Metals (mm)

Other
r

1,2 mm

Trail

Backingg

Electrical Characteristic ( QW - 409 )

Current :

DC

Polarity :
Amps :

DCEN

(See Attachment)

Volts :

Tungten Electrode Size :

Weld Metal Thickness

Other

5 mm

Position ( QW-405 )

(See Attachment)

Technique ( QW-410 )

Position (s) of Groove

2F

Travel Speed :

(See Attachment)

Welding Progression
Position (s) of
Fillet
Preheat ( QW-406 )

:
:

String or Weave Bead :

Oscillation :
N/A
Multi Pass or Single Pass :

Preheat Temp C

Single or Multiple Electrode :

Interpass Temp. (Max)

Preheat Maintenance

:
:

Other :

String and weave

Multi pass
Single electrode

006-PQ-GTASMA-1.1-N
Tensile Test ( QW - 150 )
Specimen
No.

Width
( mm )

Thickness
( mm )

C.S.A
( mm2 )

Fu
Total Load
(kN)

Tensile
Strength
(MPa)

Type of
Failure &
Location

Guided Bend Test ( QW - 160 )

Sample Mark

Type of Bend

Result

Remarks

Toughness Test ( QW - 170 )

Speciment
No.

Comments :

Notch
Location
-

Specimen
Size

Form : 070 , Rev. 00;Page 4 of 6

Test
Temp.

Ft. lbs

Impact Values
Shear

Mils

Drop Weight
Brake ( Y / N )

Fillet Weld Test ( QW - 190 )

Result - Satisfactory :
Macro - Results

Yes

No

Penetration Into Parent Metal

Yes

No

Other Tests

Type of Test
Deposit Analysis
Other

:
:
:

Welder's
Name
Test Conducted by :

Danang Eko
Politeknik Perkapalan Negeri Surabaya

Stamp No.
Laboratory Test No.

We certify that the statment in this record are correct and that the test welds were prepared, welded, and
tested accordance with the requirements of Section IX ASME Code 2011 Edition

Prepared by,
PT DAPJS

Witnessed by,

Witnessed by,

Approved by,
DITJEN MIGAS

Attachment :
Pass
1
2

Filler/ Electrode
ER 70S-6
ER 70S-6

Prepared by,
PT DAPJS

Form : 070 , Rev. 00;Page 5 of 6

Diameter Electrode
(mm)
1,2
1,2

Witnessed by,

Ampere

Voltage

130
130

22
22

Witnessed by,

Speed
mm/s
2,82
2,82

Approved by,
DITJEN MIGAS

Form : 070 , Rev. 00;Page 6 of 6