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Frderanlagen Magdeburg

FAM Mineral Processing Plants

www.fam.de

Mineral Processing Mining Industry Power Plants Metallurgical Industry Cement Industry Building Material Industry Chemicals Industry Fertilizer Industry

FAM Scope of Services


The Mineral Processing Experts References for turn-key plants Efficient and easy-to-handle solutions High standards for quality and safety German know-how Engineering and fabrication in one hand

Coke plant in Germany Longitudinal stockyard with stacker and bridge-type reclaimer stockyard capacity 2 x 100000 t belt conveyor system wagon thawing up installation Processing plant with 2 impact hammer mills PHM1620 and dedusting

Products Hopper Stations Crushing Plants Mineral Grinding Plants Silo Plants Feeders 2 Roller Sizers Crushers Mills Separators

mobile semi-mobile stationary

Fabrication Plant Services

Crushing plant with heavy-duty apron feeder and heavy-duty double roller crusher

Frderanlagen Magdeburg

Turn-key Plants
crushing sizing grinding drying sifting

Coke plant in Germany Coal processing with 2 impact hammer mills PHM 1620 MVD rotor diameter 1600 mm rotor width 2000 mm input 10 - 80 mm output 95 % < 10 mm coal 400 t/h

Giant Crushing Plants

Giant crushing plant in Canada with double feeding hopper 2 x 900 m3 and 2 heavy-duty apron feeders AF 3400 x 20 oil sand 2 x 12000 t/h

Frderanlagen Magdeburg

In-pit Crushing

Processing plant in Canada with semi-mobile crushing plant feeding hopper 800 m3 oil sand 8000 t/h

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Ore opencast mine in Russia Large-scale conveyor system on sleepers and pontoons shiftable and extendible tail drive station on crawlers 3 x 710 kW overburden 4800 t/h

Mobile Crushing Plants

Cement plant in Germany Mobile in-pit crushing plant with double rotor hammer crusher DRHB 2222 limestone 1000 t/h

Limekiln in Germany Mobile in-pit crushing plant with steep cone crusher SKB 1250 E limestone 700 t/h

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Cement plant in Russia Mobile in-pit crushing plant with jaw crusher KSB 1209 limestone 300 t/h

Frderanlagen Magdeburg

Semi-mobile Plants
Cement plant in Germany Complex in-pit conveying system with silo feeding equipment limestone 2700 t/h In-pit crushing system in Canada 3 semi-mobile crushing plants with heavy-duty apron feeders AF 3400 x 21 and AF 3940 x 15 feeding material 0 - 2800 mm oil sand 3 x 8000 t/h

Primary Crushing

In-pit classifying plant in Germany Pre and secondary crushing classification to 10 grain-sizes gravel, chippings 800 t/h

Pre crushing plant, with reciprocating feeder SWA1450, roller sizer RR1530, single roller crusher EWB1614

Gypsum quarry in Germany open-pit conveyor system gypsum 150 t/h Cementplant in Vietnam hopper stadion for aggregates

Frderanlagen Magdeburg

Secondary Crushing
Cement plant in Vietnam Secondary crushing plant with double roller crusher ZWB1212 rotor diameter 1200 mm rotor width 1200 mm input 0 - 300 mm output < 60 mm clay 450 t/h

Cement plant in Syria Automatically truck loading station

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Cement plant in Vietnam Processing plant with apron feeder AF1300 x 9.5 double roller crushers ZWB1612 and ZWB1212 clay 450 t/h

Crushing & Drying


Impact crusher PB0808PM with hot gas drying system rotor diameter 800 mm rotor width 800 mm input 0 - 120 mm output 0 - 20 mm limestone 60 t/h

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Hot gas generator for the air stream grind drying system

Frderanlagen Magdeburg

Grinding & Drying

Limekiln in Germany Comlex crushing and grind-dryingplant with dedusting and automatically silo truck loading station limestone 70 t/h

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Impact hammer mill PHM1212 with hot gas drying system rotor diameter 1200 mm rotor width 1200 mm input 0 - 20 mm output 0 - 6,3 mm limestone 70 t/h

Air Sifting

High performance air stream separator output < 90 m limestone 20 t/h

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Impact hammer mill PHM1012 rotor diameter 1000 mm rotor width 1200 mm input 0 - 6,3 mm output 0 - 0,8 mm limestone 60 t/h

Frderanlagen Magdeburg

Classifying

Limekiln in Germany Crushing and grind-drying plant with impact crusher PB0808PM impact hammer mill PHM1212 and impact hammer mill PHM1012 limestone 70 t/h

Gypsum works in Germany Handling and loading plant for gypsum and anhydrite

Automatically silo truck loading station

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Feeding Hoppers

Limekiln in Germany Compact crushing plant with 100 m3 feeding hopper heavy-duty apron feeder AF1800 x 16.7 slat width 1,8 m centre distance 16,7 m feeding material 0 - 1400 mm and spillage conveyor limestone 650 t/h

Processing plant in Canada Erection of a bunker system hopper capacity 3600 m3 with two heavy-duty apron feeders AF 3000 x 22 oil sand 2 x 4250 t/h

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MAF

MAF

Frderanlagen Magdeburg

Apron Feeders
Heavy-duty apron feeder AF 3000 x 22 slat width 3 m centre distance 22 m oil sand 4250 t/h

Heavy-duty apron feeders AF 3400 x 20 slat width 3,4 m centre distance 20 m feeding material up to 2800 mm oil sand 12000 t/h

Feeding hopper station with heavy-duty apron feeder AF 3400 x 20 oil sand 12000 t/h

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Reciprocating Feeders
Reciprocating feeder SWA1450 feeding width 1400 mm feeding length 5000 mm feeding material up to 1000 mm gypsum 150 t/h

Roller sizer RR1530 roller sizer width 1500 mm roller sizer length 3000 mm input 0 - 1000 mm peeling 150 mm gypsum 150 t/h

Drag bar feeder TKF 1400 x 15 troughed width 1400 mm drive power 132 kW petrol coke 1000 t/h

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Frderanlagen Magdeburg

Roller Sizers
Roller sizer RR1436 roller sizer width 1400 mm roller sizer length 3600 mm input 0 - 30 mm peeling 100 mm coal 1400 t/h

Continuous roller crusher DLWB1022 rotor diameter 1000 mm rotor width 2200 mm input 0 - 1200 mm output 0 - 200 mm coal 600 t/h

Coaling installation in Germany Roller sizers RR2256 input 0 - 400 mm peeling 200 mm and RR2473 input 0 - 200 mm peeling 50 mm coal 2400 t/h

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FAM Crushers & Mills


FAM Jaw crushers with throughput rates up to 450 m3/h

Divisions according to H. Schubert

very hard

hard

medium

Jaw crushers

1000 mm

FAM Ball Mills with girth gear drive up to 4500 kW power capacity

100 mm

FAM Attritor mills producing slurries or powder < 15 m

medium

10 mm

1 mm Rod mills

100 m

very fine

Ball mills

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fine

Roller mills

fine

SAG mills

coarse

Impact mills 10 m

FAM Impact crushers with throughput rates up to 2000 m3/h

very fine

1 m

Attritor mills

Frderanlagen Magdeburg

Ranges of the upper limit grain sizes for input and output materials
soft moist and sticky

m hard

1000 mm

Impact crushers

Roller crushers

100 mm

coarse

10 mm

Hammer crushers

fine

medium

FAM Double roller crushers with throughput rates up to 5000 m3/h

FAM Hammer crushers with throughput rates up to 1800 m3/h

1 mm

Special hammer mills

fine

19 100 m

10 m

very fine
1 m

very fine
FAM Hammer mills with throughput rates up to 800 m3/h

Roller Crushers

Cement plant in Vietnam Materials handling system with apron feeder AF 1300 x 9.5 double roller crusher ZWB1612 and longitudinal stockyard with stacker and portal scraper pozzolana 300 t/h

Cement plant in Germany Complex materials handling system with double roller crusher ZWB1012 and longitudinal stockyard for aggregates with stacker and 2 side scraper reclaimers

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Double roller crusher ZWB1612 rotor diameter 1600 mm rotor width 1200 mm input 0 - 600 mm output < 90 mm pozzolana 300 t/h

Frderanlagen Magdeburg

Roller Mills
FAM Double roller mills with throughput rates up to 300 m3/h

Roller mill WM1006 rotor diameter 1000 mm rotor width 600 mm input 0 - 16 mm output < 4 mm gravel 50 t/h Double roller crusher ZWB1012 rotor diameter 1000 mm rotor width 1200 mm input up to 500 mm output 95 % < 100 mm clay 120 t/h

Power plant in Germany Compact processing plant for mixed fuels with shear roller crusher

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Frderanlagen Magdeburg

SWB 0508 105677.01.70132

Scherwalzenbrecher Auftrags-Nummer Baujahr 2002

Single Roller Crushers


Single roller crusher EWB1220 rotor diameter 1200 mm rotor width 2000 mm input 1200 mm output 150 mm foam mortar 80 t/h

Single roller crusher EWB1614 rotor diameter 1600 mm rotor width 1400 mm input 0 - 800 mm output 150 mm gypsum 150 t/h

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Double roller crusher ZWB1612 rotor diameter 1600 mm rotor width 1200 mm input up to 500 mm output 95 % < 50 mm shale 200 t/h

Frderanlagen Magdeburg

Double Roller Crushers


Crushing plant in Canada with double roller crusher SZWB2015 and apron feeder AF 2400 x 14

Double roller crusher SZWB2015 havy-duty type rotor diameter 2000 mm rotor width 1500 mm input 0 - 900 mm output 0 - 200 mm

FAM Double roller crushers with throughput rates up to 5000 m3/h

Crushing roll havy-duty type diameter 2000 mm

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Jaw Crushers

Jaw crusher ESB1209G feed opening 1200 x 900 mm input max. 500 mm output max. 200 mm aggregates 250 t/h

Impact crusher PB1010 rotor diameter 1000 mm rotor width 1000 mm input up to 400 mm output max. 150 mm xylit 2 x 5 m3/h

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Impact crusher PB1312 rotor diameter 1300 mm rotor width 1200 mm input 0 - 600 mm output < 55 mm anhydrite 150 t/h Impact mill PM1424 rotor diameter 1400 mm rotor width 2400 mm input max. 100 mm output 30% < 2; 45% > 4 rock salt 600 t/h

Frderanlagen Magdeburg

Impact Crushers

FAM Impact crushers with throughput rates up to 2000 m3/h Gravel works in Germany Processing plant with impact crusher PB1212 limestone 180 t/h

Opencast mine in Germany In-pit crushing plant with impact mill PM1212 dolomite, graywacke 150 t/h

Building material plant in Germany Semi-mobile processing plant with impact crusher PB1008 building rubbish 80 t/h

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Hammer Crushers

Cement plant in Pakistan Processing plant and longitudinal blending bed stockyard capacity 2 x 15700 t with stacker and bridge-typereclaimer mixture of limestone and clay 1200 t/h Crushing plant with apron feeder AF 2100 x 10 and impact hammer crusher PHB2025R rotor diameter 2000 mm rotor width 2500 mm input 0 - 1000 mm output < 25 mm limestone 700 t/h Impact hammer crusher PHB1616 rotor diameter 1600 mm rotor width 1600 mm input 0 - 1000 mm output 0 - 25 mm limestone, kaolin 275 t/h

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Impact hammer crusher PHB1212 rotor diameter 1200 mm rotor width 1200 mm input max. 200 mm output 0 - 40 mm gypsum, anhydrite 200 t/h

Frderanlagen Magdeburg

Double Rotor Crushers

Double rotor hammer crusher DRHB2018R rotor diameter 2000 mm rotor width 1800 mm input max.1200 mm output 90% < 30 mm drive power 2 x 400 kW limestone 1000 t/h Cement plant in Germany Compact crushing plant with double rotor hammer crusher and dedusting limestone 1000 t/h

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Hopper station with apron feeder AF 1800 x 14.2 heavy-duty type slat width 1,8 m centre distance 14,2 m feeding material max. 1200 mm limestone 1000 t/h

Impact Hammer Mills

2 Impact hammer mills PHM1620MVD rotor diameter 1600 mm rotor width 2000 mm input max. 80 mm output 95 % < 10 mm coal 400 t/h

Impact hammer mill PHM1212 rotor diameter 1200 mm rotor width 1200 mm input 5 - 50 mm output < 1,25 mm gypsum 40 t/h

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Processing plant with impact hammer mill PHM2028 rotor diameter 2000 mm rotor width 2800 mm input 0 - 12 mm output < 6,3 mm coal 700 t/h

Heatable impact hammer mill PHM1214 rotor diameter 1200 mm rotor width 1400 mm input 16 - 80 mm output 0 - 8 mm coal 150 t/h

Frderanlagen Magdeburg

Special Hammer Mills


Grind-drying plant in Argentina with hammer mill SHM1414 and air stream separator LSS2500 input 0 50 mm output < 125 m gypsum 15 t/h FAM Hammer mills with throughput rates up to 800 m3/h

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Gypsum works in Germany Grind-drying plant with impact hammer mill PHM1210 and hammer mill SHM1414 with air stream separator LSS2300 input 0 60 mm output < 90 m gypsum 19 t/h

Large Ball Mills


Mineral grinding plant for slurries with two wet grinding lines and two-stage classifyer 2 ball mills NBc 360 x 750 over flow discharge type installed capacity 1350 kW mean size F80 10000 m mean size P80 25 m limestone 2 x 53,2 t/h

Hydrocyclone classifying of wet grinding limestone in a FGD - plant

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Large ball mills NBc type with one-stage hydrocyclone classifier in a copper concentrator upstream of the flotation process

Frderanlagen Magdeburg

Compact Ball Mills

Wet ball mill SBc 240 x 450 for the limestone grinding process of FGD - plants over flow discharge type installed capacity 315 kW mean size F80 6000 m mean size P80 32 m

Rod mill for hard minerals grinding such as fireclay or quartz

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Wet ball mills SBc 280 x 650 for the limestone grinding process of a FGD - plant over flow discharge type installed capacity 630 kW mean size F80 10000 m mean size P80 25 m

Engineering

Semi-mobile giant crushing plant oil sand 8000 t/h


Fe

Stationary giant crushing plant oil sand 2 x 12000 t/h

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Hopper station with apron feeder AF 3940 x 15 oil sand 8000 t/h

Frderanlagen Magdeburg

Know-how
FAM service staff to adjust the driving pinion of a ball mill NBc 360 x 750 type

In the FAM-Technikum we demonstrate with different crushers trial crushing procedures and in the laboratory we analyse the quality, grain sizes and moisture of the respective final products. Plant layout for a turn-key processing and classifying plant to separate up to 13 grain sizes

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CNC boring of a jaw crusher case
0-32

150-300

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56-x

13 12 11 10
0/2 2/5 5/8

7
0/5

8/11 11/16 16/22 22/32

45/56 32/45 16/32 5/16

Fabrication

Case and rotor of the heavy-duty impact crusher PB1822PPM rotor diameter 1800 mm rotor width 2200 mm input max. 1200 mm output 90 % < 30 mm imestone 1000 t/h

Double rotor hammer crusher DRHB2018R rotor diameter 2000 mm rotor width 1800 mm input max. 1200 mm output 90% < 30 mm drive power 2 x 400 kW limestone 1000 t/h

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Rotor of the impact crusher PB1414 rotor diameter 1400 mm rotor width 1400 mm

Frderanlagen Magdeburg

Plant Services
Assembly of a heavy-duty apron feeder AF 3400 x 20 slat width 3,4 m centre distance 20 m feeding material up to 2800 mm oil sand 12000 t/h

FAM Service staff CNC Turning of large-dimension drive shafts up to 50 t for heavy-duty apron feeders

Assembly and test run of 3 wet ball mills SBc 260 x 600 for the limestone grinding process of FGD - plants installed capacity 460 kW mean size F80 7000 m mean size P80 44 m

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Assembly of large-dimension drive shafts for heavy-duty apron feeders

It is Quality we Convey ... Mineral Processing


Turn-key plants and systems by FAM for Chemical and fertilizer works Gypsum and lime industries Coal fired power plants Metallurgical industries Opencast mines and quarries Cement plants Sea and river ports Equipment and handling systems for mining, conveying, storing, reclaiming, crushing, grinding, blending, loading and unloading of minerals and raw materials Bucket wheel excavators Bucket ladder excavators Transfer conveyors on crawlers Large-size belt conveyors Head and tail drive stations Stackers and spreaders Tripper cars with boom Hopper cars Cable reel cars Transport crawlers Conveyor bridges Scraper reclaimers Blending beds Bucket wheel reclaimers Stacker-reclaimers Belt conveyors Pipe conveyors Drag bar feeders Apron feeders Roller sizers Jaw crushers Roller crushers and mills Impact crushers and mills Hammer crushers and mills Ball and rod mills Truck loading plants Train loading stations Wagon unloading stations Shiploaders Ship unloaders made by FAM
FAM118_E_25.02.04 the-red-point.de

FAM Magdeburger Frderanlagen und Baumaschinen GmbH Sudenburger Wuhne 47 D-39112 Magdeburg Postfach 3540 D-39010 Magdeburg / Germany Phone Fax e-mail internet +49-(0)3 91 / 63 80-300 +49-(0)3 91 / 63 80-500 sales@fam.de www.fam.de