BT Lap Trinh PLC

HO GIAO DtC A AO TAO
THtONG AI HOC St PHAM N1 THtAT TP.HCM

NHOA CO NH CHE TAO MA1 HO MON CO IEN Tt

HAI TAP THtC HANH
PLC S7-300
(DANH CHO SINH VIEN NGANH C IEN T T ONG HOA )

HIEN SOANt
ThS. NGUYEN XUAN QUANG
ThS. VO LAM CHNG

TP.HCM, THANG 12 NAM 2006
Tai lieu th nghiem PLC 2

1

PHAN 1: GII THIEU THIET B VA PHAN MEM TH NGHIEM

1.1.Bo mo phong ASIMA

Hnh 1.1: Mo hnh cua bo mo phong ASIMA

Bo mo phong ASIMA c phat trien bi ELWE cho muc ch gia o du c va
hua n luyen nghe nghiep. Ngoa i ra, no co n co the c s dung e kiem tra ca c
chng trnh cua ca c he thong PLC mot ca c an toan va thc te. Mo i mot v du
c tao ra bang ma t na tng ng gan va o bo mo pho ng.
Tat ca ca c ngo vao-ra tren he thong c thie t ke thoa man ca c tieu chuan
cong nghiep: 24V DC cho ngo vao-ra so va 0-10V DC cho ngo vao-ra tng t.
Nh the, he thong co the hoat ong vi ta t ca ca c PLC cua cac ha ng san xuat
chnh. Bo mo phong co the c ke t noi vi PLC hoa c tho ng qua cac cap noi
rieng le cho mo i ngo va o-ra hoa c qua bo soc-ket 50 chan.

Truong DH SPKT TP. HCM http://www.hcmute.edu.vn
Thu vien DH SPKT TP. HCM - http://www.thuvienspkt.edu.vn
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Hnh 1.2: Cac thanh phan cua bo mo phong
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Panel ke t no i
1. Bo mo pho ng hoa t ong vi nguon 24V DC. Hang d i cua soc-ket co
the c s dung nh la at chung cu a ca c tn hie u vao-ra so cu ng nh
tng t.
2. Thay oi ma nay tng ng vi ma (21) tren ma t na c gan va o. Khi
o hoat ong cu a cac LED, co ng ta c cung nh cac num chnh tren bo
mo phong mi ung vi ca c ch c nang cu a no tren mat na mi c gan
vao tng ng.
3. Ca c soc-ket nay c s dung e noi cac cam bie n va cong tac tren bo
mo phong vi PLC.
4. Moi nu t nha n (S0-S12) eu c ke t noi vi soc-ket (3).
5. Soc-ket t 0 7 c dung e noi cac bo phan cha p hanh tre n mat na
(20), v du nh cuo n day r-le hoa c contactor vi ngo ra cu a PLC.
6. Soc-ket H1 - H4 c no i trc tiep vi e n tn hieu hoac LED H1 - H4
tren panel ieu khie n.
7. 4 contactor (rle) c mo ta tren ma t na cung c trang b cac co ng
tac ien rie ng le.
8. Ca c soc-ket c dung e no i ca c ngo vao tng t U1 va U2 tre n bo mo
phong v i ngo ra tng t cua PLC.
9. Ca c soc-ket c dung e noi ca c ngo ra tng t U1 va U2 tren bo mo
phong v i cac ngo vao cua PLC.
10. Tat ca ca c ngo vao-ra bo mo phong c noi vi bo soc-ket 50 chan nay.
T bo ke t noi na y ta co the noi tr c tiep ca c ngo vao-ra cu a bo mo
phong v i cac ngo vao-ra cu a PLC.

Panel ieu khie n
11. Cac nut nhan S0 S5 c ke t noi trc tiep vi ca c nu t tng ng tren
panel ket no i (3), (4).
12. Cac en tn hieu H1 - H4 c ke t noi tr c tie p vi cac soc-ket H1 H4
tren panel ke t noi (6) va tren bo soc-ket 50 chan (10).
13. Cac cong ta c S6 S11 c ket noi tr c tiep vi cac nut tng ng tren
panel ket no i (3), (4).
14. Bo chon l a Manual/Automatic.
15. Khi (14) c a t v tr man.., ien the 0-10V DC c chnh tren
num va n thay oi tr c tiep ngo vao tng t cu a bo mo phong. Tai v tr
auto.., ngo vao tng t U1 (8) c ket noi vi ngo va o tng t
cu a bo mo pho ng.
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16. Num van thay o i trc tiep tn hieu tng t ngo va o (0-10V DC) cu a bo
mo phong.
Panel hie n th
17. Cac chan e ga n ma t na le n bo mo pho ng.
18. Cac LED ch trang thai hoa t ong cua cac bo phan chap hanh tren bo
mo phong.
19. Cac LED oan ch s di chuye n, mc..
20. Mat na cu a bo mo pho ng.
21. Ma cua ma t na. Ma nay phai trung vi ma cua panel ke t noi (2) e am
bao he thong hoat o ng tot.
22, 23, 24. Cac nhan va ten cua mat na.

1.2. ET 200M

Hnh 1.3: ET 200M va ca c module m rong

Thiet b phan tan I/O co mot CPU ie u khien trung tam giao tiep vi ca c
I/O thong qua PROFIBUS DP. Do o, a tie t kiem c ang ke chi ph noi
day. Ngoai ra toc o giao tie p cao (12Mbit/s) va ng truye n cung co o tin
ca y.
Thiet b phan ta n I/O ET 200M la mot mo-un t (slave), hay noi ca ch
kha c o la mot tram thu ong trong mang. No ch co nhiem vu cung cap d lieu
thu tha p c (ca c trang thai cu a I/O) cho tram chu (master) khi co yeu cau.
Moi ET 200M co the lien ket toi a vi 8 mo-un I/O, o co the la cac mo-un
vao-ra so (DI-DO), vao-ra tng t (AI-AO).

Trong bai th nghiem nay PLC S7-300 (CPU 315-2DB) ong vai tram chu,
giao tie p vi ET 200M qua PROFIBUS DB. Khi o, bo mo phong ASIMA thay
v ket noi tr c tiep vi PLC th c noi c ng vi ET 200M.
STT Module Ma so
1 IM 153-1 153-1AA03-0XB0
2 AI 8x13BIT 331-1KF01-0AB0
3 AO 4x12BIT 332-5HD01-0AB0
4 DI 16xDC24V 321-1BH02-0AA0
5 DI 16xDC24V 321-1BH02-0AA0
6 DO 16xDC24V/0.5A 322-1BH01-0AA0
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Hnh 1.4: Mo hnh cua bai th nghie m

1.3. Gii thieu phan mem STEP7 va ca ch khai bao pha n cng
1.3.1. Cai at giao tiep PG/PC:
Vi vie c thiet lap na y, giup ban thiet lap kieu ke t noi giao tiep gia thie t b
la p trnh (PC) va bo ie u khie n logic kha trnh (PLC).
Chon Start --> Simatic --> STEP7 --> Setting the PG-PC Interface

Hnh 1.5: Set PG/PC Interface

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Neu thay ca so hie n len nh hnh, tc la cha co chuan giao tiep na o c
ca i at, ta pha i ca i at chuan giao tiep ta s dung tuy thuo c vao phng tien
ang co. Thng ta s dung 2 loai la cap PC Adapter hoa c card CP5611.
Chon Select:

Hnh 1.6: Ca i at chuan giao tiep

Sau khi cai at xong ta co c a so PG/PC Interface nh sau:

Hnh 1.7: Ca so PG/PC Interface sau khi cai at

Trong hop thoai Set PG/PC Interface ta chon loa i card phu hp chua n giao
tiep he thong mang va click vao nu t Properties
Chon loai module
thch hp.
Click chon Install.
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Hop thoa i Properties - PC Adapter hien ra, ta thiet lap cac thong so giao
tiep can thiet nh: a ch, to c o truyen,

1.3.2. Cach tao mot project vi STEP 7
Project trong Simatic khong ch n thua n la mot ng dung ma rong hn
bao gom tat ca nhng g lien quan en viec thiet ke phan mem ng du ng e
ieu khien, giam sat mot hoa c nhieu tram PLC. Nh va y trong mot project se
co:
Ca u hnh phan cng ve tat ca cac module cu a tng PLC.
Ba ng tham so xa c nh che o lam viec cho tng module cu a moi tram
PLC.
Ca c logic block ch a chng trnh ng du ng cu a tng tram PLC.
Ca u hnh ghe p noi truyen tho ng gi a ca c tram PLC.
a. Cac bc tao mi mot Project:
phan na y ch trnh bay ca ch xa y dng cau hnh pha n cng cho tram PLC.
Con vie c lap trnh cho STEP 7, ta co the tham kha o tai lieu kem theo phan
mem do Siemens cung ca p.
Chon Start Simatic Simatic Manager, ta se vao ma n hnh
chnh Simatic Manager.
e khai ba o mot Project mi, t man hnh chnh cua Simatic Manager
ta cho n File New hoac kch chuot vao bieu t ng New Project/
Library. Sau o khai bao te n cho Project, ni lu tr Project.
b. Xay dng cau hnh phan cng cho tram PLC
Sau khi ban khai bao mot Project mi bc tiep theo la ta xay d ng cau
hnh cng cho tram PLC. Va o Insert Station Simatic 300 Station :

Khai bao
tram PLC
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Hnh 1.8: Chen cau hnh phan cng
Sau khi chen mo t Station va o, th mu c Project cu a ta khong con rong n a
no co ten ma c nh la SIMATIC 300, ta co the oi te n mac nh nay:

Hnh 1.9: Project sau khi che n Hardware

e khai ba o ca u hnh phan c ng, ta click oi va o bieu t ng Hardware.
Luc nay man hnh co da ng nh sau :

Hnh 1.10: Man hnh khai bao phan cng

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Click chuo t bung th muc SIMATIC 300 ca so be n pha i. Tiep tu c bung
th muc Rack-300, sau o keo th muc Rail n a c a so ben phai vao na c a
so ben tra i :

Hnh 1.11: Man hnh khai bao thanh Rail

Luc nay man hnh cu a ta nh sau :

Hnh 1.12: Man hnh sau khi khai bao thanh Rail.

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B c tiep theo la keo tng tha nh pha n na ca so be n pha i (c a so
Hardware Catalog) va bo vao c a so ben tra i. Chu y la ca c thanh pha n nay
cu ng phai tng thch vi ca u hnh that cua mot tram PLC hie n co

Hnh 1.13: Khai bao cau hnh phan cng tren mot thanh Rack

Sau khi khai bao cau hnh phan cng xong, click vao nut complier e bien
dch, neu khong co loi tiep theo click vao nut Download e o phan c ng
xuong tram PLC.

Chu y: ta khong the at ca c tha nh phan ca so ben phai vao ca so ben trai
mot ca ch tuy tie n khong theo mot th t. Th ng th ca c thanh pha n c at
vao ca c Slot c a so ben trai theo th t nh sau :
Slot 1: ch s dung at module nguon.
Slot 2: ch s dung at module CPU.
Slot 3: thong thng e rong.
Slot 4 ti Slot 11: du ng cho ca c module truye n thong x ly( module
xua t, module nha p, module va o ra tng t).
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Hnh 1.14: Th t sap xep cua ca c Slot tren mo t Rack

1.3.3. Khai ba o a ch MPI va Profibus:
Sau khi khai bao phan c ng xong ta khai ba o a ch MPI hoa c Profibus tuy
theo nhu ca u s dung. Lu y ch co CPU na o co cong DP th ta mi co the s
dung mang Profibus.

Hnh 1.15: Phan cng co cong DP

a. Khai ba o a ch Profibus

Click o i vao DP/ chon Property ta se co bang cai a t cau hnh mang:
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Hnh 1.16: Ca so khai bao cau hnh mang

Chon a ch phu h p, v du : Address: 4
Chon NewNetwork Settings:

Hnh 1.17: Khai bao toc o truyen cua mang

Chon toc o truyen (Transmission Rate): 1.5Mbps
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Chon Profile: DP
Sau o cho n OK, ta se co cau hnh ma ng nh sau:

Hnh 1.18: Cau hnh mang Profibus sau khi khai bao

Luc nay ta tha y co them ng ma ng Profibus no i va o cong DP.

b. Khai ba o a ch MPI
Ba t c CPU nao cu ng co co ng MPI, dung e o pha n c ng cung nh
chng trnh t may tnh xuong PLC. e khai bao a ch cong MPI, click oi
vao CPU, va tng t nh tren ta khai bao a ch, toc o truyen (187.5Mbps).
Lu y a ch MPI phai khai bao khac vi a ch Profibus.

1.3.4. Khai ba o pha n c ng cho ET 200M
Khi a khai ba o xong phan c ng cu a PLC, ta tie p tuc khai bao phan c ng
cho ET200M.
Tr lai man hnh Hardware, ta khai bao phan cng cho ET200M. M th
muc PROFIBUS DP nh hnh, ta thay c phan c ng cu a ET200M

Hnh 1.19: Man hnh khai bao phan cng cho ET 200M
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Tiep tuc m th muc ET 200M, ta thay c nhie u module IM. Chon
module co ma so phu hp vi phan cng be n ngoai.

Hnh 1.20: Chon module IM tng ng vi cau hnh that

Dung chuot keo module a t vao ng ma ng Profibus, khi nao thay xua t
hien dau cong th tha ra. Khi o phan mem se ye u cau ta khai ba o a ch cho
module m i ket noi vao ng mang.

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Hnh 1.21: Khai bao a ch cho module mi
Chon a ch Profibus sao cho khong trung lap. V du Address: 31. Chon
OK khi o ta tha y xua t hien them mot module tre n ng ma ng Profibus.

Hnh 1.22: Module sau khi khai bao a ch

Click chuot vao module IM 153-1 ta tha y xua t hien cac Slot e khai bao
ca c module va o-ra. Chon trong th muc IM 153-1 cac module co ma so u ng
vi ma cu a phan c ng that ben ngoa i

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Hnh 1.23: Khai bao tiep ca c module m rong

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PHAN 2: CAC BAI TH NGHIEM

BAI 1: CAC HAM LOGIC C BAN

2.1.1. Thie t lap phan cng
S dung phan mem STEP7 thiet la p cac cau hnh phan c ng cho PLC S7-
300 va ET200M nh hng dan phan mot:

Thiet lap cau hnh phan c ng cho PLC S7-300
- a ch MPI: 2
- a ch Profibus: 4
- Khai bao a y u cac mo-un co sa n cu a S7-300
Thiet lap cau hnh phan c ng cho ET-200M
- a ch Profibus: 31
- Khai bao a y u cac mo-un co sa n cu a ET-200M
Kiem tra cac a ch vao ra:

NGO VAO NGO RA
THIET B
NGOAI
A CH THIET B
NGOAI
A CH
S0 Q0
S1 Q1
S2 Q2
S3 Q3
S4 Q4
S5 Q5
S6 Q6
S7 Q7
S8
S9
S10
S11
Bang 1: a ch vao ra

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2.1.2. Cac ham logic c ban

Hnh 2.1: Ca c ham logic c ban

a. Yeu cau

Thanh la p ca c bang trang thai cua tat ca ca c ham trong hnh 1
Viet chng trnh PLC bang ngon ng STL. S du ng mo pho ng kiem tra
la i ke t qua at c.

b. Bao ca o
Ba ng 1: a ch ngo vao/ra
Ca c ba ng tra ng thai
Ca c chng trnh PLC tng ng

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BAI 2: IEU KHIEN ONG C 3 PHA

2.2.1.Thiet la p pha n c ng

Thiet lap cau hnh phan c ng cho PLC S7-300, CPU 315-2DP
- a ch MPI: 2
- a ch Profibus: 4
- a ch Profibus: 31
Kiem tra cac a ch vao ra

NGO VAO NGO RA
THIET B
NGOAI
A CH THIET B
NGOAI
A CH
S0 K1
S1 K2
S2 K3
S5 K4
Q1
H1
H2
Bang 2: a ch ngo vao/ra

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2.2.2. Chng trnh kh i ong sao-tam giac cho o ng c 3 pha.

Hnh 2.2: Ke t no i sao-tam gia c t ong

a. Yeu cau
e khac phu c dong kh i ong ln th ong c bat ong bo 3 pha ro-to lo ng
soc kh i ong theo ke t no i sao va t o ng chuyen sang ket noi tam giac sau
mot khoang thi gian.

b. Mo ta chc nang
Khi nut nhan S1 c kch hoat, ong c ba t au cha y che o sao (Y)-
(cong tac t K4) va cong tac t chnh K1 c kch hoa t. Sau 10s ma ch t o ng
chuyen sang che o tam gia c (). Khi o cong ta c t K1 van hoa t ong, che o
Y cu a cong tac t K4 b tat tr c khi cong ta c t K3 c kch hoat.
Khi ong c b qua tai, no pha i t ong ngng hoat ong (thong qua r le
Q1 va c mo pho ng bi S5).

c. Bao ca o
Ve ma ch phan c ng cu a PLC
Lu o giai thuat cua qua trnh hoat ong
Chng trnh hoa t ong cua PLC
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2.2.3. Chng trnh ao chieu quay ong c 3 pha ket hp kh i o ng noi
sao-tam giac

a. Yeu cau
ong c ba pha ba t ong bo ro-to long so c phai hoa t ong theo ca hai
chieu quay. Ngoa i ra e nga n do ng khi ong cao, o ng c c kh i o ng
theo ke t noi sao-tam gia c.
b. Mo ta chc nang
Tng t nh phan mot, tuy nhien a y ta co 2 contactor K1, K2 s du ng
cho chieu quay cu a ong c. K1: quay thua n va K2: quay ngc.
Chc nang 1
Ch c o i chieu quay khi a ngng ong c.
Chc nang 2
Co the thay o i chieu quay ma khong ca n ngng ong c.
c. Bao ca o
Chng trnh hoa t ong cua PLC.

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BAI 3: IEU KHIEN QUAT THONG GIO


- a ch MPI: 2
- a ch Profibus: 4
- a ch Profibus: 31

NGO VAO NGO RA
THIET B
NGOAI
A CH THIET B
NGOAI
A CH
S0 H1
S1 H2
S2 H3
S3 H4
S4 RD
S5 YE
B1 GN
B2
RESET

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2.3.2. He thong ga-ra xe

Hnh 2.3: ieu khien qua t thong gio

a. Yeu cau
Ga ra ngam c lam thong thoa ng v i 4 ca i quat. e am bao ga ra ngam
ch c dung khi u o thong thoa ng, en giao thong c lap at lo i vao.
Ca c tn hieu nay c the hien theo trnh t sau :
en xanh
t nhat 3 quat ang hoat o ng, o thong thoang c am bao.
en vang
Ch co 2 quat hoa t ong, o tho ng thoang v a u
en o
t hn 2 quat hoat ong, o tho ng thoang khong u.

b. Mo ta chc nang
Chc nang 1
Tat ca ca c quat c m ong thi ba ng nu t nhan S5 va c tat bi S0.
Hoat ong cua cac quat c hien th bang e n H1, H2, H3, H4 tng ng. Khi
ong c qua t qua tai th cac rle bao ve ong c tng ng se ngat ong c
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ong thi ca c e n hie n th cung tat. Ca c rle c mo phong bi ca c nu t nhan
S1, S2, S3, S4.
Chc nang 2
en giao tho ng pha i o khi ga ra ngam a a y (12 oto). O to vao, ra c
nha n biet b i ca c cam bien B1, B2 tng ng.
Bo em c reset bi b i nut Reset.

c. Bao ca o

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BAI 4: EN GIAO THONG CHO NGI I BO


- a ch MPI: 2
- a ch Profibus: 4
- a ch Profibus: 31

NGO VAO NGO RA
THIET B
NGOAI
A CH THIET B
NGOAI
A CH
S0 GN
S1 YE
S2 RD
S3 GN
S6 YE
RD
GN
RD
GN
RD

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2.4.2. He thong e n giao thong

Hnh 2.4: He thong en giao thong

a. Mo ta chc na ng
Chc nang 1
Khi S2 c nhan, en giao thong cho xe co chuyen sang en vang che
o nhap nhay. Neu S3 c nhan sau o, che o t ong ba t au va ta t ca en
giao thong chuyen sang e n o. Sau mot th i gian delay va mot pha en vang,
en giao tho ng cho xe chuyen sang en xanh.
Khi ngi i bo nhan S1, he thong en giao tho ng cho xe chuye n sang en
o sau mot thi gian delay va mot pha e n vang, sau o chuyen lai e n xanh.
2 pha cu a en danh cho ngi i bo la nh nhau.
Nhan S0 e tat che o ieu khien.
Chc nang 2
che o t ong, he thong en giao thong phai chuye n sang che o em
t 10:00 pm en 5:00 am. Khi o, en giao thong danh cho xe phai che o
en va ng nhap nhay. Khi co ye u ca u t ngi i bo, mot chu k nh chc na ng
1 bat au.
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b. Bao ca o
Ve ma ch phan c ng cu a PLC.
Ve gian o bieu th hoa t ong cua 3 en.

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BAI 5: IEU KHIEN NHIET O

2.5.1.Thiet la p pha n c ng

- a ch MPI: 2
- a ch Profibus: 4
- a ch Profibus: 31

NGO VAO NGO RA
THIET B
NGOAI
A CH THIET B
NGOAI
A CH
S0 H1
S1 Y1
S2 Y2
S3 Y3
Y4
U1

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2.5.2. He thong lo nhiet

Hnh 2.5: He thong nhiet o

a. Yeu cau
Nhiet o trong pho ng c ieu khie n ba ng ca ch ong m ca c lo si ba ng
PLC

b. Mo ta chc nang
Chc nang 1
Khi he tho ng nhiet o chuyen sang trang thai ch (standby) ba ng S1, en
ch th H1 sa ng. Ca c lo si co the ong m tng bc vi ca c nut nhan S2, S3
thong qua ca c van (valves) Y1, Y2, Y3, Y4 (hien th led tng ng). Nha n S0
se tat tat ca he thong.
Chc nang 2
ch c nang tren tat ca cac lo s i co cu ng mot kha nang nhiet o. Trong
ch c na ng na y gia s Y1: 1kW, Y2: 2kW, Y3: 4kW, Y4: 8kW. V the, tam nhiet
o co the t 0kW e n 15kW vi bc nhay la 1kW.
Chc nang 3
Ca c lo si c ong m nh ch c nang 1 nhng c ieu khien bi nu t
van thay v ca c nut nhan S2, S3.
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Tam tuyen tnh (0V, 10V)~(0%, 100%).
Chc nang 4
Ca c lo si c ong m nh ch c nang 2 nhng c ieu khien bi nu t
van thay v ca c nut nhan S2, S3.

c. Bao ca o

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BAI 6 HE THONG PHAN NG


- a ch MPI: 2
- a ch Profibus: 4
- a ch Profibus: 31

NGO VAO NGO RA
THIET B
NGOAI
A CH THIET B
NGOAI
A CH
S0 H1
S1 H2
S2 H3
S3 H4
S4 Y1
S5 Y2
S11 Y3
L- Y4
L+ M1
Quay thua n
Quay ngc

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2.6.2. He thong pha n ng

Hnh 2.6: He thong phan ng

a. Mo ta chc na ng
Chc nang 1: ie u khien ba ng tay
- Nhan S1: kh i ong che o ba ng tay, e n H1 sang.
- Nhan S4 e cung cap kh tr trong khoa ng thi gian t1=10s. en H4 sa ng
trong khoang thi gian tng ng.
- Sau o vong lam lanh c m (van Y2)
- Nhan S2, S3 e cho phep cung ca p hoa chat va xuc tac, khi o en H2, H3
sang. To c o cung ca p hoa chat c chnh ba ng num van M1 (lu y phai m
M1 tr c). Chat xu c ta c c a vao bang van Y3.
- Khi mc toi a L+ at c, ca c van M1, Y3 ong lai va phan ng bat au
trong khoang thi gian t2=10s. ong th i ong c tro n M2 cu ng bat au va
quay lan lt theo ca 2 chie u.
- Khi phan ng ket thu c, ong c tron ngng, van Y1 m ra va lo phan ng
xa kh ra.
- Toc o xa c chnh ba ng num van Y1. Khi xuong m c tha p nha t L-, van
Y1 o ng va vo ng lam la nh tat.
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- Khi nu t d ng kha n ca p S0 c nhan, ca c qua trnh eu b ngat ngoa i vo ng
la m lanh. Qua trnh c bat a u lai khi nhan S1.
Chc nang 2: ie u khien t o ng
- Them vao chc nang 1 che o ieu khien t ong: c chon bang nu t
nha n S5. Khi o qua trnh tre n se xa y ra tuan t khi kh tr c cung cap
(nhan S4).
- Che o ieu khie n ba ng tay co the c chon bang nu t nha n S1.
- Ch c na ng cu a S0 va n c gi nguyen.

b. Bao ca o

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