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2007
The Dissertation Committee for Dave Alan Miller Certifies that this is the approved
version of the following dissertation:
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Committee:
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Dissertation
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Doctor of Philosophy
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Dedication
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Acknowledgements
I would foremost like to thank my parents, Mark and Janie Miller for their love
and support throughout every stage of my life. My success in life has merely been a
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years. You have made countless sacrifices so that I could achieve this success, and for
that I am forever grateful. I must also thank my sister and my nephew, Michelle and
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Chase Pina, for all their love and support as well as providing much needed distractions
from the daily stresses of graduate school. I would also like to thank the Earle family for
their love, encouragement, and Sunday night dinners.
To my supervising professors, Drs. James W. McGinity and Robert O. Williams
III, I would like to extend my deepest gratitude for the opportunities you have given me
over the past four years. This has truly been a life enriching experience and I owe most of
that experience to the both of you. I would like to thank Dr. Jason McConville for being a
friend and mentor during my early years in graduate school. I would like to thank Jim
DiNunzio for all of his help over the past few months which has proven essential to the
completion of this dissertation. I would like to thank Wei Yang for the countless hours
she spent helping me with my in vivo studies. I would like to sincerely thank Chris
Brough, Mike Miller, and Gershon Yaniv for their support of the TKC project and for
taking the time to seriously consider the crazy ideas of a young graduate student.
A heartfelt thank you goes out to all of my friends down in the basement, past and
present, who have all helped and supported me along the way: Shawn Kucera, Dorothea
Sauer, Caroline Dietzsch, Mamoru Fukuda, Troy Purvis, Alan Watts, Justin Tolman,
Loni Coots, Sandra Schilling, Kirk Overhoff, Jason Vaughn, Michal Matteucci, Chris
Young, Weija Zheng, and Prapasri Sinswat. Thank you to the people at PharmaForm who
helped turn a summer internship into a lifelong carrier: John Koleng, Feng Zhang, Pann
Mahaguna, Michael Crowley, Frank Sherwood, Mark Mendoza, and Chris Lively. I
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would also like to thank my mentor at Celanese, Jim Wann, for his encouraging words in
a time of despair and his guidance in helping me find a life after Celanese. I would like to
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thank the College of Pharmacy Staff for making an overworked graduate students life a
little easier: Claudia McClelland, Yolanda Abasta, Mickie Sheppard, Joyce McClendon,
Jay Hamman, Jim Baker, and Steve Littlefield.
Finally, I would like to thank my extended Miller and Standefer families for your
praise and support. To know that I am making you all proud provides me with the
inspiration I need to keep going when I am ready to quit.
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increase in the proportion of new drugs which are poorly water-soluble. Since poor
water-solubility typically precludes efficacy of therapeutic molecules, there is a growing
need for advanced processing and formulational techniques to improve the dissolution
properties of poorly water-soluble drugs.
weight polymers with hydrogen bond donor sites are the optimal stabilizers of ITZ in
neutral pH solution. An in vivo study revealed that stabilization of supersaturated ITZ
following acidic-to-neutral pH transition resulted in substantially improved absorption.
A targeted intestinal delivery system with sustained supersaturation of ITZ in
neutral pH media was developed in Chapter 4. Carbopol 974P at two different
formulation concentrations was evaluated as a stabilizing additive to a pH-dependant,
enteric release system for ITZ. It was hypothesized that Carbopol 974P would prolong
ITZ supersaturation in the small intestine thus providing greater absorption with less
variability. An in vitro pH switch dissolution analysis proved the stabilizing effects of the
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contributed to 5 and 3-fold improvements in absorption over the best performing solid
dispersion formulations from Chapters 2 and 3, respectively.
The final chapter introduced a novel, thermal process for the production of
amorphous solid dispersion systems, known as thermokinetic compounding (TKC). This
process was utilized to produce amorphous compositions of high-melting point drugs in
both thermally stable and temperature sensitive polymers without the need for processing
aids representing a significant advancement to solid dispersion manufacturing.
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Table of Contents
List of Tables ....................................................................................................... xiii
List of Figures ...................................................................................................... xvi
Chapter 1: Solid Dispersion Technologies: Improving Oral Drug Therapies .........1
1.1 Introduction...............................................................................................1
1.1.1 Overview of solid dispersion technologies ...................................3
1.2 Contributions of solid dispersion technologies to oral drug therapies......7
1.2.1 Treatment of cardiovascular disorders..........................................7
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2.6 Acknowledgements.................................................................................88
2.7 References...............................................................................................89
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3.2 Introduction.............................................................................................97
3.3 Materials ...............................................................................................101
3.4 Methods.................................................................................................102
3.4.1 Hot-melt Extrusion (HME) .......................................................102
3.4.2 Differential Scanning Calorimetry (DSC) ................................103
3.4.3 Dissolution Testing ...................................................................103
3.4.4 In Vivo Studies .........................................................................105
3.4.5 Plasma Extraction and Chromatographic Analysis...................105
3.4.6 Pharmacokinetic Analysis.........................................................106
3.5 Results and Discussion .........................................................................107
3.5.1 Rationale for Polymer Carrier Selection...................................107
3.5.2 DSC Analysis of HME Processed ITZ-Polymer Formulations 110
3.5.2.1 Immediate Release Formulations..................................110
3.5.2.2 Enteric Release Formulations .......................................111
3.5.3 Dissolution Testing with pH Change........................................113
3.5.3.1 Immediate Release Polymers........................................113
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5.6 Conclusions...........................................................................................189
5.7 Acknowledgements...............................................................................190
5.8 References.............................................................................................191
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Tables...................................................................................................................198
Figures..................................................................................................................213
Appendices...........................................................................................................249
Appendix A: Raw Data from Figures Presented in Chapter 2....................249
Appendix B: Raw Data from Figures Presented in Chapter 3 ....................253
Appendix C: Raw Data from Figures Presented in Chapter 4 ....................256
Appendix D: Raw Data from Figures Presented in Chapter 5....................258
Bibliography ........................................................................................................259
Vita .....................................................................................................................286
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List of Tables
Table 1.1: Mean Pharmacokinetic Parameters and Relative Bioavailabilities
for the Three Formulation Approaches ........................................................198
Table 1.2: Pharmacokinetic parameters of ABT-963 after oral dosing of 50 mg
ABT-963 in capsules and PEG solution in fasted dogs................................199
Table 1.3: Pharmacokinetics Data of the Solid Dispersions and Cyclodextrin
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neutral phase and total dissolution test for each composition. Each
composition contains 33% ITZ by weight. ....................................................207
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Table 3.3: Pharmacokinetic data from the in vivo absorption study with the
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Table 4.3: Pharmacokinetic data from the in vivo absorption study with the
20% Carbopol 974P additive formulation and the 40%
Carbopol 974P additive formulation......................................................... 211
Table 5.1: Operating parameters of the thermokinetic compounding process
for each processed batch ................................................................................212
Table A.1: Raw data presented in Figure 2.4.................................................................. 249
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xv
List of Figures
Figure 1.1: Plasma concentration vs. time curve of FNB after oral
administration of () pH-sensitive self-assemblies of PEG-bP(nBA17-co-MAA17), () Lipidil MicroR and () FNB powder
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Figure 1.2: Results of the pharmacokinetic study with 18 healthy male subjects.
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, physical mixture;
hydroxypropylmethylcellulose
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with
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methylcellulose
hydroxypropyl
phthalate;
methylcellulose;
and
solid
,
solid
, solid dispersion
hydroxypropyl
dispersion
dispersion
with
with
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Figure 1.11: Oral Bioavailability of Danazol in a Mouse Model for the SFL
Composition (Danazol:PVP-K15 1:1) (), EPAS Composition
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Figure 2.1: DSC thermograms of (a) ITZ-HPMC micronized particles (b) ITZPVP micronized particles (c) ITZ-HPMC micronized particle
extrudates, (d) ITZ-PVP micronized particle extrudates (e)
extrudate formulation with bulk crystalline ITZ (f) bulk
crystalline ITZ (g) poloxamer 407:PEO (7:3) placebo extrudate.
The samples were heated from 20 to 200 C in open aluminum
pans at a heating rate of 10 C/min under nitrogen purge...........................224
Figure 2.2: X-ray diffraction patterns of (a) poloxamer 407:PEO (7:3) placebo
extrudate (b) extrudate formulation with crystalline ITZ (c) ITZxviii
ITZ-PVP micronized particles (d) close-up view of a typical ITZPVP micronized particle within the polymer matrix of the
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extrudate......................................................................................................226
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Figure 2.4: Dissolution testing at sink conditions of the micronized particle and
micronized particle extrudate formulations and bulk crystalline
ITZ. Approximatly 5 mg of ITZ was present in each vessel (n=6).
Testing was conducted in 900 mL of 0.1N HCl at 37 C and a
paddle speed of 50 rpm. ..............................................................................227
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rpm. .............................................................................................................229
Figure 2.7: Plasma ITZ concentration versus time from oral dosing of the ITZ-
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particle extrudate, and bulk crystalline ITZ. The dosing was done
by oral gavage in the amount of 30 mg/kg per subject (n=3). ....................230
Figure 3.1: DSC analysis of: (a) HME processed ITZ:Methocel E5 (1:2), (b)
HME processed ITZ:Methocel E50 (1:2), (c) HME processed
ITZ:Kollidon 90 (1:2), (d) HME processed ITZ:Kollidon 12
(1:2), (e) ITZ:Kollidon 90 (1:2) physical mixture, (f)
ITZ:Methocel E50 (1:2) physical mixture, and (g) crystalline
ITZ. .............................................................................................................231
Figure 3.2: DSC analysis of: (a) EUDRAGIT L 100-55 powder, (b) glassy
ITZ, (c) placebo (HME processed EUDRAGIT L 100-55 with
20% TEC based on polymer mass), (d) HME processed
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Figure 3.4:
TEC] (1:2)...................................................................................................233
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Figure 4.2: DSC analysis of: (a) HME processed active 40% Carbopol 974P
additive formulation (b) HME processed placebo 40% Carbopol
974P additive formulation (c) EUDRAGIT L 100-55 powder (d)
Carbopol 974P powder (e) amorphous ITZ (f) physical mixture
of the active 20% Carbopol 974P additive formulation...........................238
Figure 4.3: EDS Mapping of ITZ:EUDRAGIT L 100-55 (1:2) (Top) and 40%
Carbopol 974P additive (Bottom) formulations.
Red = Cl,
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rats (n = 4)...................................................................................................241