E I ,5TH FLOOR,STREET NO.

360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

Wel Come To
VAIBH METALLURGICAL SOLUTIONS
Kolkata

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

Our Strength

Design, erection, quality control, erection (supervision), cold trial, hot trial, full fledged production of Ferro alloys (complete) and steel plants (as per listed equipments). This we do on turn key basis As we do commissioning ourselves, we continuously improve our design and incorporate all the view points (after proper analysis) of experienced operators.
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Working philosophy:
MECHANICAL We do the complete engineering of mechanical equipments with 3D software. With this software we achieve following : We check the complete assembly of the furnace. We check and correct the interferences in the matching part. Design optimisation and finite elements determination. Optimum water requirement (on the basis of surface area exposed to heat zone) We get the CG (centre of gravity) and accurate weight of the equipment. Erection time is reduced drastically.
In House Design Of Electrode Holder in 3 D Software

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

ELECTRICAL :
We do the complete electrical engineering with latest software having capabilities of integrating all electrical activities, single line diagram , bom , electrical symbols. This has got advantages over normal cad design. Fast, Easy & precise project configuration. Highest level of project documentation quality due to Standardization. Maximum Design flexibility. Panel Mounting, SLD Accurate & logical representation of all connected device through any bus topology, plc & single- line diagram. Eliminate error prone manual data entry of BOM, Interfacing, Assembly report. For the Arc furnace electrical design we do following calculations: Furnace impedance (based on the charge mix) Transformer voltage and impedance selection (on K value) Transformer voltage selection is done on the basis of types of Ferro alloys. The design incorporates PCD changing provision and enhanced range of transformer voltages, if product change is envisaged. We incorporate arc furnace technology into submerged arc furnace. This helps the operator run the furnace in controlled and easy way. Safety features, especially in Bellow type pressure rings and close/semi close roofs are provided. This is based on the Arc furnaces technology.

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

In House Design Of Electrode Holder in 3 D Software

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

Project control and monitoring: We prepare the complete project planning with latest softwares. All activities are based on our past experience, meticulously recorded by us in the previous projects This project planning is further subdivided into detailed planning area wise. This helps to meet the target dates, very closely.

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

TYPICAL FLOW DIAGRAM (SAF) From- Ore-to-finished-product

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

Charge feeding in Running Furnace

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

SOME OF THE SNAP SHOTS OF 10 MVA FURNACES

Closed Hood Furnace

Water cooled FEF of 10 MVA Furnace

MONO RAIL with Shrouded Type Electrical Bus Bar System on the 3rd floor for Feeding in to the Furnace Hopper

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

Design Features Of SAF Of Vaibhav Furnaces

General Criteria We Design the SAF to suit individual customer to fit their requirement for specific process. General SAF Design: Open Semi closed Closed Rotating Furnace Gas Collecting Roof Round Close/ Semi Closed Top Water Cooled Air Curtain Sliding Door Explosion door inside panels (closed type Furnace) Fe-Alloy Plant During Erection

Fe-Alloy Plant During Erection

All Feature & design Available for customer Electrode Holder Furnace Charging Manual Automatic Batch/ Continuous feeding

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

Furnace Shell
Air Cooled Water Cooled Water Panel Stationary/ Rotating Flat Bottom Tilt able

Electrical Bus System

Bus tube/ Bus Bar Water, Air Cooled Flexible Cables Inside/ Out side Hood Forged contact Clamp Low impedance Furnace Shell Cover/Roof Robust design Round/ Conical Water cooled Top Portion Water Portion in Segments for easy replacement
Fe-Si Furnace With Sliding Gate 3-D of Water Cooled Shell

Electrode Holder:
Robust Electrode column Self Baking Soderberg/ Pre-Baked carbon electrode for Silicon metal Clamp position Below/Above furnace roof Water cooling Cooling shield & protection ring smoke seals Lifting device Slipping device Controlled electrode regulation

3-D of Top Water Cooled Hood

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

VMSPL Special Design Features

Electrode Holder: This robust design of electrode holder give better result in minimizing energy consumption, low maintenance & safe operation of furnace. Main Components Of System Fail Safe hydraulic operated slipping & electrode regulation device. 1500 v Electrical Insulation Electrode casing welding in running furnace Controlled Electrode Slipping in full load Proper Electrode baking for current transfer Electrodes : we Design Holder for pre-baked & self baked electrode Self baking electrode : It reduce the production cost in Ferro alloy product Fe-Si, Fe-Cr, CaC2. Cooling & Refractory Lining Concept: We Design the cooling part & refractory to ensure long life, safe operation & Minimum heat loss of cooling equipment.

PRESSURE RING & COPPER INSERT FOR 18MVA FURNACE

Furnace Before Start Up

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

Electrical Aspects: high current electric component are Heart of Furnace & critical for energy
optimization and optimum production.

VMSPL design very carefully to minimize the power loss. We consider following during detail engineering : Voltage & Impedance Of transformer Reactance Of High current Bus tube/ Bar Resistance Of charge K factor of the final products Proper insulation on live part Harmonic & PF correction Layout of Bus bar, to suit the impedance Proper selection of Electrode Diameter Insulations to minimize magnetizing effect

It Give Benefit to Customer

Optimum Furnace operation Minimized electric losses Long life High current Electric supply system
Transformer Room Secondary Copper Bus Bar System Design Considering Transformer safety & Transformer Oil Drainage System(In Emergency)

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

Pollution Control System:

We have vast experience in Arc Furnace Technologies, we implements this to SAF for reducing pollution level to minimum with various concepts for stringent condition So it gives Environmentally friendly condition.

Main System:
Spark Arrestor Various design Available Off Gas Temperature control by using Various type Heat exchanger Wet Scrubber Dry Scrubber On line/ off line pulsing

Customer benefit
Environmentally Responsible system & Multiple choice for selection various System As per requirement

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

Installation:
Experienced Team for procurement/ planning, erection & commissioning Strong back ground In Design & erection Installations for which engineering done by us) : Complete Ferro alloy plant with gas cleaning and material handling system Arc Furnaces Ladle Furnaces Vacuum degassing (VD) and Vacuum oxygen decarburization. Fume Treatment plant Auxiliaries Consultancy from concept to commissioning.

Advantage With Vaibhav Furnaces

Optimum electrical energy Optimum manpower Quality improvement Cost reduction Best technology with flexibility for automation Less down time

Three Nos, : 7 MVA Furnace For 78-80% FeSi

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

List Of Installation: We have designed , Installed

, Commissioned furnaces in the following places
2X10MVA SAF at Nova Udyog , Haldwani In year 1997, For Ferro Chrome 3MVA SAF in Hindustan Malleable, Dhanbad , year-1999, For FeSi 2X5MVA SAF at Rahim Steel, Bangladesh 2003, for FeSi, SiMn & FeMn 10MVA SAF , Kuwait 2005 for FeSI 2X 7MVA SAF at Al-Oula, Kuwait in 2008 We have supplied complete FES & Material handling system in all above installations 1x 7 MVA SAF on Turnkey Basis Kuwait Universal Mining, Zambia EAF/LF/Caster Equipments. Critical Spares for MCL, Zambia Consultancy for Revamping of 40 Ton Arc Furnace SBQ, Chennai, India Supply Of 10/11.5 Ton EAF In Maharashtra, India

Three Nos, : 7 MVA Furnace For 78-80% FeSi

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

THREE DIMENSIONAL DRAWINGS FOR SMS

EAF FOR STEEL MELTING

LADLE COVER FOR LF

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

THREE DIMENSIONAL DRAWING FOR LF

LADLE COVER FOR LF

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

PHOTOS FOR DECARBURIZATION & VACUUM DEGASSING

EAF FOR STEEL MELTING 60T VD DURING COLD TRIAL 100T AOD CONVERTOR

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

THREE DIMENSIONAL DRAWINGS FOR SMS

Ladle with tilting

Ladle car

Water cooled duct for SAF FTP

Tapping Ladle Water Cooled Roof Panels

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

THREE DIMENSIONAL DRAWING/PHOTO FOR FES

COMPLETE ASSEMBLY OF FTP FOR STEEL MELT SHOP

LADLE COVER FOR LF

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

THREE DIMENSIONAL DRAWINGS FOR FES

Bag House Erected

Forced Draft Cooler For FTP Bag House For FTP

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

Our website : www.vaibhavfurnaces.com : www.vmsplindia.com

Get In Touch

:-

Mailing Address .
Vaibhav_furnaces@yahoo.com vmsplindia@yahoo.com

Mobile Nos :

+91-9903282000 (Anil Gupta, Director) +91-9903942666 (Vipin Gupta CEO) +91-9425426743 (Manoj Gupta, Director - Finance)

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

E I ,5TH FLOOR,STREET NO.360,RISHITECH PARK, RAJERHAT,NEWTOWN, KOLKATA 700156 (WB) INDIA

THANKS FOR
Taking Interest In
VAIBH METALLURGICAL SOLUTIONS