PROCESS INSTRUMENTS

THERMOX

WDG 210/INSITU

LOW-COST FLUE GAS OXYGEN ANALYZER

OBSOLETE
FEATURES AND BENEFITS
Microprocessor-based controller Menu-driven software NEMA 4X controller and probe Field-serviceable components Field-configurable alarms Field-configurable current output System diagnostics Zirconium oxide technology Cost-effective solution when minimum features required

Series 210 Control Unit and WDG 210/Insitu

The WDG 210/Insitu is a costeffective, rugged and reliable flue gas analyzer for net oxygen. It uses industry-proven zirconium oxide sensor technology and has built-in diagnostics and over-temperature cell protection circuitry. The outer probe is highly corrosion resistant and designed for continuous use with minimum attention. The unique design of the Insitu sensor allows the inner tube structure, where the oxygen cell and thermocouple/ furnace assembly are housed, to be easily removed from the outer protection tube, which remains in the process. Since the unit is field serviceable with easy access to all components, there is no need to return the probe to the factory, eliminating extensive downtime and expensive repairs. This analyzer is ideal for anyone looking for a cost effective solution to their oxygen monitoring needs.

WDG 210/INSITU PROBE

Principle of Operation: Direct-sensing insitu probe using zirconium oxide. Completely field serviceable. Output Range: From 0-1% to 0-100% O2

210 CONTROL UNIT

Display: Backlit, two-line display. Displays combinations of % oxygen, cell millivolts, cell temperature, thermocouple millivolts, time/date. Analog Output: Fully scalable, 4 to 20 mA or 0-20 mA. Hold or track during calibration. Max. load 1000 ohms. Alarm: Fail-safe alarms, high or low selectable. Contact Rating: 1A, 30V max. noninductive load, AC or DC Diagnostics: System alarm (open on system failure or service event) and internal system checks Environment: Indoor/Outdoor use Ambient Temp: 14F to 122F (-10C to 50C) Relative Humidity: 10% to 80%, noncondensing Enclosure: NEMA 4X Power Requirements: 110-115 VAC, 10%, 47-63 Hz; 220-230 VAC, 10%, 47-63 Hz; 90 VA max. (including probe) System Compliance: EMC Directive 2004/108/EC Low Voltage Directive 73/23/EEC

Accuracy (O2): 1% of measured value or 0.05% oxygen, whichever is greater

Response: 63% of a step change in < 20 seconds Drift: < 0.1% of cell output per month (less than 0.005% O2 per month with 2% O2 applied) Linearity: 1% of output span Repeatability: 1% of output span Max. Flue Gas Temp: 1250F (677C) Environment: Indoor/Outdoor Use Ambient Temp: -5F to 160F (-20C to 71C) Relative Humidity: 10% to 80%, noncondensing Enclosure: NEMA 4X. Optional: CE 0081, Ex II 2 G, EEx d IIC T3 (.5 m, 1 m, 2 m probe lengths only), or NEC explosion proof and purged versions available. (Purged version for subatmospheric process pressure only.) Calibration Gas Requirements: Use all calibration gases @ 10 psig, 3 to 6 scfh (0.70 kg/cm2, 1.41 to 2.82 L/min.)

APPLICATIONS
Package boiler manufacturers Combustion control systems Gas, oil, or coal-fired boilers NOx reduction systems Shipboard boilers

O2 Span Gas: Air or from 1.0% to 100% O2, balance N2 O2 Zero Gas: 2% or from 0.1 to 10% O2, balance N2 www.ametekpi.com

WDG 210/INSITU ANALYZER

SENSOR
6.29 Ref 15.98 Probe 3.54 Ref 8.99 3.00 7.62

OBSOLETE
INCHES CM

THERMOX

Calibration Gas Inlet 1/4" Compression Fitting

6.29 Ref 15.98 1.50 3.81

Probe

NEMA 4X Enclosure 2" NPT(M) X 6" (15.24 cm) Add for optional Fliter & Deflector

1/8" NPT(F) Plugged Hole

1.50 3.81

1.50 3.81

1/2"Conduit Entries (2.22 cm) (2 Places)

Note: Maximum Flue Gas Temperature 1250F (677C)

3/4" NPT(F) for a temporary support pipe to facilitate installation of long probes

S Customer's Flange

210 CONTROL UNIT

APPROX. WEIGHT: 12 LB (5.44 KG)

Process Wall

9.50 24.13 8.75 22.23

Mounting Flange

Gasket

1" minimum insulation required around exposed portion of nipple

8.25 20.96

6.00 15.24

PROBE TYPES 9 18 36 72 108

X INCHES / CM 8.75 / 22.2 17.75 / 45.1 38.75 / 98.4 74.75 / 189.9 110.75 / 281.3

S INCHES / CM 7.0 / 17.8 16.0 / 40.6 37.0 / 94.0 73.0 / 185.4 109.0 / 276.8

WEIGHT* LB / KG 15 / 6.8 20 / 9.1 25 / 11.3 40 / 18.1

6.45 16.38
0.88 2.22 3.13 7.94 5.00 12.70 1.25 3.18 1/2" Conduit Entry (2.22 cm) 3/4" Conduit Entries (2.70 cm) 3 Places

50 / 22.7
3.50 8.89

*APPROX. WEIGHT INCLUDES PROBE + FLANGE. 108 PROBE MUST HAVE INTERNAL SUPPORT PROVIDED BY CUSTOMER. STANDARD THERMOX MOUNTING FLANGES: 3 300# AND 4 150#. OTHER CONFIGURATIONS ARE AVAILABLE UPON REQUEST.

NOTES:

1. All static performance characteristics are with operating variables constant. 2. System accuracy referenced to 0.1 to 10% calibrated range. 3. Response is to calibration gas. SALES AND MANUFACTURING: USA - Delaware USA - Oklahoma

455 Corporate Blvd., Newark DE 19702 Tel: +1-302-456-4400, Fax: +1-302-456-4444 2001 N. Indianwood Ave., Broken Arrow OK 74012 Tel: +1-918-250-7200, Fax: +1-918-459-0165

150 Freeport Road, Pittsburgh, PA 15238 Ph. +1-412-828-9040, Fax +1-412-826-0399

CANADA - Alberta

2876 Sunridge Way N.E., Calgary, AB T1Y 7H9 Tel: +1-403-235-8400, Fax: +1-403-248-3550

www.ametekpi.com

WORLDWIDE SALES AND SERVICE LOCATIONS:

USA - Texas Tel: +1-713-466-4900, Fax: +1-713-849-1924 BRAZIL Tel: 55 19 3825 8770, Fax: 55 19 3935 8773 CHINA Beijing / Tel: 86 10 8526 2111, Fax: 86 10 8526 2141 Chengdu / Tel: 86 28 8675 8111, Fax: 86 28 8675 8141 Guangzhou / Tel: 86 20 8363 4768, Fax: 86 20 8363 3701 Shanghai / Tel: 86 21 5868 5111, Fax: 86 21 5866 0969 FRANCE Tel: 33 1 30 68 89 20, Fax: 33 1 30 68 89 29 GERMANY Tel: 49 21 59 91 36 0, Fax: 49 21 59 91 3639 INDIA Tel: 91 80 6782 3200, Fax: 91 80 6782 3232 SINGAPORE Tel: 65 6484 2388, Fax: 65 6481 6588

2012, by AMETEK, Inc. All rights reserved. Printed in the U.S.A. F-0153 Rev. 3 (0312)

One of a family of innovative process analyzer solutions from AMETEK Process Instruments. Specifications subject to change without notice.

8.25 20.96