Caballo de Batalla

Experience: Kimray is the USA Oil & Gas Production Standard. Quality: ISO 9001 / Raw Materials from USA Service: 12 month guarantee / Local International Distributors. Environment Friendly: Non Vent Regulators Intermitent Bleed Pneumatic Pilots 0.4 scfd Snap 0.6 scfdThrottle Updated Technology: Special Coatings / Electric & Electro Hydraulic Control

Kimray General

Separation Compression Filtration Natural Gas Dehydration Gas Sweetening Regulation Stations Measurement Stations Secondary recovery Gas processing plants Heaters Storage Tanks Vapor Recovery Heavy Oil Production Coalbed Methane Refinery

Oil & Gas Kimray Market

Scrubber PSV TSH TI TIC TCV TSH BSL PI PCV SDV LCV LC LSLL LSHH X X X X

Contactor X

Reboiler X X

Flash Tank X

BTEX

After Scrubber

Marca

Kimray X Kimray Kimray Kimray Kimray X X X Kimray

X X X X X X X X X X X X

X X X

X X

Kimray Kimray Kimray Kimray

Instrumentation for Dehy Units

Through Globe Angle Three Way

Valve

Linear Motion Gate

Multiple Orifice Knife Diaphragm * Kimray Market

Kimray Control Valves

Diaphragm Pneumatic Positioner Piston Vane Bellows Air Motor Train Actuator Electro-Mechanical Electric Electro-Pneumatic Electro-Hydraulic

Hydraulic
* Kimray Market

Positioner - Actuator

Valve Bodies
Body Material Cast Iron (Section E2) Ductil Iron (Section E2) Cast Steel & SS 316 (Section E1) Size 1 a 6 Operating Pressure 125 lbs. Max.

1 a 6 1 y 2 2,3, 4, 6, 8, 10

300 lbs. Max 4000 lbs. Max. 1500 lbs. Max

Control Valves

Leakage Classes
Leakage Class Allowable Leakage Valve Types

Class IV (Section E1 & E2)

0.01% of rated valve capacity The test fluid is air or nitrogen. Pressure is the lesser of 50 psig or operating pressure. The leakage limit depends on valve size and ranges from 0.15 to 4.00 ml per minute for valve sizes 1 through 6 inches

Intended for single port valves with Metal to Metal seats

Class VI (Section E1 & E2)

Leakage Class

Leakage Class

Class IV

Class VI

Class VI

ANSI Leakage Class

Standard seat material provides bubble tight shut off class IV

SEAL RING

CLOSED

OPEN

Class IV Seal

HPMV
1 HPMV w/ Inner Valves 2 HPMV w /Inner Valves 2 HPMV PB w /Inner Valves

Cv
0.34 - 12 2.10 19.90 28.6 57

3 HPMV PB w/ Inner Valves

52.6 - 107

4 HPMV PB w/ Inner Valves

115 222

6 HPMV PB w/ Inner Valves

222 - 431

8 HPMV PB w/ Inner Valves 10 HPMV PB w/ Inner Valves

453 810 810 -1091

Valve
1 1 Reduced 2 2 Reduced 3 3 Reduced 4 4 Reduced 6 6 Reduced

Cv (Iqual Percentage)
13 5.6 - 8.7 52 24 - 47 117 34.2 210 55 480 120

RATIO PLUGS Available in 2 thru 10 piston balanced valves. Changes a valve orifice to next lower size. Fast and easy to change. Cheaper than buying a new valve.

Reduced Flow Plugs

100 90 80 70 60 50 40 30 20 10 0 Percentage of Stem Travel

Percentage of Flow

SNAP

NOMINAL

=%AGE

 Motor: One that imparts motion High Pressure: 1 & 2 Screwed Connection. Rated to 4000 psi standard. Can be rated up to 6000 psi.

High Pressure Motor Valve

 SRING (10, 15, 20, 30 lb)

TOPWORKS Field Reversible Diaphragm pressure is completely isulated from the body pressure

OPEN YOKE STUFFING BOX No adjustment No Lubrication Teflon low friction One Sub assembly Constant pressure on packing

POSITION INDICATOR

BALL & CONE SEAT

High Pressure Motor Valve

 Sizes available: 2, 3, 4, 6, 8 & 10 Full line size port Balanced plug Soft seat with metal to metal backup Field reversible Topworks Equal Percentage Trim Bubble tight shut-off

HPMV Piston Balanced

Field Reversible Topworks

 Maximum Working Pressure: Connection 2 Screwed 2 Flanged 3 Flanged 4 Flanged 6 Flanged 8 Flanged 10 Flanged W. P. 4000 psi. ANSI 1500 ANSI 600 / 300 / 150 ANSI 600 / 300 / 150 ANSI 600 / 300 / 150 ANSI 600 / 300 / 150 ANSI 600 / 300 /

* For working pressure vs. working

temperature of these flanges see ANSI B16.2.

HPMV Piston Balanced

Assembly Video

Snap Ring Retainer Wiper Stuffing Box O-Ring Packing Sleeve Packing Rings Follower Spring

Stuffing Box Detail

VEE Packing
Max. Temp. 500OF Max. Temp. 650OF

Grafoil Glass Filled Teflon Virgin Teflon Carbon Filled Teflon Glass Filled Teflon Carbon Filled Teflon Grafoil

High Temp

Nitrile/NBR/BUNA-N Elastomers

Co-polymer of polybutadiene and acrylonitrile Buna-N Workhorse elastomer in the oilfield Good resistance to oil swell Service temperature: -40 F to +250 F in standard service

HNBR/HSN Elastomers Co-polymer of polybutadiene and acrylonitrile Better H2S resistance than standard NBR Higher temperature resistance than standard NBR More expensive than NBR Service temperature: -20 F to: Sulfur-cured material: +300 F Peroxide-cured material: +325 F

HNBR/HSN Elastomers

Suitable for use in:

Crude oil Brines Methane Water injection CO2 Injection Ethylene glycol fluids Sour service (H2S < 5%)

HNBR/HSN Elastomers
Not Suitable for use in: Sour service (H2S less than 5%) Oil-based amine corrosion inhibitors Aromatic solvents Sour service (H2S > 5%) Ethers

FKM/VITON Fluoroelastomers Vinylidene Fluoride (VF2) Polymer Viton Very high fluorine-to-hydrogen ratio Very strong carbon-fluorine bond Specialty monomers Excellent oil and fluids resistance Excellent high temperature resistance (+400 F) Low temperature flexibility (-20 F)

FKM / VITON Fluoroelastomers Suitable for use in: Acids Hydrocarbon oils Aromatic solvents Service temperature: -15 F to 350 F

FKM / VITON Fluoroelastomers

Not Suitable for use in: Steam Methanol injection Amine-based corrosion inhibitors Bases (high pH fluids)

FEPM/AFLAS Fluoroelastomers

Co-polymer of TFE & Propylene (Aflas) Broader Chemical resistance than Viton Poorer low temperature properties than Viton Difficult to process Temperature range: 25 F to + 450 F

FEPM / AFLAS Fluoroelastomers

Suitable for use in: Steam Sour service (H2S) Amine corrosion inhibitors Bases (high pH fluids) Organic acids Aromatic Solvents Service temperature: 25 F to 450 F

FEPM / AFLAS Fluoroelastomers

Not Suitable for use in: Low temperature applications (< 25F) Aromatic fuels Ketones Toluene

Snap Ring Retainer Wiper Felt Stuffing Box SS6 Vee Packing

316SS6 Stainless Options 1. 2. 3. 4. 5. Stuffing box Follower Cage Seat HAC Spring

Follower SS6

Spring HAC

Cage SS6

Recommended for corrosive service and high temperatures.

Options 316 SS6

*Additional Materials: Carbide TC Grade 0109 / HC Alloy ANSI 52100 / 440C SS / Zirconia

18 16 14 12 10 8 6 4 2 0

Wear Resistance

Carbide Zirconia

Ceramic Trim

90 80 70 60 50 40 30 20 10 0

90

Rockwell Scale

55 45

*440C SS Rc 60

Materials

 High temperature resistant Can be used for sour gas applications (NACE Certified) Impact resistant Valve
1 1 2 2 2

Size
1/4 1/2 7/16 5/8 7/8

Used for high pressure drops Longer lasting if sized well.

ZIRCONIA

What is it? A thermoplastic bond that will allow ductile and carbon steel part last longer in corrosive environments than stainless steel. PPS Features: Prevents corrosion by H2S, CO2, Oxygen Works in high temperature applications (450F) Will not chip; Impact resistant Passives metal surface Provides superior salt spray protection Coating thickness of 12 mils Properties: Hardness 120 RC

VALVE TRIM
Ball Stem Over Sized Stem (optional) Stuffing Box Seat Elastomers Spring Spring Plate Body Bonnet ANSI Leakage Class

STANDARD
High Chrome Alloy 303SS 440C 12L-14/Zinc Plated D2 Buna

NACE MR-0175
SS316 SS316 17-4PH SS316 SS316 Viton, Aflas

HIGH ABRASIVE SERVICE

Carbide 303SS 440C 12L-14/Zinc Plated Zirconia Buna, Viton, Aflas

465HAC/509HAC 12L-14/Zinc Plated ASTM A216 WCB ASTM A-395 IV

465HAC/509HAC 12L-14/Zinc Plated ASTM A216 WCB ASTM A-395 IV

465HAC/509HAC 12L-14/Zinc Plated ASTM A216 WCB ASTM A-395 IV

VALVE TRIM
Ball Stem Over Sized Stem (optional) Stuffing Box Seat Elastomers Spring Spring Plate Body Bonnet ANSI Leakage Class

NACE RP-047598
316 SS 316 SS 17-4PH 316 SS 17-4PH Aflas

MODERATE ABRASIVE SERVICE

Carbide 303SS 440C 12L-14/Zinc Plated D2 Buna, Viton, Aflas

HIGH ABRASIVE SERVICE MARINE

Carbide 303SS 440C 12L-14/Zinc Plated Zirconia Buna, Viton, Aflas

465HAC/509HAC 12L-14/Zinc Plated ASTM A216 WCB / Endurobond or Inox. 316 ASTM A-395 IV

465HAC/509HAC 12L-14/Zinc Plated ASTM A216 WCB ASTM A-395 IV

465HAC / 509HAC 12L-14/Zinc Plated ASTM A216 WCB / Endurobond or Inox. 316 ASTM A-395 IV

VALVE TRIM
Ball Stem Over Sized Stem (optional) Stuffing Box Seat Elastomers Spring Spring Plate Body Bonnet ANSI Leakage Class

NACE MR-0175 MARINE

SS316 SS316 17-4PH SS316 SS316 Viton, Aflas

OTHER
17-4PH 17-4PH N/A N/A 17-4PH Buna, Viton, Aflas

465HAC/509HAC 12L-14/Zinc Plated ASTM A216 WCB / Endurobond or Inox. 316 ASTM A-395 IV

N/A N/A ASTM A216 WCB ASTM A-395

Low Velocity Zone

Abrasion Solutions

1. Avoid High velocity Zones 2. Use hard Materials 3. Special Coatings 4. Use the right Valve Geometry 5. Invert the flow direction
High Velocity Zone

Abrasion Control

 65 sq. in. diaphragm P. O. service Extends 1 HPMV with inner valve to 4000# W.P. Extends SMS valve to 4000# W.P. Available for 1, 2 and non-freeze HPMV Wide spring adjustment range

65 Topworks

 Used as a limit for valve stem travel Used to manually open the valve on unit start-up

Each revolution of the handle moves the stem 1/16 max. stem travel

Manual Valve Positioner

 Maintains stem position through changes in force on stem Provides repeatable stem placement

Pneumatic Valve Positioner

 Calibrated in 1/64 equivalent orifice diameter Available in 1& 2 standard HPMV Also available in 2 & 3 piston balanced HPMV

Metering Valve

To Production

Inlet

To Test

Three Way Valve Section E4

 Available in cast iron, ductile iron, or steel Available in sizes 1 through 6 Tight shut-off Full line size opening Adjustable shut-off pressure

Low Pressure Motor Valves Section E2

Pressure Opening

Pressure Closing

Balanced Low Pressure Motor Valves Section E3

Low Pressure Control

Ounces Back Pressure Regulator

Liquid Back Pressure Regulator

Back Pressure Regulator Non-Vent

Pressure Differential Regulator

Regulador de Presion Aguas Arriba

Pressure Reducing Non-Vent

Low Pressure Control

PRESSURE REDUCING REGULATOR

BACK PRESSURE REGULATOR

High Pressure Control

BREAK LINE SHUTH DOWN

HI- LO PRESSURE CONTROL

GAP CONTROL

High Pressure Control

Redundant Regulator

Throttle

Snap

Manual Reset

Enhance a pneumatic or mechanical input signal Provide Reversed Output Multiplied Output Volume Boosted Output On / Off Snap Output

Biestable

Relay

Signal Pilots

Pressure Ranges: Ounce 20 psig (OPR) 5 300 psig (30 HPG) 5 500 psig (50 PG) 5 750 psig (75 PG) 5 1500 psig (150 PG) 5 2500 psig (250 PG) Indirect or Direct Output

Pressure Pilots

 One Adjustable Pilot (Snap/Throttle) NPT tapped external vent Fold-Down Hinged Cover, Easy Access to Internal Parts & Pilot NACE Wetted Parts Powder Coated Cover/Case for Saltwater Protection Large Pilot Plug, (More Tolerant of Supply Gas Condition) Flexible Piping Connections ( Side or Back of Case) Built-in supply filter Minimum Specific Gravity = .33

Displacer Level Controlers

External Float Chamber

External Float Chamber

Snap Control Maximum Operating Pressure 1,500 psi

Pneumatic Level Switch

316 SS Wetted Parts FACTORY Sealed Hermetic Reed Switch SPDT Reed Switch (50 Vdc, 2 A / 120Vac, .83A) CSA Certificate #1662451, USA & Canada Expl. Proof Class I, Groups A,B,C,D Class II, Groups E,F,G, Class III Class I, Zone 1, AExdIIC, ExdIIC Seal Not Required NEMA 4X Avail. w/ Manual Override for testing Max. Working Pressures: 5,000 psig Polypropylene Float 2,000 psig Stainless Steel Float 2,000 psig Manual Override Temp: - 40F to 400F Sp. Gr. to 0.4

Electric Level Switch

 No displacer needed Used for turbulance Used for foaming Used for high density liquids Does not need a large connection to vessel Used when not enough room for a displacer Throttle and semi-snap mode Snigle adjustment Can control High an Low Pressure Control Valves

Floatless Liquid Level Controller

T12, T18: -30F a 400F; HT12, HT18: : -30 F a 750F With Separable Sockets presures can reach: 500, 4000, y 7000 psig High Temperature Shut - Down Can send throttle or sanp pneumatic signals to a control valve Sense pilot flame Used in: Dehydrators, Oil & Gas Heaters, Heater Treaters

Temperature Control

 No auxiliary power required Eliminates need for level control and dump valve at absorber Low gas consumption Completely sealed system prevents glycol loss Only two moving assemblies Hydraulic cushioned check valves with removable seats of hardened stainless steel Circulation Rates: SC Series 8 - 200 gph PV Series 3 - 450 gph

Energy Exchange Glycol Pump

Principal: Ther e is no gas trapped in the glycol No risk of mixing wet glycol with dry glycol The process can be automated Less and low maintenance Electric energy cost is just a fraction of the gas savyings. Can pump contaminated glycol with CO2, H2S and abrasives Capable of pumping in dry with out damage Extended life There is no communication between the process fluid and the hydraulic fluid.

Electric Glycol Pump

ELECTRIC GEN II
Same Mechanical Linkage as Current GENII Back Mount Two (2) NAMUR Explosion Proof Sensors Adjustable Snap Operation Top Level Set with Spring Adjustment Knob Snap Spread Set with Sensor Adjustment Knob No Throttle Mode Power Specifications 10-30 VDC, < 1.5W Sensors Wired to an Intrinsically Safe Barrier, Class I Div 2

Electric Level Control

Low Current Consumption 100mA (idle); 2.5A (max.) Opening ; 1.5A (max.) Closing Class I Div. 1 Enclosure; Class I Div. 2 Barrier Three Versions: Discrete (ON/OFF); Pressure Transducer Feedback Analog (1-5V;4-20mA); Position Feedback MODBUS; Position Feedback Full Open Time ~ 25 seconds Full Close Time ~ 15 seconds

Electro-Hydraulic Actuator

Electro-Hydraulic Actuator

Actuador Electro-Hidrulico

Mounts any version of the Siemens PS2 Available for 2-10 KIMRAY HPMV 3 Point Bracket Mounting 2 Bonnet, 1 Yoke Linkage Mounts to Coupling Block & PS2 Rotary Sensor Powder Coated Finish Protocols: HART, PROFIBUS, FIELDBUS, MODBUS

Control Valve Positioners

PNEUMATIC Inputs Switch-Selectable: 4-20mA. 0-5, 1-5, 1-9, 1-10, or 0-10VDC Outputs: 0-2, 0-5, 0-15, 3-15, 1-17, 0-30, 6-30, 327, 0-60, 0-100, or 120 psig Pneumatic Supply: From 5 psi above output, up to 140 psi maximum , 20 psi minimum Split-Ranging: Switch-Selectable, Full-Range or Split-Range High or Split-Range Low Consumption 4 scfh maximum Direct/Reverse: Acting Switch-Selectable

Electro-Pneumatic I/P & E/P Transducers

Vena Contracta

Cavitation Flashing

Valve Sizing

Step 1

Identify type of service (Gas / Liquid) Identify the application of the valve (LCV, PCV) and flow characteristic (snap / throttle) Enter the Process Data to software: Specific Gravity Temperature (F, C), Critical Flow Factor (Cf) (Asume 0.75 for first calculation), Upstream Pressure (psig), Downstream Pressure (psig), Flow: (Gas - MMSCFD, CFM, m3/d, m3/h) (Liquids BPD, GMP)

Step 2

Step 3

Valve Sizing

Step 4 Step 5

Calculate Cvp value Multiply the Cvp value by two and find the Cv value in the Kimray tables. Note: Choose a valve that will support the pressure and meets with the application. Divide CVp/CVv and find out if the valve is with in 20% and 80% of its flowing capacity. Second Calculation Introduce the new value for Cf and calculate Cv again. With the Cvv calculate maximum flow when the valve is 100% open.

Step 6 Step 7

Valve Sizing

Level Control Valve E4HPMV 4" - 600# RF / Inner Valve 3" / CV 115 / Zirconia Trim

Upstream (psi)
1100 1200 1290 1290

Downstrea (psi) m (psi)

400 500 600 400 700.00 700.00 690.00 890.00

S.G.
0.900 0.900 0.900 0.900

T ( F )
90 100 125 125

Flow(BP D)
40,000.00 45,000.00 50,000.00 50,000.00

Cv
44.2 47.63 52.66 51.07

Cf
0.75 0.75 0.75 0.75

Cv
104 104.00 104.00 104.00

Cv 20%
83.20 83.20 83.20 83.20

W.R.
53.13% 57.25% 63.29% 61.38%

Maximum Flow (BPD)

75,290.00 78,597.00 78,984.10 81,457.65

W.R.
53.13% 57.25% 63.30% 61.38%

100,000.00 90,000.00 80,000.00 70,000.00 60,000.00 50,000.00 40,000.00 30,000.00 20,000.00 10,000.00 0.00 Series1

Flow (bpd)

Stem Travel

Valve Sizing

KIMRAY SOLUTIONS
SCENARIO 1

OPERATION UPSTREAM PRESSURE 903 psig If Upstream Pressure > 903 psig DOWNSTREAM PRESSURE 818 psig ACTION The valve will regulate ay 70% open The the valve opens to releif upstream pressure The valve tends to open and upstreampressure tends to climb up to 910 psig.

818 psig

903 psig

If downstreampre ssure is > 880 Noto: This condition occurs when the gas psig pipeline ovepressures and it is neccesary for the valve to remain open.

Upstream Pressure < 903

818 psig

The valve will colse to build pressure again up to 903 psig.

Veracruz Mexico

KIMRAY SOLUTIONS

Upstream Downstream S.G. Fluid

150 pisg 1,100 psig 110 psig 0.97 Abrasive Condensate

Abrasive Regulation / Veracruz, Mexico

KIMRAY SOLUTIONS

Upstream Downstream S.G. Fluid

850 psig 250 psig 0.97 Condensate with Sand

Abrasive Level Control Veracruz / Reynosa Mexico

KIMRAY SOLUTIONS

Dehydration Project, Ecuador

KIMRAY SOLUTIONS

Upstream Downstream S.G. Fluid

850 psig Atm 0.97 Condensate

Velocity Reduction / Reynosa, Mexico

KIMRAY SOLUTIONS

High Capacity Control Valve Reynosa, Mexico

KIMRAY SOLUTIONS

Suction Controllers Veracruz, Mexico

Zirconia Ring

High capacity Abrasive Control / Venezuela

Gap Control / Veracruz Mexico

Upstream Downstream Fluid

50 psig 1440 psig Atm Gas / Condensate

Back Pressure Shut Down Control / Colombia

Questions on Training Contact : Sharon Harrison KIMRAY, Inc 52 Northwest 42nd Street Oklahoma City, OK 73118 Phone: +1 405 525 6601 ext.1146 Email: training@kimray.com

Assembly Video