INTEGRITY NDT ENGINEERING

www.integrityndt.com.tr www.integrityndt.com

Ad v a n c e d NDT Solutions

Integrity NDT Engineering, through our extensive experience of Non-Destructive Testing across industry, we deliver a wide range of services and software support to ensure the cost effective quality assessment of power, process, and chemical plant around the world.

Integrity NDT Engineering, was formed in 2009 in Ankara, Turkey by Integrity NDT Europe Team to provide NDT services, Inspection Management Services and Asset Management Software to fabrication, power and process plant engineers.

Integrity NDT Engineering staff have a suite of independent inspection qualifications conforming to EN 473 and ISO 9712 standards Levels II and III in all major NDT methods including Eddy Current, Magnetic Particle Inspection, Liquid Penetrant Inspection, Radiography, Ultrasonic Inspection, Weld Inspection.. Additionally Integrity NDT Ltd specialise in Time of Flight Diffraction (TOFD) inspections and Phased Array Ultrasonic Inspection.

Integrity NDT Engineering, is providing ultrasonic products. Based on experience of site services, Integrity NDT Engineering designed and manufactured I-SCAN automated ultrasonic scanners. Integrity NDT can also manufacture specific designed scanners and inspection systems with respect to your inspection requirements.

Integrity NDT Engineering, also specialise in providing commercial inspection management software tools; Clients such as British Energy Plc, GDF - Suez Plc and Stanwell Coorparation utilise Integrity NDT Ltd systems, and these systems are also applied to contracts run by Integrity NDT Ltd in order to ensure accurate reporting, QC/QA, and efficient project management for clients.

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr

NON-DESTRUCTIVE TESTING SERVICES

Non Destructive Testing is integral to both pre-, and in-service plant life assessment tasks, providing raw data to the fracture mechanics sciences and assuring the integrity of equipment and fabrications to clients, regulatory and insurance bodies alike. Integrity NDT have many years of experience in frontline NDT activities across all industry sectors, planning and managing shutdown or turn around activities, and consultancy on appropriate techniques to target particular defects or plant issues. Integrity NDT Ltd. staff have a wealth of experience to complement a suite of independent inspection qualifications conforming to EN 473 and ISO 9712 standards Levels II and III in all major NDT methods. Integrity NDT Engineering conventional NDT Services: Visual Inspection Penetrant Inspection Magnetic Particle Inspection Conventional Ultrasonic Inspection Eddy Current Inspection

NDT Solutions

Integrity NDT Engineering advanced NDT Services: Time of Flight Diffraction (TOFD) Inspection Phased Array Ultrasonic Inspection Corrosion Mapping EMAT Oxide Thickness Measurement Eddy Current / Remote Field Eddy Current - Ferrous and Non-ferrous tube inspection Material Analyses Metallurgical Services Hardness Testing

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr

ADVANCED ULTRASONIC INSPECTION (TOFD & PHASED ARRAY UT) SERVICES

Phased Array Ultrasonic Inspection Ultrasonic phased arrays are a novel technique for generating, receiving and imaging ultrasound. Instead of a single transducer and beam, phased arrays use multiple ultrasonic elements and electronic time delays to create beams by constructive and destructive interference. As such, phased arrays offer significant technical advantages for weld testing and plant monitoring over conventional ultrasonic as the phased array beams can be steered, scanned, swept and focused electronically from a fixed probe position. Beam steering permits the selected beam angles to be optimized ultrasonically by orienting or focussing them perpendicular to the predicted discontinuities, for example lack of fusion in automated weld inspections. Advantages of Ultrasonic Phased Arrays:

Phased Array

Phased arrays allow real-time control of three important ultrasonic probe parameters

Ad van ced UT Solutions

Focal distance: continuously and dynamically adjustable Beam angle: continuously and dynamically adjustable Focal spot size: dynamically adjustable

Extra benefit

Multiplexing allows fast displacement of ultrasonic beam within probe

Main benefits of ultrasonic phased arrays

High-speed inspection using single-axis scans instead of conventional raster scan Near-optimal focal length and focal spot for various areas of complex parts or thick components Small, simple probe assembly with multiple beams from a single probe Easy-to-install, one-axis scanning systems Better detection in austenitic materials and dissimilar metal (DM) welds Alternative to Radiographic imaging.

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr

v,

ADVANCED ULTRASONIC INSPECTION (TOFD & PHASED ARRAY UT) SERVICES

TOFD (Time of Flight Diffraction) TOFD and its principles are well documented. Utilizing diffracted energy in the detection of flaws, the technique is less reliant on flaw orientation and morphology than standard pulse echo techniques, leading to improved sizing and probability of defect detection (POD). Additionally, computerized electronic data capture and storage, in conjunction with scanning manipulators enable rapid scanning speeds to be achieved TOFD has now been accepted as an alternative to Radiography in Pre-Service Inspections with standards such as ASME Section V Appendix III , and its use in pipe weld and thick walled pressure vessel fabrication is now common place. Due to its sensitivity and sizing accuracy, TOFD is also an excellent tool for in -service material and flaw monitoring. Engineers who are monitoring root erosion, stress corrosion cracking, vessel cladding, Hydrogen Attack, Weld and Steam Chest cracks for example, are all now utilizing TOFD as part of an ongoing inspection regime.
Ad van ced UT Solutions

Integrity NDT personnel have over 10 years of experience in planning, managing and carrying out TOFD on pre-service and in-service projects, around the globe. We can advise and develop TOFD procedures and have developed specialist scanning equipment for carrying out inspections.

Surface

Crack Backwall

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr

ADVANCED NDT SOLUTIONS

Non Destructive Testing is integral to plant life assessment tasks, providing raw data to the fracture mechanics sciences. Advances in computer based NDT techniques in recent years have enabled improved efficiency of inspections and greater accuracy in defect detection, sizing, and monitoring. Integrity NDT can advise on appropriate specialised techniques, and will resource and coordinate these activities. We also provide specific NDT solutions to engineers, coupled with NDT procedure production and validation/qualification through our Level 3 Consultancy Service. Features:

Level III Consultancy and Solutions

Experienced NDT engineers on site. Advice on, and procurement of, specialist NDT. Validation and Qualification activities Coordination of plant assessment. Level III consultancy.

Benefits:

Cost & time savings through efficient NDT management and planning. Experienced engineershigh integrity service. Ensure value for money from specialist NDT. Coordinate plant assessment cost effectively.

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr

Integrity Engineering can manufacture special qualification/validation blocks by EDM (Electro Discharge Machining)

I-SCAN AUT SCANNERS

Integrity NDT Ltd have designed and built their I-Scan scannerssimple to use and versatile single axis semi-automated Phased Array Scanner and TOFD Scanner. The I-Scan package is an amazingly versatile modular system, with the tools to create many different scanners for many applications in one handy boxfrom small diameter pipework to large vessels or plate, the modular system can be adapted to suit. I-Scanners have been developed for our own site use, from experience of carrying out automated and semi-automated ultrasonic inspectionsfeaturing multiple easy slide spring loaded probe holders, integral positional encoders, super-strength magnetic wheels, and positional guide track option, the I-Scan incorporates functionality found on much more expensive scanner systems at a fraction of the cost. The I-Scan is a cost effective alternative to hand held manual probe manipulators and expensive semi or fully automated inspection systems.

I - S C AN T O F D & P AU T Ad v a n c e d Ultrasonic Scanners

Easy slide, spring loaded probe arms. Super-strength magnetic wheels. Optional positional guide track Integral positional encoder. Lightweight robust design. Cost & time savings through efficient scanning. More accurate repeatable scanning. Easy scanning in inverted and awkward positions, eg. 6 OClock position on horizontal pipe run.

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr

v,

METALLURGICAL INSPECTON SERVICES

This form of non-destructive testing is used to establish cause and/or extent of damage and/or ageing mechanisms in metallic structures from micrographs of grain structure, and is often implemented alongside primary NDT activities. Metallurgical Microstructure Replicas can provide important defect assessment (cause/growth) or remnant life data to engineers responsible for plant management. Replication is designated by ASTM E 1351 as the Standard Practice for Production and Evaluation of Field Metallographic Replicas and the procedure is performed by engineers and trained technicians using portable polishing equipment following modified laboratory procedures for the preparation of metallographic samples. Integrity Engineering has a very experienced team that have a diverse knowledge of the different materials associated with supporting projects in the Power; Petrochemical; Pharmaceutical and Chemical sectors globally. We understand the importance of preplanning and educating our clients on site requirements with regards to the use of chemicals, grinding, polishing and often confined space locations. All of our team members are trained in abrasive tools; confined space; hazardous material handling and we work with safety as a priority. All replications kits contain complete MSDS binders for all materials being used along with method statements and procedures for the safe performance of this inspection technique.

Micro Structure Investigation Solutions

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr

PLANT INSPECTION MANAGEMENT SERVICES

Non Destructive Testing is a key function of QA/QC on new build or in-service outage, 'turnaround', and shutdown activities, and is called upon by insurance and statutory regulations as a requisite for plant integrity assurance. The planning and management of inspection activities, combined with a professional NDT support service, helps to minimise the intrusion of inspection activities on an outage or turnaround strip & re-build programme, while ensuring all work is carried out and reported eff iciently, to the relevant standards. Integrity NDT personnel have over 35 years of experience in planning, managing and carrying out NDT on all aspects of power and process plant both in the UK and overseas. In addition to ad-hoc consultancy, we currently provide this service annually to three Combined Cycle Gas Turbine power plants owned in part or whole by International Power around the globe. Utilising QUARTZSite our bespoke inspection management software tool (see software) from planning stages, through to the provision of professional electronic inspection and summary reports at close out, Integrity NDT can help to ensure that NDT is not only cost effective and efficient, but also makes a significant contribution to plant integrity and asset management. Pre-Outage inspection proposals and planning. Pre-plan access and preparation requirements. Electronic inspection and summary reports. QUARTZSite Software. Cost & time savings through efficient NDT management and planning. Experienced engineershigh integrity service. Minimise intrusion with other engineering activities. Create consolidated electronic plant inspection records, benefiting asset management.

Plan Management and Ap p l i c a t i o n Solutions

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr

QUARTZ INSPECTION MANAGEMENT SOFTWARE

This software has been developed to assist engineers in the efficient planning and maintenance of inspection records over the lifetime of a plant / pipe system. It is of particular relevance to engineers responsible for systems carrying volatile substances, or operating at high pressures and temperaturesthough this versatile software is applicable to pre and in-service asset management in most environments. The efficient planning of inspections and the maintenance of inspection records over the lifetime of industrial plant and particularly pipe systems is reliant on detailed system drawings, with unique identification assigned to critical items such as welds, hangers, and bends on pipes for example From available plant drawings and site surveys, Quartz links scaled 3D CAD pipework modelling, through live on screen tags, to a bespoke database of inspection records and a document management system with the ability to attach original documentation or image files via url or stand-alone.
Q U AR T Z Inspection Planning Management and Reporting Software

QUARTZ is available in stand-alone or fully networked versions. Features: Benefits: Cost & time savings in pipework management. One source for pipework system records. Detailed system drawings. Demonstrate consolidated approach to pipework management. Useful tool for plant operators. Complete scaled 3D CAD pipework system drawings. Material, operational, and dimensional data. Sequential idents. to critical items. On screen navigation around pipework system. Database of metallurgical and inspection history. Live-tag assigned to critical items.

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr

ROPE ACCESS SERVICES

Integrity NDT has qualified personnel accredited by Industrial Rope Access Trade Association (IRATA). Rope access is not Integrity NDT core business today, but instead a method of access to perform an inspection, engineering or maintenance task. Integrity NDT currently provide inspection and rope access services to a wide variety of clients at various offshore and onshore locations. Rope access for inspections can have significant advantages:
R o p e Ac c e s s Solutions

Access provision can be a significant proportion of projects costs. Rope Access techniques can replace traditional scaffold or platform solutions and offer clients significant savings. A single point of contact for access and inspection teams - the client can realise project coordination and time efficiencies as Integrity NDT provide and manage both services. Rope systems are quick to install and dismantle. By removing operational and time constraints, rope access services are often able to reduce the time window required to undertake work. Rope access is statistically safer than scaffolding, and the use of IRATA qualified technicians and procedures further benefits project health and safety.

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr

RESEARCH & DEVELOPMENT ACTIVITIES

Integrity NDT partner - European Union funded, under 7th Framework Programme, CreepImage: Development of long term Creep Monitoring Image Based Technique.
Please see project website for details: www.creepimage.eu

EU FP7 Creep Image Research & Development Project

The CreepImage project will develop a digital image technique for long term measurement and monitoring of creep deformation of an engineering structure/component under harsh conditions (high temperature, irradiation etc.) where direct sensor attachment and human access are difficult or dangerous. A high definition digital camera equipped with a suitable lens (macro, telescopic or telecentric lens) will be used to capture speckle plate images of a grid on the component surface at various stages, and digital image correlation (DIC) will be used to calculate the deformation associated with creep behaviour of the component. The procedure is expected to be as follows: (1) Physically produce a speckle plate grid on the surface of the structure. It serves as the information carrier from which deformation can be calculated by DIC. (2) Capture digital images of the grid at different stages. A reference plate with a stable known coefficient of thermal expansion (CTE) will be placed adjacent to the grid such that it can be imaged simultaneously. This permits automatic calibration without the need to keep the camera on site all the time. (3) DIC software will be used to calculate the overall deformation. Creep strain is obtained by subtracting the thermal deformation. The project work will be a laboratory based demonstration to validate the proposed techniques and to investigate the measurement capability (accuracy, repeatability etc.). In addition, site trials on power plant and other potential application areas include evaporators in a power plant.

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr

v,

REFERENCE LIST

Integrity NDT Engineering recent reference client list:

References

TUPRAS IZMIT REFINERY TURKEY TUPRAS KIRIKKALE REFINERY - TURKEY TUPRAS IZMIR REFINERY - TURKEY PETKIM / SOCAR REFINERY - TURKEY GDF SUEZ HUB RIVER POWER STATION - PAKISTAN GDF SUEZ MARMARA POWER STATION - TURKEY GDF SUEZ DEESIDE POWER STATION - UK GDF SUEZ PELICAN POINT POWER STATION - AUSTRALIA SABIC IBN RUSHD REFINERY SAUDI ARABIA IPRAGAZ LPG A.S. - TURKEY STANWELL SWANBANK POWER STATION AUSTRALIA

Advanced Inspection Solutions

Melih Gkcek Bulvar Eminel Merkezi 18/94 IVOGSAN/ANKARA Tel: 03123944331 Fax: 03123944332 www.integrityndt.com.tr