Moeller Punzones

CATALOG NOMENCLATURE
FIRST ALPHA CHARACTER THIRD ALPHA CHARACTER OVERALL LENGTH L POINT OR BUTTON HOLE SIZES
MANUFACTURING COMPANY
CUSTOM SBR LENGTH, STANDARD ALTERATIONS OR UNIVERSAL SHAPE CODE
MHO 25 - 090 C P=___W=___ , ___

SECOND ALPHA CHARACTER BODY OR SHANK DIAMETER D STANDARD OR A, B, C, D, E, POINT/LAND DIMENSION
THIRD CHARACTER
Punches or Buttons
A B C D F H K O P Q R S T U V Pilot - Long Lead Blank - Punch & Button Circular Dee Flatted Round Hexagon Key Flat Oblong Pilot Bullet Nose Thread Form Rectangle Square Pilot Standard Universal Shapes Straight Compact Long Lead Pilot W Pointed Compact Long Lead Pilot X Reduced Body U Z True Strip Unit - Blank Ball Lock True Strip Unit - Shape Ball Lock
True Strip Units for

Shoulder Retainers
G True Strip Unit - Economy Round Shoulder H True Strip Unit - Economy Shape Shoulder I True Strip Unit - Economy Blank Shoulder V True Strip Unit - Blank Shoulder W True Strip Unit - Shape Shoulder X True Strip Unit - Round Shoulder
FIRST CHARACTER
MEASUREMENT SYSTEM
SECOND CHARACTER
Basic Body Type
A B C D E F G H I J K L M N O P Q R S T U V W X Y Accessories Ball Lock Buttons Counter Bore Relief Shoulder Punch Basic/Ejector Press Fit Button Counter Bore Relief Ball Lock Punch Heavy Duty/Ejector Ball Lock Button Ultra Life/Taper Relief Guide Bushing Ball Lock Punch Heavy Duty/Solid Shoulder Button Counter Bore Relief Ball Lock Punch Light Duty/Ejector Ball Lock Punch Light Duty/Solid Shoulder Button Press Fit Ultra Life/Taper Relief Nose Large Punch Heavy Duty/Solid Nose Large Punch Light Duty/Solid Shoulder Punch Selective/Solid Quill Punch Square/Bevel Head Retainers Shoulder Punch Basic/Solid Strippers Press Fit Button Ultra Life/Taper Relief Nose Large Punch Light Duty/Ejector Nose Large Punch Heavy Duty/Ejector Ball Lock Punch Extra Heavy Duty/Solid Shoulder Punch Selective/Ejector
I = Inch M = Metric PRODUCT LINE
Urethane Strippers
Punch Retainers
Ball Lock
A E F G H I J L M R S B C N O P Retractable B/L End Type Heavy Duty Square Type Light Duty End Type Light Duty True Set Heavy Duty True Fit Ball-Lock Insert B/P Ball-Lock Insert True Set Light Duty Mini True Set True Set Economy Heavy Duty Square Type Heavy Duty
C Closed End Strippers O Open End Strippers S Strippers - True Set
Urethane Stripper Retainers

B Nose Large M Mini True Set Stripper Retainer (Snap in) N Naams Stripper Retainer (2 Piece) P Economy (Snap in) R True Set Stripper Retainer (Snap in)
Accessories
A B C True Strip Assembly Tool Balls Cap Screws, Ball Release Screws D Dowels E Ejector Component Assembly H Punch Head Spacer L Ejector Pin Lockout Kit M Mini True Set Retainer Shim Plates N Retainer Angle Hole Set Screw O Retainer Angle Hole Hex Wrench P Pins Ejectors R Relocation Bushings S Springs T Ball Release Tools W Shoulder Retainer Backing Plate X True Set Retainer Shim Plates Y Round Retainer Shim Plates
Shoulder
Retractable Shoulder Shaped Retractable Shoulder Round Shoulder Style - Round Shoulder Style - Shaped Shoulder Retainer - 3 Dowel Round Q Shoulder Retainer - 3 Dowel Shaped X Extra Heavy Duty
Strippers
True Strip Units for Ball Lock Retainers
J True Strip Unit - Economy Round Ball Lock True Strip Unit - Economy Shape Ball Lock True Strip Unit - Economy Blank Ball Lock True Strip Unit - Round Ball Lock
ORDER EXAMPLE: Ball lock punch heavy duty with

oblong point and SBR Length of 25, standard alteration of ballseat rotated to 45 degrees
K L T
MHO 25-090C P =22.0 W=15.3, BS@45
Note: When ordering, standard quantity breaks are: 1, 2-3, 4-11, 12-23, 24-49, 50-99
BALL LOCK PUNCHES

HEAVY DUTY/SOLID
ROUND OBLONG
90
R P G
SQUARE
RECTANGLE
MHC
P
MHO
W
MHS
R W
MHR
W P G
MH_
+ .50 - .00
180
HEXAGON KEYFLAT FLATTED ROUND DEE
MHH
W G
MHK
W R P
MHF
W R P
R
MHD
W
g5
+ 1.0 - .0
SBR D
P G
13 R
270
Complete design & CAD files visit WWW.MOELLERMCAD.COM
FOR STANDARD ALTERATIONS SEE PAGES 49-54.
VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY.
CATALOG TYPE
SHANK DIA D
ROUND RANGE P
SHAPE MIN W MAX G/P 71 80
OVERALL LENGTH L 90 100 110 125
MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40
10 13 16 20 25 32 40
2.50 - 9.98 5.00 - 12.98 8.00 - 15.98 12.00 - 19.98 16.00 - 24.98 24.00 - 31.98 30.00 - 39.98
2.50 4.50 6.00 8.00 10.00 12.00 14.00
10.00 13.00 16.00 20.00 25.00 32.00 40.00
X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
SBR
Material
Steel: M2, RC 60-63
CATALOG TYPE
SHANK D
NAPMA STD
ALTERNATES B C
Standard Point Tolerance

.01 Round P + - .00 Shape P, W + .01 .01 .02 P to D P to D
When P = D Shank Tolerances Apply
MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40
10 13 16 20 25 32 40
L=71
19 19 19 19 19 19 25
10 13 13 13 13 13 19
25 25 25 25 25 30
SBR MAX=19
STANDARD BALL SEAT LOCATION IS AT 90 AS SHOWN. AVAILABLE AT 0, 180, 270, FOR SAME PRICE.
BALL LOCK PUNCHES

HEAVY DUTY/EJECTOR
ROUND OBLONG
90
R P G
SQUARE
RECTANGLE
MEC
P
MEO
W
MES
R W
MER
W P G
ME_
+ .50 - .00
180
MEH
W G
MEK
W
MEF
R
P W
MED
R P G W
g5
+ 1.0 - .0
SBR
D
13 R
270
VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY. Complete design & CAD files visit WWW.MOELLERMCAD.COM
CATALOG TYPE
SHANK DIA D
ROUND RANGE P
OVERALL LENGTH L 90 100 110 125
ME_ 10 ME_ 13 ME_ 16 ME_ 20 ME_ 25 ME_ 32 ME_ 40
10 13 16 20 25 32 40
2.50 - 9.98 5.00 - 12.98 8.00 - 15.98 12.00 - 19.98 16.00 - 24.98 24.00 - 31.98 30.00 - 39.98
2.50 4.50 6.00 8.00 10.00 12.00 14.00
10.00 13.00 16.00 20.00 25.00 32.00 40.00
X X X X
X X X X X X X
X X X X X X X
X X X X X X X X X X X X X X X X X X X
Material
Steel: M2, RC 60-63
CATALOG TYPE
SHANK D
NAPMA STD
SBR ALTERNATES B C
EJECTOR SIZE

ME_ 10 ME_ 13 ME_ 16 ME_ 20 ME_ 25 ME_ 32 ME_ 40
10 13 16 20 25 32 40
19 19 19 19 19 19 25
L=71
10 13 13 13 13 13 19
SBR MAX=19
25 25 25 25 25 30
MAE 4 MAE 5 MAE 5 MAE 6 MAE 6 MAE 6 MAE 6
BALL LOCK PILOTS

HEAVY DUTY
STANDARD STYLE BULLET NOSE STYLE
MHT
+ .50 - .00
MHP
+ .50 - .00
L
SBR
g5
6.0 *
L
LEAD
SBR
D
LESS FOR * SLIGHTLY DIA'S UNDER 5.6
g5
D
2.0
LEAD IN P PARABOLIC SHAPE
2.0
LEAD IN
SPHERICAL RADIUS
P DIM 1.50-9.50 9.51-up
LEAD 4 10
CATALOG TYPE
SHANK DIA D
LENGTH L RANGE P 71 80 90 100 110 125
MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40
10 13 16 20 25 32 40
2.50 - 10.00 5.00 - 13.00 8.00 - 16.00 12.00 - 20.00 16.00 - 25.00 24.00 - 32.00 30.00 - 40.00
X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
SBR
Material
Steel: M2, RC 60-63
CATALOG TYPE
SHANK D
NAPMA STD
ALTERNATES B C

.01 Round P + - .00 .01 P to D
MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40
10 13 16 20 25 32 40
L=71
19 19 19 19 19 19 25
10 13 13 13 13 13 19
25 25 25 25 25 30
SBR MAX=19
BALL LOCK PILOTS

HEAVY DUTY
LONG LEAD STYLE
MHA
+ .50 - .00
L
SBR
g5
N*
40
* N BECOMES 1.2 X P MIN WHEN P IS BELOW (SEE CHART)
CATALOG TYPE
SHANK DIA D
LENGTH L RANGE P N P BELOW SEE NOTE* 80 90 100 110 125 140 150
MHA 10 MHA 13 MHA 16 MHA 20 MHA 25 MHA 32 MHA 40
10 13 16 20 25 32 40
5.90 - 10.00 9.90 - 13.00 12.90 - 16.00 15.90 - 20.00 19.90 - 25.00 24.90 - 32.00 31.90 - 40.00
8 10 15 20 25 30 40
5.64 7.11 10.74 14.38 18.00 21.67 28.96
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X X X X X X X X X X X X
SBR
Material
Steel: M2, RC 60-63
CATALOG TYPE
SHANK D
NAPMA STD
ALTERNATES B C

.01 Round P + - .00 .01 P to D
MHA 10 MHA 13 MHA 16 MHA 20 MHA 25 MHA 32 MHA 40
10 13 16 20 25 32 40
19 19 25 25 25 25 30
32 32 38 38 38 38 45
L MINUS 48
BALL LOCK PUNCH BLANKS

HEAVY DUTY/SOLID/ EJECTOR
MHB
+ .50 - .00
MEB
+ .50 - .00
g5
g5
Material
Steel: M2, RC 60-63
CATALOG NUMBER SOLID
SHANK DIA D
OVERALL LENGTH L 71 80 90 100 110 125 150 165 170 175 180 190
MHB 10 MHB 13 MHB 16 MHB 20 MHB 25 MHB 32 MHB 40
10 13 16 20 25 32 40
X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X X X X X X
CATALOG NUMBER EJECTOR
SHANK DIA D
OVERALL LENGTH L 71 80 90 100 110 125
EJECTOR SIZE
MEB 10 MEB 13 MEB 16 MEB 20 MEB 25 MEB 32 MEB 40
10 13 16 20 25 32 40
X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X X X X X X X
NOSE LARGE PUNCHES

HEAVY DUTY/SOLID
ROUND OBLONG
90
R P G
SQUARE
RECTANGLE
MNC
P
MNO
W
MNS
R W
MNR
W P G
MN_
+ .50 - .00
180
L
+ 1.0 - .0
MNH
W G
MNK
W
MNF
W
MND
R P G W
g5
SBR
R
P
270
CATALOG TYPE
SHANK DIA D
POINT LENGTH S.B.R.
ROUND RANGE P MIN W
SHAPE MAX G/P 80
LENGTH L 90 100
MN_ 10 MN_ 13 MN_ 16 MN_ 20 MN_ 25 MN_ 32 MN_ 40
10 13 16 20 25 32 40
16 20 25 25 25 32 32
10.10 - 25.00 13.10 - 32.00 16.10 - 38.00 20.10 - 40.00 25.10 - 48.00 32.10 - 63.00 40.10 - 63.00
3.00 5.00 6.00 8.00 10.00 11.50 14.00
25.00 32.00 38.00 40.00 48.00 63.00 63.00
X X X X X X X
X X X X X X X
X X X X X X X
Material
Steel: M2, RC 60-63

10
NOSE LARGE PUNCHES

HEAVY DUTY/EJECTOR
ROUND OBLONG
90
R P G
SQUARE
RECTANGLE
MWC
P
MWO
W
MWS
R W
MWR
W P G
MW_
+ .50 - .00
180
L
+ 1.0 - .0
MWH
W G
MWK
W
MWF
W P
MWD
R P G W
g5
SBR
270
CATALOG TYPE
SHANK DIA D
POINT LENGTH S.B.R.
ROUND RANGE P MIN W
SHAPE MAX G/P
OVERALL LENGTH L 80 90 100 EJECTOR SIZE
MW_ 10 MW_ 13 MW_ 16 MW_ 20 MW_ 25 MW_ 32 MW_ 40
10 13 16 20 25 32 40
16 20 25 25 25 32 32
10.10 - 25.00 13.10 - 32.00 16.10 - 38.00 20.10 - 40.00 25.10 - 48.00 32.10 - 63.00 40.10 - 63.00
3.00 5.00 6.00 8.00 10.00 11.50 14.00
25.00 32.00 38.00 40.00 48.00 63.00 63.00
X X X X X X X
X X X X X X X
X X X X X X X
Material
Steel: M2, RC 60-63

11
BALL LOCK PUNCHES

LIGHT DUTY/ SOLID
ROUND OBLONG
90
R P G
SQUARE
RECTANGLE
MLC
P
MLO
W
MLS
R W
MLR
W P G
ML_
+ .50 - .00
180
MLH
W G
MLK
W R P
MLF
W R P G
R
MLD
W
g5
+ 1.0 - .0
SBR D
13 R
270
CATALOG TYPE
SHANK DIA D
ROUND RANGE P
OVERALL LENGTH L 80 90 100
ML_ 06 ML_ 10 ML_ 13 ML_ 16 ML_ 20 ML_ 25
6 10 13 16 20 25
2.20 - 5.98 2.50 - 9.98 5.00 - 12.98 8.00 - 15.98 12.00 - 19.98 16.00 - 24.98
2.20 2.50 4.50 6.00 8.00 10.00
6.00 10.00 13.00 16.00 20.00 25.00
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
SBR
Material
Steel: M2, RC 60-63
CATALOG TYPE
SHANK D
NAPMA STD
ALTERNATES B C

ML_ 06 ML_ 10 ML_ 13 ML_ 16 ML_ 20 ML_ 25
6 10 13 16 20 25
L=63
13 19 19 19 19 19
10 10 13 13 13 13
25 25 25 25
SBR MAX=19
12
BALL LOCK PUNCHES

LIGHT DUTY/ EJECTOR
ROUND OBLONG
90
R P G
SQUARE
RECTANGLE
MJC
P
MJO
W
MJS
R W
MJR
W P G
MJ_
+ .50 - .00
180
MJH
W G
MJK
W
MJF
R
P W
MJD
R P G W
g5
+ 1.0 - .0
SBR D
13 R
270
CATALOG TYPE
SHANK DIA D
ROUND RANGE P
OVERALL LENGTH L 80 90 100
MJ_ 06 MJ_ 10 MJ_ 13 MJ_ 16 MJ_ 20 MJ_ 25
6 10 13 16 20 25
2.20 - 5.98 2.50 - 9.98 5.00 - 12.98 8.00 - 15.98 12.00 - 19.98 16.00 - 24.98
2.20 2.50 4.50 6.00 8.00 10.00
6.00 10.00 13.00 16.00 20.00 25.00
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
Material
Steel: M2, RC 60-63
CATALOG TYPE
SHANK D
NAPMA STD
SBR ALTERNATES B C
EJECTOR SIZE

MJ_ 06 MJ_ 10 MJ_ 13 MJ_ 16 MJ_ 20 MJ_ 25
6 10 13 16 20 25
13 19 19 19 19 19
L=71
10 10 13 13 13 13
SBR MAX=19
25 25 25 25
MAE 3 MAE 4 MAE 5 MAE 5 MAE 6 MAE 6
13
BALL LOCK PILOTS

LIGHT DUTY
LONG LEAD STYLE
MLT
+ .50 - .00
MLP
+ .50 - .00
MLA
+ .50 - .00
L
SBR
g5
L
6.0 *
LEAD
L
SBR SBR
g5
N*
D
LESS FOR * SLIGHTLY DIA'S UNDER 5.6
g5
D
2.0
LEAD IN PARABOLIC SHAPE
D
SPHERICAL RADIUS
40
2.0
LEAD IN
N BECOMES BECOMES 1.2 1.2X XP P DIM DIM *N

WHEN WHENP P IS IS BELOW BELOWMIN (SEE CHART)
(SEE CHART)
P DIM 1.5-9.50 9.51-UP
LEAD 4 10
CATALOG TYPE
SHANK DIA D
LENGTH L RANGE N P BELOW SEE NOTE* 63 71 80 90 100
ML_ 06 ML_ 10 ML_ 13 ML_ 16 ML_ 20 ML_ 25
6 10 13 16 20 25
2.20 - 6.00 2.50 - 10.00 5.00 - 13.00 8.00 - 16.00 12.00 - 20.00 16.00 - 25.00
8 10 15 20 25
5.64 7.11 10.74 14.38 18.00
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
Material
Steel: M2, RC 60-63
SBR CATALOG TYPE SHANK D NAPMA STD ALTERNATES B C

.01 Round P + - .00 .01 P to D
ML_ 06 ML_ 10 ML_ 13 ML_ 16 ML_ 20 ML_ 25
6 10 13 16 20 25
L=63
13 19 19 19 19 19
10 10 13 13 13 13
25 25 25 25
SBR MAX=19
14
BALL LOCK PUNCH BLANKS

LIGHT DUTY/SOLID/EJECTOR
MLB
+ .50 - .00
MJB
+ .50 - .00
g5
g5
Material
Steel: M2, RC 60-63
SHANK DIA D
OVERALL LENGTH L 63 71 80 90 100 125
MLB 06 MLB 10 MLB 13 MLB 16 MLB 20 MLB 25
6 10 13 16 20 25
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
SHANK DIA D
OVERALL LENGTH L 63 71 80 90 100
EJECTOR SIZE
MJB 06 MJB 10 MJB 13 MJB 16 MJB 20 MJB 25
6 10 13 16 20 25
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
15
NOSE LARGE PUNCHES

LIGHT DUTY/ SOLID
ROUND OBLONG
90
R P G
SQUARE
RECTANGLE
MOC
P
MOO
W
MOS
R W
MOR
W P G
MO_
+ .50 - .00
180
L
+ 1.0 - .0
MOH
W G
MOK
W
MOF
W
MOD
R P G W
g5
SBR
R
P
270
CATALOG TYPE
SHANK DIA D
POINT LENGTH S.B.R.
ROUND RANGE P MIN W
SHAPE MAX G/P 80
LENGTH L 90 100
MO_ 10 MO_ 13 MO_ 16 MO_ 20 MO_ 25 MO_ 32
10 13 16 20 25 32
16 20 25 25 25 32
10.10 - 25.00 13.10 - 32.00 16.10 - 38.00 20.10 - 40.00 25.10 - 45.00 32.10 - 63.00
3.00 5.00 6.00 8.00 10.00 11.50
25.00 32.00 38.00 40.00 45.00 63.00
X X X X X X
X X X X X X
X X X X X X
Material
Steel: M2, RC 60-63

16
NOSE LARGE PUNCHES

LIGHT DUTY/ EJECTOR
ROUND OBLONG
90
R P G
SQUARE
RECTANGLE
MVC
P
MVO
W
MVS
R W
MVR
W P G
MV_
0
+ .50 - .00
180
L
+ 1.0 - .0
MVH
W G
MVK
W
MVF
R
P W
MVD
R P G W
g5
SBR
270
CATALOG TYPE
SHANK DIA D
POINT LENGTH S.B.R.
ROUND RANGE P MIN W
SHAPE MAX G/P 80
LENGTH L 90 100 EJECTOR SIZE
MV_ 10 MV_ 13 MV_ 16 MV_ 20 MV_ 25 MV_ 32
10 13 16 20 25 32
16 20 25 25 25 32
10.10 - 25.00 13.10 - 32.00 16.10 - 38.00 20.10 - 40.00 25.10 - 45.00 32.10 - 63.00
3.00 5.00 6.00 8.00 10.00 11.50
25.00 32.00 38.00 40.00 45.00 63.00
X X X X X X
X X X X X X
X X X X X X
Material
Steel: M2, RC 60-63

17
SHOULDER PUNCHES
SOLID
ROUND OBLONG
90
R P G
SQUARE
RECTANGLE
MSC
P
MSO
W
MSS
R W
MSR
W P G
MS_
+ .50 - .00 + .25 - .00
180
HEXAGON
KEYFLAT
FLATTED ROUND
DEE
0
5.0
+ .00 - .25
MSH
W G
MSK
W
MSF
R
P W
MSD
W R P P G
L
+ 1.0 - .0
SBR
D + 3.0 D
m5 13 R
270
CATALOG TYPE
SHANK DIA D
ROUND RANGE P
SHAPE MIN W MAX G/P 40 50 56
OVERALL LENGTH L 60 63 70 71 80 90 100
MS_ 04 MS_ 05 MS_ 06 MS_ 08 MS_ 10 MS_ 13 MS_ 16 MS_ 20 MS_ 25 MS_ 32 MS_ 40
4 5 6 8 10 13 16 20 25 32 40
1.60 - 3.99 1.60 - 4.99 1.60 - 5.99 2.50 - 7.99 3.20 - 9.99 5.00 - 12.99 8.00 - 15.99 10.00 - 19.99 12.00 - 24.99 16.00 - 31.99 30.00 - 39.99
1.60 1.60 1.60 2.50 3.20 4.50 6.00 8.00 9.00 10.00 14.00
4.00 5.00 6.00 8.00 10.00 13.00 16.00 20.00 25.00 32.00 40.00
X X
X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X X
Material
Steel: M2, RC 60-63 Heads RC 45-55
SBR CATALOG TYPE SHANK D NAPMA STD ALTERNATES B C

Alternate Point Tolerance P, W TOLERANCE P to D

.008 + .005 - .000
T2
MS_ 04 MS_ 05 MS_ 06 MS_ 08 MS_ 10 MS_ 13 MS_ 16 MS_ 20 MS_ 25 MS_ 32 MS_ 40
4 5 6 8 10 13 16 20 25 32 40
8 13 13 19 19 19 19 19 19 25 25
10 10 10 13 13 13 13 13 13 19 19
L=60 SBR MAX=19 L=63 SBR MAX=25
25 25 25 25 25 30 30
STANDARD FLAT LOCATION IS AT 0 AS SHOWN. AVAILABLE AT 90, 180, 270, FOR SAME ALTERATION PRICE.
18
SHOULDER PUNCHES
EJECTOR
ROUND OBLONG
90
R P G
SQUARE
RECTANGLE
MCC
P
MCO
W
MCS
R W
MCR
W P G
MC_
+ .50 - .00 + .25 - .00
180
HEXAGON KEYFLAT FLATTED ROUND
0
DEE
L
+ 1.0 - .0
MCH
W G
MCK
W R P
MCF
W R P
R
MCD
W P
5.0
+ .00 - .25
SBR
D + 3.0 D
13 R
270
m5
FOR STANDARD ALTERATIONS SEE PAGES 49-54..
CATALOG TYPE
SHANK DIA D
ROUND RANGE P
SHAPE MIN W MAX G/P 50 56 60
OVERALL LENGTH L 63 70 71 80 90 100
MC_ 05 MC_ 06 MC_ 08 MC_ 10 MC_ 13 MC_ 16 MC_ 20 MC_ 25 MC_ 32 MC_ 40
5 6 8 10 13 16 20 25 32 40
1.60 - 4.99 2.50 - 5.99 3.20 - 7.99 4.50 - 9.99 6.00 - 12.99 8.00 - 15.99 10.00 - 19.99 12.00 - 24.99 16.00 - 31.99 30.00 - 39.99
1.60 2.50 3.20 4.50 6.00 7.50 8.00 9.00 10.00 14.00
5.00 6.00 8.00 10.00 13.00 16.00 20.00 25.00 32.00 40.00
X X X X X X
X X X X X X X X
X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
EJECTOR SIZE
Material
CATALOG TYPE
SHANK D
NAPMA STD
SBR ALTERNATES B C

Alternate Point Tolerance P, W TOLERANCE P to D

.008 + .005 - .000
T2
MC_ 05 MC_ 06 MC_ 08 MC_ 10 MC_ 13 MC_ 16 MC_ 20 MC_ 25 MC_ 32 MC_ 40
5 6 8 10 13 16 20 25 32 40
13 13 19 19 19 19 19 19 25 25
10 10 13 13 13 13 13 13 19 19
25 25 25 25 25 30 30
MAE 2 MAE 3 MAE 4 MAE 5 MAE 5 MAE 6 MAE 6 MAE 6 MAE 6 MAE 6
STANDARD FLAT LOCATION IS AT 0 AS SHOWN. AVAILABLE AT 90, 180, 270, FOR SAME ALTERATION PRICE.
19
SHOULDER PILOTS
PILOT
MST
MSP
P DIM 1.50-9.50 9.51-UP

LEAD 4 10
CATALOG TYPE
SHANK DIA D
OVERALL LENGTH L RANGE P 40 50 56 60 63 70 71 80 90 100
MS_ 04 MS_ 05 MS_ 06 MS_ 08 MS_ 10 MS_ 13 MS_ 16 MS_ 20 MS_ 25 MS_ 32
4 5 6 8 10 13 16 20 25 32
1.55 - 4.00 1.55 - 5.00 1.55 - 6.00 2.45 - 8.00 3.15 - 10.00 4.95 - 13.00 7.95 - 16.00 9.95 - 20.00 11.95 - 25.00 15.95 - 32.00
X X
X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
SBR
X X X X X X X X X X
X X X X X X X X X X
Material
Steel: M2, RC 60-63 Heads RC 45-55 CATALOG TYPE SHANK D NAPMA STD
ALTERNATES B C

.01 Round P + - .00 .01 P to D When P = D Shank Tolerances Apply
Alternate Point Tolerance P TOLERANCE P to D

.008 + .005 - .000
T2
MS_ 04 MS_ 05 MS_ 06 MS_ 08 MS_ 10 MS_ 13 MS_ 16 MS_ 20 MS_ 25 MS_ 32
4 5 6 8 10 13 16 20 25 32
8 13 13 19 19 19 19 19 19 25
10 10 10 13 13 13 13 13 13 19
25 25 25 25 25 30
20
SHOULDER PILOTS
PILOT
LONG LEAD STYLE
MSA
CATALOG TYPE
SHANK DIA D
LENGTH L RANGE P N P BELOW SEE NOTE* 63 70 71 80 90 100 110 125 140
MS_ 10 MS_ 13 MS_ 16 MS_20 MS_ 25 MS_ 32
10 13 16 20 25 32
4.85 - 10.00 6.30 - 13.00 9.95 - 16.00 13.60 - 20.00 17.25 - 25.00 20.85 - 32.00
8 10 15 20 25 30
5.64 7.11 10.74 14.38 18.00 21.67
X X
X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X X X X X X X X X X X
SBR
Material
CATALOG TYPE
SHANK D
NAPMA STD
ALTERNATES B

MS_ 10 MS_ 13 MS_ 16 MS_ 20 MS_ 25 MS_ 32
10 13 16 20 25 32
19 19 19 19 19 25
25 25 25 25 25 30
Alternate Point Tolerance P TOLERANCE P to D

.008 + .005 - .000
T2
21
SHOULDER PILOTS
PILOT/COMPACT
POINTED STYLE
Material
Steel: M2, RC 60-63

Alternate Point Tolerance
T2
MSW
P TOLERANCE P to D
.008
+ .005 - .000
CATALOG TYPE POINTED
OVERALL LENGTH L SHANK DIA D DIA P RANGE N H 16 20 22 25 28 32 35
MSW 04 MSW 05 MSW 06 MSW 08 MSW 10 MSW 13 MSW 16 MSW 20 MSW 25 MSW 32
4 5 6 8 10 13 16 20 25 32
1.95 - 3.99 2.65 - 4.99 3.30 - 5.99 4.10 - 7.99 4.80 - 9.99 6.25 - 12.99 9.85 - 15.99 13.50 - 19.99 17.20 - 24.99 20.80 - 31.99
4 5 6 7 8 10 15 20 25 30
7.0 8.0 9.0 11.0 13.0 16.0 19.0 23.0 28.0 35.0
X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X x X X X X
STRAIGHT STYLE
Material
Steel: M2, RC 60-63

.01 Round P + - .00 .01 P to D
MSV
Alternate Point Tolerance P TOLERANCE

+ .005 - .000
T2
CATALOG TYPE STRAIGHT
OVERALL LENGTH L DIA P RANGE N H 16 20 22 25 28 32 35
MSV 04 MSV 05 MSV 06 MSV 08 MSV 10 MSV 13 MSV 16 MSV 20
3.01 - 4.00 4.01 - 5.00 5.01 - 6.00 6.01 - 8.00 8.01 - 10.00 10.01 - 13.00 13.01 - 16.00 16.01 - 20.00
4 5 6 7 8 10 15 20
7.0 8.0 9.0 11.0 13.0 16.0 19.0 23.0
X X X X X X X
X X X X X X X X
X X X X X X X X
X X X X X X X X
X X X X X X X X
X X X X X X X X
X X X X X X X X
22
SHOULDER PUNCH BLANKS

SOLID/ EJECTOR
MSB
+ .50 - .00 + .25 - .00
MCB
+ .50 - .00 + .25 - .00
5.0
+ .00 - .25
5.0
+ .00 - .25
D + 3.0 D
m5
D + 3.0 D
m5
Material
FOR STANDARD ALTERATIONS SEE PAGES49-54. Complete design & CAD files visit WWW.MOELLERMCAD.COM
SHANK DIA D
OVERALL LENGTH L 40 50 56 60 63 70 71 80 90 100 120 125 150 155 160 165 170
MSB 04 MSB 05 MSB 06 MSB 08 MSB 10 MSB 13 MSB 16 MSB 20 MSB 25 MSB 32 MSB 40
4 5 6 8 10 13 16 20 25 32 40
X X
X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X
SHANK DIA D
OVERALL LENGTH L 50 56 60 63 70 71 80 90 100 110 125
MCB 05 MCB 06 MCB 08 MCB 10 MCB 13 MCB 16 MCB 20 MCB 25 MCB 32 MCB 40
5 6 8 10 13 16 20 25 32 40
X X X X X X
X X X X X X X X
X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X
23
REDUCED SHANK PUNCHES

SOLID/EJECTOR
MSX
+ .50 - .00 + .25 - .00
MCX
+ .50 - .00 + .25 - .00
5.0
5.0
+ .00 - .25
+ .00 - .25
D
m5
D
m5
FOR STANDARD ALTERATIONS SEE PAGES 49-54. Complete design & CAD files visit WWW.MOELLERMCAD.COM
CATALOG TYPE SOLID
SHANK DIA D RANGE
HEAD DIA H
OVERALL LENGTH L 50 56 60 63 70 71 80 90 100 120 125
MSX 04 MSX 05 MSX 06 MSX 08 MSX 10 MSX 13 MSX 16
3.01 - 3.99 4.01 - 4.99 5.01 - 5.99 6.01 - 7.99 8.01 - 9.99 10.01 - 12.99 13.01 - 15.99
7 8 9 11 13 16 19
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
CATALOG TYPE EJECTOR
SHANK DIA D RANGE
HEAD DIA H
OVERALL LENGTH L 50 56 60 63 70 71 80 90 100 EJECTOR SIZE
MCX 05 MCX 06 MCX 08 MCX 10 MCX 13 MCX 16
4.01 - 4.99 5.01 - 5.99 6.01 - 7.99 8.01 - 9.99 10.01 - 12.99 13.01 - 15.99
8 9 11 13 16 19
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
24
QUILL PUNCHES
Square Head
+.10 - .00 +.30 - .00
5.0
+.00 - .30 +.01 - .00
MQS
H P
RANGE P .80 - 1.60 1.61 - 2.00 2.01 - 3.00 3.01 - 4.00 4.01 - 5.00 5.01 - 6.00 6.01 - 7.00 HEAD DIA. H 3 4 5 6 7 8 9 OVERALL LENGTH L STD. LENGTHS OPTIONAL LENGTHS 50 63 X X X X X X X 40 X X X X X X X 45 X X X X X X X 56 X X X X X X X
CATALOG TYPE MQS 01 MQS 02 MQS 03 MQS 04 MQS 05 MQS 06 MQS 07
X X X X X X X
P Dimension must be ordered in .01 increments. Other three place sizes are P.O.R.
Bevel Head
+.25 - .00
+.30 - .00
.7 X P
4.0 MAX +.01
MQB
P - .00
OVERALL LENGTH L STD. LENGTHS OPTIONAL LENGTHS 50 63 X X X X X X X 40 X X X X X X X 45 X X X X X X X 56 X X X X X X X
1.8 X P
REF
60
CATALOG TYPE MQB 01 MQB 02 MQB 03 MQB 04 MQB 05 MQB 06 MQB 07
RANGE P .80 - 1.60 1.61 - 2.00 2.01 - 3.00 3.01 - 4.00 4.01 - 5.00 5.01 - 6.00 6.01 - 7.00
X X X X X X X
P Dimension must be ordered in .01 increments. Other three place sizes are P.O.R.
25
UNIVERSAL SHAPES
ORDER EXAMPLE: MHU 32-090 P=24.5 W=16.6 R=1.5, U-17
Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90, standard flat location is at 0. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnished with a .2 radius to facilitate wire EDM. To order the first character is M, then specify body type similar to other standard items, (second alpha characters), then U as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.
MISCELLANEOUS
U-05 U-06
90
U-07
R1
U--08
U-09
G P P W
U-10 U-11
A R1 R2 P W
R1 = .683W - .183P R2 = 1.183P - .683W
A P
A
R2
W
U-13
2
U-14
U-12
R R P B S W A P R (8) W P P
TRIANGLES/TRAPEZOIDS
U-15 U-16 U-17 U-18 U-19
R P P
A P
P S (2)
P W
MONO LOBES
U-20 U-21 U-22 U-23 U-24
180
P
A R P
2
P
2
P
2 R
W
U-25 U-26
W A R
W
U-27
W
U-28
W
U-29
A R
S R P
S R
MULTI LOBES
U-30 U-31 U-32 U-33 U-34
A W P
A
A W
A W P
2
P
P
A
270
45
UNIVERSAL SHAPES
ORDER EXAMPLE: MHU32-090 P=24.5 W=16.6 B=5.5 A=5.5, U-38
Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90, standard flat location is at 0. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnished with a .2 radius to facilitate wire EDM. To order, the first character is M, then specify body type similar to other standard items, (second alpha characters), then U as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.
Us
U-35
90
U-36 U-37 U-38 U-39
A B
A B P P
A B P
B
A B P
B
A B
W
U-40 U-41
W A B P
B
U-42
W A B P R R W S (2) B
U-47
2
U-43
W A B P R
R (2)
U-44
W A B
A B P R (2)
U-45
P R
B
W A B
2
B
U-46
W A A
W S (2) B
U-48
2
W
S (2)
U-49
W
W
2 2
P R S (2)
B
P R (2)
B
P R (2)
B
A B W
P
B
A B W
Ls
180
B
U-50
U-51
U-52
U-53
U-54
2
P B W
U-55
2
P B W
U-57
0
B
P
PP WW
P B
B WW PP
2
U-56 U - 56
W A
A
2
U-58
W A R
R
U-59
W A
A P
PP
2
P B R
U-60
2
P B
WW PP
R P P B
WW PP
B
WW B
W A R P
2
U-61
W A R P
PP
R
U-62
W A
A
2
U-63
W A
A
2 S
P B
PP
2
S P B B
B B WW PP
B
WW
WW
2 2
270
46
UNIVERSAL SHAPES
ORDER EXAMPLE: MHU25-100 P=23.5 W=16 R=1.5, U-81
Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90, standard flat location is at 0. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnished with a .2 radius to facilitate wire EDM. To order, the first character is M, then specify body type similar to other standard items, (second alpha characters), then U as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.
Ts
U-65 U-66 U-67
90
A R P B W
U-68
U-69
2
P B
B
S (6) R (2) P B
B
2
R B
P B
DUO TEES
U-70 U-71 U-72 U-73
R B P S
R B P
A R
POLYGONS
U-75 U-76 U-77
R (6) W W
R TYP
U=78
U-79
R TYP
A = EVEN NO. OF SIDES
A = EVEN NO. OF SIDES
A = ODD NO. OF SIDES
A = ODD NO. OF SIDES
180
U-80
U-81
R (4)
U-82
U-83
U-84
0
B
W
U-85
W W R1 W
U-86
R2 P
R (16)
U-87
A = NO. OF TEETH 3, 4, 6 OR 8 ONLY FIRST TOOTH AT 0
R (24)
A = NO. OF TEETH 3, 4, 6 OR 8 ONLY FIRST TOOTH AT 0
KEYS
U-90 U-91 U-92 U-93
A W
B W
270
47
ACCESSORIES
EJECTOR COMPONENTS
< PART DESCRIPTION SET SCREW
T L
SPEC. DESCRIPTION THREAD SIZE T LENGTH L
MAE-2 M2.6 5.0 1.98 60.4 2.22 .48 28.2 1.20 .81
MAE-3 M3 5.0 2.38 60.4 3.34 .69 35.0 1.98 1.17
MAE-4 M4 5.0 3.30 81.0 4.45 1.04 49.3 2.39 1.57
MAE-5 M5 5.0 4.16 81.0 6.67 1.47 49.3 3.18 1.57
MAE-6 MAE-12 M6 6.0 5.05 81.0 8.9 2.26 56.4 4.01 2.39 M8 6.0 6.86 81.0
SPRING
+.0 DIAMETER D -.25 +1.5 FREE-LENGTH F -0 PRESSURE (3.0 PRE-LOAD)
CATALOG NUMBERS ASSEMBLY PIN SPRING SCREW MAE 2 MAE 2P MAE 2S MAE 2C MAE 3 MAE 3P MAE 3S MAE 3C MAE 4 MAE 4P MAE 4S MAE 4C MAE 5 MAE 5P MAE 5S MAE 5C MAE 6 MAE 6P MAE 6S MAE 6C MAE 12 MAE 12P MAE 12S MAE 12C
SIDE HOLE
8.9 3.05 76.20 4.75 2.39 Note: Not available on 32 and 40 shank diameters.
PIN
BODY DIAMETER N +.025

T
LENGTH L +1.5 -0 HEAD DIAMETER H +.025
HEAD THICKNESS T +.13
EJECTOR PIN LOCK OUT KIT CAT. NO. MAL 01
DIE SPRINGS
OFFERED IN SEPARATE DIE SPRING CATALOG
NITROGEN GAS SPRINGS

OFFERED IN SEPARATE NITROGEN CATALOG
48
LOCATING DEVICES
STANDARD LOCATION
Standard ballseat location for all ball lock products is 90. Standard flat, dowel groove and Windsor Lock location is at 0. Note: 0 is at 3:00. Alternate no charge locations are 0, 90, 180, 270 (see drawing). To order alternate locations specify locating device type @ _ _ _. Ball lock punch example: MHR 13-08 P=6.0 W=5.5 B/S @ 0 Button flat example: MDO25-32 P=13.0 W=10.5 F1@90 BALL LOCK BALL LOCK PUNCH BUTTON
9
SHOULDER PRESS FIT SHOULDER PUNCH BUTTON BUTTON
CUSTOM LOCATIONS
Any locating device can be radially positioned by specifying the appropriate device and its desired angle. The appropriate angle is defined by a counter clockwise rotation from 0. Note: Parts are viewed in die position looking from above the die. Punches are viewed looking through the shanks. Buttons are viewed through top face.
135
90 45
WINDSOR LOCK
2.5
R
180 0
14
+.3
225
270
315
TYPICAL EXAMPLES:
CUSTOM BALL SEAT LOCATION PUNCH CUSTOM FLAT LOCATION DIE BUTTON
W6 W10 W13
6.0 WINDSOR LOCK R = 3.0 RAD 10.0 WINDSOR LOCK R = 5.0 RAD 13.0 WINDSOR LOCK R = 6.5 RAD
F
SPECIFY
BS@45
90 45 0 180
F2@105
105 90 180 0
R
SPECIFY
+.3
D
SPECIFY
270
270
WX SD
SYMMETRICAL RETAINER DOWEL
USER DEFINED must specify F, R and D Dimensions
CENTER DOWEL
11
CD
BALL SEAT
GB
BALL SEAT GRIND CHARGE
6 +.012
Available on shoulder products solid and ejector 10 dia and up with minimum L dimension of 80. Supplied with 6mm dia tapped dowel. NOTE: Specify a location if a double ballseat is required.
+.025
49
LOCATING DEVICES
F1
FLATS ON SHOULDER PRODUCTS
F1, F5 are ground flush to shank. F6 is a user defined flat and requires an F dimension specified with order. F5 flats are standard 180 apart.
D 2 D F
F5
DOUBLE FLAT
D
F6
BODY FLAT
F
(SPECIFY)
F1
KEY FLAT
D
F5
DOUBLE FLAT
D
F6
BODY FLAT
F
(SPECIFY)
KEY FLAT
D
D 2
FLATS ON PRESS FIT BUTTONS

F1, F2, F3 use F dimensions as defined in chart. FX is a user defined flat and requires an F and U dimension specified with order.
F1
KEY FLAT
F2
STEP FLAT TOP
F3
STEP FLAT BOTTOM
F4
USER DEFINED FLAT - STYLE 1
F
(SPECIFY)
FX
USER DEFINED FLAT - STYLE 2
BODY DIAMETER 10 13 16 20 22 25 32 38 40 45 50 56 63 71 76 85 90 100
F +.02
-.00
(SPECIFY)
+ .25
+/-.25
14.0 F F
+ .25
U (SPECIFY)
+ .25
U (SPECIFY) F
14.0
4.0 5.5 7.0 8.5 9.5 11.0 14.0 17.0 18.0 20.5 23.0 26.0 29.5 33.5 35.5 40.0 42.5 47.5
DOWEL GROOVES
D3, D4, D6 are standard 3, 4, 6, dowel grooves. On shoulder products, the groove is positioned tangent to shank. On all other products the dowel is ground to an F dimension as shown on chart. DX is a user defined dowel groove and requires an F dimension and dowel size specified with the order.
D3, D4, D6
X=D/2 + DOWEL/2
X
X=D/2 + DOWEL/2
X
DX
F
BODY DIAMETER D 10 13 16 20 22 25 32-UP
DX SPECIFY DOWEL F DIM SPECIFY SPECIFY SPECIFY SPECIFY SPECIFY SPECIFY SPECIFY
D3 3.0 DOWEL 5.5 6.7 8.0 10.0 11.0 12.5 D/2
D4 D6 4.0 6.0 DOWEL DOWEL 6.0 7.2 8.0 10.0 11.0 12.5 D/2 7.0 8.2 9.0 11.0 12.0 13.5 D/2
F DIM F DIM F DIM
X/F DIMS. + / -.013
50
STANDARD ALTERATION
XP XW
OUT OF RANGE PUNCH POINT
Point P or W dimensions below catalog standard. The minimums (see charts) apply to standard catalog point lengths and overall lengths. Extended B lengths and reduced overall lengths do not apply.
X P/W
BALL LOCK AND SHOULDER PUNCHES SOLID MAX S.B.R MAX S.B.R 13 19 25 13 19 25
SHANK D
MIN P ROUNDS
1.2 1.3 1.4 1.7 2.5 4.0 5.0 6.0 8.0 10.0
SHANK D
MIN W SHAPES
1.2 1.3 1.4 1.7 2.5 3.5 4.0 5.0 6.0 8.0
4 5 6 8 10 13 16 20 25 32 40
1.7 2.5 4.0 5.0 6.0 8.0 10.0 12.0
3.0 4.0 5.0 6.0 8.0 10.0 12.0
4 5 6 8 10 13 16 20 25 32 40
1.7 2.5 4.0 5.0 6.0 8.0 8.0 10.0
3.0 4.0 5.0 6.0 8.0 8.0 10.0
LIGHT DUTY EJECTOR PUNCHES MAX S.B.R MAX S.B.R 13 19 25 13 19 25

63.0 MIN 63.0 MIN 71.0 MIN O.A.L. O.A.L. O.A.L. SHANK D 63.0 MIN 63.0 MIN 71.0 MIN O.A.L. O.A.L. O.A.L. SHANK D
HEAVY DUTY EJECTOR PUNCHES MAX S.B.R MAX S.B.R 13 19 25 13 19 25

MIN P ROUNDS
2.0 2.4 4.0 5.0 6.0 8.0 10.0 2.0 2.4 4.0 5.0 6.0 8.0 10.0 4.0 5.0 6.0 8.0 10.0
MIN W SHAPES
2.0 2.4 4.0 4.0 5.0 6.0 8.0 2.0 2.4 4.0 4.0 5.0 6.0 8.0 4.0 4.0 5.0 6.0 8.0
MIN P ROUNDS
2.4 4.0 5.0 6.0 8.0 10.0 2.4 4.0 5.0 6.0 8.0 10.0 12.0 4.0 5.0 6.0 8.0 10.0 12.0
MIN W SHAPES
2.4 4.0 4.5 5.0 6.0 8.0 2.4 4.0 4.5 5.0 6.0 8.0 10.0 4.0 4.5 5.0 6.0 8.0 10.0
6 10 13 16 20 25 32
6 10 13 16 20 25 32
10 13 16 20 25 32 40
10 13 16 20 25 32 40
SHOULDER EJECTOR PUNCHES MAX S.B.R MAX S.B.R 13 19 25 13 19 25

MIN P ROUNDS
1.6 2.0 3.0 4.0 4.0 6.0 6.0 8.0 10.0 20.0 3.0 4.0 4.0 6.0 6.0 8.0 10.0 20.0
MIN W SHAPES
1.6 2.0 3.0 3.5 4.0 5.0 5.5 6.0 8.0 12.0 3.0 3.5 4.0 5.0 5.5 6.0 8.0 12.0
5 6 8 10 13 16 20 25 32 40
4.0 4.0 6.0 6.0 8.0 10.0 20.0
5 6 8 10 13 16 20 25 32 40
3.5 4.0 5.0 5.5 6.0 8.0 12.0
51
STANDARD ALTERATIONS
XP XW
BODY 10 13 16 20 22 25 32 38 40 45 50 56 63 71 76 85 90 100
OUT OF RANGE BUTTON DIMENSIONS

Hole P or W dimension above or below catalog standard range (see charts) available on Ultra Life style button only.
X P/W
X P/W
PRESS FIT ULTRA LIFE TAPER RELIEF

MIN P DIA 1.6 1.8 3.0 4.5 6.0 8.0 10.0 12.0 12.0 15.0 17.0 20.0 23.0 25.0 28.0 34.0 38.0 40.0 MIN W DIM 1.6 1.8 2.5 3.0 3.0 3.0 3.5 3.5 3.5 3.5 4.0 4.0 4.0 4.0 5.5 5.5 5.5 5.5 MAX P/G 6.8 8.8 10.8 13.6 15.0 17.0 22.0 27.0 27.0 35.0 40.0 45.0 50.0 56.0 60.0 66.0 70.0 78.0
SHOULDER ULTRA LIFE TAPER RELIEF

MIN P DIA 1.6 1.8 3.0 4.5 8.0 10.0 12.0 MIN W DIM 1.6 1.8 2.5 3.0 3.0 3.5 3.5 MAX P/G 6.8 8.8 10.8 13.6 17.0 22.0 27.0
XR
Button round or shape/I.D. through hole no relief
XS
SLUG CONTROL ALTERATION

NOTE: Advise material thickness and die clearance, per side at time of order.
XB
ALTERED POINT LENGTH OR LAND DIMENSION

This is a customer specific alteration and a dimension must be supplied.
22.0 MIN
XB INCREASED XB REDUCED
AE
AIR EJECTOR APPLICATION

Filled cross pin hole with no ejector components.
B 28.0 MIN LIGHT DUTY XB INCREASED XB REDUCED
38.0 MIN HEAVY DUTY
W1
WHISTLE NOTCH
D
SR
BUTTONS
5 20mm 6mm
PUNCHES
6mm 20mm 13.00 AND BELOW 28mm 25mm ABOVE 13.00 min.
OPEN IN-LINE DOWEL FOR SLUG RELIEF
D 6.00-10.00 13.00 16.00-40.00
A 5 7.50 10
52
STANDARD ALTERATIONS
OVERALL LENGTH REDUCTIONS
Reduces punch or button length maintaining B point or land length. Not available in counter bore style on shoulder or ball lock buttons.
L +1.0 - .0 +.50 - .00 L +.1.0 - .0 +.50 -.00
X1
B MAINT.
+.50 - .00 L +1.5 - .0
B MAINT.
+.50 +.00 +
+1.5 - .0
SBR MAINT.
SBR MAINT.
+
ULTRALIFE ONLY
+
X2
Reduces punch or button length but also reduces B dimension or land length.
L +.50 - .00 +.50 -.00 L +.1.0 - .0 +1.5 - .0
+1.5 - .0
+1.5 - .0
B REDUCED
+.50 - .00
B REDUCED
+.50 +.00
B REDUCED
+.50 - .00 L
SBR REDUCED
+1.0 - .0
SBR REDUCED
X3
-
Provides a precision overall length of + / - .02 Note: .5 maximum stock removal
+1.5 - .0
+1.5 - .0
+1.5 - .0
B REDUCED
B REDUCED
B REDUCED
+/-.02
+/-.02
+/-.02
+/-.02
+/-.02
SBR REDUCED
+1.0 - .0
SBR REDUCED
+.1.0 - .0
HEAD ALTERATIONS
X4
Provides a precision head length but reduces overall length
+ / - .01
X5
Reduces head length but reduces overall length
+.25 - .00
X6
Reduces head length while maintaining overall length
+.25 - .00
X7
Reduces head diameter
+.00 - .25
X8
Angle on head face to improve strength
S SAME AS " D " DIA
12
53
SPECIAL TOOLING
SHEAR ANGLES
Angle A and dimension F are user defined and must be specified with order.
BACK TAPER CONICAL ROOF TOP NAIL POINT SHEAR
SHEAR WITH FLAT
S1
S2
S3
S4
S5
S6
STANDARD LOCATION DEVICES: Standard Ball Seat location as shown. Shoulder Flat location counter clockwise 90.
F +/- .25 F +/- .25
XD
REDUCTION OF SHANK DIMENSION
BODY PUNCH SOLID MIN D
5 3.5
6 5.0
10
13
16
20
25
32
38
40 38.5
6.5 8.5 11.5 14.5 18.5 23.5 30.5
XD
XD XD
Reduce shank to customer specific size. Does not alter head diameter. Example: MDO 20-32 P=10.0, W=5.0, XD=19.0
PUNCH EJECTOR 4.5 MIN D BUTTON MIN D
5.0
6.8 9.0 11.5 14.5 18.5 23.5 30.5
38.5
8.5 11.5 14.5 18.5 23.0 30.0 36.0 38.0

XD
EXTRUSION TOOLS
How precise L1 and E dimensions need to be is application specific. Please specify tolerance with order. For a precision L dimension add alteration code X3. For strength, all extrusion buttons are produced in the Ultralife style.
E1
.02 + .50 - .00
E2
.02 + .50 - .00
E3
A
L1
.02
+ .50 - .00
E4
+/- 1/2
E5
.02
E6
P E B B L R
.12
A P E B L L
P1 P
R1 R2
E7
+
E8
+ .50 - .00
E9
L1
+ .50 - .00 .02
E10
.02
R R
+/-.13 +/-.13
FULL RAD
54
TECHNICAL TOPICS
Ball-Lock Space Requirements
*Add 1.7 to C Dimension on True Set Style Retainers
DIE BUTTON AND LIGHT-DUTY PUNCH FOR PIERCING STOCK UP TO 2.0 DIA. PUNCH SHANK OR DIE BUTTON O.D. A 6 10 13 16 20 25 32 38 BALL DIA. B 6.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 DIA. PUNCH SHANK A 10 13 16 20 25 32 40 CLEARANCE C 10.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 BALL DIA. B 10.0 12.0 12.0 12.0 12.0 12.0 12.0
HEAVY-DUTY PUNCH FOR PIERCING STOCK UP TO 8.0
CLEARANCE C 13.0 15.0 15.0 15.0 15.0 15.0 15.0
Drill and Tap sizes used on ejector products
SHANK DIA. D 5.0 SHOULDER 6.0 ALL 8.0 SHOULDER 10.0 BALL-LOCK 10.0 SHOULDER 13.0 ALL 16.0 BALL-LOCK 16.0 20.0 25.0 32.0 40.0 SHOULDER ALL ALL ALL ALL
EJECTOR SPECIFICATION MAE 2 MAE 3 MAE 4
DRILL PIN HOLE .64 .79 1.17
SIZE SPRING HOLE 2.18 2.64 3.45
SCREW SIZE M2.6 M3 M4
CROSS HOLE SIZE .81 .81 1.57
PIN EXTENSION .81+.25 .81+.25 1.57+.38
MAE 5
1.58
4.37
M5
1.57
1.57+.38
MAE 6
2.36
5.18
M6
1.57
1.57+.38
CONSULT FACTORY
MAE 12
3.18
7.13
M8
Body Band Ball Relief

Moeller is pleased to announce our new body band ball relief. This type of relief facilitates a rounder shank diameter, thusly improving the fit between the tool and its mating retainer. When centerless grinding, the interruption of contact caused by the ball-seat, generates a slight hump 180 opposite the ball-seat. Moellers process includes grinding or precision turning the ball-relief area, thusly removing this out of round condition. This band relief also produces a balanced three point contact condition, improving the punches stability while in die position (see illustration).
CONTACT WEDGE FORCE
CONTACT
56
TECHNICAL TOPICS
Clearance
Clearance between punch and die is based upon type of material being stamped, material thickness, finish requirement of hole and anticipated tool life. It is expressed as a total percentage of material thickness being stamped. It is important to remember that the punch determines hole size and the die determines slug size. As a rule, optimal clearance provides flat, sharp and clean punching with minimum tool load. Insufficient clearance results in minimum burr and rollover, but tool life is shortened due to high tool loads. Excessive clearance results in deformation and larger rollover but increased tool life. Below are some general guidelines for different types of material being stamped. The values shown are recommended total die clearance for general purpose holes using non-ejector punches. By doubling the amount of clearance and using ejector punches, anticipated tool life will be greatly increased. Most of the punch wear is produced by stripping forces when the punch is being withdrawn. The increased clearance by using ejector punches helps keep tool wear to a minimum.
ROLL OVER BURNISH AREA

Material Aluminum Brass/Copper Steel (Low Carbon) Steel (High Carbon) Soft 10% 6% 10% 18% Hard 12% 8% 12% 20%
BREAK OUT BURR
57
PERFORMANCE ENHANCERS
TiN (Titanium Nitride) PVD Coating
Alteration Order Code: TIN Add 2 days to Delivery
TiN is the least expensive and most commonly used PVD (physical vapor deposition) wear resistant coating offering: Excellent wear resistance on cutting edges and wear surfaces Excellent lubricity Suitable thermal stability for most cold work metalworking applications High micro hardness of 2300 Vickers*
Note: TiN works best when used with lubricants and is not recommended for uses in stainless steel, nickel, or copper applications
TiCN (Titanium CarboNitride) PVD Coating

Alteration Order Code: TCN Add 3 days to Delivery
TiCN has the broadest range of application use regarding PVD coatings including stainless steel, nickel, and copper metal working operations offering: Higher hardness and lower coefficient of friction than that of TiN coating, resulting in extremely high wear resistance on cutting edges and wear surfaces Improved lubricity Extremely high micro hardness of 3000 Vickers*
Note: Suitable for uses in stainless steel, nickel, or copper applications
TiAlN - (Titanium Aluminum Nitride) PVD Coating

Alteration Order Code: TAN Add 3 days to Delivery
TiAlN is ideal for applications where surface heat is generated, which converts the aluminum constituent to aluminum oxide for added protection against shear stress and wear resistance on cutting edges. High thermal stability Extremely high micro hardness of 3400 Vickers*
MoST (Titanium CarboNitride with Molybdenum Disulfide)

PVD w/Moly Top Coating Alteration Order Code: MST Add 7 days to Delivery
MoST coating reduces operating friction and galling through the use of a very lubricious top layer coat, which is ideal for pre-painted and plated material applications. Extremely high lubricity High micro hardness of 2000 Vickers*
In addition to surface treatments, a special heat treat enhancement process can be applied to optimize toughness.
MoST is a trademark of IonBond Inc.
MSP (Moeller Special Process with TiCN)

PVD Top Coating Alteration Order Code: MSP Add 5 days to Delivery
MSP offers the ultimate in galling resistance while providing the wear resistance of TiCN coating. Superior surface finish Extremely high lubricity Extremely high micro hardness of 3000 Vickers*
Note: This process combines a high hardness coating with a superior surface finish to provide the ultimate in galling resistance.
Alcrona (Aluminum Chromium Nitride) PVD Coating

Alteration Order Code: ACN Add 3 days to Delivery
Performance is enhanced utilizing the thermal stability, low coefficient of friction and ductility advantages of the aluminum and chromium, making it ideal for high temperature and high strength steel applications. Exceptionally low coefficient of friction Extraordinary high thermal stability Extremely high micro hardness of 3400 Vickers*
Balanit Alcrona is a trademark of Oerlikon Balzers.
58
PERFORMANCE ENHANCERS
M-Tride - (Nitride)
Alteration Order Code: MTN Add 2 days to Delivery
MTN is a case hardening surface treatment, effecting all outer surfaces of the tool. Increases surface hardness by approximately 10 points HRC.
Note: It has the broadest range of use and is the least expensive of the surface treatments listed here. M-Tride case hardens all exposed surfaces and is ideal for die buttons and other tools with internal features which are difficult to coat using a PVD line of sight process.
M-Wear
Alteration Order Code: MWN Add 7 days to Delivery
A dual process surface treatment/coating process that provides a very hard coating on top of a less hard, but very tough surface treatment. This helps distribute load through the tool. Very beneficial for extruding or forming applications were isolated stress and load on small areas of the tool can cause premature failure. High micro hardness of 2300 Vickers*
Note: M-Wear works best when used with lubricants and is not recommended for use in stainless steel, nickel, or copper applications.
M-Wear Extreme
Alteration Order Code: MWE Add 7 days to Delivery
M-Wear Extreme is similar to M-Wear but with a lower coefficient of friction and higher wear resistance. Unlike M-Wear, it is suitable for stainless steel, nickel and copper applications. High micro hardness of 3000 Vickers*
CDF (Cryogenic Deep Freeze)

Alteration Order Code: CDF Add 2 days to Delivery
CDF is an addition to the heat treat process to insure complete transformation of retained austenite to martensite. This process is an effective way to achieve optimum toughness and dimensional stability even when exposed to temperatures up to fifty degrees Fahrenheit of the steels original tempering temperature.
PIERCE & TRIM M-Tride TiN TiCN MSP M-Wear M-Wear Extreme Alcrona TiAlN MoST CDF X X X X X X X X
EXTRUDE & DRAW X X X X X X X
FORM & EMBOSS X
SHAVE & LANCE X X
COIN & HOB X
X X X X X
X X X X X X X X
X X X
X X X
Note: Please reference the Moeller Performance Enhancement Coatings Brochure for additional surface treatments.
59

Moeller Punzones

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Moeller Punzones

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CATALOG NOMENCLATURE

CUSTOM SBR LENGTH, STANDARD ALTERATIONS OR UNIVERSAL SHAPE CODE

MHO 25 - 090 C P=___W=___ , ___

True Strip Units for

I = Inch M = Metric PRODUCT LINE

C Closed End Strippers O Open End Strippers S Strippers - True Set

Urethane Stripper Retainers

ORDER EXAMPLE: Ball lock punch heavy duty with

MHO 25-090C P =22.0 W=15.3, BS@45

BALL LOCK PUNCHES

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

SHAPE MIN W MAX G/P 71 80

OVERALL LENGTH L 90 100 110 125

MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40

2.50 4.50 6.00 8.00 10.00 12.00 14.00

10.00 13.00 16.00 20.00 25.00 32.00 40.00

Standard Point Tolerance

When P = D Shank Tolerances Apply

MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40

BALL LOCK PUNCHES

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

SHAPE MIN W MAX G/P 71 80

OVERALL LENGTH L 90 100 110 125

ME_ 10 ME_ 13 ME_ 16 ME_ 20 ME_ 25 ME_ 32 ME_ 40

2.50 4.50 6.00 8.00 10.00 12.00 14.00

10.00 13.00 16.00 20.00 25.00 32.00 40.00

Standard Point Tolerance

When P = D Shank Tolerances Apply

ME_ 10 ME_ 13 ME_ 16 ME_ 20 ME_ 25 ME_ 32 ME_ 40

MAE 4 MAE 5 MAE 5 MAE 6 MAE 6 MAE 6 MAE 6

BALL LOCK PILOTS

P DIM 1.50-9.50 9.51-up

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

Complete design & CAD files visit WWW.MOELLERMCAD.COM

LENGTH L RANGE P 71 80 90 100 110 125

MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40

Standard Point Tolerance

When P = D Shank Tolerances Apply

MH_ 10 MH_ 13 MH_ 16 MH_ 20 MH_ 25 MH_ 32 MH_ 40

BALL LOCK PILOTS

* N BECOMES 1.2 X P MIN WHEN P IS BELOW (SEE CHART)

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

Complete design & CAD files visit WWW.MOELLERMCAD.COM

MHA 10 MHA 13 MHA 16 MHA 20 MHA 25 MHA 32 MHA 40

5.64 7.11 10.74 14.38 18.00 21.67 28.96

Standard Point Tolerance

When P = D Shank Tolerances Apply

MHA 10 MHA 13 MHA 16 MHA 20 MHA 25 MHA 32 MHA 40

BALL LOCK PUNCH BLANKS

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

Complete design & CAD files visit WWW.MOELLERMCAD.COM

CATALOG NUMBER SOLID

MHB 10 MHB 13 MHB 16 MHB 20 MHB 25 MHB 32 MHB 40

CATALOG NUMBER EJECTOR

OVERALL LENGTH L 71 80 90 100 110 125

MEB 10 MEB 13 MEB 16 MEB 20 MEB 25 MEB 32 MEB 40

MAE 4 MAE 5 MAE 5 MAE 6 MAE 6 MAE 6 MAE 6

NOSE LARGE PUNCHES

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

POINT LENGTH S.B.R.

ROUND RANGE P MIN W

SHAPE MAX G/P 80

MN_ 10 MN_ 13 MN_ 16 MN_ 20 MN_ 25 MN_ 32 MN_ 40

MHO 25 - 090 C P=_W=_ , ___