Professional Documents
Culture Documents
H NI 2011
Mc lc
1 Phm vi p dng .. .5 2 Ti liu vin dn.....5 3 Thut ng, nh ngha.. .6 4 Phn loi . 6 5 Phm vi s dng cc loi CPD...6 6 Yu cu k thut i vi cp phi dm ..7 7 Yu cu thi cng ..10 8 Yu cu v cng tc kim tra, nghim thu .15 9 Quy nh v an ton lao ng v bo v mi trng ...17
Li ni u
TCVN 8859 : 2011 c chuyn i t 22TCN 334-06 theo quy nh ti khon 1 iu 69 ca Lut Tiu chun v Quy chun k thut v im a khon 1 iu 7 Ngh nh s 127/2007/N -CP ngy 1/8/2008 ca Chnh ph quy nh chi tit thi hnh mt s iu ca Lut Tiu chun v Quy chun k thut . TCVN 8859 : 2011 do Vin Khoa hc v Cng ngh G iao thn g Vn ti bin son, B Giao thng Vn ti ngh, Tng Cc Tiu chun o lng Cht lng thm nh , B Khoa hc v Cng ngh cng b.
1 Phm vi p dng
1.1 Tiu chun ny quy nh nhng yu cu k thut v vt liu, cng ngh thi cng v nghim thu lp mng cp phi dm (CPD) trong kt cu o ng ng t. 1.2 Tiu chun ny khng p dng cho cc lp mng bng vt liu cp phi t nhin nh: cp phi si ong, si , cp phi si i, cp phi si (cui) sui v cc loi cp phi c ct liu bng x l cao....
2 Ti liu vin dn
Cc ti liu sau y l cn thit p dng tiu chun ny. i vi cc ti liu vin dn ghi nm cng b th p dng bn c nu. i vi cc ti liu vin dn khng ghi nm cng b th p dng bn mi nht, bao gm c cc sa i, b sung (nu c) : TCVN 7572-1 n 20 : 2006 Ct liu cho b -tng v va - Phng php th. TCVN 4197:95 t xy dng - Phng php xc nh gii hn do v gii hn chy trong phng th nghim . TCVN 7572-12: 2006 Ct liu b tng v va -Phng php th -Phn 12: Xc nh hao mn khi va p ca ct liu ln trong my Los Angeles . TCVN 7572-10: 2006 Ct liu b tng v va -Phng php th -Phn 10: Xc nh cng v h s ha mm ca gc. 22 TCN 332-06*) Quy trnh th nghim xc nh ch s CBR ca t, dm trong phng th nghim. 22 TCN 346-06
*)
*)
4 Phn loi
Cp phi dm dng lm mng ng c chia lm hai loi: 4.1 Loi I: l cp phi ht m tt c cc c ht c nghin t nguy n khai. 4.2 Loi II: l cp phi ht c nghin t nguyn khai hoc si cui, trong c ht nh hn 2,36
mm c th l vt liu ht t nhin khng nghin nhng khi lng khng vt qu 50 % khi lng CPD. Khi CPD c nghin t si cui th t nht 75 % s ht trn sng 9,5 mm phi c t hai mt v tr ln.
Vic la chn loi CPD (theo c ht danh nh c ng knh ln nht D max quy c) phi
cn c vo chiu dy thit k ca lp mng v phi c ch r trong h s thit k kt cu o ng v ch dn k thut ca cng trnh : a) Cp phi loi D max = 37,5 mm thch hp dng cho lp mng di; b) Cp phi loi D max = 25 mm thch hp dng cho lp mng trn;
Phng php th
35
100 25 6 35 6
22TCN 332
06
45
60
18 98
20 98
Gii hn chy, gii hn do c x c nh bng th nghim vi thnh phn ht lt qua sng 0,425 mm. Tch s do PP c ngun gc ting Anh l Plastic ity Product Ht thoi dt l ht c chiu dy hoc chiu ngang nh hn hoc bng 1/3 chiu di; Th nghim c thc hin vi
cc c ht c ng knh ln hn 4,75 mm v chim trn 5 % khi lng mu; Hm lng ht thoi dt ca mu ly bng bnh qun gia quyn ca cc kt qu xc nh cho tng c ht.
6.4 Ly mu 6.4.1 Vic ly mu cp phi dm thnh phm ti bi cha hoc ti h in trng phc v cho
cng tc kim tra thnh phn cp phi ht sau khi ch to, cn thc hin nh sau : Yu cu ly mu ti cc ng CPD c nghin sng v pha trn thnh phm; Khi lng ly mu CPD kim tra cht lng vt liu c quy nh ti Bng 3;
6.4.2 Vic ly mu phi khch quan. Mu c bo qun trong thng g, x nha hoc bao ti, c dn nhn hiu ly mu. 6.4.3 Trc khi th nghim phn tch thnh phn ht, yu cu phi mu t thng hoc t ti ra, trn u t 2 min n 3 min, sau mi ly mu chnh thc lm th nghim. Trnh t nh sau : Thc hin trn u v chia ch em v thnh 4 phn bng nhau ; Tin hnh xc ly mu i din t 4 phn bng nhau theo nguyn tc ly u i vi tng phn. 6.4.4 Mu th nghim c ly phi i din cho l sn phm hoc on c th nghim, kim tra.
Ty thuc vo mc ch kim tra v iu kin c th, vic ly mu c th c thc hin theo cc phng thc khc nhau v tun th cc yu cu c bn sau: a) Khi ly mu ti ca x, phi m bo ly trn vn ton b vt liu x ra, khng c ri vi; b) Khi ly mu trn bng ti, phi ly ht vt liu trn ton b mt ct ngang ca bng ti, c bit ch ly ht cc ht mn; c) Khng ly mu vt liu ti ca x hoc tr n bng ti ca dy chuyn sn xut khi dy chuyn mi bt u ca sn xut, cha n nh; d) Khi ly mu vt liu ti cc ng cha, vi mi ng, gt b vt liu pha trn thn ng thnh mt mt phng c kch thc khng nh hn 50 cm x 50 cm ri o thnh h vung ly cho khi lng vt liu theo quy nh; e) Khi ly vt liu trn lp mng ri, phi o thnh h thng ng v ly ht ton b vt liu theo chiu dy kt cu.
7 Yu cu thi cng
7.1 Chun b thi cng 7.1.1 Chun b vt liu CPD a) Phi tin hnh la chn cc ngun cung cp vt liu CPD cho cng trnh. Cng tc ny bao gm vic kho st, kim tra, nh gi v kh nng p ng cc ch tiu k thut, kh nng cung cp vt liu theo tin cng tr nh; b) Vt liu CPD t ngun cung cp phi c tp kt v bi cha ti chn cng trnh tin hnh cc cng tc kim tra, nh gi cht lng vt liu Bi cha vt liu nn b tr gn v tr thi cng v phi tp kt c khi lng vt liu CPD ti thiu cho mt ca thi cng; Bi cha vt liu phi c gia c khng b cy xi, xo trn do s i li ca cc phng tin vn chuyn, thi cng v khng b ngp nc, khng bn t hoc vt liu khc ln vo; Khng tp kt ln ln nhiu ngun vt liu vo cng mt v tr; Trong mi cng on vn chuyn, tp kt, phi c cc bin php nhm trnh s phn tng ca vt liu CPD (phun ti m trc khi bc xc, vn chuyn). 7.1.2 Chun b mt bng thi cng a) Tin hnh khi phc, kim tra h thng cc nh v tim v mp mng ng; b) Vic thi cng cc lp mng CPD ch c tin hnh khi mt bng thi cng c nghim thu. Khi cn thit, phi tin hnh kim tra li cc ch tiu k thut quy nh ca mt bng thi cng, c bit l cht lu ln thit k; c) i vi mt bng thi cng l mng hoc mt ng c, phi pht hin, x l trit cc v tr h hng cc b. Vic sa cha h hng v b vnh phi kt thc trc khi thi cng lp mng CPD. Khi b vnh bng CPD th chiu dy b vnh ti thiu phi ln hn hoc bng 3 ln c ht ln nht danh nh D max. 7.1.3 Chun b thit b thi cng ch yu v thit b phc v thi cng a) Huy ng y cc trang thit b thi cng ch yu nh my ri hoc my san, cc loi lu, t t chuyn ch vt liu, thit b khng ch m, my o c cao , dng c khng ch chiu dy, cc thit b th nghim kim tra cht, m ti hin trng b) Tin hnh kim tra tt c cc tnh nng c bn ca thit b thi cng ch yu nh h thng iu khin chiu dy ri ca my ri, h thng rung ca lu rung, h thng iu khin thy lc ca li 10
nh hng n cht lng v gy cn tr giao thng. 7.2.2 Yu cu v m ca vt liu CPD a) m tt nht ca vt liu CPD nm trong phm vi m ti u (W o 2 %) cn duy tr trong sut qu trnh chuyn ch, tp kt, san hoc ri v lu ln. b) Trc v trong qu trnh thi cng, cn phi kim tra v iu chnh kp thi m ca vt liu CPD. Nu vt liu c m thp hn phm vi m ti u, phi ti nc b sung bng cc vi ti dng ma v khng c nc ra tri cc ht mn. Nn kt hp vic b sung m ngay trong qu trnh san ri, lu ln bng b phn phun nc dng sng gn km; Nu m ln hn phm vi m ti u th phi tri ra hong kh trc khi lu ln. 7.2.3 Cng tc san ri CPD a) i vi lp mng trn, vt liu CPD c ri bng my ri. b) i vi lp mng di, nn s dng my ri nng cao cht lng cng trnh. Ch c s dng my san ri vt liu CPD khi c y cc gii php chng phn tng ca vt liu CPD v c T vn gim st chp t hun. Khi dng my san th CPD c thnh cc ng trn mt bng thi cng vi cc khong cch thch hp xc nh c thng qua thi cng th im nu ti mc 7.3 nhng khong cch cc ng ny khng ln hn 10 m. c) Cn c vo tnh nng ca thit b, chiu dy thit k, c th phn thnh cc lp thi cng. Chiu dy ca mi lp thi cng sau khi lu ln khng c ln hn 1 5 cm. Trng hp c bit c yu cu chiu dy cao hn th phi s dng thit b lu hin i v s lu c bit, nhng trong mi trng hp khng c vt qu 18cm. d) V quyt nh chiu dy ri (thng qua h s lu ln) phi cn c vo kt qu thi cng th im, c th xc nh h s ri (h s lu ln) s b K ri nh sau : K Trong :
k max
ri
. K yc = -----------------------k max kr
[1]
K yc l cht yu cu ca lp CPD, % e) m bo cht lu ln trn ton b b rng mng, khi khng c khun ng hoc va, phi ri vt liu CPD rng thm mi bn ti thiu l 25 cm so vi b rng thit k ca mng. Ti cc v tr tip gip vi vt ri trc, phi tin hnh loi b cc vt liu CPD ri rc ti cc mp ca vt ri trc khi ri vt tip theo. f) Trng hp s dng my san ri vt liu CPD, phi b tr cng nhn li my lnh ngh v nhn cng ph theo my nhm hn ch v x l kp hin tng phn tng ca vt liu. Vi nhng v tr vt liu b phn tng, phi loi b ton b vt liu v thay th bng vt liu CPD mi. Vic xc lp s vn hnh ca my san, ri CPD phi da vo kt qu ca cng tc thi cng th im (xem 7.3). g) Phi thng xuyn kim tra cao , bng phng, dc ngang, dc dc, m, ng u ca vt liu CPD trong sut qu trnh san ri. 7.2.4 Cng tc lu ln a) Phi la chn loi lu v phi hp cc loi lu trong s lu ln ty thuc vo loi dng lm v t liu, chiu dy, chiu rng v dc dc ca lp mng ng. Thng thng, s dng lu nh 60 80 kN vi vn tc chm 3 Km/h lu 3 - 4 lt u, sau s dng lu rung 100 - 120 kN hoc lu bnh lp c ti trng bnh 2 5 - 40 kN lu tip t 12 - 20 lt cho n khi t cht yu cu , ri hon thin bng 2 - 3 lt lu bnh st nng 8 0 - 100 kN. b) S ln lu ln phi m bo ng u i vi tt c cc im trn mt mng (k c phn m rng), ng thi phi bo m bng phng sau khi lu ln. c) Vic lu ln phi thc hin t ch thp n ch cao, vt bnh lu sau chng ln vt lu trc t nht l 20 cm . Nhng on ng thng, lu t mp vo tim ng v cc on ng cong, lu t pha bng ng cong dn ln pha lng ng cong. d) Ngay sau giai on lu ln s b, phi tin hnh ngay cng tc kim tra cao , dc ngang, bng phng v pht hin nhng v tr b li lm, phn tng b ph, sa cha kp thi : Nu thy hin tng khc thng nh rn nt, gn sng, x dn hoc ri rc khng c ht phi dng lu, tm nguyn nhn v x l trit ri mi c lu tip. Tt c cc cng tc ny phi hon tt trc khi t c 80 % cng lu; Nu phi b ph sau khi lu ln xong, th b mt lp mng CPD phi c cy xi vi chiu su ti thiu l 5 cm trc khi ri b. e) S cng ngh lu ln p dng thi cng i tr cho tng lp vt liu nh cc loi lu s dng, trnh t lu, s ln lu phi c xy dng trn c s thi cng th im lp mng CPD ( quy nh ti 7.3).
12
Tin hnh phun ti nha thm bm ng u trn ton b b mt lp mng bng cc thit b chuyn dng vi p lc phun t 0,2 MPa n 0,5 MPa v nh mc l 1,2 l/m 2 0,1 l/m 2 i vi nha lng MC70 hoc 1,8 l/ m 2 i vi nh tng SS1h v CSS -1h. c) Nu phi bo m giao thng, ngay sau khi ti lp thm bm th phi ph mt lp mt kch c 0,5 cm x 0,1 cm vi nh lng 10 l/m 2 1 l/m 2 v lu nh khong 2 3 ln/im. ng thi, phi b tr lc lng duy tu, bo dng hnh ngy thot nc b mt, b ph, qut gt cc ht b vng dt v lu ln nhng ch c hin tng b bong bt do xe chy. 7.3 Thi cng th im 7.3.1 Yu cu i vi cng tc thi cng th im a) Vic thi cng th im phi c p dng cho mi mi thi cng trong cc trng hp sau: Trc khi trin khai thi cng i tr; Khi c s thay i thit b thi cng chnh thc: lu nng, my san, my ri; Khi c s thay i v ngun cung cp vt liu hoc loi vt liu CPD. b) Cng tc thi cng th im l c s ra bin php t chc thi cng i tr nhm bo m c cc yu cu v k thut, cht lng v kinh t. Do vy, vic thi cng th im phi a ra c cc thng s cng ngh ti u sau: S tp kt vt liu, s vn hnh ca my san hoc my ri; La chn cc loi lu thch hp vi loi dng lm vt liu CPD ; H s lu ln, chiu dy ti u ca lp thi cng; S lu ln ca mi loi lu vi th t v hnh trnh lu, vn tc v s ln lu qua mt im ;
13
14
[2]
phc v nghim thu, yu cu khi lng ti thiu mu th nghim ti hin trng c ly ph hp vi quy nh ti Bng 3. 8.1.2 Mu th nghim ly ti hin trng thi cng phi i din cho l sn phm hoc on c th
nghim, kim tra. Vic ly mu c th c thc hin theo cc phng thc khc nhau v tun th cc quy nh ti 6.3.
15
chn cng trnh a vo s dng Mu kim tra c ly bi cha ti chn cng trnh, c 10 00 m 3 vt liu phi ly t nht mt mu cho mi ngun cung cp hoc khi c s bt thng v cht lng vt liu; Vt liu phi tha mn tt c cc ch tiu c l quy nh ti Bng 1 v Bng 2 trc khi em th nghim m nn trong phn g. 8.3 Kim tra tr ong qu trnh thi cng Trong sut qu trnh thi cng, n v thi cng phi thng xuyn tin hnh th nghim, kim tra theo cc ni dung sau: 8.3.1 m. 8.3.2 cht lu ln Vic th nghim thc hin theo 22 TCN 346 06 v c tin hnh ti mi lp mng CPD thi cng xong; n giai on cui ca qu trnh lu ln, phi thng xuyn th nghim kim tra cht lu ln lm c s kt thc qu trnh lu ln. C 800 m 2 phi tin hnh th nghim xc nh cht lu ln ti mt v tr ngu nhin. 8.3.3 Cc yu t hnh hc, bng phng Cao , dc ngang ca b mt lp mng c xc nh da trn s liu o cao ti tim v ti mp ca mt mng; m, s phn tng ca vt liu CPD (quan st bng mt v kim tra thnh phn ht). C
200 m 3 vt liu CPD hoc mt ca thi cng phi tin hnh ly mt mu th nghim thnh phn ht,
16
8.4 Kim tra sau thi cng phc v vic nghim thu hng mc cng trnh Kim tra cht lu ln, kt hp kim tra thnh phn ht sau khi lu ln v chiu dy lp mng : c 7000 m 2 hoc ng vi 1 km di (mt ng 2 ln xe) cn th nghim kim tra bng phng php o h rt ct ti hai v tr ngu nhin ( ring trng hp ri bng my san, cn kim tra ti ba v tr ngu nhin). Kim tra cc yu t hnh hc v bng phng: cn tin hnh kim tra vi mt o c ch bng 20 % khi lng quy nh nu ti Bng 4, tng ng vi mt o nh sau: o kim tra cc yu t hnh hc (cao tim v mp mng, chiu rng mng, dc ngang mng) : 250 m/ v tr trn ng thng v 100 m/ v tr trong ng cong. o kim tra bng phng b mt mng bng thc 3m : 500 m/ v tr
17
18