ANTAMINA PROJECT

220 kV VIZCARRA SUBSTATION

BASIC PROJECT CRITERIA

Revised
Report

Approved

Date

21-30-10-E Rev 0

VIZCARRA SUBSTATION. BASIC PROJECT CRITERIA

21-30-10-E Rev 0

REVISION
REV

DESCRIPTION

First Issue

Revision with updated project data. Incorporate

Bechtel comments. Change in Control System.

General revision with latest design input

DATE
April 30, 1999
June 6, 1999
October 28, 1999

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VIZCARRA SUBSTATION. BASIC PROJECT CRITERIA

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220 kV VIZCARRA SUBSTATION

PROJECT CRITERIA
CONTENTS
1.00

PURPOSE

2.00

PROJECT DATA

3.00

SERVICE CONDITIONS

4.00

OPERATION AND MAINTENANCE

5.00
5.01
5.02
5.03
5.04
5.05
5.06
5.07

ELECTRICAL DESIGN
Switchgear and Busbar System
Instrument Transformers
Control System
Protection Functions
Telecommunications
Revenue Metering
Auxiliary Services

6.00
6.01
6.2
6.3
6.4
6.5
6.06

INSULATION COORDINATION
Insulation levels
Surge Arresters
Circuit Breakers
Disconnecting Switches
Capacitor Voltage Transformers
Clearances and Spacing

7.00
7.01
7.02
7.3
7.4
7.5
7.6

220 kV SWITCHYARD
Arrangement of 220 kV Switchyard
Shielding against Lightning
Grounding
Metallic Structures
Electric Ducts
Lighting

8.00
8.01
8.02

CONTROL BUILDING
Layout of Equipment
Lighting and Heating

9.00
9.01
9.02
9.03
9.04

CIVIL WORK
Grading, Access and Roads
Drainage
Foundations
Sanitary Services

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220 kV VIZCARRA SUBSTATION

BASIC PROJECT CRITERIA

1.00

PURPOSE
The purpose of this document is to provide the project data and design criteria for
220 kV Vizcarra Substation of the electric supply for Antamina Project.

2.00

PROJECT DATA
The objective of the project is to provide electric supply to the Antamina Mine area
during the construction and the further operation of the copper-zinc concentrator
and mine.
The electric supply will be 120 MW at 0.95 lagging power factor, at 220 kV level,
from the existing Tingo Mara Paramonga Nueva Transmission Line. Vizcarra
Substation will be constructed along this line, near to the town of Huallanca. There
will be two incoming 220 kV transmission lines, one from Paramonga Nueva
Substation (designation L-253) and the other from Tingo Mara Substation
(designation L-252). One outgoing 220 kV transmission line will be constructed to
Antamina (designation L-254). Also, at Vizcarra Substation one Static Var
Compensator (SVC) will be installed to meet the requirements of the Antamina
electrical power system. The SVC will be installed later and the criteria for this
equipment is not a part of this document.
The 220 kV Electrical System has the following characteristics:

3.00

Rated Voltage
Rated Frequency
Maximum Operating Voltage
Neutral
Maximum fault duty
X/R Ratios

220 kV rms
60 Hz
242 kV rms
Effectively grounded
(Ref. 1)
(Ref. 1)

SERVICE CONDITIONS
The design service conditions for the substation are as follows:

Altitude above sea level

Temperature

3600 m

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VIZCARRA SUBSTATION. BASIC PROJECT CRITERIA

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4.00

Maximum
Average
Minimum
Ice
Relative Humidity
Precipitation
Maximum rain intensity
Keraunic Level
Maximum Wind
Seismic Stress
Horizontal acceleration
Vertical acceleration
Frequency

:
:
:
:
:
:
:
:
:
:
:
:
:

40C
30C
-15C
6.5 mm
70%
1000 mm/year
10 mm/hour
60 storm days/year
130 km/h at 5C
4 (UBC) modified as follows
0.4 g
0.3 g
1 33 Hz

OPERATION AND MAINTENANCE

Operation and maintenance of Vizcarra Substation and Antamina Transmission
Line will be on a 24-hour per day, manned basis.
The operation of all Circuit Breakers will be carried out either at the switchyard or
from the Control Building of the substation. A local-remote selector switch at the
equipment will enable the operation from the control building.
Disconnecting Switches will be motor operated from either the switchyard or from
the Control Building of the substation. A selector switch at the equipment enables
the choice of operation location. Also, Disconnecting Switches will be able to
operate manually at the switchyard. Grounding Switches will be manually operated
only.
All relevant data for electric power system operation will be transmitted from
Vizcarra Substation to Paramonga Nueva Substation, in order to provide the
information to the ETECEN Control Center in Lima. No provision is made for
remote operation.

5.00

ELECTRICAL DESIGN

(Ref. 2)

5.01

Switchgear and Busbar System

A Ring-bus configuration will be employed for 220 kV switching. In the ring bus,
two Circuit Breakers are required to isolate each of the transmission lines or the
SVC. A Disconnecting Switch will be used to connect each transmission line or
SVC circuit to the busbar system. Grounding Switches will be provided with each
line (and SVC) switch for maintenance purposes.

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The station will be designed for four circuits: three transmission lines and one SVC.
Space will be allocated made in the substation yard area and control room to equip
one additional circuit.
5.02

Instrument Transformers
Each Circuit Breaker will have three Current Transformers at each of the six
bushings. The CTs will be used for Control, Protection and Metering. The ratio,
burden and accuracy class will be
Protection
Metering and Control

:
:

MR 1200 : 5 A
600/1200 : 5 A

C800
0.3B2

Each circuit will have one set (one for each phase) of Coupling Capacitor Voltage
Transformers. The Ring-bus has four segments between breakers and one
Capacitive Voltage Transformer with two secondaries will be used for Control,
Protection and Metering for each segment. The ratio, burden and accuracy class
will be
Protection and Metering

5.03

Control System
5.03.01

138 kV:69/115V69/115 V, Burden Z

1200/2000 1200/2000:1 ratio

(Ref. 3)

System Description

Control and relay panels in the station control room contain conventional switches
for manual control of circuit breakers, bus disconnect switches and line disconnect
switches. The SVC position disconnect switch is also controlled from this panel
location.
Individual panel annunciators will collect alarms from every equipment and relay.
Multifunction indicating meters for each line and the SVC position, monitor
current, voltage, frequency and active and reactive power.
An RTU will send all the data from Vizcarra Substation to Paramonga Nueva
Substation for SCADA system (National Control Center). The external
communications to Paramonga Nueva for SCADA system will be IEC-870-5-101
Profile FT 1.2
5.03.02
a)

Functional requirements

Alarms

The Control panel annunciators will provide alarms with messages and an audible
signal.
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b)

Event Recorder

The multifunction relays will perform the function of event storage and time/date
identification. Data will be downloaded to the control room computer.
c)

Fault Location

The Primary and/or Secondary Protection will provide fault location data. This
function will have accumulated error no greater than 2% and will be independent of
the fault resistance and load current. It will distinguish the faulted line or lines.
d)

Disturbance Record

The Primary and/or Secondary Protection will perform this function. All the data
can be downloaded to the control room computer in order to enable the evaluation
of different events within the power system. Voltage and current signals will be
time-synchronized.
5.04

Protection Functions (Ref.1)

Protection will be carried by Multifunction Relays. Each protection zone will
include one Transmission Line (or the SVC) and one part of the 220 kV Ring Bus.
There will be two relays per protection zone; one is named Primary Protection and
the other is named Secondary Protection. Additionally, there will be one Breaker
Protection Relay. In the first stage of station operation, before the SVC is in
service, this relay will provide overcurrent protection on the corresponding part of
the Ring Bus.
Relay ABB REL 521 will be used for Primary Protection and Relay ABB REL
316 will be used for Secondary Protection. Backup Protection will be by the
impedance function in both Primary and Secondary Relays. Additional backup
protection is provided by the overcurrent function in the secondary relays.
In Vizcarra Substation, Primary Protection Relays will work with Trip 1 in the
Circuit Breakers and Secondary Protection Relays will work with Trip 2. Relay
ABB REB 551 will be used for Breaker Failure Protection. Each Breaker
Protection will operate with one Lockout Relay to trip and block the corresponding
breakers. These relays will work with Trip 1 and Trip 2. Direct transfer trip
schemes will be provided for each transmission line (Paramonga-Vizcarra, Tingo
Mara-Vizcarra and Vizcarra-Antamina) through the respective power line carriers.
For single-pole auto-reclosing the protection will trip one circuit breaker (all three
poles) and the other breaker will trip only one pole for the faulted phase. After a set
time the open pole of the breaker will close in order to detect that the fault is
extinguished; if not, the three poles will trip and lock open. If the fault has been
extinguished, and the single pole has successfully closed, the breaker that originally

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VIZCARRA SUBSTATION. BASIC PROJECT CRITERIA

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opened all three poles, will reclose. Single-pole auto-reclosing will be provide for
the Paramonga-Vizcarra, and the Vizcarra-Tingo Mara lines, and not for the
Vizcarra-Antamina line. Automatic three-pole auto-reclosing will be used with line
preotection for the Vizcarra-Antamina line
5.05

Telecommunications

(Ref. 4)

Power Line Carrier will be used to link Vizcarra Substation with Antamina,
Paramonga Nueva and Tingo Mara. The coupling will be phase to phase, therefore
two Line Traps will be used at the incoming of the transmission lines and the
coupling devices will be installed under the corresponding Coupling Capacitor
Voltage Transformers. Single-Side Band (SSB) equipment will have capability for
Teleprotection, Telephone and Data Transmission.
At Paramonga Nueva Substation the corresponding SSB equipment will be
connected to the existing Private Automatic Exchange central in order to
communicate with ETECEN telephone system. In the same way, at Tingo Mara
Substation similar connections will be done in order to communicate with Aguayta
telephone system.
5.06

Utility Metering
There will be one Utility Metering Panel with provisions for equipment installation
(panels and meters provided by others).

5.07

Auxiliary Services
5.07.01

(Ref. 5)

Loads and Sources

The main electrical loads at Vizcarra Substation are Primary and Secondary
Protection; Utility Metering; Telecommunications and Telephone system; Closing
and tripping circuits; control circuits for the SVC and for the SVC transformer
auxiliaries, Motors for Disconnecting Switches and Circuit Breakers; Lighting and
Equipment Space Heating.
The sources for auxiliary services at Vizcarra Substation will be the following
Normal Source
Temporary Normal Source

Alternate source

SVC Power Transformer

400/230 V Wye service from GyM
construction
camp
diesel
generator
(temporary, required until the SVC is fully
operational)
Vizcarra Diesel Generator Set

Reliability requirements, load segregation and maximum interrupting time are

criteria for selecting the manner in which auxiliary loads will be connected to the
station service power.
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A 1:1 ratio isolation transformer will be used to connect the normal source to the
Main Switchboard, which will be at 400/230 V, 60 Hz, Wye, 4-wire SVC
transformer. In order to improve the reliability of the second source, the Vizcarra
Diesel Generator Set will be connected to an essential distribution board and an
automatic transfer panel will transfer feeders from the normal to the alternate
source.
Stationary batteries will be used to improve the overall performance of the system.
For AC loads there will be one Uninterruptible Power Supply (UPS) with Static
Transfer Switch. A 125 Vdc and a 48 Vdc battery will be provided, each with
redundant charger circuits.
SVC auxiliary load feeder circuits will be supplied from the main and essential
switchboards.
5.07.02
a)

The following loads will be supplied from a 400/230 V Wye Distribution

Panel, fed from normal and alternate sources - not battery backed

b)

Circuit Breaker Motors

Normal Lighting
Equipment Heating
Control Building Heating
Water Pump
Panel alarm system

The following loads will be supplied from a 230 Vac Uninterruptible Power
Supply (UPS), fed from normal and alternate sources - backed by 125 Vdc
battery

c)

Distribution System

SVC Computer Control

Utility Metering
Essential Lighting and Outlets
PC computer and printer

The following loads will be supplied from a 125 Vdc Distribution Panel fed
from normal and alternate sources - backed by 125 Vdc battery

Disconnect Switch Motors

Control Panel
Primary and Secondary Protection
SVC Control Circuits
Closing and opening of Disconnecting Switches

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d)

Closing and tripping of Circuit Breakers

Emergency Lighting

The following loads will be supplied from a 48 Vdc distribution panel fed
from normal and alternate sources - backed by 48 Vdc battery

Telecommunications
Telephone system

6.0

INSULATION COORDINATION

6.01

Insulation levels
In order to achieve adequate insulation withstand values, equipment will be
purchased with external BIL and 60 Hz ratings at sea level that permit derating to
the following minimum values which are corrected for 3600 meters elevation:

Maximum operating voltage

Rated Frequency
Basic Insulation level (BIL)
Power frequency withstand voltage

245 kV
60 Hz
900 kV
460 kV

Then the minimum insulation level for Vizcarra Substation equipment and post
insulators will be

Impulse withstand voltage

Power frequency withstand voltage
Leakage distance

1239 kV crest
633 kV rms
7240 mm

Standard profile ball and socket-type glass suspension insulators will be used. In
order to get the insulation level indicated above, the Critical Flashover will be 1522
kV crest and 507 kV rms. Then the suspension string will have eighteen (18) units
and the tension string will have nineteen (19) units.
6.2

Surge Arresters
The Metal Oxide Surge Arresters will have the following technical characteristics:

Rated Voltage (Uc as per IEC)

Rated Frequency
Classifying Current
Line Discharge Class (as per IEC)
Maximum Continuous Operating Voltage (MCOV)
Transient Over-Voltage capability for 10 s
Maximum Residual Voltage, 1 kA crest Switching Surge

198 kV rms
60 Hz
10 kA crest
4
156 kV rms
218 kV rms
405 kV crest

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External Insulation BIL

1300 kV crest

Surge arresters for the SVC are to be provided with the SVC transformer.
6.3

Circuit Breakers
Three phase, independent-pole operation, dead-tank, sulfur-hexafluoride circuit
breakers will have external bushings with 1300 kV BIL (sea level) ratings (internal
characteristics do not require altitude correction). Bushing leakage distance is 7240
mm.

6.4

Disconnecting Switches
Vertical-break disconnecting switches will have a sea level rating of 1300 kV BIL
(1500 kV across open contacts) and 610 kV, 60 Hz withstand (670 kV across open
contacts). Bushing leakage distance is 8077 mm.

6.05

Capacitor Voltage Transformer (Ref. 6)

Line and bus capacitive voltage transformers have a rating of 7400 pF and a BIL of
1050 kV.

6.06

Clearances and Spacing

The phase to phase (center line to center line) spacing will be as follows:

Incoming transmission line

High level conductors
High voltage equipment
(lower bus level connections)

:
:
:

7.00

220 kV SWITCHYARD

7.01

Arrangement of 220 kV Switchyard

5500 mm
5000 mm
4500 mm

(Ref. 6)

For the Ring-bus arrangement, equipment except for dead-tank circuit breakers will
be installed on galvanized steel structure of 2500 mm height in order to permit
access to the switchyard during operation. The high voltage connections equipment
will be at 5 meters minimum height. Circuit Breakers are installed on their standard
steel frames, which place the minimum installed height to the bushing pads at 5.1
meters.
For transmission line and SVC connections, lattice steel gantries will be provided to
connect circuits to the incoming or outgoing lines. Two connection levels will be
used and the upper level will be at 12 meters minimum height.

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A bundled configuration with two ACSR Curlew conductors per phase will be
used for all the 220 kV connections.

7.02

The separation between conductors in the bundle will be 200 mm. All the
connectors and separators will be suitable for Extra High Voltage (EHV).
Shielding against Lightning
(Ref. 8)
Shielding protection will be suitable for all discharge current greater or equal to the
corresponding insulation level of substation. The design will be checked according
to the electromagnetic model.
Stranded and galvanized Extra High Strength, 7 x 3.05 mm, 51 mm, overhead
shield wire will be installed at the top of each tower connected along the phase
conductors. Transmission line shield wires will be connected to the substation
gantries and to the substation ground mat.

7.03

Grounding

(Ref. 8)

The ground system will provide the safety for touch potential and step potential
when the maximum short circuit current flowing to earth. The ground system will
be installed in a manner that limits the effect of ground gradients to such voltages
that will not endanger the safety of people and equipment under both normal
operating and fault conditions.
The main station ground grid will be constructed with copper conductors buried at
0.70 meters and the connections will be welded by exothermic process. The grid
will be connected to ground rods at the station corners and on the perimeter. The
grid will be extended outside the fenced area at a minimum distance of at least 2
meters, and its extension will protect personnel during opening and closing of gates.
All fence posts and gates will be exothermically welded to the grid. Normal
operator positions within the switchyard will be provided with special grounding
protection.
The main station ground will be designed for a short circuit level of 6 kA. The SVC
area ground will be designed for a short circuit level of (later).
The ground resistance of the completed substation network will not exceed 1 Ohm.
7.04

Metallic Structures
There will be two types of structures: the 220 kV equipment supports and the
gantries for aerial outgoing conductors and shield wires.
The structures will be lattice type constructed with galvanized steel elements. They
will be designed to support Normal and Exceptional Load Condition, whatever the
most severe.

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Normal Load Condition

Dead loads (weights)

Tension of conductors and shield wires
Additional loading caused by temperature changes
Live loads for maintenance purpose (two persons)
Loads during construction

Exceptional Load Condition

Extreme Wind Load which must be considered either along the phase axis and
perpendicular to this axis
Dynamic Load caused by short circuit, which must be considered perpendicular
to phase axis
Dynamic Load caused by circuit breaker operation during short circuit
Dynamic Load caused by earthquake which must be considered either along the
phase axis and perpendicular to this axis

The calculations must be done for the worst combination of normal and exceptional
load. The hypothesis will be as follows
I
II
III

Normal Load Condition at minimum temperature

Normal Load Condition plus Extreme Wind Load
Normal Load Condition plus Dynamic Load caused by shortcircuit plus
Dynamic Load caused by earthquake

The sizing of the equipment support will be for a maximum deflection at the top of
1/300 of the height
7.05

Electrical Ducts
Electrical ducts will be necessary for medium and low voltage power and control
cabling. High-voltage equipment will be connected to manholes at the switchyard
with galvanized steel tubes.
The manholes will be connected to the Control Building with PVC ducts protected
with concrete. Provisions will be made for drainage for each manhole.

7.06

Lighting
There will be normal and emergency lighting. Normal lighting will be supplied
from AC distribution system, 230 V, 60 Hz. At the switchyard, there will be an
automatic photovoltaic control system for this lighting.
Emergency lighting will be supplied from a 125 Vdc system (with battery). There
will be an automatic control system for this lighting, in case of loss of the

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distribution system. The automatic control will include photovoltaic control for
yard lighting only.

8.00

CONTROL BUILDING

8.01

Layout of Equipment
The Control Building will be constructed of steel-reinforced, fired brick with a
plaster finish. The roof will be ceramic tile. The building will be single-level with
four rooms: Control Room, Medium Voltage Switchgear Room, Distribution and
Rectifier Room and Battery Room. All the rooms will have access from the Control
Room, except the battery room that will have external access only.
The control room will be provided with ventilation and heating control suitable for
manned operation. A toilet room is also provided in the control building.
There will be also one external enclosure for the Diesel Generator Set.
8.01.01

Control Room

The following equipment will be installed in this area

1. Control and Protection Panel Transmission Line to Paramonga Nueva
2. Control and Protection Panel Transmission Line to Tingo Mara
3. Control and Protection Panel Transmission Line to Antamina
4. Control Panel for Static Var Compensator (SVC)
5. Utility Metering Panel
6. Telecommunications Panel to Paramonga Nueva
7. Telecommunications Panel to Tingo Mara
8. Telecommunications Panel to Antamina
9. Computer Desk with Printer
10. Telephone Station connected to PLC and Telefnica del Per
8.01.02

Distribution and Rectifier Room

The following equipment will be installed in this area

1.
2.
3.
4.
5.
6.
7.

Main Distribution Panel - 400/230 V, 60 Hz

Essential Distribution Panel - 400/230 V, 60 Hz
Transfer Load Panel (Diesel/Main Supply)
Distribution Panel 400/230 V, 60 Hz
Battery-Charger No. 1 - 125 Vdc
Battery -Charger No. 2 - 125 Vdc
Distribution Panel 125 Vdc

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8. Battery -Charger No. 1 - 48 Vdc

9. Battery -Charger No. 2 - 48 Vdc
10. Distribution Panel 48 Vdc
11. Uninterruptible Power Supply System, 230 V, 60 Hz

8.01.03

Battery Room

Two sealed Ni-Cd Batteries will be installed in this area. No special ventilation is
required for this battery type.

8.02

Battery 125 Vdc

Battery 48 Vdc

Lighting and Heating

There will be normal and emergency lighting. Normal lighting will be supplied
from AC distribution system, 230 V, 60 Hz. Emergency lighting will be supplied
from 125 Vdc system (with battery). There will be an automatic control system for
this lighting, in case of loss of AC distribution system. The automatic control will
include photovoltaic control for switchyard lighting.
There will be heating system to provide air at 23C. One central duct will be
installed along the building and distribution outputs in the control room.

9.00

CIVIL WORKS

9.01

Grading, Access and Roads

The access will be at NW of the substation and will be integrated with the internal
road on the perimeter. The grade will be with 2% of gradient on the NW-SE
direction to Vizcarra River.
The road will be 4.88 meter (16 feet) wide plus one external lateral berm of 1.22
meter (4 feet). The minimum internal radius will be 12.2 meter (40 feet).

9.02

Drainage
A system of drains will be provided to collect direct rainfall within the station
perimeter and to collect and divert surface water that flows toward the station from
the surrounding area. The system will be designed to handle a capacity
corresponding to the maximum 3-hour rain intensity as determined from 25-year
metereologic data. Drains will empty to Vizcarra River.

9.03

Foundations

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Foundations for structures and equipment supports will be designed to Normal and
Exceptional Load Conditions as described in Section 7.04, Metallic Structures, of
this document.

9.04

Sanitary Services
Sanitary services will consist of one bathroom in the control building. The water
will be only for sanitary use; no provision is made for potable water. The sewage
system will be with septic tank.

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VIZCARRA DESIGN CRITERIA REFERENCE DOCUMENTS

Ref #

Number

1
2
3
4
5
6
7
8

21-30-26-E
21-31-30-E
21-31-32-E
20-30-101-E
21-30-24-E
21-30-21-E
21-30-22-E
21-30-20-E

Name
Protection Relay Settings
General Single-Line Diagram
Metering and Protection Diagram
Requisition for Telecommunications Equipment
Auxiliary Services Calculations and Basic Design
220 kV Cable Bus Electrical Phase Spacing Calculation
220 kV Switchyard Shielding Against Lightning
Grounding System Calculations and Basic Design

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