Different methods have been developed to incorporate photocatalytic molecules like titanium dioxide onto cotton fabrics. The process chemicals used to fabricate three types of titanium dioxide coatings were evaluated by utilizing two hazard assessment tools along with a life cycle assessment. Results from the GreenScreen and NanoRiskCat assessments illustrate that the hazard traits of the three coatings were very similar.
Different methods have been developed to incorporate photocatalytic molecules like titanium dioxide onto cotton fabrics. The process chemicals used to fabricate three types of titanium dioxide coatings were evaluated by utilizing two hazard assessment tools along with a life cycle assessment. Results from the GreenScreen and NanoRiskCat assessments illustrate that the hazard traits of the three coatings were very similar.
Different methods have been developed to incorporate photocatalytic molecules like titanium dioxide onto cotton fabrics. The process chemicals used to fabricate three types of titanium dioxide coatings were evaluated by utilizing two hazard assessment tools along with a life cycle assessment. Results from the GreenScreen and NanoRiskCat assessments illustrate that the hazard traits of the three coatings were very similar.
Hazard and Life Cycle Assessment of Titanium Dioxide Nanoparticles when Applied as Antimicrobial Coatings in Textiles.
Zhimin Xie, zjxie@ucdavis.edu Julie M. Schoenung, jmschoenung@ucdavis.edu
Department of Chemical Engineering & Materials Science University of California, Davis
Abstract
Different methods have been developed to incorporate photocatalytic molecules like titanium dioxide onto cotton fabrics. The process chemicals used to fabricate three types of titanium dioxide coatings (nano-particle titanium dioxide, nitrogen doped titanium dioxide and nitrogen- plus-silver iodide doped titanium dioxide) were evaluated by utilizing two hazard assessment tools along with a life cycle assessment. Results from the GreenScreen and NanoRiskCat assessments illustrate that the hazard traits of the three coatings were very similar and thus there is no tradeoff between the efficiency and toxicity. The chemicals all obtained a GreenScreen benchmark score of 2 or 1, which represents chemicals to be avoided. The NRC ratings for the exposure-effects and hazardous-potential categories were the same of each of the three coatings. The life cycle assessment (LCA) provided insight into the potential environmental effects from the production process.
Proceedings of the International Symposium on Sustainable Systems and Technologies (ISSN 2329-9169) is published annually by the Sustainable Conoscente Network. Melissa Bilec and Jun-Ki Choi, co-editors. ISSSTNetwork@gmail.com.
Copyright 2014 by Zhimin Xie, Julie M. Schoenung Licensed under CC-BY 3.0. Cite as: Hazard and Life Cycle Assessment of Titanium Dioxide Nanoparticles when Applied as Antimicrobial Coatings in Textiles. Proc. ISSST, Name of Authors. Doi information v2 (2014)
Introduction
One of the unique properties of titanium dioxide is that it can act as an antimicrobial under particular conditions. When exposed to certain wavelengths of light, the titanium dioxide reacts and forms superoxide ions and hydroxyl radicals that can oxidize/destroy various organic compounds - (i.e., pollutants, bacteria, dyes, stains, etc.) to form carbon dioxide and water. Because of this property, there are many practical applications for titanium dioxide coatings, such as incorporating the coatings onto fabrics to make the fabric "self cleaning". Furthermore, the incorporation of different chemicals into the coating changes the range of radiation frequencies that can be absorbed, thus the antibacterial efficiency of titanium dioxide coatings differs depending on other incorporated chemicals. Nitrogen doping decreases the band gap of titanium dioxide, which makes the coating more reactive and photocatalytic. The energy gap for titanium dioxide is 3.2 eV, but with nitrogen added, it becomes 2.93 eV, [2]. The addition of silver iodide induces visible light activity and the energy gap becomes 2.86 eV, [2]. A review of the literature indicates that there is limited information on the toxicity of the coatings themselves and on the process chemicals. Thus, the main focus of the current investigation was to evaluate the hazard traits of the process chemicals used to fabricate three different coatings with variable efficiencies: pure nano-particle titanium dioxide, nitrogen doped titanium dioxide and nitrogen- plus-silver iodide doped titanium dioxide.
Methodology
The first chemical hazard assessment tool used to assess the coatings was GreenScreen for Safer Chemicals (GreenScreen), which is a tool that ranks chemicals based on 20 different environmental and human health endpoints (e.g., carcinogenicity, skin sensitization, chronic aquatic toxicity, etc). Toxicity data on the 20 endpoints were used to determine the ranking of the chemicals: low, medium, high, or very high. These rankings in turn are used to determine a benchmark scores. Benchmark scores range from 1 to 4: 1 means avoid, chemical of high concern; 2 means use but find safer substitutes; 3 means use but there's still room for improvement; and 4 means it's a preferred safer chemical. If the chemical passes the criteria under Benchmark 1, it moves to benchmark 2 and so on.
For the second hazard assessment, the NanoRiskCat (NRC) for nanomaterials was used. The NRC assesses the nanoparticles in five categories: exposure for professional end-users, exposure for consumers, exposure for the environment, human hazards, and environmental hazards. The five categories are then ranked low, medium, high, or unknown with the colors: green, yellow, red, and grey, respectively. The NRC method is built on the principle that exposure classifications can be determined by descriptive examples and explanations rather than necessitating quantitative values, which can decrease the number of data gaps; but these make the assessments a bit subjective. Figure 1 is an example from the appendix with descriptive process methods and corresponding color coded hazard rankings.
Figure 1. Process descriptors found in the European REACH system.
In addition to GreenScreen and NRC, a comprehensive life-cycle assessment was also completed. The goal of the life cycle assessment was to determine the potential environmental impacts from producing the titanium dioxide coating. Since the production process of the titanium dioxide coating is based on a lab scale, the scope of the assessment covers the production process, whereas the end-of-life impacts/recycling of the fabric coating are not covered. The energy, raw material consumption and waste (chemicals) from producing the coating are considered but the inputs needed for reuse/disposal of the coated fabric are not considered. The assessment starts with the mining of the ilmenite, goes through the titanium dioxide coating production process, and ends with the coating of the cotton fabric. Inputs were determined for each of the process steps: Titanium tetrachloride production, TIP production, titanium dioxide nanocrystal formation, mixer, cotton fabric production, drying of fabric, coating of cotton fabric, drying of coated fabric, rinse, and drying, [1]. Figure 2 depicts a flow diagram of the different process steps.
The inventory data collected for the assessment was obtained through databases found on GaBi. The production of titanium dioxide requires multiple steps with different chemical reactions; it starts with the chlorination of ilmenite, producing tetrachloride, which is use to make titanium IV tetraisopropoxide, then titanium dioxide. Since most of the process steps were not common industrial process, they were not found in the database thus, certain inputs had to be calculated manually. Given that the process is in a lab scale, the inputs were calculated based on one mole of starting material and the rest of the inputs/outputs were adjusted accordingly. This could result from tracking the inputs and outputs incorrectly in the plan. In Gabi, there can be elementary flows (which are all flows that enter or leave the system as a natural flow from/to the environment) and non-elementary flows (which are inputs/outputs that stays within the system and can be used in other process steps); these flows then can be tracked in Gabi. The results were verified by extracting all the data for each of the environmental hazard endpoints and adding each of the endpoints from all the different process steps to get a total number.
Figure 2. Process Plan from GaBi.
Results and Discussion From GreenScreen, benchmark scores were found for the chemicals used in the production processes. Most of the chemicals had a benchmark score of either 1 or 2, so the three processes are very similar in terms of hazard and toxicity. The benchmark scores result primarily from high-concern rankings for the human health group II/II* endpoints (i.e., skin/eye irritation). Figure 3 shows the final benchmark scores of the chemicals. The benchmark U corresponds to uncertainty due to insufficient toxicity data.
Figure 3. GreenScreen results.
Results from the NRC show that each coating process had the same overall rankings, with the exposure for professional end-users, exposure for consumers, human hazards, and environmental hazards ranked at high concern, and the exposure for the environment at medium concern. Figure 4 provides a summary of the NRC assessment of N-TiO 2 .
Figure 4.NRC results summary for N-TiO 2 .
A balance was calculated using the GaBi tool, but many of the hazard endpoints had values of zero, meaning that the production process had no effect on that specific hazard category; for example, the result for water depletion was zero even though water was used during the production process. It could be because the amount used was not large enough to affect the outcome, but when the process was scaled up by a factor of one thousand, the results were still the same. Different scenarios were developed and analyzed; this was done by changing the amount of starting material (e.g., instead of one mole, 1000 moles was used instead). When the amount of starting material increased, most of the environmental impact increased by the same ratio. If the input values were doubled, the endpoint toxicity values would do the same. The results showed that the endpoint values were consistently proportional to the amount of starting material.
The graph in Figure 5 shows the total quantity of the different hazardous endpoints. Results show that most of the toxicity numbers were from two main process steps. The two steps that influenced the final endpoint data were the titanium tetrachloride production and TIP production; other process steps had minimal effect on the overall environmental and human health endpoints. In addition, other inputs that would have been considered if the process was on an industrial scale were omitted in the assessment because the process is lab scale based. For instance, the cost and environmental impacts from transportation were not included in the analysis. Moreover, industrial size equipment would also be more efficient than lab scale equipment, so even when the assessment is scaled up it's not a perfect representation of what it would be if coatings were manufactured industrially.
Figure 5. LCA results.
Conclusions Green Screen results showed that the different coatings had the same toxicity levels and the benchmark scores for all the chemicals were 2 or 1 - chemicals to avoid. The exposure categories (professional, consumer, and environmental) and potential hazardous effects (human and environment) were identical based on NRC results. Since both GreenScreen and the NRC established that the three coatings have similar hazard ratings, the coating preference should be determined by efficiency and not toxicity.
Acknowledgements: The authors acknowledge Professor Alissa Kendall for helping with the LCA and providing the GaBi program, and the Wasson Scholarship for funding the project.
[1] Gupta, Kamal K., Manjeet Jassal, and Ashwini K. Agrawal. "Sol-gel Derived Titanium Dioxide Finishing of Cotton Fabric for Self Cleaning." Indian Journal of Fibre & Textile Research 33.Dec (2008): 443-50. Print.
[2] Wu, Deyong, and Mingce Long. "Realizing Visible-Light-Induced Self-Cleaning Property of Cotton through Coating N-TiO2 Film and Loading AgI Particles." Applied Materials & Interfaces 3.12 (2011): 4770-774. Print.\
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