Professional Documents
Culture Documents
05
The remote inputs are ground closure type. The Run, Pause
and Stop inputs are typically connected to operator buttons.
The Increment (Next) button may be a button for the
operator or may be connected directly to a machine trigger.
Operating Modes
The system will be in one of the following operating modes:
Running. The TAKT timer is running.
Stopped. All timers are stopped.
Downtime. The TAKT timer is running and the
Down timer is running.
Changeover. The Setup timer is running.
Monitoring Production Statistics 4. Momentarily press the Mode button again. This display
serves one of two purposes depending on the system
The Production Timekeeper™ can display the current
configuration. By default, when using IN4 on the remote
production Data which is available on various screens.
port to increment the production count, these counters
Momentarily pressing the Mode button toggles between
show the production count for every hour of the day
the screens. The screen in step one is normally displayed
over a 24 hour period where 1=1AM, 2=2AM, etc
during production monitoring.
throughout the entire day. Alternatively, with additional
equipment to increment the production count, these
To display the current production data:
counters can keep track of the production counts from
multiple production lines. When counting production
1. Momentarily press the Mode button. A four-line
from multiple lines simultaneously, the actual count for
display similar to the following display will appear:
individual lines will be recorded. Another four-line
display similar to the following display will appear:
Goal nnnnnn HH:MM:SS
Act nnnnnn HH:MM:SS
Line Actual 4 98453
Dev nnnnnn Run Grn
1 2345 5 56232
Eff nnnn HH:MM:SS
2 2433 6 12987
3 9432 7 29845
Description
Line 1 – goal count; TAKT time (count down)
Description
Line 2 – actual count; actual time (count up)
Line 1 – Production Hour Actual or Line Actual
Line 3 – deviation; status (run/pause/stop)
Line 2 – Line number, Actual count
Line 4 – efficiency; time of day
Line 3 – Line number, Actual count
Line 4 – Line number, Actual count
2. Momentarily press the Mode button again. Another
four-line display similar to the following display will The individual production line counting feature requires
appear: either additional external hardware or connection to a PLC.
Ideally, the TAKT time should be set such that the yellow
blink count and the yellow warning count increments the
same as the actual count, but that the Red warning count
always remains at zero.
Other Events.
Event Description
27 Save The history memory was saved to the SD
card. The value field contains the number
of entries stored.
28 Clr The history memory was cleared. The
value field contains the number entries in
the history memory at the time it was
cleared.
29 Key A remote “KPn command was received.
The 'n' is the value portion of the event.
30 Reserved for future use.
31 Rcll Recall a stored setting.
32 Sser Save data to external device connected to
the serial port.
33 Tgoa Grand total Goal Count
34 Tact Grand total Actual Count
35 --- Reserved for future use.
The following events and/or data are stored whenever the
Save to History and Clear Counters command is
executed.
The following values are recorded when storing the actual
counter values for production lines 1 through production
line 24. These actual counters are incremented when one of
the external “KP0 through “KP9 commands are received.
40-53 AC00 Actual count values for production line 1
to (40) through production line 10 (53).
AC23
54- --- Reserved for future use.
255
Save to History
and Clear Counters
Empty
Save to History
and Clear Counters
Empty
Note: The Production Timekeeper™ has a history memory • In the running goal mode, the Production
of 4095 entries. This means that the Production Timekeeper™ calculates the running goal. It does
Timekeeper™ can often times store many days of this by adding the scale count to the goal count each
production data. time the takt time expires.
Turn the knob to scroll through the production history. As 1. When starting a new shift or new production run,
you scroll, the window will show 4 entries in sequence. It Press and hold the History button to clear the
helps to think of the 4-line display as a sliding window over counters and reset the timers.
the history memory that rolls over to the beginning when it 2. Momentarily press the Run/Pause/Stop button on
gets to the end. the DC117A-PROD1 unit or press the remote Run
button (remote input IN1) to start the TAKT, and
LOC Event Display Value Description.
actual timers. The TAKT timer will auto-restart
00 0 Save 76 when it expires.
01 4 Down 4398 3. Increment the production actual count by pressing
02 5 TAKT 122 the Next button (remote input IN4). See the
03 2007/10/22 08:22:54 line 1
04 1 Act 9 line 2
following Remote Inputs section for details.
03 4. For unscheduled production stoppages, machine
05 9 Grn 18 line 3 repairs or whenever you want downtime to
--
accumulate, pause the TAKT and actual timers by
06 History 4 of 156 line 4 momentarily pressing the Run/Pause/Stop button
07 0 Goal 44
08 6 Time 4567
on the DC117A-PROD1.
09 4 Down 4422 5. For Changeovers or other setups, press the remote
10 5 TAKT 288 Pause button (remote input IN2) .
. 6. Resume the timers by momentarily pressing the
.
.
Run/Pause/Stop button on the DC117A-PROD1,
31 or press the remote Run button (remote input IN1).
See the following Remote Inputs section for details.
Note: Whenever the Production Timekeeper™ is in the 1. Momentarily press the Recall Setting button. The
changeover mode the TAKT and actual timers are following display will appear:
paused and the setup time timer starts running.
Setup Recall
Note: Whenever the Production Timekeeper™ is in the 3
downtime mode the downtime timer starts running. In --
addition, the TAKT timer continues to run.
User Programmable Presets Press and hold the Mode button. The following display
will appear:
The Production Timekeeper™ can save and recall 8 user
programmable setups. Each stored setup is labeled from 0 to Setup TAKT Time
7, and contains the following items: 0:00:14
--
1. TAKT time.
2. Goal value.
3. Scale factor.
Instructions
4. Yellow blink time.
Sets the TAKT timer.
5. Yellow warning time.
Turn knob to set seconds
6. Beeper mode.
Momentarily press the Select button
Turn knob to set minutes
To store a setup:
Momentarily press the Select button
Turn knob to set hours
1. Press and hold the Recall Setting button. The
following display will appear:
Momentarily press the Mode button. The following
Setup Store
3 display will appear:
--
Setup Goal
0
--
To recall a setup:
Instructions Instructions
Keep at 0 if a running goal is desired. If a static goal is The actual count increments by the scale count. The
desired, set this value to the desired goal. running goal calculation also uses the scale count. You
Turn knob to set goal in steps of 1 can select whether the actual count, the goal count or
Momentarily press the Select button both are affected by the scale factor. For instance, if
Turn knob to set goal in steps of 100 you have toe goal count, but not the actual count
Momentarily press the Select button selected, the goal will increment in steps of the scale
Turn knob to set goal in steps of 10000 factor, while the actual count increments in steps of
one.
Turn knob to set goal in steps of 1
Momentarily press the Select button
Turn knob to set goal in steps of 100
Momentarily press the Mode button. The following Momentarily press the Select button
display will appear: Turn knob to set goal in steps of 10000
Momentarily press the Select button
Setup Line Goal Turn knob to select whether the scale factor
0 affects the actual count, goal count, both or
-- neither.
Instructions Instructions
Sets when the blinking yellow occurs during TAKT Sets up the date.
time. Turn knob to select the desired Day.
1. Turn knob to set seconds Turn knob to set year
2. Momentarily press the Select button Momentarily press the Select button
3. Turn knob to set minutes Turn knob to set Month
4. Momentarily press the Select button Momentarily press the Select button
5. Turn knob to set hours Turn knob to set Day
The Blinking Yellow warning occurs the set time
before the TAKT time expires. This is measured from Momentarily press the Mode button. The following
the start of the Actual timer, which is reset each time display will appear:
the Actual count is incremented. For example: If the
TAKT time is set to 14 seconds, and the Yellow Blink Setup Beep
time is set to 8 seconds, the Blinking Yellow warning Timer Zero
will occur 8 seconds before the TAKT time expires --
which is 14-8, or 6 seconds into the Actual time.
Instructions
Momentarily press the Mode button. The following Sets up the beeper mode.
display will appear: 1. Turn knob to select the desired mode
The choices are: Off
Setup Clock Timer Zero
0:00:00 On Warnings
-- Actual < Goal
DD117A0-V1.06 An optional external beeper must be installed for this
function to produce an audible sound.
Instructions
Sets up the time of day clock. If the Actual<Goal option is selected, the Red and Green
Turn knob to set hours Andon indicators operate differently. When the actual count
Momentarily press the Select button is greater than the goal count, the Green andon comes
Turn knob to set seconds on.When the actual count is less than the goal count, the Red
Momentarily press the Select button andon comes on.
Turn knob to set minutes
Momentarily press the Mode button. The following
NOTE: If the clock is running slow or fast, it can be display will appear:
calibrated to be within 2.5PPM in most cases. Contact
the factory for calibration information. Setup Event Save
Run Pause Stopped Wigit
NOTE: The product version number also appears on the --
bottom line of this menu. And Clear Counters Every Hr
Setup YYYY/MM/DD
2008/01/01
--
The file format is always A-Z for the first 5 characters and
000 to 999 for the last three characters. The numbers will
auto-increment each time data is stored. To change an
individual character in the File Name use a momentary
press of the Select button to move to the character position
then use the Knob to select the character value. To change
the file type between CSV and TXT, press the Select button
until cursor is under the file extension. Turn the Knob to
select the desired file type.
Instructions
- Turn the knob to select the desired character.
- Press the Select button to advance to the next
character
- Repeat until the desired file name is entered.
- The data may be stored in one of 2 formats plain text
(TXT) or Comma separated values (CSV).
Instructions
Sets when the counters are cleared. The “And Clear
Counters” option must be enabled for this to work. The
default value is 00:00:00 which is midnight each day.
Turn knob to set hour
Momentarily press the Select button
Turn knob to set minute
The seconds cannot be changed.
HISTA024.CSV
“2007-10-10 06:28:27”,”Paus”,”241”
“2007-10-10 06:28:26”,”Run”,”539”
“2007-10-10 06:28:26”,”Paus”,”240”
Save to SD Card File “2007-10-10 06:27:49”,”Save”,”54”
HISTA000
“2007-10-10 06:27:10”,”Time”,”240”
Saved
Make sure that the SD card is inserted into the unit. Press the Displaying files on an SD Memory Card
Save button to see the name of the file to be saved to the SD
card. Press and hold the Save button to store the contents of The directory listing on an SD (Secure Digital) card.
the history memory on to the SD card. The history file name
will auto increment. The name in the display after the save is Files 1
completed is the name of the next file to be saved. You may HISTA000.CSV
remove the SD card from the unit and put it into any Size: 34232
computer that supports FAT12 or FAT16 type files. The
message “Saved” will appear once the save is completed.
Make sure that the SD card is inserted into the unit. Press
A single message is added to the history memory “Save 227” and hold the Select button to see the name of the file on the
where the number is the number of history entries that was in SD card. Turn the Knob to scroll through the list of files on
the history memory at the time the save was executed. the SD card.
See the example below for a sample of the saved data. When done, press any other button to exit this menu.
Wiring
To connect remote inputs to the Production Timekeeper™:
Black
Blue
Green