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n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

MC LC
M U ........................................................................................................................................ 5
CHNG 1: TNG QUAN .......................................................................................................... 6
1- Tng quan v phng php sy .............................................................................................. 6
1.1 Bn cht ca sy................................................................................................................ 6
1.2 Phn loi............................................................................................................................ 6
1.3 Yu t nh hng n qu trnh sy ................................................................................. 6
CHNG 2:CHN V THUYT MINH QUY TRNH CNG NGH ..................................... 8
A. Cng Ngh Sy Khoai M ...................................................................................................... 8
2.1- Tng quan v nguyn liu ............................................................................................... 8
2.1.1. c im cy sn ...................................................................................................... 8
2.1.2. Tnh hnh trng sn ................................................................................................... 8
2.2. Phn loi, cu to, thnh phn ha hc ca c sn .......................................................... 9
2.2.1. Phn loi.................................................................................................................... 9
2.2.2. Cu to c ................................................................................................................. 9
2.2.3. Thnh phn ha hc ca c sn .............................................................................. 11
2.2.3.1. Cht dinh dng c trong c ........................................................................... 11
2.2.3.2. Cc hp cht khc ............................................................................................ 13
2.3. nh gi cht lng ca c sn ..................................................................................... 16
2.3.1. Phng php cm quan ........................................................................................... 16
2.3.2. Phng php thc nghim xc nh hm lng tinh bt c trong c ................ 17
2.4. Vn v bo qun c sn ............................................................................................. 17
B. Chn V Thuyt Minh Quy Trnh Cng Ngh .................................................................... 18
2.5. Phng php v ch sy............................................................................................ 18
2.6. Chn Quy Trnh Cng Ngh .......................................................................................... 18
2.7. Thuyt minh qui trnh sy ............................................................................................. 19
Chng 3:TNH TON THIT B CHNH ................................................................................. 21
I. CC THNG S BAN U ............................................................................................... 21
1.1 Vt liu sy ..................................................................................................................... 21
1.2 Tc nhn sy: khng kh nng ........................................................................................ 22
II- TNH QU TRNH SY L THUYT ............................................................................. 24
2.1 Cn bng vt cht ............................................................................................................ 24
2.2 Thit b chnh .................................................................................................................. 24
2.2.1 Xe gong .................................................................................................................. 24
1
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

2.2.2 Hm sy ................................................................................................................... 26
2.3 Cn bng nng lng ...................................................................................................... 27
2.3.1 Nhit tn tht do vt liu sy ................................................................................... 27
2.3.2 Nhit tn tht do thit b chuyn ti ......................................................................... 27
2.3.2.1 Nhit tn tht do xe gong mang i .................................................................. 27
2.3.2.2 Nhit tn tht do khay sy ................................................................................ 27
2.3.3 Nhit tn tht ra mi trng q m .............................................................................. 28
2.3.3.1 Nhit tn tht ra tng q t ................................................................................. 28
2.3.3.2 Tnh nhit tn tht qua trn hm sy................................................................. 34
2.3.3.3 Nhit tn tht qua nn ....................................................................................... 37
2.3.3.4 Nhit tn tht qua ca ....................................................................................... 37
2.3.3.5 Nhit tn tht do m ca.................................................................................. 39
III. TNH TON QU TRNH SY THC .............................................................................. 40
Chng 4: TNH V CHN THIT B PH ............................................................................. 43
4.1 Tnh Caloripher ................................................................................................................... 43
4.2 Tnh v chn qut................................................................................................................ 49
4.2.1 Tr lc t qut n caloripher ..................................................................................... 49
4.2.2 Tr lc caloripher ........................................................................................................ 50
4.2.3 Tr lc caloripher n hm .......................................................................................... 50
4.2.4 Tr lc t m khi vo hm sy .................................................................................. 51
4.2.5 Tr lc do p ng u ra ca qut ............................................................................. 52
4.2.6 Tr lc hm sy ........................................................................................................... 52
4.2.7 Tr lc xe gong .......................................................................................................... 53
4.2.8 Tr lc t th ti hm v ng ht .............................................................................. 54
4.2.9 Tr lc ng cong 90 o C ............................................................................................... 55
4.2.10 Tr lc p ng u vo ca qut ht ........................................................................ 55
4.2.11 Tr lc ng dn kh ra khi hm................................................................................ 55
4.3 Tnh v chn ng c ko ti ............................................................................................. 56
KT LUN ................................................................................................................................... 58
TI LIU THAM KHO ............................................................................................................ 59

2
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

DANH SCH CC HNH

Hnh 2.1. Cy sn (Khoai m) ......................................................................................... 8


Hnh 2.2: Cu to mt ct ngang ca c sn ................................................................. 10
Hnh 2.3: Ht tinh bt khoai m qua knh hin vi in t qut ..................................... 12
Hnh 2.4: C ch to thnh melanin t tyrosine vi s xc tc enzym tyrosinase ...... 15
Hnh 2.5. S quy trnh cng ngh ............................................................................ 18
Hnh 3.1: th H-x ca khng kh m ....................................................................... 22
Hnh 3.2: Phn b nhit qua tng hm sy ............................................................ 27
Hnh 3.3: th sy thc .............................................................................................. 39
Hnh 4.1: Caloripher kh-hi ........................................................................................ 42

3
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

DANH MC CC BNG
Bng 2.1: c im mt s ging sn ............................................................................ 9
Bng 2.2: T l % (theo khi lng) ca cc thnh phn c trong c sn ................... 11
Bng 2.3: Thnh phn mt s acid amine c trong c sn ........................................... 13
Bng 3.1: Bng tm tt ................................................................................................. 22
Bng 3.2 : Gi tr ni suy .............................................................................................. 36
Bng 3.3: Bng cn bng nhit ..................................................................................... 41
Bng 4.1: Bng tm tt ................................................................................................. 48

4
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

M U
Cy sn (hay cn gi l cy khoai m) l mt trong nhng loi cy lng thc c
ngun gc t lu vc sng Amazone (Nam M). nc ta cy sn c du nhp vo
khong th k 18 v c trng khp ni t Bc n Nam. Cng vi vic trng t lu
nhn dn ta bit ch bin c sn lm lng thc cho ngi v lm thc n cho gia sc.
Trong cc loi cy lng thc, sn l cy trng cho ngun nguyn liu c kh
nng ch bin sn phm vo loi phong ph nht. Sn phm t cy sn c s dng
trong nhiu lnh vc kinh t v i sng. Gi tr t cy sn ch thc s gia tng khi c
ch bin. Chnh v vy trn th trng gi sn nguyn liu mi c tng ln gn y, ko
theo s quan tm tr li ca b con nng dn sau nhiu nm thng trm ca vic pht
trin cy sn.
Tuy nhin, trong iu kin qu t c hn, s cnh tranh gia cc loi cy trng
ngy cng gay gt th d nhu cu th trng i vi sn phm ca cy sn ngy cng tng,
gi ngy cng cao th kh nng m rng din tch trng sn cng khng nhiu. Hng
pht trin ca cy sn ch yu p ng nhu cu ca th trng trong v ngoi nc l
thm canh tng nng sut t gi tr tng sn lng ngy cng tng. Bn cnh , vic
u t cho khu ch bin tng gi tr sn phm cng l cng vic rt cn phi gii
quyt. y chnh l l do chnh em lp n thit k thit b sy khoai m xt lt
nng sut 2500kg nguyn liu sy/m.
sy khoai m xt lt ta c rt nhiu phng php nh sy bung, sy hm
n ny, do yu t khch quan l a im xy dng c t ti Thnh Ph H Ch
Minh nn vic p dng phng php sy hm l thch hp nht.

5
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

CHNG 1:

TNG QUAN
1- Tng quan v phng php sy
1.1 Bn cht ca sy
Sy l qu trnh lm bc hi nc ra khi vt liu bng nhit. Mc ch ca qu trnh
sy l lm gim khi lng ca vt liu, tng bn v bo qun c tt.
Trong qu trnh sy nc c cho bay hi nhit bt k do s khuch tn bi s
chnh lch m b mt v bn trong vt liu v bi s chnh lch p sut hi ring
phn ca ti b mt vt liu v mi trng chung quanh. Sy l qu trnh khng n nh,
m ca vt liu thay i theo khng gian v thi gian.
1.2 Phn loi
Phn loi cc phng php sy theo phng thc cung cp nhit:
Phng php sy i lu.
Phng php sy bc x.
Phng php sy tip xc.
Phng php sy bng in trng dng cao tn.
Phng php sy thng hoa.
1.3 Yu t nh hng n qu trnh sy
nh hng ca nhit khng kh: Trong cc iu kin khc nhau khng i nh
m khng kh, tc gi, vic nng cao nhit s lm tng nhanh tc sy.
Nhng nhit lm kh cao s lm nh hng ln n cht lng sn phm, d lm cho
nguyn liu b chn v gy nn s to mng cng lp b ngoi cn tr ti s chuyn
ng ca nc t lp bn trong ra b mt ngoi. Nhng vi nhit lm kh qu thp,
di gii hn cho php th qu trnh lm kh s chm li dn n s thi ra, hy hoi
nguyn liu. Khi sy nhng nhit khc nhau th nguyn liu c nhng bin i khc
nhau. Nu nhit cao hn na th nguyn liu c th b chy lm mt gi tr dinh dng
v mt gi tr cm quan ca sn phm.

6
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

nh hng ca tc chuyn ng khng kh: Tc chuyn ng ca khng kh


c nh hng ln n qu trnh sy, tc gi qu ln hoc qu nh u khng c li
cho qu trnh sy. V tc chuyn ng ca khng kh qu ln kh gi nhit lng trn
nguyn liu cn bng qu t nh sy, cn tc qu nh s lm cho qu trnh sy chm
li. Hng gi cng nh hng rt ln n qu trnh lm kh, khi hng gi song song
vi b mt nguyn liu th tc lm kh rt nhanh.
nh hng ca m tng i ca khng kh: m tng i ca khng kh
cng l nhn t nh hng quyt nh n qu trnh lm kh, m ca khng kh cng
ln th qu trnh lm kh s chm li.
nh hng ca kch thc nguyn liu: nh hng ca kch thc nguyn liu
Kch thc nguyn liu cng nh hng n qu trnh sy. Nguyn liu cng b, cng
mng th tc sy cng nhanh, nhng nu nguyn liu c kch thc qu b v qu
mng s lm cho nguyn liu b cong, d gy v.
nh hng ca bn thn nguyn liu: Ty vo bn thn nguyn liu m ngi ta
chn ch lm kh cho ph hp, cn phi xt n thnh phn ha hc ca nguyn liu
nh: nc, lipit, protein, cht khong, Vitamin, kt cu t chc chc hay lng lo...

7
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

CHNG 2:

CHN V THUYT MINH QUY TRNH CNG NGH


A. Cng Ngh Sy Khoai M
2.1- Tng quan v nguyn liu

Hnh 2.1. Cy sn (Khoai m)

2.1.1. c im cy sn
Cy sn hay cn gi l cy khoai m l cy lng thc a m nn c trng nhiu
nhng nc c kh hu nhit i, c tn khoa hc l Manihot esculenta Crantza.
2.1.2. Tnh hnh trng sn
Cy sn c trng trn 92 nc ca vng nhit i v cn nhit i v l ngun
lng thc ca khong 500 triu ngi (ngun CIAT, 1993).
Vit Nam, sn cng vi khoai l cy lng thc quan trng th ba sau la v ng.

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GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Vng ng Nam B l a bn trng im sn xut sn hng ha vi u th vn c v


kh hu, t ai, giao thng vn ti, c s h tng, s d n u t vo ch bin v tiu
th sn ca nc ngoi.
Din tch trng sn ca Vit Nam trong nhng nm ti d kin s khng tng nhiu.
Tuy nhin, s gia tng nng sut v sn lng do vic p dng trng cc ging sn mi c
nng sut c ti v nng sut bt cao, ng thi vi vic y mnh cc binh php thm
canh nh bn phn cn i, trng xen canh, c h thng canh tc thch hp trn t dc
v ri v thu hoch.
Bng 2.1: c im mt s ging sn ([6])
c im
Nng sut c ti (tn/ha)
Hm lng cht kh (%)
Hm lng tinh bt (%)
Thi gian thu hoch (thng)

KM94
38,6
39,0
28,6
7 12

KM60
27,2
38,0
27,2
6 9

Ging
HL20
20,2
36,5
24,5
7 12

HL23
19,8
37,0
26,5
6 9

HL24
20
36,7
25,8
6 9

2.2. Phn loi, cu to, thnh phn ha hc ca c sn


2.2.1. Phn loi
Sn c nhiu loi khc nhau v mu sc, thn cy, l, v c, tht c. Tuy nhin, trong
cng nghip sn xut tinh bt ngi ta phn sn thnh hai loi sn ng v sn ngt.
-

Sn ng: cho nng sut cao, c to, hm lng tinh bt trong c cao, c nhiu
nha c, hm lng cyanhydric cao, n ti b ng c.

Sn ngt: gm tt c cc loi sn c hm lng cyanhydric thp, loi sn ny c


hm lng tinh bt thp, n ti khng b ng c.

Hin nay, loi sn m nng dn tnh Ty Ninh ang trng ch yu l loi sn ng v


cc ging sn ny cho nng sut v hm lng tinh bt tng i cao.
2.2.2. Cu to c
C sn thng thun di hai u, ty theo tnh cht t v iu kin trng m kch
thc ca c dao ng trong khong:
9
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Chiu di t 0,1 0,5m.

- ng knh c t 2 8cm.
C thng c 4 phn chnh gm: v g, v c, tht c v li.

Hnh 2.2: Cu to mt ct ngang ca c sn

a.
b.
-

V g (V la)
Gi vai tr bo v c. C thnh phn ch yu l cellulose v hemicellulose.
Khng c cha tinh bt, chim 0,5% 2% trng lng c.
V c (V tht)
Dy hn v g, c cu to t cc lp t bo thnh dy, thnh t bo c cu to ch
yu l cellulose, bn trong l ht tinh bt, cht cha Nit v dch bo (nha) c
nh hng ti mu ca tinh bt khi ch bin.

Trong dch bo c tanin, sc t, c t, cc enzyme.

V c c cha t 5% 8% hm lng tinh bt khi ch bin.

c. Tht c
-

L thnh phn ch yu ca c.

Gm cc t bo nh m: v t bo l cellulose, pentozan; bn trong l ht tinh bt,


nguyn sinh cht, cc glucid ha tan v nhiu cht vi lng khc.

Phn b hm lng tinh bt trong tht c gim dn t phn tht c st v n li.

10
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Ngoi cc lp t bo nh m cn c cc t bo thnh cng khng cha tinh bt


(cu to t cellulose) cng nh g gi l x. Loi t bo ny thng thy u
cung ca c sn lu nin v nhng c bin dng trong qu trnh pht trin.

d. Li sn
- Thng tm dc sut t cung ti ui c, cung to nht ri nh dn ti ui
c.
- Chim 0,3% 1% trng lng ton c, c thnh phn ch yu l cellulose v
hemicellulose.
- Sn c li ln v nhiu x s nh hng n hiu sut v nng sut nghin khi ch
bin.
Ngoi cc thnh phn trn, c sn cn cung v r ui. Cc thnh phn ny c cu
to ch yu l l cellulose nn gy kh khn trong ch bin.
2.2.3. Thnh phn ha hc ca c sn
Thnh phn ha hc ca c sn dao ng trong khong kh rng ty thuc vo: ging,
tnh cht t, iu kin pht trin ca cy, thi gian thu hoch (y l yu t quan trng
nh hng n hm lng tinh bt c trong c).
Bng 2.2: T l % (theo khi lng) ca cc thnh phn c trong c sn ([7])
STT
1
2
3
4
5
6
7

Thnh phn
Nc
Tinh bt
Protid
Cht bo
Cellulose
ng
Tro

T l %
70,25
21,45
1,12
0,4
1,11
5,13
0,54

2.2.3.1. Cht dinh dng c trong c


a. Tinh bt
Tinh bt l thnh phn quan trng ca c khoai m, bao gm hai thnh phn:
-

Amylo: 15 25%.

Amylopectin: 75 85%.
11

GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Hm lng tinh bt trong c khoai m ph thuc vo nhiu yu t nh: iu kin kh


hu, ging, thi gian thu hoch, bo qun nhng quan trng nht l thi gian thu
hoch. Chng hn nh: sn 6 thng th thu hoch khong t thng 10 11 l tt nht (thi
gian thu hoch ph thuc vo ging sn) s cho nng sut v hm lng tinh bt cao
nht. Cn nu thu hoch sm th nng sut c thp, lng tinh bt t, lng cht ha tan
cao. Cn thu hoch tr qu th hm lng tinh bt s gim, thnh phn x tng, mt phn
tinh bt b thy phn thnh ng nui mm non.
Tinh bt trong khoai m tn ti di dng cc ht tinh bt c kch thc 3 34m.
Tinh bt khoai m c mt s tnh cht c trng rt c li khi s dng chng lm
nguyn liu trong ch bin thc phm nh:
-

Tinh bt khoai m khng c mi nn rt thun tin khi s dng chng cng vi cc


thnh phn c mi trong thc phm

Tinh bt khoai m trong nc sau khi c gia nhit s to thnh sn phm c


dng st trong sut nn rt thun tin trong vic s dng chng cng vi cc tc
nhn to mu khc.

T l amylopectin : amylose trong tinh bt khoai m cao (80:20) nn gel tinh bt c


nht, kt dnh cao v kh nng gel b thoi ha rt thp.

Hnh 2.3: Ht tinh bt khoai m qua knh hin vi in t qut

12
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

b. ng
- ng trong c ch yu l glucose v mt t maltose, saccharose.
-

Trong qu trnh ch bin cc ng ny s ha tan trong nc v theo nc dch


ra ngoi.

c. Protid
- Protid l thnh phn cha c nghin cu k, tuy nhin v hm lng thp nn t
nh hng ti quy trnh cng ngh.
-

Trong c sn, hm lng acid amine khng c cn i: tha arginine nhng li


thiu cc acid amine cha lu hunh.

Bng 2.3: Thnh phn mt s acid amine c trong c sn ([7])


Acid amine

Hm lng (mg/100g protid)

Lysine
Methionine
Tryptophan
Phenylalanine
Threonine
Valine
Leucine
Isoleucine
Arginine
Histidine
d. Vitamin v khong

30
13
3
33
23
21
30
20
40
13

C sn c cha nhiu Vitamin C v Canxi.

Ngoi ra trong c sn cn c Vitamin B v nhiu loi khong khc.

2.2.3.2. Cc hp cht khc


Ngoi nhng cht dinh dng trn, trong c sn cn c cha c t, tanin, sc t v
cc h enzyme phc tp. y l nhng cht gy nh hng xu n cht lng tinh bt
sau ny (ch yu v mu sc).
a. c t

13
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Trong c khoai m, HCN tn ti di dng cyanogenic glucoside gm 2 loi linamarin


v lotaustralin.
-

Linamarin c cng thc phn t C10H17O6N v cng thc cu to l:


CH3
H3C

O
C6H11O5

c t ny c pht hin ln u bi Peckolt v c gi l manihotoxin.

Di tc dng ca dch v c cha HCl hoc men tiu ha, cht ny b phn hy
v gii phng ra acid cyanhydric l cht c i vi ngi.
C10H17O6N

H2O

C6H12O6
(Glucose)

(Linamarin)

(CH3)2O

(Aceton)

Acid Hydrocyanic

HCN

Lotaustralin c cng thc phn t l C11H119O6N v cng thc cu to l:


CH3
CH2
H3C

O
C6H11O5

Ty theo ging sn, iu kin t ai, ch canh tc v thi gian thu hoch m hm
lng HCN c khc nhau.
S phn b cht c trong c sn khng u: cung c cha nhiu cht c hn gia
c, lp v tht cha nhiu HCN hn c k n l li sn, phn tht sn c cha cht c t
hn.
Cc glucoside ny ha tan tt trong nc nn trong qu trnh sn xut tinh bt, c t
s theo nc dch thi ra ngoi. V vy mc d sn ng c hm lng c t cao nhng
sn phm tinh bt t sn vn c th s dng lm thc phm.
14
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Do cc glucoside ny tp trung nhiu v c do khi ch bin nn tch dch bo


nhanh khng nh hng n mu sc ca tinh bt sau ny v HCN s tc dng vi Fe
cho ra mui cyanate st c mu xm lm en bt.
b. Enzyme
Cc enzyme trong sn ti nay cha c nghin cu k. Ngi ta cho rng trong s
cc enzyme c trong c sn th h enzyme polyphenoloxydase l enzym c nh hng
ln n cht lng sn trong qu trnh bo qun v ch bin.
Khi cha o ln, cc enzyme ny trong c s hot ng yu v n nh nhng khi
o c ln th cc enzyme ny c iu kin hot ng mnh, khi enzyme
polyphenoloxydase s xc tc qu trnh oxy ha polyphenol to octorinon sau tng
hp cc cht khng c bn cht phenol (cc acid amine) to ra cc sn phm c mu.
Trong nhm enzyme polyphenoloxydase c nhng enzyme oxy ha cc monophenol
m in hnh l tyrosinase xc tc s oxy ha acid amin tyrosine to ra quinon tng
ng. Cc quinon sau mt lot chuyn ha sinh ra sc t mu xm en gi l melanin. y
l mt trong nhng nguyn nhn lm cho tht sn c mu en (dn gian gi l chy nha).

Hnh 2.4: C ch to thnh melanin t tyrosine vi s xc tc ca enzym tyrosinase


15
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Ngoi tyrosinase, cc enzyme oxy ha kh khc cng gp phn lm tn tht cht kh.
c. Tanin
-

Hm lng tanin trong sn t nhng sn phm oxy ha ca tanin l cht flobafen


c mu en kh ty.

Ngoi ra phn ng gia tanin vi st to tanat st c mu en cng kh ty.

2.3. nh gi cht lng ca c sn


C hai phng php nh gi cht lng ca c sn
2.3.1. Phng php cm quan
Xc nh c tt xu (c chy nha hay khng) v xc nh tng i hm lng tinh
bt c trong c.
a. Dng phng php cm quan xc nh c mi v c
-

B i c sn, nhn vo b mt ct ngang: nu c trng ti th tt c th li sn


xut sau.

Nu c b qung en, xm hay xanh en tc l c chy ch nn a vo sn xut


ngay.

b. Dng phng php cm quan xc nh ng tui sn thu hoch


-

Chn c sn trung bnh trong khm sn ri b lm i, nu ta ch dng mt lc


va phi b gy v thy tht sn chc v kh, mu tht c trng c th c th
coi nh l thu hoch sn ng tui, t l tinh bt s t mc cao.

Nu ta b c cng d dng nhng thy tht c sn c mu vng nht tuy chc tht
nhng phn gia c t v trong th l sn cn non v lng tinh bt thu c
s t.

Nu dng nhiu sc mi b gy c c hoc c b m khng gy i tc l c


thu hoch lc qu tui, lc c c x nhiu v lng tinh bt cng gim.

c. Dng phng php cm quan thng k trong thu mua sn nguyn liu
-

C nh v ngn (chiu di khong 10cm, ng knh c ch ln nht di 1,5cm)


khng qu 4%.

C dp nt v gy vn khng qu 3%.
16

GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Lng t v tp cht ti a t 1,5% 2%.

Khng c c thi.

C c du vt chy nha nh hn 5%.

2.3.2. Phng php thc nghim xc nh hm lng tinh bt c trong c


- Dng loi cn thc nghim do Thi Lan thit k.
-

Cn ny hot ng da trn s khc nhau v t trng gia tinh bt v nc.

Qua nhiu ln kho st v t cc s liu thu c hm lng tinh bt tng ng


vi mi ln l 5kg c.

2.4. Vn v bo qun c sn
Trong qu trnh bo qun, sn ti thng nhim bnh thi kh v thi t do nm v
vi khun gy nn nht l i vi nhng c b trc v v dp nt.
Mt s phng php bo qun khoai m ti:
-

Bo qun trong hm kn: mc ch ca vic bo qun trong hm kn l hn ch s


hot ng ca cc enzyme oxy ha, mt trong nhng nguyn nhn lm h hng
c. Yu cu hm phi kn hon ton, phi c mi che trnh nc chy vo.

Bo qun bng cch ph ct kh: chn c c kch thc u, khng b dp nt xp


thnh lung cao 0,5 0,6m, rng 1,2 1,5m, chiu di khong 4m. Sau ph
u ct ln, chiu dy lp ct t nht l 20cm.

Bo qun bng cch nhng hoc phun dung dch nc vi 0,5%, sau dng tru
hoc ct ph kn ng khoai m, bo qun theo phng php ny c th bo qun
trong 15 25 ngy.

Theo ti liu [8] sn mua v khng nn qu 48 gi sau thu hoch nn ta phi chn
ch thu mua thch hp c th ch bin trong vng 24 gi nhm trnh trng hp h
hng v gim cht lng tinh bt ca c.

17
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

B. Chn V Thuyt Minh Quy Trnh Cng Ngh


2.5. Phng php v ch sy
La chn phng php sy: Trong mi phng php sy s c nhiu phng
thc khc nhau. n sy ny phng php sy c s dng l cp nhit
theo cch i lu (tc l vic cp nhit cho vt m thc hin bng cch trao i
nhit i lu (t nhin hay cng bc), mi cht sy lm nhim v cp nhit.
Chn ch sy: lin tc
2.6. Chn Quy Trnh Cng Ngh

Hnh 2.5. S quy trnh cng ngh

18
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

2.7. Thuyt minh qui trnh sy


Thit b: thc hin qu trnh sy, ngi ta s dng h thng gm nhiu thit b
chnh v thit b ph. Trong n ny ta s dng cc loi thit b nh sau:
Hm sy

Thit b chnh

Xe gong
Qut y

Thit
B

Caloriphe

Thit b ph

Qut ht
Ti ko

Qui trnh sy: c thuyt minh nh sau


Nguyn liu: Khoai m c xp ln cc khay, cc khay ln lt c xp vo xe
gong. Cc xe gong c chuyn vo trong hm sy (v c b phn ti ko nn vic vn
chuyn xe gong v hm s thun tin v d dng hn), ng ca hm, tc nhn sy c
a vo hm v qu trnh sy bt u. Sau mi 30 pht, m ca vo v ca ra ca hm
sy. Dng ti ko xe gong ra khi hm ng thi y mt xe gong mi vo hm. Tip
tc tin hnh nh vy sau 6 gi ta sy xong 1 m vi nng sut 2,5 tn khoai m/m.
Tc nhn sy: Khng kh bn ngoi c a vo caloriphe nh qut y. Ti
caloriphe khng kh c t nng ln n nhit cn thit (caloriphe dng cht ti
nhit l hi nc). Sau khng kh c dn vo hm sy. Nhit khng kh ti u
hm sy phi c sao cho ph hp vi vt liu em sy (phi nh hn nhit cao nht
m vt liu c th chu c). Trong hm sy, khng kh nng i xuyn qua cc l li
ca khay ng vt liu v tip xc u vi vt liu sy. m ca vt liu s bc hi nh
nhit ca dng kh nng trn. Qut ht c t cui hm sy ht tc nhn sy ra khi
hm v a ra ngoi.

19
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Yu cu:
Vt liu phi m bo cht lng cao.
Sn phm thu c:
Mu sc: trng u, khng c m nu en trn b mt.
m: khng qu 15%, phi gin.
Phi sch tp cht, khng ln vi ct, t, bi bn
Tiu tn nng lng t v chi ph vn hnh thp.

20
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Chng 3:

TNH TON THIT B CHNH


Chn kiu thit b sy nh hnh v

Trong thit b ny, qu trnh sy xy ra trong hm. Kch thc c bn gm chiu


rng Bh, chiu cao Hh v chiu di Lh.

I. CC THNG S BAN U
1.1 Vt liu sy
Nhit khoai m vo hm

27 o C

Nhit khoai m ra khi hm

45 o C

Khi lng ring khoai m

0 1400 (Kg/m3)

Nhit dung ring khoai m

C=1,46 (kJ/kgK)

m ban u

w1=40% (khi lng)

m sau khi sy

w2=10% (khi lng)

Tc nhn sy

khng kh nng

Thi gian sy

6h/m

m cn bng

wcb=8%

m ti hn

w th

w1
w cb 30%
1.8

21
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

1.2 Tc nhn sy: khng kh nng


-Trng thi A: Trc khi vo Caloripher
to = 27 o C c m tng i

= exp{

p sut hi bo ha

[3]

= exp{

= 0.0355 bar=27mmHg
Th Pb vo cng thc

[3]

vi 82% ta c hm m x0=0.0184(kg m/kgkkk)


p sut hi ring phn: Ph .Pb =0,82.0,0355=0,0291 bar
1

H C pk .t x(r C pa .t )
1,004.t x(2500 1,842.t )

=> Th s vo ta c H0 = 74(kJ/kgkkk)

[3]

-Trng thi B: Trc khi vo hm


Chn t=100 o C x0 = x1 =0.0184(kg m/kgkkk)
Thay vo

= exp{

} = exp{

0.998 (bar) =749 (mmHg)

m tng i
Cng thc tnh Entanpy khng kh
H C pk .t x(r C pa .t )

[3]

1,004.t x(2500 1,842.t )

Thay s liu ta c H1=149(kJ/kgkkk)


Tra trn th khng kh m, xc nh c nhit bu t t = 38,5oC.
-Trng thi C: Sau khi ra khi hm sy
Chn t=45 o C v H1 =H2=149(kJ/kgkkk)
Ta tnh c

=0,0949 bar

22
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Cng thc tnh hm m c rt ra t cng thc Entanpy:

(kgm/kgkkk)
=> 3 68%
=> P2=46 mmHg

Hnh 3.1: th H-x ca khng kh m

Bng 3.1: Bng tm tt


Cc thng s

Trng thi khng kh


A

82

65

t (0C)

27

100

45

X (kg m/kgkkk)

0,0184

0,0184

0,043

H (kJ/kgkkk)

74

149

149

P (mmHg)

22

22

46

23
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

II- TNH QU TRNH SY L THUYT


2.1 Cn bng vt cht
Nng sut tnh theo nguyn liu vo:

Nng sut nguyn liu cho 1 m: G2 = G1 x = 3750 x 6 = 22500 (kg/m)

[4]

Lng m bc hi: W G1 G0 =3750 - 2500= 1250 (kg/h)

[4]

Lng khng kh kh tn tht:

L=

= 50813 (kgkkk/h)

[4]

Lng khng kh bc cn thit lm bc hi 1kg m vt liu:


=

= 49581 (kgkkk/kg m)

2.2 Thit b chnh


2.2.1 Xe gong
Chn kch thc xe gong:
Chiu cao ton b ca xe: hx=2,5m
Chiu cao lm vic ca xe: h1=2,4m
Chiu di xe: lx=2m
Chiu rng xe: bx=1,5m
Tnh s khay trong mi xe gong:
Khong cch gia 2 tng khay: h2=0,1m
S tng khay trong 1 xe:

(tng khay)

S khay trong 1 tng: m= 1 khay


S khay trong 1 xe gong: S = m x n = 1 x 24 = 24 (khay)
Lng khoai m trn mi xe gong, mi khay cha 50kg khoai m:
24
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

gv = 50 x24 =1200(kg khoai m)

-S xe gong cn cho 1 m sy:

= ~ 19 (xe)

Tnh khi lng xe gong:


+ Khi lng khung xe:
Cn 6 thanh ng 2,6m; 4 thanh ngang 2,2m; 4 thanh dc 1,5m. Cc thanh lm
bng thp vung 304, c kch thc 30 30 1,5mm
Khi lng thc t 1m thp 304 nng 0,7kg
Khung xe gong nng: 0,7.(6.2,5+4.2,4+4.1,5)=21,42kg
Khi lng bnh xe gong: Khi lng bnh xe gong ng knh 70 nng 2kg
km 2 bi, mi nng 0,5kg v 1 ming cao su chu va p (0,02kg/ming).
Khi lng bnh xe goong: 2 + 2.0,5 + 0,02 = 3,02kg
+ Khi lng khay
Khung khay lm bng thp vung 304 kch thc 15 15 2 mm c 3 thanh di
1,8m v rng 1,4m
Khi lng thc t 1m thp 304 nng 0,5kg
Tng khi lng khung khay l: 0,5.(3.1,8+3.1,4)=4,8kg
Mi khay c tm li y, kch thc l 20 20 mm, lm bng thp khng g,
kch thc tm li 1,8 1, 4 m; khi lng 2kg/tm.
Khi lng 1 khay:
Gk=4,8+2=6,8 (kg)
Tng khi lng khay trn 1 xe =6,8 x 24 =163,2(kg)
Khi lng 1 xe gong cha ch khoai m: 163,2 + 21,42 + 3,02 = 187,64 (kg)
Khi lng 1 xe gong c ch khoai m: 187,64 + 1200=1387,64 (kg)

25
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

2.2.2 Hm sy
Chiu di hm sy: Lh nx lx L1 L2
Vi L1 l khong cch 2 xe, L2 l khong cch 2 u hm, thng ly L1+ L2=0,5lx
Lh = 19 x 2 + 0.5 x 2 = 39m
Chiu rng hm sy:
Bh bx 2b1 1,5 2 0, 05 1, 6 (m)

[1]

Vi b1: khong trng bn hng xe ti vch tng


Chiu cao hm sy:
Hh = hx + b2 = 2,5 + 0,1= 2,6 (m)
Vi b2: Khong cch t trn hm xung khay xe
[1]
Hm sy c xy bng gch c chiu dy 1 =0,3m; 2 lp h va mi lp dy
2 3 0, 025 m ph 2 bn lp gch =0,05m

Chiu rng ph b ca hm:


B Bh 2 (1 2 2 ) 1, 6 2 (0,3 2 0, 025) =2,3(m)

[1]

Trn hm sy c lp btng dy 3 0,35 m


Chn li:
Chiu cao xe goong: 2,5 m
Chiu rng xe: 1,5 (m)
S khay cha VLS: 24 khay
Chiu dy lp vt liu sy trn khay: 0,06 (m)
Khong cch gia cc khay: 0,1 (m)
Chiu rng hm sy: 1,6 (m)
Chiu cao hm sy: 2,6 (m)
Nh vy ph hp vi gi thit chn
26
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

2.3 Cn bng nng lng


2.3.1 Nhit tn tht do vt liu sy
G2 CVL (2 1 )
qVL

[4]

CVL CVLK (1 u2' ) CH2O u2' : nhit dung ring sau khi ra khi hm sy (J/kg.).

CVLK =1,46 kJ/kg.: nhit dung ring


CH 2O =4,18kJ/kg.: nhit dung ring ca nc

CVL=1,46.(1-0,1) + 4,18.0,1=1,732 (kJ/kg.)


= 86,6 (kJ/kg m)

qVL =

2.3.2 Nhit tn tht do thit b chuyn ti


2.3.2.1 Nhit tn tht do xe gong mang i
qx

Gx' C304 (t x2 t x1 ) n x

[1]

G`x =187,64kg: khi lng 1 xe


C304= 0,5kJ/kg.: nhit dung ring ca thp 304
tx1=27 o C : nhit ca xe khi vo hm sy
tx2=45 o C : nhit ca xe khi ra khi hm sy
nx=19 xe: s xe trong hm sy
qx

Gx' C304 (t x2 t x1 ) n x

4,278 (kJ/kgm)

2.3.2.2 Nhit tn tht do khay sy


qk

nx s Gk Ck (tk2 tk1 )
W

[1]

Gk=6,8 kg: Khi lng mi khay


Ck=0,5kJ/kg.: Nhit dung ring

t k1 =27 o C : nhit ca khay lc vo hm sy


t k 2 =45 o C : nhit ca khay lc ra khi hm sy

27
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

qk

nx s Gk Ck (tk2 tk1 )
W

Chuyn : Hm Sy Khoai M

(kJ/kgm)

Vy nhit tn tht do thit b chuyn ti: qCT=qx+qk=4,278 +3,721 =7,999(kJ/kgm)


2.3.3 Nhit tn tht ra mi trng q m
q m q t q tr q n q c q mc q dh

[1]

Nhit tn tht ra mi trng xung quanh bao gm:


Nhit tn tht ra tng q t
Nhit tn tht ra trn hm sy q tr
Nhit tn tht qua nn q n
Nhit tn tht qua ca q c
Nhit tn tht do m ca q mc
Nhit tn tht ng hc q dh
2.3.3.1 Nhit tn tht ra tng q t

Hnh 3.2: Phn b nhit qua tng hm sy


qt

Kt Ft ttb 3600
(J/kg)
W

[1]

-W=1250 (kg m/h): lng m bc hi trong hm sy


28
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

-Ft: b mt 2 tng hm sy
Ft 2 Lh H h =2.39.2,6=202,8 (m2)

- ttb : hiu s nhit trung bnh


ttb

td tc
73 18
o
=
39, 283 C
t
73
ln d
ln
tc
18

[1]

Vi td t1 tk =100-27=73 o C
tc t2 tk =45-27=18 o C

-Kt: h s truyn nhit, W/m2


Gi thit nhit ca tc nhn sy thay i theo khng gian, khng thay i theo thi
gian, tc l truyn nhit bin nhit n nh.
Kt

2 1 1

2 1 2

[1]

Vi:
- 1 0,3m; 2 0, 025m : ln lt l b dy lp gch v lp h va
- 1 , 2 : h s dn nhit ca gch, lp va trt tng ln lt l 1 =0,75W/mK, 2
=1W/mK.
- 1 : h s cp nhit t tc nhn sy n tng nhm (W/m2.)
- 2 : h s cp nhit t mt ngoi tng hm sy ra mi trng (W/m2.)
-Tnh h s cp nhit 1 :
1 A ( '1 1" ) , trong :

A: h s ph thuc ch chuyn ng ca khng kh. Khi ch chy xoy vo


tng nhm th: A =1,2 1,3 , chn A =1,2
Nu ' T

: h s cp nhit ca khng kh nng chuyn ng cng bc
Lh
'
1

(W/m2.)

[1]

29
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Vi: T =0,0299W/m: h s dn nhit ca tc nhn sy tra nhit trung bnh


ttb

(t1 t2 ) (100 45)

72,5 o C
2
2

Lh =39m :chiu di hm sy
Nu1' c Re n : chun s Nuselt i vi khng kh

Vi c, n l h s ph thuc vo ch chuyn ng ca tc nhn sy.


Chn c=0,032 v n= 0,8
Re

d td w k T

Vi

=1,98m l ng knh tng ng ca hm

sy
w k =3m/s: tc tc nhn sy

T = 1,02175 kg/m3: khi lng ring tc nhn sy ttb=72,5 o C


T = 2, 07 105 Ns/m3: nht ca tc nhn sy tra ttb=72,5 o C

= 2,93.105 > 4.104

= 0,032 x (2,93.105)0,8 = 756,213

= 0,579 (W/m2.)
"1

Nu1" T
: h s cp nhit do i lu t nhin (W/m2.)
Hh

Vi: T =0,0299W/m: h s dn nhit ca tc nhn sy nhit trung bnh


ttb

(t1 t2 ) (100 45)

72,5 o C
2
2

Hh=2,6m: chiu cao hm


Nu1" (Gr Pr) m

30
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chun s Grashof: Gr

Chuyn : Hm Sy Khoai M

g H h3 T T2
T3 Ttb

[1]

Vi: g=9,81m/s2 : gia tc trng trng


Ttb : nhit trung bnh ca tc nhn sy (K)
tT1 : nhit b mt tng pha tip xc vi tc nhn sy, y
chn tT1 = 72,2oC.
T =1,044965 (kg/m3) v T 20,3425 106 (Ns/m2) ln lt l khi lng ring,

nht ca tc nhn sy tra nhit mng tm

ttb tT 1 72,5+72, 2

72,35 o C
2
2

Ttb=72,5+273=345,5 o K : nhit trung bnh ca tc nhn sy


T =(72,5-72,2)=0,3 o K : hiu s nhit gia nhit trung bnh ca tc nhn

sy vi nhit b mt tng pha tip xc vi tc nhn sy.

= 1,942.1013

Gr =

Chun s Grandtl theo ttb=72,5 o C ca tc nhn sy: Pr =0,685


Gr x Pr = 1,942.1013 x 0,685 = 1,33.1013
, m l cc h s ph thuc vo tch s Gr Pr

Chn 0,135 v m 1/ 3
0,135 x (1,33.1013)1/3 = 3198
=
Vy

= 36,78
Ax(

) = 1,2 x (0,579 + 36,78) = 44,83 (W/m2.)

Nhit ti ring truyn t tc nhn sy n tng hm sy:


=

x (ttb - tT1) = 44,83 x (72,5 - 72,2) = 13,45 (J/kg)


[1]

-Tnh h s cp nhit 2 :
2 '2 2"

Vi '2 : h s cp nhit do khng kh i lu t nhin (W/m2)


31
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

2" : h s cp nhit do bc x nhit t mt tng ngoi ca hm sy ra mi trng

xung quanh. (W/m2)


Tnh 2" :
2' 1,98 4 t2

Vi: t2 tT t xq =29,5 - 27= 2,5 o C : hiu s nhit gia b mt tng (Chn


2

tT2 =29,5 C) v khng kh xung quanh (Chn t xq =27 o C )

2' 1,98 4 2,5 2, 49 (W/m2)


Tnh 2" :
TT 4 T 4
C12 2 1
100 100
2"
(W/m2)
TT2 T0

[1]

Vi : H s bc x chung, thng c gi tr trong khong (4,15-4,25). Chn C1 2


=4,25 W / m2 K 4
TT2 =29,5+273=302,5 o K : nhit tng hm sy pha tip xc vi khng kh bn

ngoi.
T1 = 27+273=300 o K : nhit tng nh phn xng

To =25,5+273=298,5 o K : nhit khng kh bn ngoi

2"

302,5 4 300 4
4, 25


100 100
302,5 298,5

2,9 (W/m2)

Vy 2 2' 2" 2, 49 2,9 5,39 (W/m2)


Nhit ti ring truyn t mt ngoi tng hm sy ra mi trng xung quanh
q2 2 t2 5,39 2,5 13, 49( J / kg )

Kt


1
2 2 1
1
2 1 2
1

[1]
= 1,52 (W/m2)

Kim tra li gi thit v nhit :


32
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

-So snh nhit ti ring q1 v q 2 :


x 100% = 0,30% < 5% -> t

x100% =

-So snh nhit mt tng hm sy vi cc nhit tT1 , tT2 gi thit ban u:


Nhit b mt tng pha tip xc vi tc nhn sy so snh vi tT =72,2 o C
1

tT' 1 ttb

K t (ttb tk )

[1]

Vi tk =27 o C : nhit khng kh trong phn xng.


t tb =72,5 o C : nhit trung bnh ca tc nhn sy trong hm.

=>

= ttb -

So snh vi
|

= 70,96 oC

= 72,5 72,2 o C

x 100% =

x 100% = 1,72% < 5% -> t

Nhit b mt tng pha tip xc vi khng kh bn ngoi so snh vi

tT2

=29,5 o C :
= tk +

= 30,83 oC

= 27 +

[1]
tT2 tT' 2
tT2

100%

x 100% = 4,5% < 5%

=> t

Nh vy cc gi thit ban u v nhit c th chp nhn c.


Vy nhit tn tht ra tng qt:

=
=

= 34874,55 (J/kg) = 34,874 (kJ/kg)


33

GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

2.3.3.2 Tnh nhit tn tht qua trn hm sy


Qu trnh cp nhit qua trn c tnh ton ging nh cp nhit qua tng, ch khc
y l tng nm ngang.
Nhit tn tht qua trn:
qtr

Ktr Ftr ttb 3600


(J/kg)
W

[1]

Vi:
-W=1250 (kgm/h): lng m bc hi trong hm sy
- Ftr L h .Bh =39.1,6=62,4 m2 : din tch b mt trn hm sy
- ttb =39,283 o C : hiu s nhit trung bnh (cch tnh tng t nhit tn tht ra tng)
-Ktr: h s truyn nhit qua trn. (W/m2)
K tr

[1]

' 1
1'
1 1 2
1

- 1' =0,4m: trn hm sy gm 1 lp btong


- 1' = 0,2787
- 1 : h s cp nhit t tc nhn sy n tng nhm (W/m2.)
- 2 : h s cp nhit t mt ngoi tng hm sy ra mi trng (W/m2.)
-Tnh h s cp nhit 1 :
1 A ( '1 1" )

- '1 = 0,579(W/m2.). Cch tnh ton ging nh trng hp vi tng.


Nu1" T
-
0,7 cn gim i 30% so vi trng hp tnh ton vi tng.
Bh
"
1

T =0,0299W/m

Bh=1,6m
Nu1" (Gr Pr) m

34
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chun s Grashof: Gr

Chuyn : Hm Sy Khoai M

g H h3 T T2
T3 Ttb

Vi: g=9,81m/s2 : gia tc trng trng


Ttb=72,5+273=345,5 o K : nhit trung bnh ca tc nhn sy
Chn ttr 1 =72,1 o C : nhit b mt tng pha tip xc vi tc nhn sy
T =1,02175 kg/m3 v T 2, 07 105 (Ns/m2) ln lt l khi lng ring,

nht ca tc nhn sy tra nhit mng tm

ttb ttr1 72,5+72,1

72,3 o C
2
2

T = ttb ttr1 =(72,5-72,1)=0,4 o K : hiu s nhit gia nhit trung bnh ca

tc nhn sy vi nhit b mt tng pha tip xc vi tc nhn sy.

= 2,349.1013

Chun s Grandtl theo ttb=72,5 o C ca tc nhn sy: Pr =0,685


Gr x Pr = 2,349.1013 x 0,685 = 1,609.1013
, m l cc h s ph thuc vo tch s Gr Pr

Chn 0,135 v m 1/ 3
0,135 x (1,609.1013)1/3 = 3408
=

= 63,69

Vy

Ax(

) = 1,2 x (0,579 + 63,69) = 77,123 (W/m2.)

Nhit ti ring truyn t tc nhn sy n trn hm sy:


=

x (ttb - ttr1) = 77,123 x (72,5 - 72,1) = 30,85 (J/kg)

-Tnh h s cp nhit 2 :
2 '2 2"

Vi '2 : h s cp nhit do khng kh i lu t nhin (W/m2)

35
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

2" : h s cp nhit do bc x nhit t mt trn ngoi ca hm sy ra mi trng

xung quanh. (W/m2)


-Tnh 2' :
2' 2,5 4 t2 1,3

[1]

Vi: t2 ttr t xq =30-27=30C=3 o K : hiu s nhit gia b mt tng


2

tT2

=30 o C v khng kh xung quanh txq=27 o C


2' 4,277(W/m2)

-Tnh 2" :

2"

Ttr 4 T 4
C12 2 1
100 100
Ttr2 T0

(W/m2)

[1]

Vi C1 2 =4,2W/m2K4 h s bc x chung, gi tr trong khong (4,15-4,25)


Ttr2 =30+273=303 o K : nhit trn hm sy pha tip xc vi khng kh bn ngoi.

T1 = 27+273=300 o K : nhit tng nh phn xng

To =25+273=298 o K : nhit khng kh bn ngoi (Chn To = 25oC)

303 4 300 4
4, 2


100

100

"
2
2, 76 (W/m )
303 298

Vy 2 2' 2" 7,04(W/m2)


Nhit ti ring truyn t mt ngoi trn hm sy ra mi trng xung quanh
q2 2 t2 21,11 ( J / kg )

= 0,629 (W/m2)

Vy nhit tn tht ra trn qtr:


qtr

Ktr Ftr ttb 3600


=4440 (J/kg)
W

36
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

2.3.3.3 Nhit tn tht qua nn


Cng thc thc nghim: qn

qn0 Fn 3600
W

[1]

-W=1250 (kgm/h): lng m bc hi trong hm sy


- Fn L h .Bh =39.1,6=62,4m2 l din tch nn
- q n0 : tn tht ring ca 1m2 nn, ph thuc vo nhit trung bnh ca tc nhn sy v
v tr t hm sy trong phn xng.
ttb (0C)

q n0 (W/m )

40

24,5

60

34,2

Bng 3.2 : Gi tr ni suy


T gi tr trong bng trn, ta ni suy ti ttb= 72,5oC th q n0 =40,26
qn0 Fn 3600
Vy qn
=
W

7235(J/kg)

2.3.3.4 Nhit tn tht qua ca


qc

K c Fc ttb 3600
W

[1]

-Fc=2.1,1.1,25=2,75m2 : Din tch tt c cc ca ca hm sy (Ca c chiu rng 1,1m;


chiu cao 1,25m. Hm sy c 2 ca).
-W=1250 (kgm/h): lng m bc hi trong hm sy
- ttb = ttb-tk =72,5-27=45,5 o C : hiu s nhit trung bnh ca tc nhn sy v khng kh
ngoi hm sy.
-H s truyn nhit qua ca:
Kc

[1]

1
2 2 1
1
thp b 2
1

37
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Hm sy gm 2 ca vo v ra, mi ca gm 3 lp:
-Hai lp pha ngoi ca lm bng thp c b dy 1 3 2mm , h s dn nhit

thp=0,5W/m.

-Mt lp gia lm bng bng thy tinh cch nhit, b dy 2 70mm , h s dn


nhit b=0,035W/m.
- 1 , 2 ly bng gi tr h s cp nhit trong trng hp tnh ton vi tng.
Kc

1
2 2 1
1
thp b 2
1

0,4513(W/m2)

Kim tra li gi thit v nhit :


So snh nhit mt tng hm sy vi cc nhit t c , t c :
1

-Nhit ca pha tip xc vi tc nhn sy: t c =72,2 o C


1

Tnh nhit ca pha tip xc vi tc nhn sy:


tc'1 ttb

tc1 tc' 1
tc1

K c (ttb tk )

100%

= 72,04 o C

=72,5 -

x 100% = 0,22% < 5% => t

-Nhit ca pha tip xc vi khng kh xung quanh: t c =31 o C


2

Tnh nhit ca pha tip xc vi khng kh bn ngoi


tc' 2 tk

tc2 tc' 2
tc2

K c (ttb tk )

= 30,8 o C

=27 +

100% 0,65% < 5%

Nh vy cc gi thit ban u v nhit c th chp nhn c.


Vy nhit tn tht ra tng : qc

K c Fc ttb 3600
=162,6(J/kg)
W

38
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

2.3.3.5 Nhit tn tht do m ca


Theo kinh nghim nhit tn tht do m ca thng khong 10% tng tn tht nhit qua
tng v qua nn.
qmc= 0,1(qt+qn)=0,1(34874,55+7235)=4211(J/kg)
Cui cng ta tnh c nhit tn tht ra mi trng xung quanh:
qm=qt +qtr +qn +qc +qmc= 34874,55 + 4440 + 7235 + 162,6 + 4211 = 50923,15(J/kg)
= 50,923(kj/kg)
Lng nhit tn tht chung

q q

VL

qVC qm = 86,6 + 7,999 + 50,923 = 145,5(kJ/kg)

Vy ta tnh c lng nhit b sung thc t:


( qVL + qVC + qm) =4,18 .27 145,5 = - 32,64 (kJ/kg m)

39
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

III. TNH TON QU TRNH SY THC


V th sy thc:

Hnh 3.3: th sy thc


Ta c: H2 H1 ( x2' x1 )

[3]

Vi: x 2' : l hm m ca khng kh sau khi ri kh hm sy ca qu trnh sy thc.


H l entanpy ca khng kh m c tnh theo cng thc sau:
H hk xha

[3]

hk , ha : entanpy ca 1kg khng kh kh v ca 1kg hi nc.

hk C pk t

[3]

ha r C pa t
x2'

C pk (t1 t2 ) x0 (r C pat1 )
r C pat2

Cpk, Cpa, r: nhit dung ring ca khng kh kh, ca hi nc v n nhit ha hi.


Cpk=1,004 kJ/kg.K
Cpa=1,842 kJ/kg.K
r= 2500 kJ/kg
40
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

= - 32,64(kJ/kg)

= 0,0402
Cc thng s ca qu trnh sy thc:
H2' Cpk t2 x2 (r Cpat2 ) =156,245(kJ/kgkkk)

4026.42
Pb2 exp 12
=0,0949 (bar)
235.5 t2

2'

x2'
=
Pb (0,621 x2' )

68,23%

Lng khng kh cn thit bc hi 1kg m trong qu trnh sy thc:


=

= 45,87(kgkkk/kg m)

Lng khng kh cn trong qu trnh sy thc:


L' W l ' =1250 x 45,87=57337,5(kgkkk/h)

Tnh ton lp bng cn bng nhit:


-Lng nhit tiu hao q:
q l ' ( H1 H 0 ) =45,87(149-74) = 3440,25(kJ/kg m)

-Lng nhit c ch:


q1 i2 Ca1 (r C pat2 ) Ca1 = (2500 + 1,842.45) - 4,18.27=2470,03(kJ/kg m)

-Tn tht nhit do tc nhn sy mang i:


q2 l ' .CTNS (t2 to )

[3]

M CTNS C pk C pa xo =1,004+1,842.0,0184=1,038(kJ/kg.K)
q2 l ' .CTNS (t2 to ) = 45,87.1,038(45 27) = 857,03(kJ/kg m)

-Tng lng nhit c ch v cc tn tht:


q' q1 q2 q =2470,03 + 857,03 + 145,5 = 3490,56(kJ/kg m)

Theo nguyn tc cn bng nhit th q=q, nhng do sai s trong qu trnh tnh ton nn q
q

41
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Sai s

Chuyn : Hm Sy Khoai M
|

Sai s chp

nhn c.
Bng 3.3: Bng cn bng nhit
STT

i lng

K hiu

kJ/kg m

Nhit lng c ch

q1

2470,03

71,13

Tn tht nhit do tc nhn sy

q2

857,03

24,68

Tn tht nhit do vt liu sy

qvl

86,6

2,49

Tn tht nhit do thit b qvc

7,999

0,23

1,47

chuyn ti
5

Tn tht nhit ra mi trng

qm

50,923

Tn tht nhit tnh ton

3490,56

Tng lng nhit tiu hao

3440,25

Sai s

1,46%

T bng cn bng nhit trn, ta nhn thy hiu sut ca thit b sy: T =71,13%.Trong
cc tn tht, tn tht do tc nhn sy gy ra l ln nht (24,68%), tn tht do vt liu sy
v thit b chuyn ti rt b,coi nh khng ng k.

42
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Chng 4:

TNH V CHN THIT B PH


4.1 Tnh Caloripher
Caloripher l thit b dng t nng khng kh trc khi a khng kh vo hm sy.
Trong k thut sy thng dng 2 loi caloripher: caloripher kh-hi v caloripher kh
khi. y ta sy khoai m bng hm sy vi nhit tc nhn sy khng qu 120 o C
nn ta chn loi caloripher kh-hi.

Hnh 4.1: Caloripher kh-hi


Caloripher kh-hi l thit b trao i nhit c vch ngn. Trong ng l hi bo ha
ngng t, ngoi ng l khng kh chuyn ng. Do h s trao i nhit khi ngng t ca
hi nc n rt ln so vi h s trao i nhit i lu gia mt ngoi ca ng vi khng
kh k . V vy, pha khng kh thng c lm cnh tng cng truyn nhit. Hi
nc trong ng c p sut 1,46 at, nhit bo ha ca hi nc l ts= 110 o C .
chnh lch trung bnh :
43
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

ttb

Chuyn : Hm Sy Khoai M

tmax tmin
t
ln max
tmin

[1]

tmax ts to 110 27 83o C


tmin ts t1 110 100 10o C
Vi t0, t1 l nhit khng kh vo v ra khi caloripher.

ttb

tmax tmin
=
t
ln max
tmin

34,495 o C

Nhit lng cn cung cp cho caloriphe trong 1 gi:


Q = L.(H1 Ho) =50813 .(149 74) = 3810975 (kJ/h)
Q = 1058604 (W).
+Caloripher c ng lm bng thp c:
H s dn nhit thep =55W/mK
ng knh trong d1=48mm=0,048m
ng knh ngoi d2=50mm=0,05m
Chiu di ng l=1,5m
Bc ng ngang s1=0,3m
Bc ng dc s2=0,2m
+Cnh lm bng ng c:
H s dn nhit c 150 W/mK
ng knh cnh dc=0,055m
Chiu dy mi cnh c 1 mm=0,001m
Khong cch gia 2 cnh t= 40mm=0,04m
Chiu dy vch ng: 0,5(d 2 -d1 ) =0,5(50-48)=1mm=0,001m

[1]

Bc cnh sc=t+ c = 0,04 + 0,001 =0,041m

[1]

Chiu cao cnh h=0,5(dc- d2) = 0,5(0,055 0,05) = 0,0025m

[1]

S cnh trn 1 ng nc

l
1,5

=37 (cnh)
sc 0, 041

[1]

44
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Ta c

Chuyn : Hm Sy Khoai M

d2
0.05

1.041 1.4
d1 0, 048

Do c th tnh h s truyn nhit qua ng ng vi b mt khng lm cnh F1 theo


cng thc tnh h s truyn nhit qua vch phng:
K F1

1 thep 2 c
1

[1]

Vi:
- thep =55W/mK
- 0,5(d 2 -d1 ) =0,001m
- c 1

d c2 -d 22
=1,1334: h s lm cnh. (chn loi cnh trn trn ng)
2d 2 sc

- 1 : h s ta nhit ca hi nc trong ng, W/m2


- 2 : h s ta nhit ta nhit ca ton b b mt ngoi ca vch c cnh, W/m2.
-Tnh 1 : 1 0, 725 4

r 3 2
t d1

Cc thong s ca nc ngng t:

[1]

r =2234kJ/kg

= 0,685W/mK
= 951kg/m3
=2,56.10-4 N.s/m2
t : chnh lch nhit gia hi trong ng v vch ng. V ta cha bit nhit

vch nn chn t =0,35 o C


1 0, 725 4

2234.1000.0, 68539512
14291,56 (W/m2)
0,35.2,56.104.0, 048

-Tnh c : c : h s ta nhit t b mt cnh ti khng kh, W/m2


c

Nu f
dE
45

GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Ta chn loi ng xp sole:


Nu f 0, 251Re

0,67

s1 d 2

d2

0,2

s1 d 2

0,2

[1]

Tiu chun Reynold tnh theo tc ti khe hp qua cnh max v ng knh
tng ng dE.
Re

max d E

Vi:
- F01 .d 2 .t.nc .0, 05.0, 04.37 =0,2325 m2 : din tch mt ngoi ng pha khng
lm cnh, m2
dc2
0, 0552
d2
0, 052
2
2 nc 2

37 =0,0305(m ) : din tch cnh ca


4
4
4
4

- Fc1 2
1 ng

- F21 F01 Fc1 =0,263m2 : din tch ton b mt ngoi ng.

[1]
[1]

dE =

= 0,0466 (m)

Chn vn tc dng kh vo caloripher l 30,268m/s, tc ti khe hp qua cnh:


max

d
h
1 2 2 c
s1sc
s1

35,508
=42,64 (m/s)
0, 0025.0, 001
0, 05
1
2
0, 2.0, 041
0,3

Cc thng s vt l , ly theo nhit trung bnh ca khng kh bn ngoi ng.


Nhit trung bnh ca khng kh bn ngoi ng.
ttb

(t0 t1 ) (27 100)


=63,5 o C

2
2

=2,8825.10-2 W/mK
46
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

-6
2
=18,715.10 m /s

Re =

Nuf = 0,251(1,06.105)0,67 (

= 284,95

= 176,26 ( W/m2)

-Tnh 2
2 c

Fc1
c
F21

F01 0, 2325
=7,623

Fc1 0,0305

[1]

- c : hiu sut cnh, xc nh nh sau:

2 c

c c

= 48,48

[1]

.h=48,48.0,0025=0,121

Tra trn th 2-31 ng vi loi cnh trn, ta c: c =0,77


(W/m2 )

191,17(W/m2)
Kim tra li chnh lch nhit t =0,35 o C
= 191,17.34,495 =6594,4(W/m2)
=
|

0,36 oC

=
|

x 100% = 2,9% < 5%

47
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Gi s v chnh lch nhit trn ta c th chp nhn c.


+Din tch b mt trong cc ng:
=

= 160 (m2)

=
=

[1]

+Tng s ng trong caloripher


n

F1
130

=707 (ng)
d1l 3,14.0, 048.1,5

+S hng ng:

= 24 (hng), vi m=29: s ng trong mi hng.

[1]

+Kch thc calorpher


b=m.s1=29.0,3=8,7

[1]

c=z.s2=24.0,2=4,8

[1]

+Tr lc ca caloripher:
Pc

m2 ax z

[1]

3
0
=1,06825kg/m : khi lng ring ca khng kh tra nhit t=57,5 C

: h s tr khng
0,9

0, 72 Re

0,245

0,9

s1 d 2
d s d
2 E 1 2

sc
d 2 s2 d 2

0, 72 1, 06.10

5 0,245

0,9

0,1

[1]
0,9

0,3 0, 05
0, 0466 0,3 0, 05
0, 041 2 0, 05 0, 2 0, 05

0,1

= 0,0582

(N/m2)

48
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

4.2 Tnh v chn qut


Qut l thit b vn chuyn tc nhn sy trong h thng sy. chn loi qut c s hiu
bao nhiu cn phi xc nh c:
Tr lc m qut phi khc phc:
Nng sut ca qut Q.
A, B, C l trng thi ca khng kh khi vo caloripher, khi vo hm sy v khi ra khi
hm sy.

A , B , C l khi lng ring ca khng kh ng vi cc trng thi trn.


A , B , C l nht ng hc ca khng kh ng vi cc trng thi trn.

Q A , Q B , Q C l nng sut ca qut ca qut ng vi cc trng thi trn ca khng kh.

Nng sut qut tnh theo cng thc sau: Q

[3]

L=50813 (kgkkk/h): lng khng kh kh cn


Bng 4.1: Bng tm tt
thi t(oC)

Trng

(kg/m3)

(m2/s)

Q (m3/h)

khng kh
A

27

1,136

1,63.10-5

44729,75

100

0,946

2,32.10-5

53713,53

45

1,1105

1,75.10-5

45756,87

4.2.1 Tr lc t qut n caloripher


l vA2 A
Pms 1
(N/m2)
1

[5]

Chn ng dn u r ca qut c ng knh d= 0,6m


- f1

- vA

0, 62
d2
0, 283 (m2): Tit din mt ct ngang ca ng dn
= 3,14
4
4

QA
3600 f1

(m/s): Vn tc dng kh ra khi qut

[5]

[5]

49
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

- l= 1,5m: Chiu di ng dn t qut n caloripher


100
- 1 0,11, 46

d Re

0,25

: h s ma st

Tnh cc ch s:
Re

vAd
A

1,62.
8/7

d
Re gh 6

[5]

8/7

600
6

0, 08

=160987,7

[5]

=0,08mm nhm tuyt i ca ng dn l loi ng mi khng hn.


d
Ren 220

9/8

=5033460

[5]

Re gh < Re < Re n : khu vc qu nm gia khu vc nhn thy lc v khu thy lc

nhm. H s ma st c tnh theo cng thc:


100

1 0,11, 46

d Re

0,25

l v A2 A
Pms1 = 1
d 2

[5]

69,5 (N/m2)

4.2.2 Tr lc caloripher
Cch tnh tng t nh trn
(N/m2)
4.2.3 Tr lc caloripher n hm
Pms2 2

l vB2 B
d 2

[5]

ng dn t caloripher n hm c ng knh d=0,6m:


-l=3m: chiu di ng dn
- =0,08mm: nhm
- f1

0, 62
d2
0, 283 (m2): Tit din mt ct ngang ca ng dn
= 3,14
4
4

50
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

- vB

Chuyn : Hm Sy Khoai M

QB
3600 f1

(m/s): Vn tc dng kh ra khi qut

[5]

Xc nh h s ma st 2
Tnh cc ch s:
Re

vB d '
B

1,36.106
8/7

d
Re gh 6

d
Ren 220

[5]

8/7

600
6

0, 08

=160987,7

9/8

[5]

=5033460

[5]

Re gh < Re < Re n . Nn h s ma st c tnh theo cng thc:

100

2 0,11, 46

d Re

0,25

1,3.102

[5]

Tr lc caloripher n hm:
Pms2

l vB2 B
2
d 2

85,5 (N/m2)

4.2.4 Tr lc t m khi vo hm sy
2
Pcb 1 B B
1

[5]

f
1 1 1' : H s tr lc cc b
f1

Ta c:

[5]

wk
f
1'
B
f1

[5]

Vn tc dng kh trong hm: wk= 3m/s


- f0

0, 62
d2
0, 283 (m2): Tit din ngang ca ng dn
= 3,14
4
4

f1' l tit din mt ct ngang ca phn m rng vo hm sy

51
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

= 4,97 (m2)

=
(

Chuyn : Hm Sy Khoai M

) =(

) = 0,8893

Tr lc t m khi vo hm sy:
(N/ m2)
4.2.5 Tr lc do p ng u ra ca qut
2
Pr A A
=1094,85(N/m2)
2

Tng tr lc t qut y n trc hm sy:

P P
1

ms1

Pms2 Pc Pr Pcb1

[2]

=69,5+85,5+1356,474+1094,85+1169,2=3775 N/m2
4.2.6 Tr lc hm sy
lh w k2
Ph 3
dtd

= 1,98 (m): ng knh tng ng ca hm sy

[5]
[5]

Xc nh cc ch s:
Re =

= 304693,5

[5]

Vi v=19,495.10-6m2/s l nht ng hc ca khng kh ti nhit trung bnh


trong hm sy t=72,5oC
(

[5]
1,5mm : nhm ca hm sy

52
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

d
Ren 220

9/8

Chuyn : Hm Sy Khoai M

=712965
[5]

Re gh < Re < Re n

H s ma st c tnh theo cng thc:


(
Ph 3

lh w k2
dtd 2

)
1,805 (N/m2)

= 0,0195.

=0,0195
[5]

4.2.7 Tr lc xe gong
- Lu lng th tch trong hm:
= 49735,2 (m3/h)
-Khi khng c xe gong:
Ph0 4

Lh h2
dtd 2

[5]

Vn tc khng kh trong hm khi khng c xe:


vh=

= 3 (m/s)

.
Xc nh cc ch s:
Re =

= 304693
(

d
Ren 220

9/8

=712965
[5]
[5]
[5]
53

GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Re gh Re Re n H s ma st c tnh theo cng thc:

=0,0194

Tr lc:
= 1,79 (N/m2)
-Khi c xe gong:
2

Pxe Ph Ph0 =1,805-1,796=0,009(N/m )

4.2.8 Tr lc t th ti hm v ng ht
2
Pcb 4 C C
4

- C

Qc
3600 f1

= 44,9 (m/s): Vn tc dng kh trong ng ht:

1
- 4 1 : H s tn tht

: h s co hp. V
0,57

f1
=
Fh

<0,6 nn ta c cng thc sau:

0, 043
1,1 f1 Fh

[5]

ng ht c ng knh: d=0,6m
Tit din ng ht: f1=0,283m2
Tit din hm sy: Fh=Bh.Hh=1,6.2,6=4,16 (m2)
=

= 0,566

1
4 1

) = 0,588

Tr lc t thu ti hm v ng ht:

Pcb4 4

C2 C
=0,588
2

= 658,2(N/m2)

54
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

4.2.9 Tr lc ng cong 90 o C
C2 C
Pcb 5

[5]

5 = 0,5874 chn theo bng b7 trang 216, ti liu c lu cht.

Tr lc ng cong 90 o C :
Pcb5 5

C2 C
= 0,5874
2

= 657,5(N/m2)

4.2.10 Tr lc p ng u vo ca qut ht
2
Pv C C =
= 1119,38(N/m2)

[5]

4.2.11 Tr lc ng dn kh ra khi hm
l v2
Pms 5 ' C C
d

[5]

d=0,6m : ng dn c ng knh
l=3m: chiu di ng dn
=0,08mm: nhm

Cc ch s:
Re

vC d '
=
C

d'
Re gh 6

[5]
8/7

d'
Ren 220

8/7

600
6

0, 08

9/8

160988

600
220

0, 08

[5]

9/8

5033460

[5]

Re gh < Re < Re n . H s ma st c tnh theo cng thc:

100

5 0,11, 46 '

d
Re

0,25

= 1,27.

Tr lc ng dn:
55
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Pms5

Chuyn : Hm Sy Khoai M

l vC2 C
5 '
=
d 2

=71,08 (N/m2)

[5]

Vy:
-Tng tr lc t hm sy n qut ht:

=1,805+0,009+658,2+657,5+1119,38+71,08=2508(N/m2)
-Tng tr lc qut:

P P P =3775+2508=6283 (N/m2)
1

-Chn qut: Trong h thng ny cn c 2 qut: qut ht v qut y. Mi qut c:


Tr lc cn khc phc: Pquat
Nng sut qut: Qqut

1
P =
2

= 3141,5(N/m2)

QA QB QC
=48066,72 (m3/h)
3

[2]

Theo th hnh II-57 trang 488, ta chn qut II 9-57 N04 c:


-Hiu sut q 0, 6
- 68 rad/s
-Tc vng ca bnh gung: 13,65 m/s
-Cng sut ng c in: N q

1,1Pquat Qquat
1000qtr

[2]

Vi tr = 1: hiu sut truyn ng ca qut, trng hp qut lp trc trc tip vi trc
ng c in.
3
= 1,2kg/m : khi lng ring ca khng kh iu kin chun.

Nq =

= 92,3 (kW)

4.3 Tnh v chn ng c ko ti


Trng lng ca 1 xe gong c ch khoai m: 1387,64.10=13876,4 (N)
Trng lng ca 26 xe gong : Po=13876,4 .19=263651,6 (N)
Ta xem tng cc lc cn bng 5% trng lng xe: Pc=0,05. 263651,6 =13182,58 (N)
56
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

Tng lc ko ca ng c: P=Po +Pc=263651,6 +13182,58 =276834,18 (N)


Cng sut ca ng c: N d

P.v
=
60000. d

= 65,14 (kW)

[2]

vi v =12 vng/pht: vn tc xe gong.

57
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

KT LUN
H thng sy hm trn sy vt liu theo kiu gin on. V vy s khng cn phn bit
tc nhn sy i xui chiu hay cng chiu vi vt liu sy.
Cc tnh ton trn y khng trnh khi cc sai s do nhiu nguyn nhn. Do n
ch c tnh tham kho trc khi tin hnh xy dng thc t.
Khi xy dng trong thc t s c nhiu nguyn nhn tc ng khc m ta khng th
lng trc c. Nhng cng ty trng hp m ta s linh ng sp xp sao cho ph
hp vi qu trnh sy.
H thng ny c nhc im l ch p dng tt cho iu kin min Nam Vit Nam
do iu kin kh hu, nu em p dng cho cc vng c kh hu qu khc bit s khng
th s dng c.

58
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

n Hc Phn: K Thut Thc Phm

Chuyn : Hm Sy Khoai M

TI LIU THAM KHO


[1] Phan Vn Thm, S tay thit k Thit b Ha cht & Ch bin thc phm a dng,
B GD&T-Vin o to m rng.
[2] Nguyn Vn La,Qu trnh & Thit b CNHH&TP-tp 7-K thut sy vt liu,
NXB i hc Quc gia TP. HCM.
[3] Trn Vn Ph,Tnh ton v thit k h thng sy, NXB Gio Dc
[4] V Vn Bang-V B Minh, Qu trnh v thit b CNHH&TP- Tp 3-Truyn khi,
NXB i hc Quc gia TP. HCM.
[5] Nguyn Th Phng-L Song Giang, C lu cht, HQG TPHCM
[6] Hong Kim, Phm Vn Bin, Cy sn, NXB Nng Nghip, 1985.
[7] Hong Th Ngc Chu, L Th Cc, Mai Vn L, L Ngc T, Bi c Hi, Ch
bin lng thc tp 2, NXB Khoa hc v K thut, 1985.
[8] Nguyn Xun Phng, Nguyn Vn Thoa, C s l thuyt v k thut sn xut thc
phm, NXB Gio Dc, 2005.

59
GVHD: Ths. Nguyn Hu Quyn

SVTH: Trnh Hong Mai Lnh Trn Quang Khi

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