Professional Documents
Culture Documents
Chuyn : Hm Sy Khoai M
MC LC
M U ........................................................................................................................................ 5
CHNG 1: TNG QUAN .......................................................................................................... 6
1- Tng quan v phng php sy .............................................................................................. 6
1.1 Bn cht ca sy................................................................................................................ 6
1.2 Phn loi............................................................................................................................ 6
1.3 Yu t nh hng n qu trnh sy ................................................................................. 6
CHNG 2:CHN V THUYT MINH QUY TRNH CNG NGH ..................................... 8
A. Cng Ngh Sy Khoai M ...................................................................................................... 8
2.1- Tng quan v nguyn liu ............................................................................................... 8
2.1.1. c im cy sn ...................................................................................................... 8
2.1.2. Tnh hnh trng sn ................................................................................................... 8
2.2. Phn loi, cu to, thnh phn ha hc ca c sn .......................................................... 9
2.2.1. Phn loi.................................................................................................................... 9
2.2.2. Cu to c ................................................................................................................. 9
2.2.3. Thnh phn ha hc ca c sn .............................................................................. 11
2.2.3.1. Cht dinh dng c trong c ........................................................................... 11
2.2.3.2. Cc hp cht khc ............................................................................................ 13
2.3. nh gi cht lng ca c sn ..................................................................................... 16
2.3.1. Phng php cm quan ........................................................................................... 16
2.3.2. Phng php thc nghim xc nh hm lng tinh bt c trong c ................ 17
2.4. Vn v bo qun c sn ............................................................................................. 17
B. Chn V Thuyt Minh Quy Trnh Cng Ngh .................................................................... 18
2.5. Phng php v ch sy............................................................................................ 18
2.6. Chn Quy Trnh Cng Ngh .......................................................................................... 18
2.7. Thuyt minh qui trnh sy ............................................................................................. 19
Chng 3:TNH TON THIT B CHNH ................................................................................. 21
I. CC THNG S BAN U ............................................................................................... 21
1.1 Vt liu sy ..................................................................................................................... 21
1.2 Tc nhn sy: khng kh nng ........................................................................................ 22
II- TNH QU TRNH SY L THUYT ............................................................................. 24
2.1 Cn bng vt cht ............................................................................................................ 24
2.2 Thit b chnh .................................................................................................................. 24
2.2.1 Xe gong .................................................................................................................. 24
1
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
2.2.2 Hm sy ................................................................................................................... 26
2.3 Cn bng nng lng ...................................................................................................... 27
2.3.1 Nhit tn tht do vt liu sy ................................................................................... 27
2.3.2 Nhit tn tht do thit b chuyn ti ......................................................................... 27
2.3.2.1 Nhit tn tht do xe gong mang i .................................................................. 27
2.3.2.2 Nhit tn tht do khay sy ................................................................................ 27
2.3.3 Nhit tn tht ra mi trng q m .............................................................................. 28
2.3.3.1 Nhit tn tht ra tng q t ................................................................................. 28
2.3.3.2 Tnh nhit tn tht qua trn hm sy................................................................. 34
2.3.3.3 Nhit tn tht qua nn ....................................................................................... 37
2.3.3.4 Nhit tn tht qua ca ....................................................................................... 37
2.3.3.5 Nhit tn tht do m ca.................................................................................. 39
III. TNH TON QU TRNH SY THC .............................................................................. 40
Chng 4: TNH V CHN THIT B PH ............................................................................. 43
4.1 Tnh Caloripher ................................................................................................................... 43
4.2 Tnh v chn qut................................................................................................................ 49
4.2.1 Tr lc t qut n caloripher ..................................................................................... 49
4.2.2 Tr lc caloripher ........................................................................................................ 50
4.2.3 Tr lc caloripher n hm .......................................................................................... 50
4.2.4 Tr lc t m khi vo hm sy .................................................................................. 51
4.2.5 Tr lc do p ng u ra ca qut ............................................................................. 52
4.2.6 Tr lc hm sy ........................................................................................................... 52
4.2.7 Tr lc xe gong .......................................................................................................... 53
4.2.8 Tr lc t th ti hm v ng ht .............................................................................. 54
4.2.9 Tr lc ng cong 90 o C ............................................................................................... 55
4.2.10 Tr lc p ng u vo ca qut ht ........................................................................ 55
4.2.11 Tr lc ng dn kh ra khi hm................................................................................ 55
4.3 Tnh v chn ng c ko ti ............................................................................................. 56
KT LUN ................................................................................................................................... 58
TI LIU THAM KHO ............................................................................................................ 59
2
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
3
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
DANH MC CC BNG
Bng 2.1: c im mt s ging sn ............................................................................ 9
Bng 2.2: T l % (theo khi lng) ca cc thnh phn c trong c sn ................... 11
Bng 2.3: Thnh phn mt s acid amine c trong c sn ........................................... 13
Bng 3.1: Bng tm tt ................................................................................................. 22
Bng 3.2 : Gi tr ni suy .............................................................................................. 36
Bng 3.3: Bng cn bng nhit ..................................................................................... 41
Bng 4.1: Bng tm tt ................................................................................................. 48
4
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
M U
Cy sn (hay cn gi l cy khoai m) l mt trong nhng loi cy lng thc c
ngun gc t lu vc sng Amazone (Nam M). nc ta cy sn c du nhp vo
khong th k 18 v c trng khp ni t Bc n Nam. Cng vi vic trng t lu
nhn dn ta bit ch bin c sn lm lng thc cho ngi v lm thc n cho gia sc.
Trong cc loi cy lng thc, sn l cy trng cho ngun nguyn liu c kh
nng ch bin sn phm vo loi phong ph nht. Sn phm t cy sn c s dng
trong nhiu lnh vc kinh t v i sng. Gi tr t cy sn ch thc s gia tng khi c
ch bin. Chnh v vy trn th trng gi sn nguyn liu mi c tng ln gn y, ko
theo s quan tm tr li ca b con nng dn sau nhiu nm thng trm ca vic pht
trin cy sn.
Tuy nhin, trong iu kin qu t c hn, s cnh tranh gia cc loi cy trng
ngy cng gay gt th d nhu cu th trng i vi sn phm ca cy sn ngy cng tng,
gi ngy cng cao th kh nng m rng din tch trng sn cng khng nhiu. Hng
pht trin ca cy sn ch yu p ng nhu cu ca th trng trong v ngoi nc l
thm canh tng nng sut t gi tr tng sn lng ngy cng tng. Bn cnh , vic
u t cho khu ch bin tng gi tr sn phm cng l cng vic rt cn phi gii
quyt. y chnh l l do chnh em lp n thit k thit b sy khoai m xt lt
nng sut 2500kg nguyn liu sy/m.
sy khoai m xt lt ta c rt nhiu phng php nh sy bung, sy hm
n ny, do yu t khch quan l a im xy dng c t ti Thnh Ph H Ch
Minh nn vic p dng phng php sy hm l thch hp nht.
5
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
CHNG 1:
TNG QUAN
1- Tng quan v phng php sy
1.1 Bn cht ca sy
Sy l qu trnh lm bc hi nc ra khi vt liu bng nhit. Mc ch ca qu trnh
sy l lm gim khi lng ca vt liu, tng bn v bo qun c tt.
Trong qu trnh sy nc c cho bay hi nhit bt k do s khuch tn bi s
chnh lch m b mt v bn trong vt liu v bi s chnh lch p sut hi ring
phn ca ti b mt vt liu v mi trng chung quanh. Sy l qu trnh khng n nh,
m ca vt liu thay i theo khng gian v thi gian.
1.2 Phn loi
Phn loi cc phng php sy theo phng thc cung cp nhit:
Phng php sy i lu.
Phng php sy bc x.
Phng php sy tip xc.
Phng php sy bng in trng dng cao tn.
Phng php sy thng hoa.
1.3 Yu t nh hng n qu trnh sy
nh hng ca nhit khng kh: Trong cc iu kin khc nhau khng i nh
m khng kh, tc gi, vic nng cao nhit s lm tng nhanh tc sy.
Nhng nhit lm kh cao s lm nh hng ln n cht lng sn phm, d lm cho
nguyn liu b chn v gy nn s to mng cng lp b ngoi cn tr ti s chuyn
ng ca nc t lp bn trong ra b mt ngoi. Nhng vi nhit lm kh qu thp,
di gii hn cho php th qu trnh lm kh s chm li dn n s thi ra, hy hoi
nguyn liu. Khi sy nhng nhit khc nhau th nguyn liu c nhng bin i khc
nhau. Nu nhit cao hn na th nguyn liu c th b chy lm mt gi tr dinh dng
v mt gi tr cm quan ca sn phm.
6
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
7
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
CHNG 2:
2.1.1. c im cy sn
Cy sn hay cn gi l cy khoai m l cy lng thc a m nn c trng nhiu
nhng nc c kh hu nhit i, c tn khoa hc l Manihot esculenta Crantza.
2.1.2. Tnh hnh trng sn
Cy sn c trng trn 92 nc ca vng nhit i v cn nhit i v l ngun
lng thc ca khong 500 triu ngi (ngun CIAT, 1993).
Vit Nam, sn cng vi khoai l cy lng thc quan trng th ba sau la v ng.
8
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
KM94
38,6
39,0
28,6
7 12
KM60
27,2
38,0
27,2
6 9
Ging
HL20
20,2
36,5
24,5
7 12
HL23
19,8
37,0
26,5
6 9
HL24
20
36,7
25,8
6 9
Sn ng: cho nng sut cao, c to, hm lng tinh bt trong c cao, c nhiu
nha c, hm lng cyanhydric cao, n ti b ng c.
Chuyn : Hm Sy Khoai M
- ng knh c t 2 8cm.
C thng c 4 phn chnh gm: v g, v c, tht c v li.
a.
b.
-
V g (V la)
Gi vai tr bo v c. C thnh phn ch yu l cellulose v hemicellulose.
Khng c cha tinh bt, chim 0,5% 2% trng lng c.
V c (V tht)
Dy hn v g, c cu to t cc lp t bo thnh dy, thnh t bo c cu to ch
yu l cellulose, bn trong l ht tinh bt, cht cha Nit v dch bo (nha) c
nh hng ti mu ca tinh bt khi ch bin.
c. Tht c
-
L thnh phn ch yu ca c.
10
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
d. Li sn
- Thng tm dc sut t cung ti ui c, cung to nht ri nh dn ti ui
c.
- Chim 0,3% 1% trng lng ton c, c thnh phn ch yu l cellulose v
hemicellulose.
- Sn c li ln v nhiu x s nh hng n hiu sut v nng sut nghin khi ch
bin.
Ngoi cc thnh phn trn, c sn cn cung v r ui. Cc thnh phn ny c cu
to ch yu l l cellulose nn gy kh khn trong ch bin.
2.2.3. Thnh phn ha hc ca c sn
Thnh phn ha hc ca c sn dao ng trong khong kh rng ty thuc vo: ging,
tnh cht t, iu kin pht trin ca cy, thi gian thu hoch (y l yu t quan trng
nh hng n hm lng tinh bt c trong c).
Bng 2.2: T l % (theo khi lng) ca cc thnh phn c trong c sn ([7])
STT
1
2
3
4
5
6
7
Thnh phn
Nc
Tinh bt
Protid
Cht bo
Cellulose
ng
Tro
T l %
70,25
21,45
1,12
0,4
1,11
5,13
0,54
Amylo: 15 25%.
Amylopectin: 75 85%.
11
Chuyn : Hm Sy Khoai M
12
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
b. ng
- ng trong c ch yu l glucose v mt t maltose, saccharose.
-
c. Protid
- Protid l thnh phn cha c nghin cu k, tuy nhin v hm lng thp nn t
nh hng ti quy trnh cng ngh.
-
Lysine
Methionine
Tryptophan
Phenylalanine
Threonine
Valine
Leucine
Isoleucine
Arginine
Histidine
d. Vitamin v khong
30
13
3
33
23
21
30
20
40
13
13
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
O
C6H11O5
Di tc dng ca dch v c cha HCl hoc men tiu ha, cht ny b phn hy
v gii phng ra acid cyanhydric l cht c i vi ngi.
C10H17O6N
H2O
C6H12O6
(Glucose)
(Linamarin)
(CH3)2O
(Aceton)
Acid Hydrocyanic
HCN
O
C6H11O5
Ty theo ging sn, iu kin t ai, ch canh tc v thi gian thu hoch m hm
lng HCN c khc nhau.
S phn b cht c trong c sn khng u: cung c cha nhiu cht c hn gia
c, lp v tht cha nhiu HCN hn c k n l li sn, phn tht sn c cha cht c t
hn.
Cc glucoside ny ha tan tt trong nc nn trong qu trnh sn xut tinh bt, c t
s theo nc dch thi ra ngoi. V vy mc d sn ng c hm lng c t cao nhng
sn phm tinh bt t sn vn c th s dng lm thc phm.
14
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
Chuyn : Hm Sy Khoai M
Ngoi tyrosinase, cc enzyme oxy ha kh khc cng gp phn lm tn tht cht kh.
c. Tanin
-
Nu ta b c cng d dng nhng thy tht c sn c mu vng nht tuy chc tht
nhng phn gia c t v trong th l sn cn non v lng tinh bt thu c
s t.
c. Dng phng php cm quan thng k trong thu mua sn nguyn liu
-
C dp nt v gy vn khng qu 3%.
16
Chuyn : Hm Sy Khoai M
Khng c c thi.
2.4. Vn v bo qun c sn
Trong qu trnh bo qun, sn ti thng nhim bnh thi kh v thi t do nm v
vi khun gy nn nht l i vi nhng c b trc v v dp nt.
Mt s phng php bo qun khoai m ti:
-
Bo qun bng cch nhng hoc phun dung dch nc vi 0,5%, sau dng tru
hoc ct ph kn ng khoai m, bo qun theo phng php ny c th bo qun
trong 15 25 ngy.
Theo ti liu [8] sn mua v khng nn qu 48 gi sau thu hoch nn ta phi chn
ch thu mua thch hp c th ch bin trong vng 24 gi nhm trnh trng hp h
hng v gim cht lng tinh bt ca c.
17
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
18
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
Thit b chnh
Xe gong
Qut y
Thit
B
Caloriphe
Thit b ph
Qut ht
Ti ko
19
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
Yu cu:
Vt liu phi m bo cht lng cao.
Sn phm thu c:
Mu sc: trng u, khng c m nu en trn b mt.
m: khng qu 15%, phi gin.
Phi sch tp cht, khng ln vi ct, t, bi bn
Tiu tn nng lng t v chi ph vn hnh thp.
20
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
Chng 3:
I. CC THNG S BAN U
1.1 Vt liu sy
Nhit khoai m vo hm
27 o C
45 o C
0 1400 (Kg/m3)
C=1,46 (kJ/kgK)
m ban u
m sau khi sy
Tc nhn sy
khng kh nng
Thi gian sy
6h/m
m cn bng
wcb=8%
m ti hn
w th
w1
w cb 30%
1.8
21
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
= exp{
p sut hi bo ha
[3]
= exp{
= 0.0355 bar=27mmHg
Th Pb vo cng thc
[3]
H C pk .t x(r C pa .t )
1,004.t x(2500 1,842.t )
=> Th s vo ta c H0 = 74(kJ/kgkkk)
[3]
= exp{
} = exp{
m tng i
Cng thc tnh Entanpy khng kh
H C pk .t x(r C pa .t )
[3]
=0,0949 bar
22
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
(kgm/kgkkk)
=> 3 68%
=> P2=46 mmHg
82
65
t (0C)
27
100
45
X (kg m/kgkkk)
0,0184
0,0184
0,043
H (kJ/kgkkk)
74
149
149
P (mmHg)
22
22
46
23
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
[4]
[4]
L=
= 50813 (kgkkk/h)
[4]
= 49581 (kgkkk/kg m)
(tng khay)
Chuyn : Hm Sy Khoai M
= ~ 19 (xe)
25
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
2.2.2 Hm sy
Chiu di hm sy: Lh nx lx L1 L2
Vi L1 l khong cch 2 xe, L2 l khong cch 2 u hm, thng ly L1+ L2=0,5lx
Lh = 19 x 2 + 0.5 x 2 = 39m
Chiu rng hm sy:
Bh bx 2b1 1,5 2 0, 05 1, 6 (m)
[1]
[1]
Chuyn : Hm Sy Khoai M
[4]
CVL CVLK (1 u2' ) CH2O u2' : nhit dung ring sau khi ra khi hm sy (J/kg.).
qVL =
Gx' C304 (t x2 t x1 ) n x
[1]
Gx' C304 (t x2 t x1 ) n x
4,278 (kJ/kgm)
nx s Gk Ck (tk2 tk1 )
W
[1]
27
GVHD: Ths. Nguyn Hu Quyn
qk
nx s Gk Ck (tk2 tk1 )
W
Chuyn : Hm Sy Khoai M
(kJ/kgm)
[1]
Kt Ft ttb 3600
(J/kg)
W
[1]
Chuyn : Hm Sy Khoai M
-Ft: b mt 2 tng hm sy
Ft 2 Lh H h =2.39.2,6=202,8 (m2)
td tc
73 18
o
=
39, 283 C
t
73
ln d
ln
tc
18
[1]
Vi td t1 tk =100-27=73 o C
tc t2 tk =45-27=18 o C
2 1 1
2 1 2
[1]
Vi:
- 1 0,3m; 2 0, 025m : ln lt l b dy lp gch v lp h va
- 1 , 2 : h s dn nhit ca gch, lp va trt tng ln lt l 1 =0,75W/mK, 2
=1W/mK.
- 1 : h s cp nhit t tc nhn sy n tng nhm (W/m2.)
- 2 : h s cp nhit t mt ngoi tng hm sy ra mi trng (W/m2.)
-Tnh h s cp nhit 1 :
1 A ( '1 1" ) , trong :
(W/m2.)
[1]
29
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
72,5 o C
2
2
Lh =39m :chiu di hm sy
Nu1' c Re n : chun s Nuselt i vi khng kh
d td w k T
Vi
sy
w k =3m/s: tc tc nhn sy
= 0,579 (W/m2.)
"1
Nu1" T
: h s cp nhit do i lu t nhin (W/m2.)
Hh
72,5 o C
2
2
30
GVHD: Ths. Nguyn Hu Quyn
Chun s Grashof: Gr
Chuyn : Hm Sy Khoai M
g H h3 T T2
T3 Ttb
[1]
ttb tT 1 72,5+72, 2
72,35 o C
2
2
= 1,942.1013
Gr =
Chn 0,135 v m 1/ 3
0,135 x (1,33.1013)1/3 = 3198
=
Vy
= 36,78
Ax(
-Tnh h s cp nhit 2 :
2 '2 2"
Chuyn : Hm Sy Khoai M
[1]
ngoi.
T1 = 27+273=300 o K : nhit tng nh phn xng
2"
302,5 4 300 4
4, 25
100 100
302,5 298,5
2,9 (W/m2)
Kt
1
2 2 1
1
2 1 2
1
[1]
= 1,52 (W/m2)
Chuyn : Hm Sy Khoai M
x100% =
tT' 1 ttb
K t (ttb tk )
[1]
=>
= ttb -
So snh vi
|
= 70,96 oC
= 72,5 72,2 o C
x 100% =
tT2
=29,5 o C :
= tk +
= 30,83 oC
= 27 +
[1]
tT2 tT' 2
tT2
100%
=> t
=
=
Chuyn : Hm Sy Khoai M
[1]
Vi:
-W=1250 (kgm/h): lng m bc hi trong hm sy
- Ftr L h .Bh =39.1,6=62,4 m2 : din tch b mt trn hm sy
- ttb =39,283 o C : hiu s nhit trung bnh (cch tnh tng t nhit tn tht ra tng)
-Ktr: h s truyn nhit qua trn. (W/m2)
K tr
[1]
' 1
1'
1 1 2
1
T =0,0299W/m
Bh=1,6m
Nu1" (Gr Pr) m
34
GVHD: Ths. Nguyn Hu Quyn
Chun s Grashof: Gr
Chuyn : Hm Sy Khoai M
g H h3 T T2
T3 Ttb
72,3 o C
2
2
= 2,349.1013
Chn 0,135 v m 1/ 3
0,135 x (1,609.1013)1/3 = 3408
=
= 63,69
Vy
Ax(
-Tnh h s cp nhit 2 :
2 '2 2"
35
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
[1]
tT2
-Tnh 2" :
2"
Ttr 4 T 4
C12 2 1
100 100
Ttr2 T0
(W/m2)
[1]
303 4 300 4
4, 2
100
100
"
2
2, 76 (W/m )
303 298
= 0,629 (W/m2)
36
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
qn0 Fn 3600
W
[1]
q n0 (W/m )
40
24,5
60
34,2
7235(J/kg)
K c Fc ttb 3600
W
[1]
[1]
1
2 2 1
1
thp b 2
1
37
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
Hm sy gm 2 ca vo v ra, mi ca gm 3 lp:
-Hai lp pha ngoi ca lm bng thp c b dy 1 3 2mm , h s dn nhit
thp=0,5W/m.
1
2 2 1
1
thp b 2
1
0,4513(W/m2)
tc1 tc' 1
tc1
K c (ttb tk )
100%
= 72,04 o C
=72,5 -
tc2 tc' 2
tc2
K c (ttb tk )
= 30,8 o C
=27 +
K c Fc ttb 3600
=162,6(J/kg)
W
38
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
q q
VL
39
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
[3]
[3]
hk C pk t
[3]
ha r C pa t
x2'
C pk (t1 t2 ) x0 (r C pat1 )
r C pat2
Chuyn : Hm Sy Khoai M
= - 32,64(kJ/kg)
= 0,0402
Cc thng s ca qu trnh sy thc:
H2' Cpk t2 x2 (r Cpat2 ) =156,245(kJ/kgkkk)
4026.42
Pb2 exp 12
=0,0949 (bar)
235.5 t2
2'
x2'
=
Pb (0,621 x2' )
68,23%
= 45,87(kgkkk/kg m)
[3]
M CTNS C pk C pa xo =1,004+1,842.0,0184=1,038(kJ/kg.K)
q2 l ' .CTNS (t2 to ) = 45,87.1,038(45 27) = 857,03(kJ/kg m)
Theo nguyn tc cn bng nhit th q=q, nhng do sai s trong qu trnh tnh ton nn q
q
41
GVHD: Ths. Nguyn Hu Quyn
Sai s
Chuyn : Hm Sy Khoai M
|
Sai s chp
nhn c.
Bng 3.3: Bng cn bng nhit
STT
i lng
K hiu
kJ/kg m
Nhit lng c ch
q1
2470,03
71,13
q2
857,03
24,68
qvl
86,6
2,49
7,999
0,23
1,47
chuyn ti
5
qm
50,923
3490,56
3440,25
Sai s
1,46%
T bng cn bng nhit trn, ta nhn thy hiu sut ca thit b sy: T =71,13%.Trong
cc tn tht, tn tht do tc nhn sy gy ra l ln nht (24,68%), tn tht do vt liu sy
v thit b chuyn ti rt b,coi nh khng ng k.
42
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
Chng 4:
ttb
Chuyn : Hm Sy Khoai M
tmax tmin
t
ln max
tmin
[1]
ttb
tmax tmin
=
t
ln max
tmin
34,495 o C
[1]
[1]
[1]
S cnh trn 1 ng nc
l
1,5
=37 (cnh)
sc 0, 041
[1]
44
GVHD: Ths. Nguyn Hu Quyn
Ta c
Chuyn : Hm Sy Khoai M
d2
0.05
1.041 1.4
d1 0, 048
1 thep 2 c
1
[1]
Vi:
- thep =55W/mK
- 0,5(d 2 -d1 ) =0,001m
- c 1
d c2 -d 22
=1,1334: h s lm cnh. (chn loi cnh trn trn ng)
2d 2 sc
r 3 2
t d1
Cc thong s ca nc ngng t:
[1]
r =2234kJ/kg
= 0,685W/mK
= 951kg/m3
=2,56.10-4 N.s/m2
t : chnh lch nhit gia hi trong ng v vch ng. V ta cha bit nhit
2234.1000.0, 68539512
14291,56 (W/m2)
0,35.2,56.104.0, 048
Nu f
dE
45
Chuyn : Hm Sy Khoai M
0,67
s1 d 2
d2
0,2
s1 d 2
0,2
[1]
Tiu chun Reynold tnh theo tc ti khe hp qua cnh max v ng knh
tng ng dE.
Re
max d E
Vi:
- F01 .d 2 .t.nc .0, 05.0, 04.37 =0,2325 m2 : din tch mt ngoi ng pha khng
lm cnh, m2
dc2
0, 0552
d2
0, 052
2
2 nc 2
- Fc1 2
1 ng
[1]
[1]
dE =
= 0,0466 (m)
d
h
1 2 2 c
s1sc
s1
35,508
=42,64 (m/s)
0, 0025.0, 001
0, 05
1
2
0, 2.0, 041
0,3
2
2
=2,8825.10-2 W/mK
46
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
-6
2
=18,715.10 m /s
Re =
Nuf = 0,251(1,06.105)0,67 (
= 284,95
= 176,26 ( W/m2)
-Tnh 2
2 c
Fc1
c
F21
F01 0, 2325
=7,623
Fc1 0,0305
[1]
2 c
c c
= 48,48
[1]
.h=48,48.0,0025=0,121
191,17(W/m2)
Kim tra li chnh lch nhit t =0,35 o C
= 191,17.34,495 =6594,4(W/m2)
=
|
0,36 oC
=
|
47
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
= 160 (m2)
=
=
[1]
F1
130
=707 (ng)
d1l 3,14.0, 048.1,5
+S hng ng:
[1]
[1]
c=z.s2=24.0,2=4,8
[1]
+Tr lc ca caloripher:
Pc
m2 ax z
[1]
3
0
=1,06825kg/m : khi lng ring ca khng kh tra nhit t=57,5 C
: h s tr khng
0,9
0, 72 Re
0,245
0,9
s1 d 2
d s d
2 E 1 2
sc
d 2 s2 d 2
0, 72 1, 06.10
5 0,245
0,9
0,1
[1]
0,9
0,3 0, 05
0, 0466 0,3 0, 05
0, 041 2 0, 05 0, 2 0, 05
0,1
= 0,0582
(N/m2)
48
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
[3]
Trng
(kg/m3)
(m2/s)
Q (m3/h)
khng kh
A
27
1,136
1,63.10-5
44729,75
100
0,946
2,32.10-5
53713,53
45
1,1105
1,75.10-5
45756,87
[5]
- vA
0, 62
d2
0, 283 (m2): Tit din mt ct ngang ca ng dn
= 3,14
4
4
QA
3600 f1
[5]
[5]
49
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
d Re
0,25
: h s ma st
Tnh cc ch s:
Re
vAd
A
1,62.
8/7
d
Re gh 6
[5]
8/7
600
6
0, 08
=160987,7
[5]
9/8
=5033460
[5]
1 0,11, 46
d Re
0,25
l v A2 A
Pms1 = 1
d 2
[5]
69,5 (N/m2)
4.2.2 Tr lc caloripher
Cch tnh tng t nh trn
(N/m2)
4.2.3 Tr lc caloripher n hm
Pms2 2
l vB2 B
d 2
[5]
0, 62
d2
0, 283 (m2): Tit din mt ct ngang ca ng dn
= 3,14
4
4
50
GVHD: Ths. Nguyn Hu Quyn
- vB
Chuyn : Hm Sy Khoai M
QB
3600 f1
[5]
Xc nh h s ma st 2
Tnh cc ch s:
Re
vB d '
B
1,36.106
8/7
d
Re gh 6
d
Ren 220
[5]
8/7
600
6
0, 08
=160987,7
9/8
[5]
=5033460
[5]
100
2 0,11, 46
d Re
0,25
1,3.102
[5]
Tr lc caloripher n hm:
Pms2
l vB2 B
2
d 2
85,5 (N/m2)
4.2.4 Tr lc t m khi vo hm sy
2
Pcb 1 B B
1
[5]
f
1 1 1' : H s tr lc cc b
f1
Ta c:
[5]
wk
f
1'
B
f1
[5]
0, 62
d2
0, 283 (m2): Tit din ngang ca ng dn
= 3,14
4
4
51
GVHD: Ths. Nguyn Hu Quyn
= 4,97 (m2)
=
(
Chuyn : Hm Sy Khoai M
) =(
) = 0,8893
Tr lc t m khi vo hm sy:
(N/ m2)
4.2.5 Tr lc do p ng u ra ca qut
2
Pr A A
=1094,85(N/m2)
2
P P
1
ms1
Pms2 Pc Pr Pcb1
[2]
=69,5+85,5+1356,474+1094,85+1169,2=3775 N/m2
4.2.6 Tr lc hm sy
lh w k2
Ph 3
dtd
[5]
[5]
Xc nh cc ch s:
Re =
= 304693,5
[5]
[5]
1,5mm : nhm ca hm sy
52
GVHD: Ths. Nguyn Hu Quyn
d
Ren 220
9/8
Chuyn : Hm Sy Khoai M
=712965
[5]
Re gh < Re < Re n
lh w k2
dtd 2
)
1,805 (N/m2)
= 0,0195.
=0,0195
[5]
4.2.7 Tr lc xe gong
- Lu lng th tch trong hm:
= 49735,2 (m3/h)
-Khi khng c xe gong:
Ph0 4
Lh h2
dtd 2
[5]
= 3 (m/s)
.
Xc nh cc ch s:
Re =
= 304693
(
d
Ren 220
9/8
=712965
[5]
[5]
[5]
53
Chuyn : Hm Sy Khoai M
=0,0194
Tr lc:
= 1,79 (N/m2)
-Khi c xe gong:
2
4.2.8 Tr lc t th ti hm v ng ht
2
Pcb 4 C C
4
- C
Qc
3600 f1
1
- 4 1 : H s tn tht
: h s co hp. V
0,57
f1
=
Fh
0, 043
1,1 f1 Fh
[5]
ng ht c ng knh: d=0,6m
Tit din ng ht: f1=0,283m2
Tit din hm sy: Fh=Bh.Hh=1,6.2,6=4,16 (m2)
=
= 0,566
1
4 1
) = 0,588
Tr lc t thu ti hm v ng ht:
Pcb4 4
C2 C
=0,588
2
= 658,2(N/m2)
54
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
4.2.9 Tr lc ng cong 90 o C
C2 C
Pcb 5
[5]
Tr lc ng cong 90 o C :
Pcb5 5
C2 C
= 0,5874
2
= 657,5(N/m2)
4.2.10 Tr lc p ng u vo ca qut ht
2
Pv C C =
= 1119,38(N/m2)
[5]
4.2.11 Tr lc ng dn kh ra khi hm
l v2
Pms 5 ' C C
d
[5]
d=0,6m : ng dn c ng knh
l=3m: chiu di ng dn
=0,08mm: nhm
Cc ch s:
Re
vC d '
=
C
d'
Re gh 6
[5]
8/7
d'
Ren 220
8/7
600
6
0, 08
9/8
160988
600
220
0, 08
[5]
9/8
5033460
[5]
100
5 0,11, 46 '
d
Re
0,25
= 1,27.
Tr lc ng dn:
55
GVHD: Ths. Nguyn Hu Quyn
Pms5
Chuyn : Hm Sy Khoai M
l vC2 C
5 '
=
d 2
=71,08 (N/m2)
[5]
Vy:
-Tng tr lc t hm sy n qut ht:
=1,805+0,009+658,2+657,5+1119,38+71,08=2508(N/m2)
-Tng tr lc qut:
P P P =3775+2508=6283 (N/m2)
1
1
P =
2
= 3141,5(N/m2)
QA QB QC
=48066,72 (m3/h)
3
[2]
1,1Pquat Qquat
1000qtr
[2]
Vi tr = 1: hiu sut truyn ng ca qut, trng hp qut lp trc trc tip vi trc
ng c in.
3
= 1,2kg/m : khi lng ring ca khng kh iu kin chun.
Nq =
= 92,3 (kW)
Chuyn : Hm Sy Khoai M
P.v
=
60000. d
= 65,14 (kW)
[2]
57
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
KT LUN
H thng sy hm trn sy vt liu theo kiu gin on. V vy s khng cn phn bit
tc nhn sy i xui chiu hay cng chiu vi vt liu sy.
Cc tnh ton trn y khng trnh khi cc sai s do nhiu nguyn nhn. Do n
ch c tnh tham kho trc khi tin hnh xy dng thc t.
Khi xy dng trong thc t s c nhiu nguyn nhn tc ng khc m ta khng th
lng trc c. Nhng cng ty trng hp m ta s linh ng sp xp sao cho ph
hp vi qu trnh sy.
H thng ny c nhc im l ch p dng tt cho iu kin min Nam Vit Nam
do iu kin kh hu, nu em p dng cho cc vng c kh hu qu khc bit s khng
th s dng c.
58
GVHD: Ths. Nguyn Hu Quyn
Chuyn : Hm Sy Khoai M
59
GVHD: Ths. Nguyn Hu Quyn