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Hnh 6: S o cong nghe thap ha p thu CO trong qua trnh san xua t amonia c lo ng
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
14
III.4 THUYET MINH QUI TRNH CONG NGHE:
- Kh tha i tr c khi va o tha p hap thu c la m nguo i va la m la nh qua nhieu ba c
ba ng chnh nguo n kh sa ch i ra t thap ha p thu va ba ng NH
3
(amonia c)
lo ng ho a hi qua ca c thie t b truye n nhie t kie u ong xoa n,vo o ng.Trong tng
ba c, mo t so thanh pha n trong kh ngng tu c ta ch ra ba ng ca c bnh ta ch
lo ng, ba ng ca c thie t b hu t am ch a va t lieu hu t am silicagel.
- Ban a u, kh tha i (co a p sua t 2,83 Mpa, nhie t o 303318
o
K) c da n qua
thie t b truye n nhie t kh-kh (1) e c la m la nh ba ng kh sa ch i ra t
tha p.
- Sau o , kh tha i c da n qua bnh ta ch long (2) ro i c da n tiep qua thie t b
trao o i nhie t kh-long (3). Ta i ay, kh tha i c la m lanh lan n a ba ng
NH
3
lo ng.
- Kh tha i ra kho i (3) c ta ch a m ba ng bnh ta ch a m silicagel (4) va c la m
la nh lan n a ba ng kh sa ch sau tha p ta i thie t b trao o i nhie t kh-kh (5).
Kh tha i c dan tie p qua bnh ta ch lo ng (2
/
),roi qua thie t b trao o i nhie t
kh-lo ng (6).
- Tr c khi vao thie t b (6), nhie t o kh tha i khoang 103
o
K. Dung dch r a ay
tha p c bo c hi nh valve tie t lu (7). Valve tie t lu co nhie m vu gia m a p
dung dch r a t 2,5 Mpa xuong co n khoang 1,64 MPa, la m cho dung dch
r a chuyen tha nh hi. Hi nay vao thie t b (6) e la m la nh cho kh tha i
xuo ng co n 83
o
K.
- Sau o kh tha i va o thap hap thu . Hi dung dch r a c ta ch long bang bnh
ta ch long (2
//
), ra kho i (2
//
), hi N
2
c ne n le n a p sua t 3 Mpa nh may
nen (11) tr c khi va o thie t b trao o i nhie t (10).
- Kh tha i sau khi qua (6) c dan va o a y thap ha p thu . Nit lo ng c bm
(14) bm le n bo n cao v (13) ro i c phan pho i va o nh tha p. Trong tha p
ha p thu . Nit lo ng va kh tha i eu nhie t o khoa ng 83
o
K, a p sua t khoang
2,25 Mpa. Nit long va kh chuyen o ng ng c chie u xay ra qua trnh tiep
xu c gi a pha long va pha kh. Khi o , CO c ha p thu va c gi la i
trong pha lo ng. Mo t phan N
2
khue ch tan va o pha kh. Kh sa ch ( nong o
CO a t yeu ca u) c qua t (9) dan qua thie t b trao o i nhie t (10). Ta i a y,
hi N
2
c ngng tu thanh lo ng va tua n hoa n vao thap ha p thu .
CHNG IV
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
15
TNH TOAN THIET B TNH TOAN CONG NGHE
IV.1 TNH SO BAC TRUYEN KHOI:
- Tha nh phan kh tha i co : CO, H
2
, N
2
v i no ng o nh sau :
0 06 ,
co d
y y = = ;
2
0 04 ,
N
y = ;
2
0 9 ,
H
y =
- Kho i lng rieng "i#u ki&n 0
o
C, 1 atm :
3
1 25 , ( )
co
kg
m
r = ;
3 2
1 25 , ( )
N
kg
m
r = ;
3 2
0 0899 , ( )
H
kg
m
r =
- Kho i lng mol hon h p au :
2 2 2 2
0 06 28 0 04 28 0 9 2 4 6 , * , * , * , ( )
hh co co N N H H
hh
M y M y M y M
kg
M
kmol
= + +
= + + =
- Ne u xem hon h p au go m kh CO(ca u t A) va kh tr N
2
+ H
2
(ca u t B) th
kho i l ng mol ca c ca u t trong hon h p la :
28
A
M =
1
hh d A
B
d
M y M
M
y
-
=
-
4 6 0 06 28
3 106
1 0 06
, , *
,
,
B
M
-
= =
-
- Kho i lng rieng hon hp kh k chuan (0
o
C, 1 atm) la :
2 2
0 2 2
1
d N H
co N H
y y y
r r r r
= + +
0
1 0 06 0 04 0 9
1 25 1 25 0 0899
, , ,
, , , r
= + +
3 0
0 1 , ( )
kg
m
r =
- Cho n ieu kie n la m vie c cu a tha p hap thu :
P=22.5 (at)
T=83
o
K (-190
o
C)
- Kho i lng rieng hon hp kh 83
o
K:
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
16
0 0 0
*
*
T T T
P T
P T
r
r
= ;
83
3
273 22 5 735
0 1 7 148
83 761
, *
, * * , ( )
o
K
d
kg
m
r = =
- Sua t lng hon h p kh ban a u :
*
d d d
G Q r = ;
10000
7 148 19 86
3600
* , , ( )
d
kg
G
s
= =
- Pha n kho i lng cu a CO trong pha hi :
1
.
.
d A
d
hh
y M
y
M
= ;
0 06 28
0 365
1 4 6
, *
, ( )
.
* ,
d
kgCO
y
kg hh
= =
- Pha n kho i lng cu a CO trong pha hi ban a u :
( )
0 365 ,
.
d
kgCO
y
kg hhkh
=
- Sua t lng CO ban a u :
*
d Ad d
G G y = ; 19 86 0 365 7 25 , * , , ( )
Ad
kg
G
s
= =
- Sua t lng kh tr :
tro d Ad
G G G = - ; 19 86 7 25 12 61 , , , ( )
tro
kg
G
s
= - =
- Ty so kho i l ng trong hon h p au:
Ad
d
tro
G
Y
G
=
7 25
0 575
12 51
,
, ( )
.
,
d
kgCO
Y
kg tro
= =
- No ng o CO cho phe p theo tieu chua n:
3
1000( )
. .
cp
co
mg
C
m hh dkc
=
- Pha n mol (hay phan the tch) trong hon h p cuoi:
6
1000 10
0 0008
1 25
.
,
,
cp
co
c
co
C
y
r
-
= = =
- Pha n kho i lng trong hon hp cuo i:
6
0
1000 10
0 01
0 01
.
, ( )
.
,
cp
co
c
C
kgCO
y
kg hh
r
-
= = =
- Ty so kho i l ng trong hon h p cuo i:
Ac
c
Ac tro
G
y
G G
=
+
;
12 61
0 1274
1 1
1 1
0 01
,
, ( )
,
tro
Ac
c
G
kg
G
s
y
= = =
- -
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
17
0 1274
0 01
12 61
,
, ( )
.
,
Ac
c
tro
G
kgCO
Y
kg tro
G
= = =
- L ng kh CO c hap thu trong thap:
7 25 0 1274 7 1226 , , , ( )
Ad Ac
kg
M G G
s
= - = - =
- Phng trnh ng ca n ba ng :
1
* *
( )
A
A
B
B
M H X
Y
M H
M P
X
M P
=
+ -
- He so Henry tra ba ng co : 40000( ) H mmHg =
- Phng trnh ng ca n ba ng tr tha nh:
28 40000
28 40000
3 106 22 5 735
1
3 106 22 5 735
* *
, , *
( )
, , *
X
Y
X
=
+ -
- No ng o CO to i a trong N
2
long :
2
0 229 max ,
kgCO
X
kgN
=
khi
0 575 . d Y =
- So lieu tre n ng ca n ba ng :
ung
cn
bng
ca
qu
trnh
hp
th
0.000
0.100
0.200
0.300
0.400
0.500
0.600
0.700
0.000 0.050 0.100 0.150 0.200 0.250
X
*
Y
0.000 0.000
0.020 0.049
0.040 0.097
0.060 0.147
0.080 0.196
0.100 0.246
0.120 0.296
0.140 0.346
0.160 0.397
0.180 0.448
0.190 0.474
0.200 0.499
0.210 0.525
0.220 0.551
0.229 0.575
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
18
- L ng N
2
lo ng to i thie u ca n :
2 426
min min
, m tga = =
- L ng N
2
th c te :
1 2 1 2 2 426 2 9112
min
, * , * . , m m = = =
- L ng N
2
long ca n ban a u:
2 9112 12 61 36 71 * , * , , ( )
d tro
kg
L m G
s
= = =
- No ng o CO trong N
2
th c te sau khi ha p thu :
2
0 575 0 01
0 232
2 426
. ,
.
.
d c Y Y
kgCO
X
kgN
m
- -
= = =
- So mam ly thuye t ap du ng cho tha p hap thu CO bang nit lo ng:
1
1
1
1
lg
lg
lt
A
n
A
h
h
-
-
= -
(Nguon: Ta i lieu [4])
- Trong o :
A
1
: ye u to ha p thu
2
1
0 133 , *
N long
tro
Z
A
Z
=
2
N long
Z : sua t lng mol pha long(mol/s ;kmol/s; kmol/h)
2
2
36 71
1 311
28
,
, ( )
d
N long
N
L
kmol
Z
s
M
= = =
tro
Z : sua t l ng mol ca c cha t kh khong ho a tan(mol/s ;kmol/s; kmol/h)
12 61
4 06
3 106
,
, ( )
,
tro
tro
tro
G
kmol
Z
s
M
= = =
d c
d
y y
y
h
-
= : m c o ta ch cha t o nhiem
0 06 0 0008
0 98667
0 06
, ,
,
,
d c
d
y y
y
h
- -
= = =
- Do o :
2
1
1 311
2 428
0 133 0 133 4 06
,
,
, * . * ,
N long
tro
Z
A
Z
= = =
- So ba c ly thuye t:
2 428 0 98667
1 0 98667
1 5 28
2 428
, ,
lg
,
,
lg ,
lt
n
-
-
= - =
- Hie u sua t thap ma m : E = 0,3 0,8
- Cho n E = 0,6
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
19
- So mam th c :
5 28
8 8
0 6
,
,
,
lt
th
n
n
E
= = =
- Cho n so mam N=9 (ma m)
IV.2 TNH NG KNH THAP HAP THU:
- ng knh thap :
0 785 , . .
tb
t
th ktb
G
D
W r
=
- Trong o : D : ng knh thap (m)
tb
G
: sua t l ng kh trung bnh qua tha p ( kg/s)
th
W : van to c kh qua thap(m/s)
tb
r : kho i l ng ie ng trung bnh cu a hon hp kh(kg/m
3
)
- Sua t lng kh au va o va ra:
19 86 7 1226 12 74 , , , ( )
c d
kg
G G M
s
= - = - =
- Sua t lng kh trung bnh qua tha p:
19 86 12 74
16 3
2 2
, ,
, ( )
d c
tb
G G
kg
G
s
+ +
= = =
- Kho i lng rieng cu a ho n hp kh au ra:
2 2
2 2
1
c N H
dkc
c co N H
y y y
r r r r
= + +
1 0 0008 0 0426 0 9566
1 25 1 25 0 0899
. . .
. . .
dkc
c
r
= + +
3
0 0937 . ( )
dkc
c
kg
m
r =
0
0
0
* *
T dkc
c
T P
T P
r r =
83
3
273 22 5 735
0 0937 6 706
83 760
, *
, * * , ( )
o
K
c
kg
m
r = =
- Kho i lng rieng trung bnh cu a hon h p kh:
3
7 148 6 706
6 927
2 2
, ,
, ( )
d c
tb
kg
m
r r
r
+ +
= = =
- Sua t lng nit long trung bnh:
36 71 7 123 43 83 , , , ( )
c d
kg
L L M
s
= + = + =
36 71 43 83
40 27
2 2
, ,
, ( )
d c
tb
L L
kg
L
s
+ +
= = =
- Kho i lng rieng trung bnh pha long:
2
3
808( )
ltb N long
kg
m
r r = =
- Tnh van to c dong kh qua tha p:
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
20
.
ltb ktb
ltb
W C
r r
r
-
=
- Cho n khoang ca ch ma m 700 0 7 ( ) , ( )
mam
H mm m = =
- V i khoa ng ca ch ma m nay, tra o th ta co C=0.075
- Ne n van to c do ng kh qua thap la :
808 6 927
0 085 0 92
6 927
,
, , ( )
,
th
m
W
s
-
= =
- ng knh trong cu a thap la :
16 3
1 81
0 785 0 92 6 9327
,
, ( )
, * , * ,
t
D m = =
- Cho n ng knh theo quy pham: 1 8 1800 , ( ) ( )
t
D m mm = =
- Tnh la i van to c:
2
0 785 , * *
tb
ktb
G
W
D r
=
2
16 3
0 93
0 785 6 927 1 8
,
, ( )
, * , * ,
m
W
s
= =
- Va y ng knh tha p: D=1800 (mm) = 1,8 (m)
IV.3 TNH CHIEU CAO THAP HAP THU
- Khoang cach gia mam au va mam cuoi la:
1 ( )
tong mam
Z n H = -
- Trong o:
tong
n : la tong so mam cua thap (mam)
0 7 , ( )
mam
H m = la khoang cach gia 2 mam gan nhau
(m)
- e co the m rong cong suat sau nay, ta chon khoang
trong u e at 2 mam d tr .
- Vay: 11
tong
n =
Z=(11-1). 0,7 = 7 (m)
Z=7 (m)
IV.4 TNH C KH:
IV.4.1 Tnh than thiet b:
- Thie t b hoa t o ng d i ap sua t cao, vo thie t b o i ho i pha i co be day u e
chu ap sua t o .
- Tha n hnh tru han co the chu c khoa ng ap sua t::
1,6.10
6
N/m
2
(1,6+10)10
6
N/m
2
.
- A p sua t la m vie c thie t b P=22.5 at
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
21
- e thie t b hoa t o ng an toan, co the chu c ca c a p sua t kha c( v du nh a p
sua t cu a pha lo ng), ta cho n ap sua t lam vie c cu a tha p la :
P=24 (at) = 2.4 N/mm
2
< (1,6+10)10
6
N/m
2
. Do o ta cho n thie t ke tha n
hnh tru ha n.
- Cho n thep CT3 co ng sua t cho phe p :
ng sua t cho phe p 20
0
C:
[ ] 0 2
20
147( )
C
N
mm
s =
ng sua t cho phe p 200
0
C:
[ ] 0 2
200
133( )
C
N
mm
s =
- Va y ng sua t cho phep ieu kie n la m vie c 45
0
C :
[ ] 0 2
45
145( )
C
N
mm
s =
- A p l c c c a i cho phep: [ ] 0 177
max
. * P s =
2
0 177 145 25 665 256 65
max
. * . ( ) . ( )
N
P at
mm
= = =
- Be day thie t b chu a p sua t cao :
[ ] 2.
t
h
S S C
D P
S
P s j
= +
=
-
- Trong o : S la be day tha n(mm)
j : he so be mo i han
0 a b c
C C C C C = + + + :he so bo sung cho be da y(mm)
a
C : he so bo sung do a n mo n ho a ho c(mm)
b
C : he so bo sung do s ba o mon c ho c(mm)
c
C : he so bo sung do sai le ch khi che tao, la p ra p(mm)
0
C : he so bo sung do la m tron kch th c(mm)
- Ha n mo t pha, 0 9 .
h
j = . Tren tha n thie t b co khoe t lo nha p tha o lie u, ie u
na y la m cho he so ben mo i ha n b giam. Do o ta cho n 0 85 .
h
j =
- Cho n 0 5 , ( )
a
C mm =
- Do van to c do ng va t lie u trong thap tng o i tha p, chon 0
b
C =
- Cho n 0 5 , ( )
c
C mm =
- Cho n
0
0 5 , ( ) C mm =
- Va y 0 5 0 0 5 0 5 1 5 , , , , ( ) C mm = + + + =
1800 2 4
20 1
2 128 0 85 2 4
* ,
, ( )
* * , ,
S mm = =
-
20 1 1 5 21 6 , , , ( ) S mm = + =
- Cho n S=22(mm)
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
22
- Kie m traieu kie n o n nh: 0 1 ,
a
t
S C
D
-
<
- Ta co
22 0 5
0 012 0 1
1800
,
, ,
a
t
S C
D
- -
= = < . Do o tho a ie u kien on nh.
- Kie m tra ie u kien be n:
[ ]
[ ]
2
10 1 1
( )
( % ) ,
( )
h a
t a
S C
P P P P
D S C
s j -
= + =
+ -
- Ta co [ ]
2 2
2 128 0 85 22 0 5
2 568 1 1 2 4 2 64
1800 22 0 5
* * , ( , )
, ( ) , * , , ( )
( , )
N N
P
mm mm
-
= = < =
+ -
- Nh va y cha u ie u kien be n. Ta cho n la i be da y tha n la 25 mm( Kie m tra
nh tre n tho a ieu kie n ben)
- Va y S=25 (mm)
IV.4.2 Tnh ay va nap thiet b:
- e de tha o lo ng va de thoa t kh, ta cho n thie t ke a y va nap hnh no n.
- e tang o cng, ta cho n kieu hnh non co g .
- Be day a y hnh non co g tnh theo co ng th c:
S=S
/
+C
[ ] 2
/
.
. cos .
h
D P
S
P a s j
=
-
2 1 10
/
min
. ( cos ) . .sin
t t
D D R S a a = - - +
- Cho n go c ay va na p : 2 2 45 90 * *
o o
a = =
[ ] 128 0 85
45 33 3
2 4
* ,
,
,
h
P
s j
= = >
[ ]
4
/
min
. .
. .
t
h
D P y
S
s j
=
- Trong o :
y : la he so phu thuo c hnh dang, phu thuo c vao t so
t
t
R
D
va go c a
Ca c a i l ng kha c a bie t
- Cho n 0 15 ,
t
t
R
D
= , tra bang ta co y=1,94
- Ta co
1800 2 4 1 94
19 3
4 128 0 85
/
min
* , * ,
, ( )
* * ,
S mm = =
D=1369 (mm)
S
/
=21,96 (mm)
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
23
S=21,96 + 1,5 = 23,46
- Be day a y va nap pha i l n hn be day tha n. Tra be da y the p ta m co tren th
trng, ta cho n be day a y va nap : S
d
=S
n
=28 (mm)
- Kie m tra ie u kie ben:
2 1 2
. .
.( ). ,
t o c
h
D P y
S C
s
s
j
=
-
- The p CT3,
2
240( )
c
N
mm
s =
P
o
=P + 0,3=2,4 + 0,3 = 2,7 (N/mm
2
)
1800 2 7 1 94 240
209 3 200 7
2 28 1 5 0 85 1 2
* , * ,
, ,
*( , ) * , ,
s = = > =
-
.
- Va y kho ng tho a.
- Ta chon la i be da y ay va nap S
d
=S
n
=30 (mm).
- Kiem tra nh tre n thay tho a ie u kien be n.
- Va y S
d
=S
n
=30 (mm).
IV.4.3 Tnh ong dan nhap thao lieu:
IV.4.3.1 Tnh ong dan kh vao thap hap thu :
- Lu l ng kh vao tha p: Q
d
=10000 (m
3
/h) = 2,778 (m
3
/s)
- Cho n van to c do ng kh trong ong dan W
k
=25 m/s
- ng knh o ng da n kh va o thap:
4 4 2 778
0 376
3 14 25
. * ,
, ( )
. , *
d
kv
k
Q
D m
W p
= = =
- Cho n ng knh ong theo chuan: 0 4 400 , ( ) ( )
kv
D m mm = =
- Tnh la i van to c
4 4 2 778
22 2
3 14 0 4
. * ,
, ( )
. , * ,
d
k
kv
Q
m
W
s
D p
= = =
IV.4.3.2 Tnh ong dan kh sach ra khoi thap:
- Do the tch cha t o nhie m b gi la i trong thap tng o i nho , co the xem lu
lng kh ra kho i tha p bang lu l ng kh vao thap
3
2 778 , ( )
d c
m
Q Q
s
= = .
- Cho n ng knh ong dan kh ra kho i thap 400( )
kr kv
D D mm = =
IV.4.3.3 Tnh ong phan phoi nit long vao thap:
- Lu l ng nit lo ng ca n cung ca p vao tha p:
3
2
36 71
0 0454
808
,
, ( )
d
N
l
L
m
Q
s
r
= = =
- Va n to c gi i han cu a cha t long trong ong dan 13 m/s. Chon va n to c dan nit
lo ng va o thap : 3( )
l
m
W
s
=
- ng knh o ng da n nit lo ng va o thap :
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
24
4 4 0 0454
0 139 139
3 14 3
. * ,
, ( ) ( )
. , *
l
lv
l
Q
D m mm
W p
= = = =
- Cho n ng knh theo chua n : 150( )
lv
D mm =
- Tnh la i van to c
2 2
4 4 0 0454
2 57
3 14 0 15
. * ,
, ( )
. , * ,
l
l
lv
Q
m
W
s
D p
= = = < 3. Va y tho a.
IV.4.3.4 Tnh ong dan dung dch sau khi hap thu ra khoi thap:
- Cho n lu l ng dung dch sau khi hap thu tha o ra kho i tha p bang v i lu
lng nit lo ng va o thap.
- ng knh o ng da n nit lo ng ra kho i tha p : 150( )
lv lr
D D mm = =
IV.4.4 Tnh mam uc lo
- Cho n ng knh lo : 4( )
lo
d mm =
- Cho n chie u cao g chay tra n : 50( )
g
h mm =
- Be ro ng g tra n la
g
b
- Cho n dien tch 2 ban nguye t danh cho o ng chay truyen = 20 % dien tch mam,
t c la
2
2
0 1
3
. , . .
g g mam
b h R p =
-Ta co
[ ]
2
2
2
2
g
mam mam
b
R b R
+ - =
- V i R
mam
la ba n knh mam
1800
900
2 2
( )
t
mam
D
R mm = = ;
- Die n tch ma m :
2
2
0 707
4
, ( )
mam
mam
R
F m
p
= =
- Gia i he phng trnh tren ta c :
0 32
1 47
, ( )
, ( )
g
b m
b m
=
=
- Go i
b
m
l
K
r
r
= la t so gi a kho i lng rieng cha t long bo t va kho i l ng rie ng
cha t long tre n mam
- Thng cho n 0 8 ,
m
K =
- Theo ta i lieu [3], ta co chie u cao l p cha t long tre n g tra n tnh theo cong
th c:
2
3
1 85 , . .
l
g m
Q
h
b K
D =
0 076 76 , ( ) ( ) h m mm D = =
- Chie u cao toan bo lp cha t lo ng tre n mam: 50 76 126( )
b g
h h h mm = + D = + =
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
25
- A p l c cha t lo ng len ma m :
2
808 9 81 0 126
1412 6
0 707
. . * , * ,
, ( )
,
l
mam
mam
g h
N
p
m
F
r
= = =
- Be day ma m :
[ ]
6
1412 10 0 5
1800 4 23
128
/
. . * ,
. , ( )
mam t
P K
S D mm
s
-
= = =
5
/
( )
mam mam
S S C mm = + =
- Tong die n tch ca c lo chiem tre n mam lay ba ng 10% die n tch ma m
2 2
0 1 0 1 0 707 0 0707 70700 , * , * , , ( ) ( )
lo mam
F F m mm = = = =
- Die n tch mo t lo :
2 2
2
4
3 14 12 56
4 4
, , ( )
lo
lo
d
F mm p = = =
- Tong so lo tren mo t mam :
70700
5629
12 65 ,
lo
lo
lo
F
N
F
= = =
- Cho n o ng chay truye n 100
IV.4.5 Chon bch noi ong dan kh:
32
3
610
550
4
4
- Ta co : D
kv
= 400 mm
- Tra ba ng ta co ca c tho ng so kch th c cu a bch :
D =610 mm D
b
= 550 mm
M30 Z = 16 h=44
IV.4.6 Chon bch noi ong dan long:
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
26
- Ta co : D
lv
= D
lr
= 150 mm
22
3
300
250
3
0
- Tra ba ng ta co ca c thong so kch th c cu a bch:
D = 300 mm D
b
= 250 mm
M22 Z = 8 h = 30
IV.4.7 Tnh s bo khoi lng thap
IV.4.7.1 Khoi lng than:
- Die n tch thep tha n:
2
3 14 1 8 7 2 51 . . , * , *( ) ( )
th t
F D H m p = = + =
- The p la m tha n day 25 mm, kho i k ng
2
196( / ) kg m r =
- Kho i lng the p la m than : 196 51 9996 . * ( )
th
M F kg r = = =
IV.4.7.2 Khoi lng ay va nap:
- Die n tch thep a y = dien tch the p nap =
2
4 413 , ( )
d n
F F m = =
- The p ay va na p day 30 mm,
2
235 5 , ( / ) kg m r =
- Kho i lng ay = kho i l ng na p = 235 5 4 413 1040
,
. , * , ( )
d n d
M F kg r = = =
IV.4.7.3 Khoi lng mam:
- Die n tch ma m
2 2
2
3 14 1 8
2 5
4 4
, * ,
, ( )
t
m
D
F m
p
= = =
- The p mam da y 5 mm,
2
39 2 , ( / ) kg m r =
- Tong kho i lng mam=9*2,5*39,2=882(kg)
IV.4.7.4 Khoi lng s bo thap
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
27
- Va y kho i l ng s bo cu a thap : 9996 1040 882 11918( ) M kg = + + =
- Tnh e n kho i l ng bch, buloong, kho i lng nit long, o ng chay
truye n,...xem kho i l ng tha p la 20000(kg) = 20 ta n.
IV.4.8 Tnh tai treo
- Tong ta i trong : G
max
= 20000 kg =2. 10
5
N
- Cho n 4 tai treo.
- Ta i trong len mo t tai treo :
5
4
2 10
5 10
4 4
max
.
.
G
G N = = =
- Tra ba ng ,chon tai treo :
4
0
0
12
20
20
12
D
D
D-D
200
34
65
IV.4.9 Vo
- Cho n vo o co be day = be da y ay= 30mm
- Tre n vo co khoe t lo e dan ong ra ngoa i.
- ng knh lo chon 1000
- Chi tie t vo o xem ba n ve
IV.4.10 Tnh tr lc qua thap
- Tr l c qua mo t ma m :
mam b k
P P P P
s
D = D + D + D
Tr l c mam kho :
2
2
l ktb
k
V
P
r
x D =
- Die n tch t do( dien tch lo ) 10%, nen 1 82 , x =
- Va n to c kh qua lo :
0 93
9 3
10 0 1
,
, ( )
% ,
l
W
m
V
s
= = =
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
28
2
2
9 3 6 927
1 82 545 2
2
, * ,
, * , ( )
k
N
P
m
D = =
Tr l c do s c ca ng be ma t :
3
4 4 8 5 10
8 5
0 004
. * , .
, ( )
,
lo
N
P
m
d
s
s
-
D = = =
- S c ca ng be ma t cu a nit lo ng -196
o
C la
3
8 5 10 , . ( )
N
m
s
-
=
Tr l c thuy l c qua lp cha t long bo t tren ma m:
2
1 3
1 3 0 126 0 8 808 9 81 1037
, . . .
, * , * , * * , ( )
b b l
b
P h K g
N
P
m
r D =
D = =
- Tr l c tong cong qua 1 mam :
2
545 2 8 5 1037 1590 7 , , , ( )
mam b k
mam
P P P P
N
P
m
s
D = D + D + D
D = + + =
-To ng tr l c qua tha p
2
11 1590 7 17497 8 . * , , ( )
thap tong mam
N
P n P
m
D = D = =
- Va n to c nho nha t e am ba o ca c lo tren ma m hoa t o ng bnh thng :
9 81 808 0 126
0 65 0 65 6 9
1 82 6 927
min
. . , * * ,
, , , ( )
. , * ,
l b
ktb
g h
m
V
s
r
x r
= = =
9 3 6 9
min
, ( ) , ( )
l
m m
V V
s s
= > =
- Do o lo hoa t o ng bnh thng.
IV.5 TNH CAC THIET B PHU
IV.5.1 Quat hut:
- Lu l ng : 10.000 m
3
/h
- Tr l c qua tha p :
2
11 1590 7 17497 8 . * , , ( )
thap tong mam
N
P n P
m
D = D = =
- Chie u cao to ng co ng cu a thap tnh ca pha n ay va na p :
12465 12 5 ,
thap
H mm m =
- Ton tha t a p l c van chuyen ho n hp kh t ay en nh tha p :
. .
k thap
P g H r D = = 7,148 * 9,81*12,5 =877 (N/m
2
)
- Tong ton tha t s bo : 17497,8 + 877 = 18374,8 (N/m
2
)
- Co t a p tng ng : H=1,84 mH
2
O
- Cong sua t qua t:
1000
.
( )
.
q
Q P
N kw
h
D
=
- Cho n 2 qua t, mo i qua t co lu lng 5000 m
3
/h
- Cho n hieu sua t qua t 0 6 . h =
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
29
- Cong sua t mo i qua t :
5000 18374 8
43 59
3600 1000 0 6
* ,
( ) ( )
* * ,
q
N kw HP = = =
IV.5.2 Bm:
- L ng nit long ca n : 36,71 (kg/s)=164 (m
3
/h)
- Tha p cao 12,465 m, e bu vao ton tha t ma sa t tre n ng ong, to n tha t cu c
bo tre n ca c co, cu t, cho n bm co co t a p H=15 mH
2
O.
- Cong sua t bm :
1000
. . .
.
g Q H
N
r
h
= (kw)
- Cho n hieu sua t bm 0 7 , h =
808 9 81 164 15
7 74 10 6
1000 3600 0 7
* , * *
, ( ) , ( )
* * ,
N kw HP = = =
- 5<N= 7,74 (kw) < 50. Do o chon he so an toan co ng sua t 1 2 , b =
- Cong sua t bm yeu cau : 1 2 7 74 9 3 12 7 . , * , , ( ) , ( )
yc
N N kw HP b = = = =
- Cho n 2 bm, mo t ca i hoa t o ng, mo t ca i d phong, mo i ca i co :
Q=200 m
3
/h
H=15 mH
2
O
N= 15 HP
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
30
CHNG V
TNH KINH TE
- Chi ph phu cho cong trnh= 10 % chi ph vat t =22.558.800 ()
- Chi ph nhan cong=chi ph vat t + chi ph phu
= 225.588.000 + 22.558.800 = 248.146.800 ()
Tong chi ph = chi ph vat t + chi ph phu + chi ph nhan cong
= 248.146.800 + 248.146.800 =496.293.600 ()
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
31
T
h
a
n
h
t
i
e
n
(
o
n
g
)
7
9
.
9
6
8
.
0
0
0
1
5
.
6
0
0
.
0
0
0
2
0
.
5
5
0
.
0
0
0
7
0
0
.
0
0
0
7
.
6
5
0
.
0
0
0
2
.
5
0
0
.
0
0
0
6
0
0
.
0
0
0
8
2
0
.
0
0
0
4
0
.
0
0
0
.
0
0
0
5
4
.
0
0
0
.
0
0
0
1
.
2
0
0
.
0
0
0
1
.
0
0
0
.
0
0
0
1
.
0
0
0
.
0
0
0
2
2
5
.
5
8
8
.
0
0
0
G
i
a
/
1
n
v
o
n
g
)
8
0
0
0
7
5
0
0
7
5
0
0
7
0
0
0
8
5
0
0
5
0
.
0
0
0
2
0
0
0
8
2
0
0
2
0
.
0
0
0
.
0
0
0
2
7
.
0
0
0
.
0
0
0
3
0
0
.
0
0
0
5
0
.
0
0
0
5
0
.
0
0
0
S
o
l
n
g
9
9
9
6
2
x
1
0
40
2
7
4
0
1
0
0
9
x
1
0
0
5
0
3
0
0
1
0
0
2
2
4
2
0
2
0
n
v
K
g
K
g
K
g
K
g
K
g
K
g
C
o
n
K
g
B
o
B
o
C
a
i
K
g
K
g
L
o
a
i
Q
u
i
c
a
c
h
T
h
e
p
t
a
m
C
T
3
-
2
5
m
m
T
h
e
p
t
a
m
C
T
3
-
3
0
m
m
T
h
e
p
t
a
m
C
T
3
-
3
0
m
m
T
h
e
p
C
T
3
-
5
5
m
m
T
h
e
p
C
T
3
-
5
m
m
T
h
e
p
C
T
3
-
3
m
m
T
h
e
p
T
h
e
p
C
T
3
-
1
2
m
m
Q
=
2
0
0
m
3
/
h
,
H
=
1
5
m
H
2
O
N
=
1
5
H
P
Q
=
5
0
0
0
m
3
/
h
,
H
=
3
m
H
2
O
N
=
6
5
H
P
B
e
t
o
n
g
V
a
t
l
i
e
u
T
h
e
p
l
a
m
t
h
a
n
T
h
e
p
a
y
,
n
a
p
V
o
c
h
M
a
m
O
n
g
d
a
n
,
o
n
g
c
h
a
y
c
h
u
y
e
n
B
u
l
o
o
n
g
G
a
n
c
h
u
l
c
,
t
a
i
t
r
e
o
B
m
Q
u
(
t
l
y
t
a
m
M
o
n
g
b
m
,
q
u
a
t
S
n
c
h
o
n
g
g
n
m
a
u
S
T
T
0
1
0
2
0
3
0
4
0
5
0
6
0
7
0
8
0
9
1
0
1
1
1
2
1
3
T
o
n
g
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
32
KET LUAN
1. u iem :
- Tnh hu ch cua cong trnh : o la s dung chnh nguon san pham
phu la nit long sinh ra trong qua trnh san xuat amoniac long e hap
thu chat CO trong kh thai. ieu nay giup tiet kiem chi ph cho hoa
chat e x ly kh thai cua nha may. Co the thu hoi CO,chuyen
sang dang long phuc vu cho cac nhu cau khac.
- Thap che tao n gian,van hanh de dang.
2. Cac thay oi co the phat sinh:
- Cac thong so cua kh thai co the thay oi khac i so vi qua trnh
tnh toan,do o thap se khong hoat ong vi hieu suat khac i.
- Gia ca cac vat t co the thay oi, nen chi ph cho cong trnh co
the thay oi.
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
33
TAI LIEU THAM KHAO
[1] O nhie m kho ng kh va x ly kh tha i ta p 1- GS. Tra n Ngo c Chan-NXB Khoa ho c va
ky thua t
[2] O nhie m kho ng kh va x ly kh tha i ta p 3- GS. Tra n Ngo c Chan-NXB Khoa ho c va
ky thua t
[3] Ky thua t tho ng gio - GS. Tra n Ngo c Cha n-NXB Xa y d ng
[4] Ky thua t x ly kh tha i co ng nghie p- PGS.PTS. Pha m Va n Bo n
[5] V du va ba i ta p (ta p 10)- PGS.PTS. Pha m Va n Bo n-Vu Ba Minh- Hoa ng Minh
Nam
[6] Tie u chua n Vie t Nam- Ha No i-2002
[7] AirQuality Guiderline for Europe
[8] Thie t ke tnh toa n ca c chi tie t thie t b ho a cha t - Ho Le Vie n - NXB khoa ho c va ky
thua t
[9] So tay qua trnh va thie t b co ng nghe ho a cha t ta p II PTS. Tra n Xoa- PGS.PTS
Nguyen Tro ng Khuo n- PTS. Pha m Xua n Toan NXB Khoa ho c va ky thua t Ha No i-
1999
MUC LUC
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
34
Chng I : ll hlLU J! U!! `! ! lhU! lh!l `U lY .............................................1
I.1 TONG QUAN VE KH CACBON MONOXIT .........................................1
I.1.1 ac iem ly hoa cua kh Cacbon momoxit (CO)
..............................1
I.1.2 Nguon goc cua kh cacbon oxit
....................................................1
I.1.3 Tac hai cua kh CO oi vi moi trng
.........................................4
I.1.4 Tac hai cua kh CO len sc khoe con ngi
..............................4
I.1.5 Cac gii han nong o cua CO trong moi trng
..............................6
I.2 C S LY THUYET CUA CAC QUA TRNH X LY KH
CACBON OXIT......6
I.2.1 Phng phap
ot..............................................................................6
I.2.2 Phng phap hap
thu........................................................................7
I.2.2.1 Hap thu bang dung dch [
Cu(NH
3
)
m
(H
2
O)
n
]
+
...........................7
I.2.2.2 Hap thu bang Clorua ong nhom CuAlCl
4
(20- 50%)
va
(80-90%)
Toluen...................................................................7
I.2.2.3 Hap thu bang Nit
long..........................................................8
I.2.3 Hap phu bang than hoat
tnh.............................................................8
Chng II : YL U !U hlL lL........................................................................................................................................`
II.1 NHIEM VU THIET KE
.................................................................................9
II.2 CAC THONG SO CUA KH
THAI..................................................................9
II.2.1 Cac thong so kh thai au
vao...........................................................9
II.2.2 Cac thong so au
ra..........................................................................9
II.3 CAC GIA THUYET TRONG QUA TRNH TNH
TOAN................................. 9
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
35
Chng III : lL `U! `! hUYL !l!h J! !hL...................................................................................I.
III.1 CHON PHNG PHAP X LY
............................................................10
III.2 S LC VE PHNG PHAP HAP THU VA
CAC LOAI THIET B HAP
THU........................................................10
III.2.1 S LC VE PHNG PHAP HAP
THU........................................10
III.2.2 CAC LOAI THIET B HAP
THU........................................................11
III.2.2.1 Thap
phun.........................................................................11
III.2.2.2 Thap sui bot (thap
mam)...................................................11
III.2.2.3 Thap suc
kh......................................................................11
III.2.2.4 Thap
em..........................................................................11
III.2.2.5 Thap a............................................................................
11
III.3 E XUAT QUI TRNH CONG
NGHE..........................................................12
III.4 THUYET MINH QUI TRNH CONG
NGHE.................................................14
Chng IV: l!h J!! hlL ll l!h J!! J! !hL ....................................................................15
IV.1 TNH SO BAC TRUYEN
KHOI....................................................................15
IV.2 TNH NG KNH THAP HAP
THU.........................................................19
IV.3 TNH CHIEU CAO THAP HAP
THU............................................................20
IV.4 TNH C
KH..............................................................................................20
IV.4.1 TNH THAN THIET
B.................................................................... 20
IV.4.2 TNH AY VA NAP THIET
B..........................................................22
IV.4.3 TNH ONG DAN NHAP THAO
LIEU................................................23
IV.4.3.1 Tnh ong dan kh vao thap hap
thu....................................23
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O
C ar rCr C x+ l a1 1a1
SVTH: NGUYEN NHAT TRNG
MSSV: 90102976
36
IV.4.3.2 Tnh ong dan kh sach ra khoi
thap....................................23
IV.4.3.3 Tnh ong phan phoi nit long vao
thap..............................23
IV.4.3.4 Tnh ong dan dung dch sau khi hap thu ra khoi
thap........24
IV.4.4 TNH MAM UC
LO.......................................................................24
IV.4.5 CHON BCH NOI ONG DAN
KH.....................................................25
IV.4.6 CHON BCH NOI ONG DAN
LONG.................................................26
IV.4.7 TNH KHOI LNG S BO
THAP...................................................26
IV.4.7.1 Khoi lng than
............................................................26
IV.4.7.2 Khoi lng ay va
nap.......................................................26
IV.4.7.3 Khoi lng
mam................................................................26
IV.4.7.4 Khoi lng s bo
thap........................................................27
IV.4.8 TNH TAI
TREO...............................................................................27
IV.4.9 VO
.............................................................................................27
IV.4.10 TNH TR LC QUA
THAP...........................................................27
IV.5 TNH CAC THIET B
PHU..........................................................................28
IV.5.1 QUAT
HUT......................................................................................28
IV.5.2 BM...............................................................................................29
Chng V : l!h ll!h L...................................................................................................................................................30
Ke t luan.........................................................................................................................32
Ta i lie u tham kha o........................................................................................................33
TA I LIE U CH MANG TNH CHA T THAM KHA O
M
O
I
T
R
U
O
N
G
X
A
N
H
.
I
N
F
O