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ABB RTU560A Series

ABB Group
March 4, 2012 | Slide 1
ABB RTU560A Series
CMU & Modules
1KGT 150 648 V1.02
Modules
Contents
RTU560A rack solutions
Subracks
CMUs CMUs
I/Os
Communication modules
Auxiliary
ABB Group
March 4, 2012 | Slide 2
Modules
RTU560 rack solution
560CSR01
Available for wall mounting and
Subracks
CMUs
I/Os
Communication
modules
swing frame
Supports redundant power supplies
Up to 8 communication modules
Expansion slot for 560BCU01
Real time clocks 560RTC01/02/03
Network modules 560NUS04/12
Auxiliary
ABB Group
March 4, 2012 | Slide 3
Network modules 560NUS04/12
No I/O module
NCC(s)
Modules
RTU560 rack solution
Subracks
CMUs
I/Os
Communication
modules
560CSR01
1...16 serial lines or
Ethernet links
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560BCU01
ALR
WRN
TSI
TSO
SEB
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560BCU01
ALR
WRN
TSI
TSO
SEB
560BCU01
ALR
WRN
TSI
TSO
SEB
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
EE
EE
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
EE
EE
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
EE
EE
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
EE
EE
560PSU02
24 V
560PSU02
24 V
560BCU01
ALR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560PSU02
24 V
560PSU02
24 V
560PSU02
24 V
560PSU02
24 V
560BCU01
ALR
560BCU01
ALR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
System bus
Distance < 2m
560CSR01 (opt.)
1... 32 subdevice lines
560CSR01
Auxiliary
ABB Group
March 4, 2012 | Slide 4
24 V
5 V
ON
OFF
UE +
UE -
PE
24 V
5 V
ON
OFF
UE +
UE -
PE
ALR
WRN
TSI
TSO
SEB
A
B
1
2
E1
E2
ERR
E
E A
B
1
2
E1
E2
ERR
E
E A
B
1
2
E1
E2
ERR
E
E A
B
1
2
E1
E2
ERR
E
E
24 V
5 V
ON
OFF
UE +
UE -
PE
24 V
5 V
ON
OFF
UE +
UE -
PE
24 V
5 V
ON
OFF
UE +
UE -
PE
24 V
5 V
ON
OFF
UE +
UE -
PE
ALR
WRN
TSI
TSO
SEB
ALR
WRN
TSI
TSO
SEB
A
B
1
2
E1
E2
ERR
E
E A
B
1
2
E1
E2
ERR
EE
EE A
B
1
2
E1
E2
ERR
E
E A
B
1
2
E1
E2
ERR
EE
EE A
B
1
2
E1
E2
ERR
E
E A
B
1
2
E1
E2
ERR
EE
EE A
B
1
2
E1
E2
ERR
E
E A
B
1
2
E1
E2
ERR
EE
EE
1... 32 subdevice lines
(serial or Ethernet) with
1 32 IEDs per subdevice line
IEDs
Modules
RTU560 rack solution
560MPR03 & 560SFR02
Available for wall mounting
(560MPR03) and swing frame
Subracks
CMUs
I/Os
Communication
modules
(560MPR03) and swing frame
(560SFR02)
Supports 1 or 2 power supply units
(560PSU01/02)
Up to 8 units 560CMU05 (up to
5,000 data points) or
560CMU02R0002 are supported
Solely CMU rack with 560CMU02
and 560CMU05
Auxiliary
ABB Group
March 4, 2012 | Slide 5
and 560CMU05
Mixed configurations with CMU and
I/O
Mixed configurations with
560CMU05 and 560CMU02 (limited
to 750 data points in the RTU)
Redundant power supply, 17 slots
Single power supply, 18 slots
Modules
RTU560 rack solution
23ET24 and 23TP22
23TP22 version for mounting plate
mounting
Subracks
CMUs
I/Os
Communication
modules
mounting
23ET24 version for swing frame
mounting
1 slot for power supply
(560PSU01/02)
19 general purpose slots
All rack mounted I/O modules
Real time clocks 560RTC01/02/03
Auxiliary
23ET24
ABB Group
March 4, 2012 | Slide 6
Up to 2 communication modules
Communication media interfaces
Used as
Basic rack
I/O extension rack
23TP22
560MPR01
1 or 2 Slots for 560CMU02 or
560CMU05
Modules
RTU560 rack solution
Subracks
CMUs
I/Os
Communication
modules
560CMU05
Up to 8 slots for I/O modules
24 V DC external power supply
Extension connector for I/O bus
(extension rack, I/O modules
110/220 V DC)
Alarm and warning contact output
Separate input for process voltage
(4860 V DC)
Auxiliary
ABB Group
March 4, 2012 | Slide 7
(4860 V DC)
Power distribution for monitoring
and command voltage
23BA22 configurable for 1,5 pole
command outputs
Screw connectors, access from
front
Modules
RTU560 rack solution
560BCU01 R0001
Bus Connection Unit for 560 CSR 01
Subracks
CMUs
I/Os
Communication
modules
Connecting extension
communication rack
Alarm and warning contacts
Minute pulse in- and output
560BCU02 R0001
Bus Connection Unit for 23 TP 22
Alarm and warning contacts
Auxiliary
ABB Group
March 4, 2012 | Slide 8
Minute pulse in- and output
560BCU03 R0002
Bus Connection Unit for 23 ET 24
Alarm and warning contacts
Minute pulse in- and output
Modules
RTU560 rack solution
560BCU04 R0001
Bus Connection Unit for
560MPR03/23TP22
Subracks
CMUs
I/Os
Communication
modules
560MPR03/23TP22
Basic board for extension of 2 units
560CMU0x
Alarm and warning contacts
Minute pulse in- and output
560BCU04 R0002
Bus Connection Unit for 560MPR03
Auxiliary
ABB Group
March 4, 2012 | Slide 9
Bus Connection Unit for 560MPR03
Extension kit for 10 additional
560CMU0x
Alarm and warning contacts
Minute pulse in- and output
Modules
RTU560 rack solution
560BCU05 R0001
Bus Connection Unit for
560SFR02/23ET24
Subracks
CMUs
I/Os
Communication
modules
560SFR02/23ET24
Basic board for extension of 2 units
560CMU0x
Alarm and warning contacts
Minute pulse in- and output
560BCU05 R0002
Bus Connection Unit for 560SFR02
Auxiliary
ABB Group
March 4, 2012 | Slide 10
Bus Connection Unit for 560SFR02
Extension kit for 10 additional
560CMU0x
Alarm and warning contacts
Minute pulse in- and output
Modules
RTU560 rack solution
560CMU05
R0001
560CMU05
R0002
560CMU02
R0001
560CMU02
R0002
Subracks
CMUs
I/Os
Communication
modules
Serial
interfaces
4x RS232 or RS485 4x RS232 or RS485 2x RS232, 1x RS485 2x RS232 or RS485
Ethernet
interfaces
2x 10/100 Base T 2x 10/100 Base T 1x 10/100 Base T 2x 10/100 Base T
Number of
data points
Up to 10,000 data
points (depending on
Up to 10,000 data
points (depending on
Up to 750 data points Up to 750 data points
Auxiliary
ABB Group
March 4, 2012 | Slide 11
data points points (depending on
configuration)
points (depending on
configuration)
Support of Multi-
CMU
Yes Yes No Yes
Modules
RTU560 rack solution
560CMU05 R0001 and R0002
Interfaces
4 serial interfaces (RS232C or
Subracks
CMUs
I/Os
Communication
modules
4 serial interfaces (RS232C or
RS485)
2 Ethernet ports (10/100BaseT) for
communication to
Host systems and/or
Subordinated devices and/or
RTU I/O
CPU
AMD ELAN520 CPU @133MHz
128 MB flash memory
64 MB RAM
Auxiliary
ABB Group
March 4, 2012 | Slide 12
64 MB RAM
Web server for diagnosis and
maintenance via Ethernet ports
PLC capable
Bit protocols (Hitachi, Conitel) are
supported only by 560CMU05
R0002
Modules
RTU560 rack solution
560CMU02 R0001
Interfaces
Subracks
CMUs
I/Os
Communication
modules
3 serial interfaces (2x RS232, 1x
RS485)
1x Ethernet 10/100 BaseT
1x IO Bus (RS485, on backside)
CPU
AMD ELAN520 CPU @133MHz
128 MB flash memory
Auxiliary
ABB Group
March 4, 2012 | Slide 13
128 MB flash memory
64 MB RAM
Only one slot width
Usable in single CMU configurations
Maximum of 750 data points
Modules
RTU560 rack solution
560CMU02 R0002
Interfaces
Subracks
CMUs
I/Os
Communication
modules
2 serial interfaces (RS232 or RS485)
2x Ethernet 10/100 BaseT
1x IO Bus (RS485, on backside)
CPU
AMD ELAN520 CPU @133MHz
128 MB flash memory
64 MB RAM
Auxiliary
ABB Group
March 4, 2012 | Slide 14
64 MB RAM
Only one slot width
Usable in multiple CMU
configurations
Maximum of 750 data points
Modules
Rack I/O modules - Overview
Binary input Binary output Analog input Analog output
23BE23
16 inputs 2460
23BA20/22
2460 VDC / 2A
23AE23
0...20 VDC / 2 / 5 /
23AA21
2.5 / 5 / 10 /
Subracks
CMUs
I/Os
Communication
modules
VDC / 2mA 10 / 20 / 40mA 20mA or 4...20mA
Auxiliary
ABB Group
March 4, 2012 | Slide 15
Modules
RTU560 rack solution
Binary input board 23BE23
16 binary input channels
Subracks
CMUs
I/Os
Communication
modules
One module for all types of binary
input signals ( single indications,
double point indications, digital
measured values, counters)
Galvanic insulation by optocouplers
Input voltage 24...60 VDC,
LED's for signalization of input
Auxiliary
ABB Group
March 4, 2012 | Slide 16
LED's for signalization of input
channels
Modules
RTU560 rack solution
Binary output board 23BA20
16 binary relay output channels
Subracks
CMUs
I/Os
Communication
modules
One module for all types of binary
output signals (single commands,
double point commands, setpoint
commands)
Galvanic insulation by relays
Output voltage 24...60 VDC
Switching capacity:
Auxiliary
ABB Group
March 4, 2012 | Slide 17
Switching capacity:
40 VA (L/R=30ms) @ 60 VDC
Continuous current: 2A
Modules
RTU560 rack solution
Command Output monitoring board
23BA22
Usage in combination with 23BA20
Subracks
CMUs
I/Os
Communication
modules
Usage in combination with 23BA20
1 out of n check
Supervision of up to 32 different
relay types
Galvanic isolation of the check
circuit
Suppression of line frequency during
measuring
Auxiliary
ABB Group
March 4, 2012 | Slide 18
measuring
Monitoring of output duration and
reset in case of fault
Monitoring of switching voltage
before and during the command
output
Modules
RTU560 rack solution
Analog input board 23AE23
8 differential inputs
Subracks
CMUs
I/Os
Communication
modules
Input current 2 mA, 5 mA,
10 mA, 20 mA, 40mA
Input voltage 2 VDC,
0...20 VDC
12 bit + sign = 4096 steps
Occupies one slots in RTU560
subrack
Auxiliary
ABB Group
March 4, 2012 | Slide 19
subrack
Low-pass filter
Over voltage protection
Modules
RTU560 rack solution
Analog output board 23AA21
2 channels
Subracks
CMUs
I/Os
Communication
modules
Output current 2.5 mA,
5 mA, +-10 mA, 20 mA or
4...20mA
11 bit + sign
Occupies one slots in RTU560
subrack
Auxiliary
ABB Group
March 4, 2012 | Slide 20
Modules
RTU560 rack solution
Analog line modems Serial optical interfaces Ethernet and optical switches
23WT23/24/25
5/24 VDC
23OK24 560NUS04/12
unmanaged
560NMS24/34
managed/DSL
Subracks
CMUs
I/Os
Communication
modules
Auxiliary
ABB Group
March 4, 2012 | Slide 21
Modules
RTU560 rack solution
Modem 23WT23
FSK modem for voice band range
(300-2400 Hz) according to CCITT
Subracks
CMUs
I/Os
Communication
modules
(300-2400 Hz) according to CCITT
V.23
2- or 4-wire lines, duplex or half
duplex
Baudrate 1200 bit/s
Adjustable by jumpers
Point to point or multidrop
configurations, in multidrop
configurations up to 10 remote
Auxiliary
ABB Group
March 4, 2012 | Slide 22
configurations up to 10 remote
station in one line
Disconnect test sockets on front
side
Only one slot necessary
R0001: 5 VDC, R0002: 24 VDC
Modules
RTU560 rack solution
Modem 23WT24
FSK modem for wide band range
Subracks
CMUs
I/Os
Communication
modules
(300-18000 Hz)
2- or 4-wire lines, duplex or half
duplex
Baudrate: 9600 Baud
Distances up to 20 km, Point to
point
Distances up to 10 km, multi-drop
Auxiliary
ABB Group
March 4, 2012 | Slide 23
Distances up to 10 km, multi-drop
configuration
Disconnect test sockets on front
side
Only one slot necessary
Modules
RTU560 rack solution
Modem 23WT25
FSK modem in voice band range (300-
2400Hz) according to CCITT
Subracks
CMUs
I/Os
Communication
modules
2400Hz) according to CCITT
Variants:
R0001: supply voltage 5 VDC
R0002: supply voltage 24 VDC
2- or 4-wire lines, duplex or half duplex
Baudrate 50 bit/s if 24-channel-CCITT-
raster is used, up to 2400 bit/s if one
channel is used
Digital signal processor (DSP) for
conversion of binary information to voice
Auxiliary
ABB Group
March 4, 2012 | Slide 24
conversion of binary information to voice
band and vice versa
Point to point or multi-drop
configurations, in multi-drop
configurations carrier can be switched
off
Disconnect test sockets on front side
Modules
RTU560 rack solution
Optical coupler 23OK24
Optic connection of extension
Subracks
CMUs
I/Os
Communication
modules
racks in star or line configuration
Optic connection of SPA bus
devices point to point or loop
Optic connection of protection
devices according IEC 60870-5-103
Glass fiber optic wave length 820
nm
Auxiliary
ABB Group
March 4, 2012 | Slide 25
nm
ST connector (BFOC 2,5)
Cable length up to 2600 m
Modules
RTU560 rack solution
4 port unmanaged local switch
560NUS04
4 fast Ethernet 10/100 BaseT ports
Subracks
CMUs
I/Os
Communication
modules
4 fast Ethernet 10/100 BaseT ports
for LAN port multiplication
Additional interfaces for diagnosis
and LAN/WAN communication
Unmanaged
Auto negotiation 10/100Mbps
Automatic Cross over detection
Only for linear networks (no ring
Auxiliary
ABB Group
March 4, 2012 | Slide 26
Only for linear networks (no ring
configuration)
No STP/ RSTP supported
No additional power supply required
Plug and play no configuration
required
Modules
RTU560 rack solution
4 port switch with 2 x FX 560NUS12
2 fast Ethernet 10/100 BaseT ports
2 SFP cages for fiber optical
Subracks
CMUs
I/Os
Communication
modules
2 SFP cages for fiber optical
interfaces
Unmanaged
Auto negotiation 10/100Mbps
Automatic cross over detection
Different SFPs
560NFO13: mono-mode fiber, up to
15 km
560NFO15: mono-mode fiber, up to
40 km
560NFO85: multi-mode fiber, up to 2
Auxiliary
ABB Group
March 4, 2012 | Slide 27
560NFO85: multi-mode fiber, up to 2
km
Only for linear networks
No STP/RSTP supported
Media converter to optical Ethernet
Plug and play no configuration
required
Modules
RTU560 rack solution
4 port switch with 2 x DSL 560NMS24
SDSL interface (Symmetric Digital
Subracks
CMUs
I/Os
Communication
modules
Subscriber Line)
4 x fast Ethernet RJ45 ports
2 DSL WAN ports for copper
Bandwidth from 192kbit/s up to
6Mbit/s
Automatic through-connection in
case of power cut
Auxiliary
ABB Group
March 4, 2012 | Slide 28
case of power cut
Managed switch
Ring configuration possible
NMS34 with 1 DSL port
Modules
RTU560 rack solution
Power supply units Real time clocks
560PSU01/02 560RTC01/02/03
Subracks
CMUs
I/Os
Communication
modules
Auxiliary
ABB Group
March 4, 2012 | Slide 29
Modules
RTU560 rack solution
Power supply unit 560PSU01
Input: 24...60 VDC (R0001) or
Subracks
CMUs
I/Os
Communication
modules
110...220 VDC (R0002)
Output total 44 W,
5 VDC: 0.2 A ...5.5 A and
24 VDC: 0...0.7 A
1 LED for 5V, 1 LED for 24 V
signalization
Electronic power limitation, short
Auxiliary
ABB Group
March 4, 2012 | Slide 30
Electronic power limitation, short
circuit proof, controlled load
balancing
Alarm indication relay in case of
failure
Modules
RTU560 rack solution
Power supply unit 560PSU02
Input: 48...220 VDC
Subracks
CMUs
I/Os
Communication
modules
Output total 80 W,
5 VDC: 015 A and
24 VDC: 0...0.7 A
1 LED for 5V, 1 LED for 24 V
signalization
Electronic power limitation, short
circuit proof, controlled load
Auxiliary
ABB Group
March 4, 2012 | Slide 31
circuit proof, controlled load
balancing
Alarm indication relay in case of
failure
Stipulated for redundant operation
Modules
RTU560 rack solution
Real time clock 560RTC01/02/03
560RTC01: designed for GPS
Subracks
CMUs
I/Os
Communication
modules
receiving
560RTC02: designed for long-wave
DCF 77 transmitter receiving
560RTC03: IRIG-B time codes
IRIG-B123
IRIG-B122
AFNOR NFS 87-500
Auxiliary
ABB Group
March 4, 2012 | Slide 32
AFNOR NFS 87-500
IRIG-B003
IRIG-B002
AFNOR NFS 87-500 (DC)
ABB Group
March 4, 2012 | Slide 33

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