Operating Manual STM150 For RDI

STM 150 for RDI
Operating Manual STM150 for RDI

11/2001 edition 02
Functional Description
and operation manual
1 (26)

Static Switch STM 150 For RDI Inverters
Functional Description and Operating Manual

STM 150 for RDI

11/2001 edition 02
2 (26)

Table of contents

1. INTRODUCTION .................................................................................................................3
2. DESCRIPTION OF OPERATION.........................................................................................3
3. DESCRIPTION OF FUNCTIONS.........................................................................................7
3.1 FRONT PANEL DISPLAYS .....................................................................................................7
3.2 STARTING AND RUNNING SEQUENCE....................................................................................8
4. USER INTERFACE..............................................................................................................9
4.1 DISPLAY MODE MENU .......................................................................................................10
4.2 PARAMETER MODE MENU..................................................................................................12
4.3 FACTORY MODE MENU ......................................................................................................12
4.4 CONFIGURATION MODE MENU............................................................................................12
4.5 ERRORS MESSAGE LIST.....................................................................................................13
4.6 PAYMENT PROTECTION.....................................................................................................14
5. PROTECTIONS AND ALARMS.........................................................................................15
5.1 INTERNAL ELECTRONIC PROTECTION .................................................................................15
5.2 FUSES PROTECTION.........................................................................................................15
5.3 REMOTE CONTROL AND ALARM..........................................................................................15
6. TECHNICAL DATASHEET................................................................................................17
6.1 VOLTAGE SPECIFICATIONS ................................................................................................17
6.2 CURRENT SPECIFICATIONS................................................................................................17
6.3 FREQUENCY SPECIFICATIONS............................................................................................17
6.4 TRANSFER PERFORMANCE................................................................................................17
6.5 VOLTAGE CONFORMITY.....................................................................................................17
6.6 ELECTRO MAGNETIC COMPATIBILITY ..................................................................................18
6.7 EFFICIENCY .....................................................................................................................18
6.8 TEMPERATURE.................................................................................................................18
6.9 MTBF ..........................................................................................................................18
6.10 SAFETY...........................................................................................................................18
6.11 DIMENSION AND WEIGHT...................................................................................................18
7. INSTALLATION AND COMMISSIONING..........................................................................21
7.1 INSTALLATION..................................................................................................................21
7.2 COMMISSIONING...............................................................................................................20
8. TROUBLESHOOTING GUIDE...........................................................................................24
8.1 YOU SWITCH ON THE LOCAL SWITCH AND THE SYSTEM DON'T START....................................21
8.2 ALARMS AND DISPLAY STATUS (MESSAGES LIST) ................................................................21
8.3 MENU IN FACTORY MODE. .................................................................................................21

9. APPENDIX: STM 150 FAILURE SHEET REPORT............................................................22

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1. Introduction

The STM 150 is an ultra-fast switch intended for the transfer of one load from a redundant
inverters system to a second source of AC voltage or vice-versa

It is foreseen for current up to 150A in natural cooling and 180A in assisted cooling.

It allows the redundant inverters system to work on an ON LINE or OFF LINE mode.

It is provided with :

alphanumeric display allowing:

message display giving the system status (load position, system fault, inverter defect,
synchronism or asynchronism, overload,..) in several languages (selection by user).

value display of the voltage, the current, the power and the frequency

control push buttons.

an on/off switch to control the start and stop modules

a RJ45 connector to connect the bus RDI.

An alarm connector allowing the inverters control and information on the system to be remote
control given through free potential contact.
For detailed technical data please, refer to Chapter 6.
2. Description and operation

2.1 Operating mode

Entering in the configuration menu through the buttons on the front panel enables the operator to
choose between 2 operating modes

Mode 1 : Loads supplied permanently by the inverters with assistance (general power failure) or
temporary assistance (overload, short-circuit, module break-down) from the mains if necessary

Mode 2 : Loads supplied permanently by the mains with assistance (Non conformity of the
voltage or frequency mains out of range ) from the inverter system if necessary

2.1.1. ON-LINE CONFIGURATION

a. Operating principles

Fig. 1 shows the operating principle of a parallel inverter system assisted by a STM 150.
At the normal state, the loads are supplied by the inverters which the emergency system holds
synchronous by means of the SY (synchronisation) process located in the STM 150.

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When a fault occurs on the AC power bus of the inverters, STM 150 detects it and an uninterrupted
commutation sequence is started thanks to the 2 thyristor pairs TH1 and TH2.
After 2 seconds, if the AC power bus of the inverters is back to normal, the loads are
reconnected without cut-off, to the inverter system.

2.1.2 OFF-LINE CONFIGURATION

a. Operating principles

Fig.1 shows the operating principle of this second configuration.

Normally, the loads are supplied by the auxiliary source. The inverters set in parallel are running in
a no-load mode and synchronised to the mains by means of a the SY process located in the STM
150.

STM 150 monitors permanently the MAINS and in case of any fault detected, an uninterrupted
commutation sequence is started thanks to the 2 thyristor pairs TH1 and TH2.

5 seconds after the AC mains returns to normal, the loads are reconnected, without cut-off to the
mains.

For detailed description of available controls, monitoring functions and operation please, refer to
Chapter 3.

STM150
Redundant inverter system
RDI
RDI
RDI
RDI Bus

Figure 1.

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2.2 Constructional features:

The static switch STM 150 is built into the form of a 19" rack, 3U height.

All power connections are frontal and shown in figure 2a

Located on the lateral right side are (see figure 2b):

- The output alarms and load position status through available on a screw terminals
- the terminal for a remote on/off control

The unit shown in figure 2a mainly contains 2 PCB:
- 1 STM main board
- 1 Control card

The control card has the following function:

digital control of the STM
to watch the limit Ton the rear heat sink
to monitor the unit and giving status on the display in case of failure
to control the synchronisation and the transfer management
to allow to the user to change himself some parameters using the "parametric menu" and the
"configuration menu"

Power connector Alarm connector
Figure 2a Figure 2b

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3. Description of functions

3.1 Front panel displays

Figure 3: Front plate of STM unit

1. Inverter system switch on/off
2. connector RJ45 for RDI bus (X10)
3. connector RJ45 to download a new software version (X8)
4. 3x LED to indicate voltage presence on AC terminals
5. Scrolling menu push button to move through different menu or to enter in the parametric
menu
6. Green LED indicating the RDI bus is active
7. Red LED for alarm status
8. Connector for DCI bus (X13) (not usable in the RDI version)
9. Down key in parametric mode or to enter in the configuration menu
10. Up key in parametric mode or to enter in factory mode
11. LCD display for measure and module status
12. output trigger terminal

Located on the front side are (see figure 3):

- The on/off switch to start the inverter system
- The 3 menu push buttons to enter in specific menu or to display status and values
- 2 LEDs for local status and 3 LEDs to indicate the voltage presence (mains, inverters, load)
on the AC terminals
- The display 2 lines x 16 characters each for measurements, alarms or status message and
- +
1 2 3 4 5 6 7 8
9 10
0
11
12

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parameters setting.
- The output trigger terminal where a scope can be connect to help the visualization of transfer
- The RJ45 RDI bus connector
- The RJ45 (RS 232) to upload easily , in the control card, any upgrade version of the
program.

Module information (status) as well as various measurements are accessible through LCD display
and menu push button (see display mode section 4.1 for more detail)
Parameters adjustment can also be modified through menu push button in parametric mode. Please
refer the "parametric mode" section 4.2.
3.2 Starting and running sequence
As soon an AC voltage is connected to the mains terminal the auxiliary power supply starts. The
front switch on/off is used to start the inverters modules of the system
The choice between on line and off line mode will govern the following step.
In on line mode:
If the mains was present before to start the inverter, the load was supplied by the mains and
will be supplied (without voltage interruption) by the inverter after the previous starting operation
thanks to the transfer conduction from thyristor pair TH1 to TH2.
If the mains was not present, the load was not supplied and will be supply by the inverters
through the thyristor pair TH1 after the starting sequence.
In off line mode:
If the mains was present before to start the inverter, the load was supplied by the mains and
will remain supplied by the mains after the previous starting operation. The inverter runs and
remains in this standby state until the mains stays in the voltage conformity range.
If the mains was not present, the load was not supplied and will be supply by the inverter
through the thyristor pair TH2 after the starting sequence.

The default-displayed values are:

- output voltage Vout = 230 Volts
- position of the load Load on inverter bus (or load on mains)
The load position indicates the active way of the static switch (even the output voltage is 0)
By pressing the push button MENU, the user can display several data about the system or the
unit.

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Hereafter some values or information you can see (see the section MENUS to have more
details):
- Running mode
- Active output power
- Value of the output current in Amp.
- Power factor of the load (Pf)
- Mains voltage
- Inverter system voltage
- Heatsink temperature
- Output voltage frequency
- synchronisation state (yes or no)
- Serial number and software version
For more details on installation and commissioning please refer to section 7 Installation,
commissioning.
In case of trouble please refer to the section 8 "Troubleshooting".

4. User interface
The User interface is located on the front panel. It consists of :
- an LCD display (2 lines 16 characters) to display measures and status messages
- 3 push buttons: OFF, ON and Scrolling menu
Please refer to figure 3 page 6 of this manual for more detail.
There are 4 operating modes in the user interface:
1.Display mode: displays different measurements Vout, F, I, P and load position
2.Parametric mode : display parameters which can be modified
3.Factory mode: displays information useful for service
4. Configuration mode: displays the configurable menus (languages, frequency and
voltage)
Push button functions:
: To enter in factory mode
Decrease the displayed value in parameter mode
: To enter in configuration mode
Increase the displayed value in parameter mode
: Short time pressing go to next menu in the display mode
Long time pressing will change from Display to Parametric mode and vice-versa

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4.1 Display mode menu

If only the mains is present:

If only the AC of inverters is present and mains not present when the system is started:

The previous screen are default displays.

Briefly pushing the taste the following screen can be seen if the system is running:

Output power (load power)

Output current (current load)

Vout : 235 Vac

Load on Mains
Vout : 235 Vac

Load on Inv Bus
Vout : 235 Vac

Load on Mains
Vout : output voltage
The inverter is in stand by state
The load is supplied by the mains (off line mode)
Vout : output voltage

The load is supplied by the inverters (on line mode)
Vout : voltage of the mains

The load is supplied by the mains
P out : 8600W

I out : 37A
Vout : 235 Vac

Load on Inv Bus
Vout : voltage of the inverter system

The inverter is ON and the message Load on Inv Bus
appears alternatively with the message mains failure

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Synchro State :

(Not) Synchronised

Each brief pushing of the taste allows to display the other following screen:

Mains voltage

Inverter system voltage

This screen display the functional mode chosen

Temp.: temperature on the heat sink power)

: Freq.: measured grid frequency (or inverter system
frequency if mains not present).

STM configuration

Serial number and software version

Brief pushing on taste menu after this screen goes back on the first screen

V(Mains): 235V

V(Inv Bus) : 232V
Temp.: 57C

Freq.: 50.41Hz
Config 230V / 50Hz

SN 05111111 V3.38
This screen shows if the inverter system is (or not)
synchronised
STM Mode:

ON (OFF) LINE

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4.2 Parametric mode menu

Pressing more than 2 seconds the button activates the parametric mode menu.

Pressing more then 2 seconds the button user will EXIT the parametric mode menu and activate
the display mode.
Please note that all parameters you have modified will be recorded when you exit from the menu.

Pressing the keys and it is possible to choose between the
ON
ON LINE and OFF LINE mode. (Note: the change of mode can
be used to test the transfer availability)

After the previous screen, pushing briefly the key the user can see all the following
menus and modify the parameters:

The contrast can be modified to higher or lower
values with the keys and

Menu to set the max voltage of mains over which the mains is
looked not conform.
This voltage can be set in the range 250275 V (the factory
value is 264 V) or in the range 125.140V (the factory value is
135 V)

Menu to set the min voltage of mains under which the main
is looked not conform.
value is 195 V) or in the range 95110V (the factory value is
100 V )

Menu to set the max output voltage of inverter over which the
the inverter is looked not conform.
value is 264 V) or in the range 125.140V (the factory value is
135 V)

Menu to set the min output voltage of inverter under which the
inverter is looked not conform.
value is 195 V) or in the range 95110V (the factory value is
100 V )

Synchro Mode:

>> ON LINE
Contrast: >> 50

Vconform Mains

Max >> 264Vac
(135)
Vconform Mains

Min >> 195Vac
(100)
Vconform Inv Bus

Min >> 195Vac
(100)
Vconform Inv Bus

Max >> 250Vac
(135)

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Menu to set the percentage Imax under which the load come
back on the inverter system.
This percentage can be set in the range 75..95% (the factory
value is 90% V).

Briefly pressing the key the following menu is only activated if the payment
protection is activated.

To introduce the code to deactivate the protection
(3 first figures)
Remaining running time in minute (step of 10 min)

To introduce the 3 last figures of the code

Next pushing on key come back to the first screen in parametric mode.
Pressing the key during 2 sec allows to store the parameters in EEPROM and to
come back in visualisation menu.
4.3 Factory mode menu

Pressing more than 2 sec on key allows to enter in the first menu in factory mode.
This menu is not yet active

4.4 Configuration mode menu

Pressing more than 2 sec on key allows to enter in the first menu in configuration mode.

To select a language (7 choices: English, Franais, Deutch, ,
Italiano, Nederlands, Espanl, Polski)

To introduce the selected voltage (230 or 115V) and the

frequency (50 or 60 Hz)

Code: >>025 253

Time: 11620

Code: 025 >> 253

Time: 11620

Language

English

Freq Vout Range

>>50Hz 230V

Overload return

90%

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4.5 Errors message list

Error message list:
Major alarms:
Cable not conn. : An internal cable is not connected
Inv Switch Fail : the inverter thyristor pair has a problem (the STM
is locked)
Mains Switch Fail : the mains thyristor pair has a problem (the STM is
locked)
Cable disconnect : the internal flat cable X9 is not connected
(load is supplied by mains)
RDI Bus Error :the RDI bus is not connected
Mains Failure : Mains failure (in the off line mode)
Inv Bus Failure : Inverter fault ( in the on line mode)
Mains Not Conform : mains voltage out of range (in the off line mode)
Inv Bus Not Conform : Inverter voltage out of range ( in the on line mode)
OVERLOAD Imax : Inverter current > I nominal (when the load is supplied by
mains in both modes)
Vout Not Conform : no voltage (or bad) on load ( in both mode)
BAD CONFIG :the inverter system and the STM have different
frequency
Freq out of Rang :transfer to the mains or the inverter system works in
off line mode
Inv Bus off : the inverter is switched off by the local front switch or by
the SYS 3000 controller (Major alarm in "on line mode).
Minor alarms:
This single Minor alarm can appear on the first line of the display in Blinking mode:

Out of synchro : inverter system not synchronised

Other Minor alarms can appear on the second line of the display in Blinking mode:

Time elapsed : the running time in relation with payment protection is
elapsed.
Limited running : the payment protection is activated.

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Overload Imax : I > I nominal of the inverter
Imminent Switch : Imminent supply by mains (after 5" in Off line mode)
Mains Failure : mains failure (in on line mode)
Inv Bus Failure : inverter system fault (in off line mode)
Mains Not Conform : mains voltage out of range
Inv Bus Not Conform : system inverter voltage out of range (in off line
mode)
Inv Bus off : the inverter is intentionally switched off by the local front
switch or by the SYS 3000 controller.
Overload back Switch : come back of the load to the inverter system if the
overload disappears and the load value is over the set
value (between 75 and 95% of the nominal value)
otherwise the load remains on mains.
Module defect : one module is stopped or out of order

4.6 Payment protection

Normally, the payment protection is deactivated when the inverters leave the factory.
This protection is only activated for customers in chronic state of overdue payment.
The protection only can be deactivated introducing the apposite code the customer can get
from CE+T after payment (each inverter has its own code).
See the menu payment protection in parametric menu to deactivate the protection.
When the protection is deactivated it becomes quite invisible for the user.
When the protection is activated, the message limited working is displayed every 5
seconds.
After to run 90 days, the protection avoids to start the module the module becomes
unusable.
If the module run when the limit time is reached, it continues to run but gives alarms each
10 seconds with alarm relay and is definitively stopped after the first stop after that it is
impossible to restart the module without to deactivate the protection.

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5. Protection and alarms

5.1 Internal electronic protection

The STM 150 static switch is provided with internal electronic protections. With the control board it is
possible to see locally or to report remotely through the control unit.

5.2 Fuses protection

The STM 150 static switch is internally protected by fuses.

5.3 Remote control and alarms:

5.3.1 Remote control and STM free potential contacts through X31 ( see figure 4 ).
A remote control is available on the connector X31 located on the side of the unit (see fig. 2b)

Start / stop remote of inverters via external potential free contact (pins 5-6 of X31)

If the remote on/off is not used the pins 5-6 must be short circuited

Information concerning the system status are displayed on the inverter LCD:

-the load position (mains or inverter), the functional mode (on or off line) and other
usual measurements of inverter system(see the menu section).

Figure 4

1 2 3 4 5 6
X31

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5.3.2 Urgent and not urgent alarm on free potential contacts through X 32 (see figure 5)

The connector X32 located on the right side of the unit gives the alarms urgent and non urgent
available on free potential changeover contacts:
Urgent alarm: load supplied by the emergency source
Non urgent alarm: non conformity of the mains (or inverter power bus); asynchronism,
inverter fault
An in-depth analysis of urgent and non urgent alarms is locally possible by consulting the Led diodes
on front plate and the display of the unit.

terminal 1,2,3 for urgent (1-2 closed and 1-3 open if a urgent alarm is present).
terminal 4,5,6 for non urgent (4-5 closed and 4-6 open if a non urgent alarm is
present).

Figure 5

5.3.3 Load position on free potential contacts through X 33 (see figure 6)

The connector X33 located on the right side of the unit allows to know which source supply the load
and that information is available on free potential changeover contacts:
Load supply by inverter bus or load supply by mains

An in-depth analysis to know more is locally possible by consulting the Led diodes on front plate and
the display of the unit.

terminal 1,2,3 for load on inverter bus (1-3 closed and 1-2 open if the load is at the right
place).
terminal 4,5,6 for load on mains (4-6 closed and 4-5 open if the load is at the right place).

Figure 6

1 2 3 4 5 6
X32
1 2 3 4 5 6 7
X33

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6. Technical datasheet
6.1 Voltage specifications
Operating voltage range 180 up to 275 Vrms or 95 up to 140 Vrms
(the 2 ranges are selectable)
6.2 Current specifications

Maximum permanent current 150A in natural cooling and 180A in assisted
cooling.
6.3 Frequency specifications

Frequency range 47.5 52.5 or 57.5 62.5 Hz
(the 2 ranges are selectable)

6.4 Transfer performance

Maximum voltage interruption 60 sec to 5 msec (typ: 2 msec)
Total transient voltage duration(max) 60 sec to 10 msec (typ: 3 msec)

6.5 Voltage conformity
6.5.1 220/230Vrms voltage:

Maximum mains voltage conformity adjustable in the range 250 275 V
(default factory value:264Vrms)
Minimum mains voltage conformity adjustable in the range 180 210 V
Minimum inverter voltage conformity adjustable in the range 180 210 V
Maximum inverter voltage conformity adjustable in the range 250 275 V

6.5.2 110/120Vrms voltage:

Maximum mains voltage conformity adjustable in the range 125 140 V
Minimum mains voltage conformity adjustable in the range 95 110 V
Minimum inverter voltage conformity adjustable in the range 95 110 V
Maximum inverter voltage conformity adjustable in the range 125 140 V

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6.6 Electro magnetic compatibility

Performance criteria, test levels and characteristics are specified in the standard
ETS300 386-2 if not specified.

6.6.1 Standards applied for immunity

IEC 1000-4-2 IEC 1000-4-3 IEC 1000-4-4 IEC 1000-4-5 IEC 1000-4-6

6.6.2 Standards applied for emission

FCC Part 15 class A
CISPR 22 Class A
6.7 Efficiency
> 99% at nominal voltage and nominal resistive load
6.8 Temperature

Storage temperature - 40to 80C
Permissible ambient temperature Oto 50C (- 20to 50C in progress)
6.9 MTBF
350000 H According to MIL-HDBK 217F method
6.10 Safety
IEC 950
UL 1950 ( in progress)
6.11 Dimension and weight
Dimension (mm) : 438 x 348 x 135 (W x D x H)
weight approximately: 9 Kg

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7. Installation and Commissioning
7.1 Installation

Please refer to figure 2 page 5 of this manual for item identification and the simplified connection
schematic figure 7 hereunder.

1. Install the module in the rack ( mechanical fixing + AC connection + earth connections + alarm
contact connections). We advise to use a cable eye for the earth connection.
2. Fix the module to the cabinet
3. Plug in the triple AC power connector X22, X21, X24
4. Plug in the remote on/off connector X31
5. Plug in the Alarm connectors X32 and X33
6. Plug in the neutral to the connector N
7. Connect the RDI bus

The module is installed and ready for being commissioned.

L mains
L system
L load

STM 150
X33
X33
X31

N
X 22
X 21
X 24
N
mains
Inverter system
Load
Figure 7 : AC Connections to the STM 150
Alarms
Remote control

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7.2 commissioning
7.2.1 Starting with mains present:

Set the AC power ON

The STM 150 display gives the following indication: LOAD ON MAINS

Set the DC power ON
Set the individual DC breaker ON (If there are present)
Set each inverter ON with each local push button
Turn on the front switch of the STM

The STM 150 display gives the following indication: LOAD ON INVERTER if the STM is ON
LINE configured
If the STM is OFF LINE configured each inverter starts and runs without load

7.2.2 Starting without mains present:

Set the DC power ON

The STM 150 display doesnt give indication

Set the individual DC breaker ON (If there are present)
Set each inverter ON with each local push button
Turn on the front switch of the STM

The STM 150 display gives the following indication: MAINS FAILURE and LOAD ON
INVERTER

If the modules doesnt start please refer to the troubleshooting section

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8. Troubleshooting guide
8.1 You switch ON the local switch and the system dont start

1) If the inverters displays are OFF please check the DC cable, DC input breaker and verify the
presence of a DC voltage at the input of module.

2) Modules can be started through 3 different modes:
- locally through the ON push button
- remotely through STM150 or remote ON/OFF contact
- through the controller SYS3000

OFF RDI REM IS
0% 100%

OFF RDI means that the module is off locally. Press the ON switch for seconds
(All RDI modules have to be locally on before to start with the STM switch.
OFF REM means that the module is OFF remotely either from STM if installed or from Remote
ON/OFF if installed. Check the ON/OFF switch on STM or check your remote ON/OFF contact
OFF IS means that the module is OFF through SYS3000 controller. Check the ON position in
the SYS3000 controller.

If the inverters dont start verify if the local ON push button of each inverter are switched ON :

With a STM 150 the system can only start switching on the local switch of the STM but only
after the local ON push button of each inverter is switched ON.

If the system dont start after the previous verification please contact your supplier.

8.2 Alarms and display status (Messages list)
The unit STM 150 can take a decision to transfer the load on the emergency source for internal or
external reason.
The errors list (see the part 4: USER INTERFACE) gives the various reasons to display alarms
messages. In case the user identifies an internal fault in the STM 150, the unit has to return in
factory for inspection: please contact your supplier.

8.3 Menu in Factory mode.
Factory mode is a helpful menu for our engineers when you are in contact with them to analyse a
specific problem on site
By giving those information to our R&D engineers they can help you and focus directly to your
problem.
To enter in Factory mode press the push button for at least 2 seconds

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9. APPENDIX : STM 150 FAILURE SHEET REPORT
GENERAL
The scope of this sheet is to receive as much as information to identify the reasons and
gives to the user a report on what happened in this faulty case. Further to this it will help
our service and quality department to improve the quality of our products. Please fill this
document carefully and return it with the defect unit or FAX +32 4 3456701

Defective unit sheet

Configuration Answer
Number of inverter installed in the system :
Module type and model :
Serial module number :
SYS3000 installed in the system ;
Model and serial number of the STM150 in the system :

Fault description : Please describe the fault conditions, type of load, output current

Message on the LCD display
Inverter module LCD :

STM150 LCD :

Contractor :

Date :

Contact : Visa :
RETURN this document with the unit.
FAX this document to :+32 4 3456701 TAO : Service Centre.

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