BS-300 Service Manual

BS-300
Chemistry Analyzer

Service Manual

I

2006 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.
For this Service Manual, the issued Date is 2006-06 (Version: 1.0).
Intellectual Property Statement
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called
Mindray) owns the intellectual property rights to this Mindray product and this
manual. This manual may refer to information protected by copyrights or patents and
does not convey any license under the patent rights of Mindray, nor the rights of
others. Mindray does not assume any liability arising out of any infringements of
patents or other rights of third parties.
Mindray intends to maintain the contents of this manual as confidential information.
Disclosure of the information in this manual in any manner whatsoever without the
written permission of Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rent, adaption and translation of this
manual in any manner whatsoever without the written permission of Mindray is
strictly forbidden.
, , , , are the registered
trademarks or trademarks owned by Mindray in China and other countries. All
other trademarks that appear in this manual are used only for editorial purposes
without the intention of improperly using them. They are the property of their
respective owners.
Responsibility on the Manufacturer Party
Contents of this manual are subject to changes without prior notice.
All information contained in this manual is believed to be correct. Mindray shall not
be liable for errors contained herein nor for incidental or consequential damages in
connection with the furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in
the condition that:
all installation operations, expansions, changes, modifications and repairs of this
product are conducted by Mindray authorized personnel;
the electrical installation of the relevant room complies with the applicable
national and local requirements;
the product is used in accordance with the instructions for use.

WARNING:

It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.
NOTE:
This equipment is to be operated only by medical professionals trained
and authorized by Mindray or Mindray-authorized distributors.

II
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product or the
use of parts or accessories not approved by Mindray or repairs by people other than
Mindray authorized personnel.
This warranty shall not extend to:
any Mindray product which has been subjected to misuse, negligence or
accident;
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
any product of any other manufacturer.
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
1 Obtain return authorization: Contact the Mindray Service Department and
obtain a Customer Service Authorization (Mindray) number. The Mindray
number must appear on the outside of the shipping container. Returned
shipments will not be accepted if the Mindray number is not clearly visible.
Please provide the model number, serial number, and a brief description of
the reason for return.
2 Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).
3 Return address: Please send the part(s) or equipment to the address offered
by Customer Service department
Company Contact
Manufacture: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,
Nanshan, Shenzhen, P.R.China, 518057
Phone: +86 755 26582479 26582888
Fax: +86 755 26582500 26582501

i
Preface
Who Should Read This Manual
This manual is written for service professionals authorized by Mindray.
Conventions Used in This Manual
Safety Symbols
This chart explains the symbols used in this manual.
When you see Then
WARNING:

Read the statement following the symbol. The
statement is alerting you to an operating hazard
that can cause personal injury.
BIOHAZARD:

statement is alerting you to a potentially
biohazardous condition.
CAUTION:

statement is alerting you to a possibility of
system damage or unreliable results.
NOTE:

statement is alerting you to information that
requires your attention.
Graphics
All graphics, including screens and printout, are for illustration purpose only and
must not be used for any other purposes.

Contents
1
Contents
Preface........................................................................................................................................... i
Who Should Read This Manual .............................................................................................. i
Conventions Used in This Manual .......................................................................................... i
1 Specifications.................................................................................................................... 1-1
1.1 System Feature...................................................................................................1-1
1.2 Loading System Feature.....................................................................................1-1
1.3 Analysis System Feature.....................................................................................1-2
1.4 Others..................................................................................................................1-2
2 System Installation ........................................................................................................... 2-1
2.1 Check before Installation.....................................................................................2-1
2.2 Installation Procedure..........................................................................................2-1
3 System Descriptions ........................................................................................................ 3-1
3.1 Dispensing System..............................................................................................3-1
3.1.1 Probe assemblies.................................................................................3-1
3.1.2 Disk assemblies ...................................................................................3-2
3.2 Feeder .................................................................................................................3-3
3.2.1 Feeder assemblies...............................................................................3-3
3.2.2 Manipulator...........................................................................................3-4
3.3 Temperature Control System...............................................................................3-5
3.3.1 Temperature control assembly.............................................................3-5
3.3.2 Reagent preheating..............................................................................3-6
3.3.3 Reagent refrigeration............................................................................3-7
3.4 Photometric System............................................................................................3-8
3.5 Fluid System........................................................................................................3-8
3.6 ISE Module (optional)........................................................................................3-10
4 Functions of Boards......................................................................................................... 4-1
4.1 Main Control Board..............................................................................................4-1
4.2 Power Drive Board..............................................................................................4-2
4.3 A/D Conversion Board.........................................................................................4-2
4.4 Reagent Refrigeration Board...............................................................................4-2
4.5 Level Detection Boards .......................................................................................4-3
4.6 Feeder Connection Board...................................................................................4-3
4.7 Manipulator Connection Board............................................................................4-3
4.8 Probes Connection Board...................................................................................4-4
4.9 Power Supply Assembly......................................................................................4-4
5 Maintenance and Service................................................................................................. 5-1
5.1 Replacing Light Filter Assembly..........................................................................5-1
5.2 Replacing Optical Fiber.......................................................................................5-4
5.3 Adjusting Reaction Disk, Manipulator and Feeder..............................................5-7
5.4 Adjusting Probes and Disks.................................................................................5-8
5.5 Replacing Components of ISE Unit (optional)...................................................5-10
5.5.1 Replacing Tubing................................................................................5-10
5.5.2 Replacing Pumps ...............................................................................5-13
5.5.3 Replacing ISE Module........................................................................5-13
6 Software Introduction....................................................................................................... 6-1
Contents
2
6.1 System Software..................................................................................................6-1
6.1.1 System initialization..............................................................................6-1
6.1.2 Shutdown processing...........................................................................6-2
6.2 Control Software..................................................................................................6-2
7 Service Flow...................................................................................................................... 7-1
7.1 Fluid Level Detection Failure of Reagent Probe..................................................7-1
7.2 Fluid Level Detection Failure of Sample Probe...................................................7-2
7.3 Liquid Dropping From Probes..............................................................................7-3
7.4 Failing to Detect Level of Water for Washing Exteriors.......................................7-4
7.5 Abnormal Results ................................................................................................7-5
7.5.1 All Results Being Abnormal..................................................................7-5
7.5.2 Some Results Being Abnormal.............................................................7-5
7.5.3 Several Results Being Abnormal..........................................................7-6
7.6 Insufficient Light Intensity of Lamp......................................................................7-7
7.7 Temperature Control Failure................................................................................7-8
7.8 Bar Code Scanner (optional) Failure...................................................................7-9
7.9 Feeder Failure................................................................................................... 7-11
7.9.1 Transducer Distribution of the Feeder................................................ 7-11
7.9.2 Feeder Failure....................................................................................7-12
7.9.3 Manipulator Failure.............................................................................7-13
7.10 Troubleshooting of ISE Unit (optional)...............................................................7-13
8 Mechanical Structure ....................................................................................................... 8-1
9 Tools and Parts ................................................................................................................. 9-1
9.1 Service Tools .......................................................................................................9-1
9.2 Parts ....................................................................................................................9-1
10 Maintenance And Test Software.................................................................................... 10-1
10.1 General..............................................................................................................10-1
10.2 Command..........................................................................................................10-3
10.2.1 Single Command Area .......................................................................10-3
10.2.2 Macroinstruction Area.......................................................................10-10
10.3 PARA and Speed.............................................................................................10-13
10.4 Temperature.....................................................................................................10-19
10.5 Photoelectric....................................................................................................10-20
Appendix A Boards Connection Diagrams .............................................................................. A-1
Appendix B Test Points of Boards ............................................................................................ B-1

Specifications
1-
1-1
1 Specifications
1.1 System Feature
Dimension: 980mm 710mm 1200mm (W D H)
Weight: 175kg
Power supply: AC100-130V 10% or 200-240V 10%
Input power: 1000VA
System: optional, multi-channel, multi-test
Scope: Clinical chemistries
Test types: end-point, kinetic and fixed-time. All support double-reagent and
double-wavelength
Calibration type: Linear (single-point, two-point and multi-point), Logistic 4P,
Logistic 5P, Exponential 5P, Polynominal 5P, Parabola, Spline
QC rules: Westgard multi-rule,
X
-R, Cumulative sum check, Cumulative error,
Twin-plot
Tests analyzed simultaneously: 48 (single-reagent) / 24 (double-reagent); if the
ISE unit (optional) is connected, 3 (Na, K and Cl included) or 4 (Na, K, Cl and Li
included) tests are added
Throughput: maximum 300tests/h; if the ISE (optional) is connected, maximum
420tests/h (Na, K and Cl included) or maximum 480 tests/h (Na, K, Cl and Li
included)
1.2 Loading System Feature
Sample volume: 3l~45l; Precision: 0.5l; for the ISE (optional), 70l serum,
70l plasma, 140l diluted urine
Sample disk: general sample disk, including the inner circle and the outer circle
Sample tube position: 60 positions, including 6 calibrator positions, 3 control
positions, 5 for STAT sample positions; 5 virtual disks for maximum 300 samples
Sample probe: with a built-in level detector; equipped with auto safeguard;
capable of tracking sample level
Washing function: automatically washing interior and exterior of sample probe;
carryover no more than 0.1%
Pre-dilution: 4 dilution rate 150, taking reaction cuvettes as the container

Reagent volume: 30-450ul; Precision: 1ul
Reagent disk: including the inner circle and the outer circle
Reagent position number: 25/50 reagent positions. Each reagent position is
available for containing one Hitachi 7060 bottle, one Hitachi 7170 bottle, one
Mindray inner-circle bottle or one Mindray outer-circle bottle.
Reagent probe: One independent probe which has a built-in level detector; is
equipped with auto safeguard and capable of tracking reagent level
Washing function: automatically washing interiors and exteriors of reagent probes;
carryover no more than 0.1%
Specifications

1-2

Mixing bar: for single-reagent tests, it functions after sample dispensing; for
double-reagent tests, it functions after the dispensing of the sample and the
second reagent.
1.3 Analysis System Feature
Lamp house: 50w lamp
Light splitting mode: Splitting by optical fiber, filtering by an interference filter.
Half band-width: 102nm
Wavelength: 340, 405, 450, 510, 546, 578, 630, 670, 700nm
Absorbance range: -0.1~5, 10mm optical path conversion
Reaction cuvette: 5 6 25mm, optical path 5mm. Material: PP, disposable.
Volume: 750uL
Reaction liquid volume: 180-500l
Max. reaction time: 20 minutes
Reaction temperature: 370.3 with fluctuation of 0.1
1.4 Others
Operating system: Windows 2000 or Windows XP
Display: optional
System interface: RS-232
Printer: optional
Built-in bar code scanner: optional
ISE module: optional

System Installation
2-1
2 System Installation
NOTE:

The analyzer should be installed or moved to another place by
Mindray-authorized personnel only.
2.1 Check before Installation
The user should provide the environment that meets the requirements mentioned in
the Operation Manual. Check if the environment meets the requirements before
installing the analyzer. Refer to the chapter 2 of the Operation Manual for details.
2.2 Installation Procedure
1 Ensure available installation fields and environments in hospitals.
2 Confirm the reagents and calibrators.
3 Go to the installation field, and then check the delivery list for acceptance.
4 Install the four handles on the four angles of the analyzer. Move the analyzer
to the installation field, fix the casters, and then remove the handles.
5 Insta ll the computer, display and printer.
6 Open the front plate, and check whether cable connections are loose. Open
the top plate, check whether the probe assemblies, reagent disk and sample
disk are intact and in good performance.
7 Connect the communication cable, power cable, grounding wire, waste tank
and deionized water tank. Install the used-cuvette bucket, reagent probe,
sample probe and mixing bar.
8 Top up the deionized water tank with deionized water.
9 Put reaction cuvettes in the feeder. Remember to check whether the surfaces
of the cuvettes are smooth. In case of any bump, remove it before loading the
cuvette to the compartment. Do not touch the light transmission part of the
cuvette in which the colorimetric reading is taken.
10 Load acid and alkaline detergents to positions 46 and 47, and distilled water
to positions 49 on the reagent disk. Load distilled water to position 60 on the
sample disk.
11 Switch on the analyzer as follows: POWER ANALYZING UNIT POWER
display computer printer.
12 After Windows is started, double-click the icon of BS-300 on the desktop to
start the system software. The system program will automatically finish the
self-test, become online and warm up the reaction cuvettes within about 30
minutes.
13 Select the [System/Status] menu, and then observe the system status and
record it in the table below:
System Installation
2-2
Feeder status Unconnected Full Half full Empty
Reaction disk
temperature

Reagent disk
temperature

Ambient temperature
Waste tank status Abnormal (full) Normal (not full)
Detergent status Abnormal (empty) Normal (available)
Printer status No printer Normal
Main control unit Unconnected Idle Running
Reaction disk unit Unconnected
Reagent disk unit Unconnected
Sample disk unit Unconnected
Loading/unloading unit Unconnected
Temperature control
unit
Unconnected
Lamp
Network connection Unconnected

Wavelength Dark current Light source base
340
405
450
510
546
578
630
670
700
Reference light system

14 Select the [System/Maintenance] menu. Then select the Motion tab page,
and implement all sub-steps of each unit to see whether they are normal. In
case of any exception, adjust it.
15 Wash the interiors and exteriors of the sample probe, reagent probe and
mixing bar for several times to make the fluid circuit filled.
16 Set parameters for test, reagent and calibration under the Parameters menu.
System Installation
2-3
17 Request for calibration and samples, run and then debug the results.
18 After debugging the results, fill them in the table below:
Test ALT CREA BUN
Target value
2sd range
Test value 1
Test value 2
Test value 3
Test value 4
Test value 5
Test value 6
Test value 7
Test value 8
Test value 9
Test value 10

19 Training
Can the user complete daily tests? Yes No
Is the user familiar with the analytical methods such as
kinetic, two-point, endpoint?
Yes No
Is the user familiar with the daily, weekly and monthly
maintenance and relevant maintenance methods?
Yes No
Is the user skilled in washing dust screens? Yes No
Is the user skilled in cleaning and replacing the probes
and the mixing bar?
Yes No
Is the user skilled in replacing the plunger assemblies
of syringes?
Yes No
Is the user skilled in replacing the lamp? Yes No
Is the user skilled in maintenance of built-in bar code
scanner?
Yes No
Is the user skilled in maintenance of ISE unit? Yes No
Does the user know the positions, roles and
preparation methods of distilled water and acid and
alkaline detergents?
Yes No

System Descriptions
3-1
3 System Descriptions
The BS-300 analyzer consists of the analyzing unit, operation unit and output unit.
The analyzing unit consists of the dispensing system, feeder, temperature control
system, photometric system and fluid system.
3.1 Dispensing System
The dispensing system consists of the probe assemblies (including the reagent
probe assembly, sample probe assembly and mixing bar assembly), reagent disk,
sample disk and reaction disk.
3.1.1 Probe assemblies
Among the probe assemblies, the mixing bar assembly is the same as the reagent
probe assembly and the sample probe assembly, except that the knurled axis is
30cm shorter.

Every probe assembly has a horizontal photoelectric switch and a vertical
photoelectric switch. These switches are used for defining horizontal and vertical
System Descriptions
3-2
initial positions of probe assemblies. The horizontal and vertical step motors
precisely control the horizontal and vertical movements of the probe assemblies, and
the synchronizing belts serve as the gearing.
The shaft and the bushing must corporate with each other precisely, so they cannot
be used confusedly.
3.1.2 Disk assemblies
The three disk assemblies are different in their coders. The coder corresponds to the
position where disks should stop. There is an initial-position mark under every coder.
The three coders of the three disks have three coder transducers. Each transducer
has two photoelectric switches for inducing the rotation and initial position of the
disk.

The step motors control the disk assemblies, and the synchronizing belts serve as
the gearing.
System Descriptions
3-3
There is a build-in bar code scanner to the left of the sample disk. The scanner is
optional.
Sample probe assembly Build-in bar code scanner

3.2 Feeder
The feeder consists of the feeder assemblies and the manipulator. It is designated to
send cuvette segments to the reaction disk, take out the used ones and abandon
them to the used-cuvette bucket.
3.2.1 Feeder assemblies
The feeder assemblies include the gearing assembly, cuvette compartment
assembly, cuvette-pushing assembly and no-cuvette detection assembly (see the
following figure).
The supporting plate of the feeder assemblies is a square piece of steel that is
connected to the analyzing unit by its four poles, which are secured by four nuts.
Unscrewing the nuts, you can disassemble the feeder assemblies from the analyzing
unit easily.
System Descriptions
3-4

There are five transducers that are shown in the figure below.
The no-cuvette transducer is used to detect whether there is a cuvette segment at
the loading position. The insufficient-cuvette transducer is used for determine
whether there are less than 10 reaction cuvettes in the compartment or not. If yes,
the analyzer will give a prompt.
Pressure Transducer
No-Cuvette
Transducer
Cuvette-Pushing
Limit Transducer
Insufficient-Cuvette
Transducer
Cuvette-taking limit
transducer

3.2.2 Manipulator
Two step motors (horizontal and vertical) supply power for horizontal and vertical
movements of the manipulator.
The upper finger and lower finger are same in their structures. They work together to
replace used cuvette segments with new ones.
The manipulator runs in a relatively complicated way. There are four transducers on
it: vertical transducer, horizontal transducer and two finger transducers.
System Descriptions
3-5

3.3 Temperature Control System
3.3.1 Temperature control assembly
The temperature control assembly of the reaction disk consists of the
temperature-controlled pot, heat-insulating sheath/plate, top heater, bottom heater,
reaction disk/cuvettes, photoelectric seat, temperature transducer, fan and control
circuit.
System Descriptions
3-6

1: Temperature transducer and the support
2: Fan
3: photoelectric seat
4: Heat-insulating sheath
5: top heater
6: Cover
7: temperature-controlled pot
8: bottom heater

Upper heater: square in shape, 220/110VAC, 125W
Lower heater: ring in shape, 220/110VAC, 350W
Total power: 475W.
The function of heaters is to compensate the heat for incubating the reagent and for
maintaining the temperature of the temperature-controlled chamber.
Fans are used in series in the temperature-controlled chamber. It makes the air
circulating in the chamber, and enhances the convective heat exchange. There are
four fans in the chamber. All have the alarm function.
The temperature transducer feeds back the air temperature at the position several
millimeters from the bottom of the reaction cuvette.
The overheat protection switch is to switch off the power when the temperature
controller does work and the temperature-controlled chamber reaches 55, so as to
avoid overheat or fire. When the temperature-controlled chamber becomes 35,
this switch will automatically be reset.
3.3.2 Reagent preheating
The preheating assembly consists of two aluminum plates, a Teflon tube having nine
loop sections, heating components, transducer, temperature protection switch,
thermal conductive colloid, a section of tube and the reagent probe.
The temperature of the thermal source of the preheater is controlled at 45. The
initial temperature of the reagent is 4 ~10 when it is taken out of the refrigeration
System Descriptions
3-7
chamber. When the reagent passes the heater, its temperature increases to 35.
Then the reagent is added into the reaction cuvette and the preheating process is
finished.
Reagent preheating assembly

3.3.3 Reagent refrigeration
The refrigeration module consists of refrigeration cabin, PU heat-insulating sheath,
reagent disk, reagent bottle, temperature transducer, refrigeration flakes, heat
sinking component, fan and control circuit. The refrigeration module is shown in the
following figure.

The refrigeration assembly consists of fan, hot-end radiator, POM connector,
cold-end heat-conductive aluminum block, and PELTIER refrigeration flake. Each
analyzer has two such refrigeration assemblies, as shown in the figure below. The
cold-side of the refrigeration flake clings to the refrigeration compartment, and the
hot-side clings to the radiator (The side having letters should cling to the refrigeration
aluminum block).
System Descriptions
3-8

Each refrigeration flake corresponds to a heat-sinking block and a cooling fan. It
should be installed with the cold side upward.
3.4 Photometric System
The photometric system consists of a measurement photometric system and a
reference photometric system. The measurement photometric system provides 9
monochromatic lights to measure the absorbance of the reacting liquid in the rotating
reaction cuvettes. The reference photometric system compensates the
measurement photometric system to make the measurement more accurate.

Tungsten-halogen
lamp
Biconvex lens Main fiber
Fibers
Plano
convex lens
Cuvette Filter
Plano
convex lens Photodiode
Reference light
Photodiode
.
.
.
Measurement
lights

3.5 Fluid System
The fluid system is shown in the following figure.
System Descriptions
3-9
Reagent syringe
Samplesyringe
Mixingbar

As shown in the figure above, the fluid system consists of interior washing and
exterior washing.
The syringe assembly controls the aspiration volume by controlling the travel of the
sample/reagent syringe. It is the core part of the fluid system.
System Descriptions
3-10

3.6 ISE Module (optional)
The ISE module that is used to measure the concentration of K
+
, Na
+
, Cl
-
and Li
+
in
serum, plasma and urine consists of ion-selective electrodes, peristaltic pumps and
calibrants.
Waste
ISE
Pump W Pump B Pump A
Calibrant B Calibrant A

System Descriptions
3-11

Functions of Boards
4-1
4 Functions of Boards
The analyzer is integrated with the following boards:
Main control board
Power drive board
Sample level detection board
Reagent level detection board
A/D conversion board
Ten photoelectric conversion boards (340nm, 405nm, 450nm, 510nm, 546nm,
578nm, 630nm, 670nm, 700nm and reference light)
Reagent refrigeration board
Power supply assembly
Manipulator connection board
Feeder connection board
Probes connection board
Main control board
Power drive board
Power supply assembly
PFC board
Heaters of reaction
disk
Reagent pre-heater
PC
Level detection boards
A/D conversion board Build-in sample bar
code scanner
ISE module
Step motors
DC motors
Lamp
Reagent
refrigeration board
Peltiers
transducers
Transducers
12V&5V board
24V board
10 photoelectric
conversion boards
Pumps, valves
ISE power supply board

4.1 Main Control Board
The main control board is the control center of the whole hardware system. It
consists of the control circuits of 6 functional units (including main control unit,
photoelectric unit, reagent unit, sample unit, loading/mixing unit, temperature control
unit). Each functional unit has an MCU. They communicate in the multi-unit mode
and thus compose the whole control system.
The functions of the main control board are:
communicating with the PC through the RS232, receiving and analyzing
instructions from the PC and sending data to the PC.
controlling photoelectric conversion through the interface with the A/D conversion
board, reading and saving data from the A/D conversion board.
outputting control signals of each unit through the interface with the power drive
board.
Functions of Boards
4-2
receiving signals of fluid level detection and bump collision through the interface
with the level detection boards.
detecting signals from temperature transducers and controlling temperature of the
reaction disk and reagent preheating.
receiving signals from position transducers, deionized water transducer and waste
transducer and controlling the transducers.
controlling the built-in sample bar code scanner, reading the data and sending it to
the PC.
controlling the ISE module, reading the results and sending them to the PC.
4.2 Power Drive Board
The main functions of the power drive board are to receive the control signals from
the main control board and control drive components. The block diagram of the
power drive board is shown in the figure below.
Control signals from
Main Control Board
to 13 step motors to 2 DC motors
to 2 solenoid valves to 3 pumps
to 2 heaters of
reaction disk
to lamp power
to reagent
preheating
to 2 magnets

4.3 A/D Conversion Board
The 10 photoelectric conversion circuits convert the intensity signals of the lights
transmitting through the reaction cuvettes to electric signals, and then transmit them
to the A/D conversion board through a 5-core shielded cable. Photoelectric
conversion boards for different wavelengths have different gains and cannot be
replaced by each other.
The A/D conversion board filters and amplifies the 10 channels of electric signals
output from the photoelectric conversion boards, transmits them through the
multi-way gating switch to the A/D converter and then sends them to the main control
board for further processing.
4.4 Reagent Refrigeration Board
The circuits of the reagent refrigeration board include the refrigeration circuit and the
fan circuit.
The refrigeration circuit is needed to work continuously, so it is powered separately.
The control objects of the reagent refrigeration board include:
Reagent refrigeration: 2 PELTIER components, 4 fans.
Functions of Boards
4-3
Heat sink system for the whole device: 3 lamp-cooling fans, 4 temperature control
fans of the reaction disk.
4.5 Level Detection Boards
The level detection boards that include sample level detection board and reagent
level detection board are used to detect the fluid level of sample and reagent
separately. When the analyzer aspirates reagents/samples, the probes dip into the
liquid to a specific depth, so as to avoid carryovers that have impacts on test results,
and to avoid air aspiration when the reagent/sample is insufficient.
4.6 Feeder Connection Board
The feeder connection board transfers the signals between the feeder transducer
and the main control board, and connects the power drive board and the loading
motor (DC).
Connections:
Connector Connected with
J 91 Front transducer
J 92 Back transducer
J 93 Intermediate transducer
J 94 No-cuvette transducer
J 95 Pressure transducer
J 96 Motor control wire (connected with the power drive board)
J 97 Motor control wire (connected the motors)
J 98 Cuvette-loading button
J 99 Connection wire of the main control board
4.7 Manipulator Connection Board
The manipulator connection board transfers the signals between the manipulator
transducer and the main control board, and connects the power drive board and the
electromagnet.
Connections:
J 101 Horizontal loading position transducer
J 102 Vertical loading position transducer
J 103 Electromagnet-closing transducer of the lower hand
Functions of Boards
4-4
J 108 Electromagnet-closing transducer of the upper hand
J 104 Drive wire of the electromagnet of the upper hand
J 105 Drive wire of the electromagnet of the lower hand
J 106 Drive wire of the electromagnet (connected with the power drive
board)
J 107 Connection wire of the main control board
J 109 Safeguard transducer (reserved)
J 110 Safeguard transducer (reserved)
4.8 Probes Connection Board
The probes connection board transfers the signals between the sample/reagent level
detection board and the main control board, inputs the temperature signals, outputs
the reagent preheating signals, and transfers the signals between the power drive
board and the mixing motor (DC).
J 200 Interface of the sample level detection board
J 201 Interface of the reagent level detection board
J 202 Interface of the mixing motor (DC)
J 203 Sample detection signal interface of the main control board
J 204 Reagent detection signal interface of the main control board
J 205 Temperature control signal interface of the reaction disk
J 206 Reagent preheating signal interface
J 207 Interface of the power drive board
4.9 Power Supply Assembly
The power supply assembly consists of three boards: PFC board, 24V board,
12V&5V board and ISE (optional) power supply board.
The functions of the PFC board include:
AC/DC conversion;
Supplying the +390V and VDD voltage to the 24V board and the 12V&5V board;
Supplying stable 12V voltage for the lamp;
Supplying control signals of the analyzing unit switch to control the C12V, 5V and
24V outputs.

The 24V board converts the 390VDC current transmitted from the PFC board to the
separated 24VDC outputs through the forward converter.
Functions of Boards
4-5
The 12V&5V board converts the 390VDC voltage from the PFC board to B12V,
C12V and 5V voltages through the forward converter.
The ISE power supply board converts the 12V of the reagent refrigeration board to
24V that provides power supply for the ISE unit (optional).

Maintenance and Service
5-1
5 Maintenance and Service
WARNING:

Before disassembling or assembling the analyzing unit, ensure the
POWER is placed to OFF.
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal.
CAUTION:

Please use Mindray-recommended consumables. Other consumables
may decrease the system performance.

Refer to the BS-300 Chemistry Analyzer Operation Manual for details about
unclogging the sample probe
unclogging the reagent probe
replacing the sample probe
replacing the reagent probe
replacing the mixing bar
replacing the plunger assembly of syringe
replacing the lamp
5.1 Replacing Light Filter Assembly
The light filter and optical assembly are fixed in the supporting sleeve. The back end
is compacted and enclosed with the photoelectric amplification board and the screen
gland. Generally, the supporting sleeve is replaced together with the filter and optical
assembly.
5-2
Figure 5-1 Light filter assembly
Supporting Sleeve
Gasket
Filter
Flat Spring
Lens
Gasket
Lens Seat
Photoelectric
Conversion Board
Screw
Shield Box

WARNING:

Before operating, ensure to place the POWER (main switch) to OFF.

1 Unscrew (counter clockwise) the two cap screws on the screen gland
whose wavelength is to be replaced.

2 Open the cover of the A/D conversion board, and unplug the plug
corresponding to certain wavelength.

5-3
3 Take out the photoelectric conversion board and the supporting sleeve.

4 Keep the photoelectric conversion board upward, and loosen the two
retaining screws on it.

5 Keep the photoelectric conversion board upward, and pull the photoelectric
amplification board out of the supporting sleeve.

6 Unpack the new supporting sleeve containing the optical assembly. Be sure
to keep the top side (where to assemble the photoelectric amplification
board) of the supporting sleeve upward.
7 Install the original photoelectric conversion board onto the new supporting
sleeve, and then fasten the two retaining screws.
8 Install the screen gland, and fasten the retaining screws.
5-4
9 Connect the photoelectric conversion board to the A/D conversion board,
and assemble the cover.

WARNING:

When replacing the light filter assembly, do not touch the optical
assembly in the supporting sleeve and the photoelectric receiving tube
of the photoelectric conversion board by hand.
The light filters and the photoelectric conversion boards are in
one-to-one relationship. Do not disarrange them.
5.2 Replacing Optical Fiber
WARNING:

Before operating, ensure to place the POWER (main switch) to OFF.

1 Unscrew the four screws on the supporting pillars of the cuvette feeder, and
remove the cuvette feeder.

5-5
2 Unscrew the four screws on the reaction disk cover, and open the reaction
disk cover.
Attention should be paid to the power cable of the upper heater when the
reaction disk cover is being opened.
Power cable of
upper heater

3 Take out two cuvette segments in a diagonal with the needle-nose pliers to
make two spaces for disassemble the colorimetric disk.

4 Unscrew three M3 cap screws, and then disassemble the colorimetric disk.

5-6
5 Use an M3 cap screwdriver to loosen the retaining screws of the optical
fibers on the colorimetric clamp and the reference light support.

6 Take out the optical fibers one by one, and fix the optical components in the
colorimetric clamp by fastening the screws slightly.
Screw of the reference light

7 Draw out all the nine optical fibers from the reaction compartment.
8 Loosen the M3 cap screw (used for retaining optical fibers) on the lamp
housing, and then draw out the optical fibers.

9 Put nine of the ten branches of the new optical fiber into the reaction disk
from its bottom one by one, loosen the retaining screw, insert the optical
fiber to the end, and then fasten the retaining screw.
10 Fix the reference light optical fiber.
5-7
11 Fix the optical fiber of the lamp housing.
12 Put the colorimetric disk back and fix it.
13 Put the reaction disk cover back and fix it.
14 Install the cuvette feeder and fix it.

CAUTION:

When replacing the optical fiber, ensure that its bending radius is no
less than 20cm. Otherwise, the optical fiber will be damaged.
5.3 Adjusting Reaction Disk, Manipulator and Feeder
NOTE:

Debug the lower arm first (The relation between the lower arm position
and the reaction cuvette position is very important.), and then the upper
arm. When debugging the lower arm, move the cuvette compartment
aside.

1 Disassemble the cuvette feeder, and adjust the circular position of the
reaction disk (through the initial position transducer of the reaction disk) to
the standard position (The finger of the lower arm points to the center of the
slot between reaction cuvette segments).

2 Horizontally adjust the manipulator to the standard position (The finger of
the lower arm can work on reaction cuvettes well, and it should be 0.2mm
away from the nearest point of the reaction cuvette).

5-8
3 Vertically adjust the manipulator the standard position (The finger of the
lower arm can work on reaction cuvette well, and the finger support of the
lower arm should be 0.15mm above the reaction cuvette.).

4 Run the manipulator to the position for taking new cuvettes, and
horizontally adjust the reaction cuvettes in the feeder. When catching a
cuvette, ensure a clearance of 0.4mm ~0.6mm between the finger of the
upper arm and the cuvette, and center them.

5.4 Adjusting Probes and Disks
NOTE:

Adjust the positions of the three probes and reaction cuvettes, and then
others.

Adjust the working position of the reagent probe (To minimize the
cumulative error, ensure that the reagent probe return to the initial position
before each adjustment.) as follows:
A For the reagent discharging position, ensure the reagent probe is in
the center of the reaction cuvette and the probe tin is 2 ~3mm away
from the bottom of the reaction cuvette.
B Adjust the position of the initial-position transducer of the reagent
disk. Ensure the mouths of reagent cuvettes in the inner and outer
circles fit the reagent disk cover well.
C Adjust the washing position of the reagent probe. Ensure the reagent
probe is in the center of the wash well and the probe pin is 5mm
away from the bottom of the wash well. If necessary, adjust the
position of the wash well.
1
D Adjust the reagent probes position on the outer circle of the reagent
disk. Ensure the reagent probe is in the center of the hole of the outer
circle.
5-9
E Adjust the reagent probes position on the inner circle of the reagent
disk. Ensure the reagent probe is in the center of the hole of the inner
circle.
Adjust the working position of the sample probe (To minimize the
cumulative error, ensure that the sample probe return to the initial position
before each adjustment.) as follows:
A For the sample discharging position, ensure the sample probe is in
the center of the reaction cuvette and the probe tin is 2 ~3mm away
from the bottom of the reaction cuvette.
B Adjust the position of the initial-position transducer of the sample
disk. Ensure the mouths of sample cuvettes in the inner and outer
circles fit the reagent disk cover well.
C Adjust the washing position of the sample probe. Ensure the sample
probe is in the center of the wash well and the probe pin is 5mm
away from the bottom of the wash well. If necessary, adjust the
position of the wash well.
D Adjust the sample probes position on the outer circle of the sample
disk. Ensure the sample probe is in the center of the hole of the outer
circle.
2
E Adjust the sample probes position on the inner circle of the sample
disk. Ensure the sample probe is in the center of the hole of the inner
circle.
Adjust the working position of the mixing bar.
A Switch off the analyzing unit first, and then rotate the mixing arm to
see if its rotation radius is proper. If the mixing bar cannot reach the
center of the reaction cuvette, adjust the position of the mixing bar on
the mixing arm properly.
B Disassemble the mixing arm, and then switch on the analyzing unit to
run the reaction disk and stop it at any cuvette. Hold the mixing arm
by hand, and fix it at the center of the reaction cuvette.
C Vertically adjust the mixing bars position in the reaction cuvette.
Ensure the mixing bar tip is 1 ~2mm away from the bottom of the
reaction cuvette.
3
D Adjust the washing position of the mixing bar. Ensure the mixing bar
is in the center of the wash well and about 5mm away from the
bottom of the wash well. If necessary, adjust the position of the wash
well.
4 In the engineering adjustment software, select the Debug instruction
menu, and rotate the reaction disk for one lap. Dive probes and mix the
reactant at every position or every several positions to see if the three
probes interfere with any reaction cuvette (Command 61). If the mixing bar
knocks the side or the bottom of any cuvette, repeat Step 3.
5-10
5.5 Replacing Components of ISE Unit (optional)
5.5.1 Replacing Tubing
NOTE:

(1) Fluidic tubing can be divided into the following six types.
W1 with two adapters connects the ISE module and the pump W.
Pump module
ISE module
Reagent module to be
placed here

Pump tubing
Pump tubing adapter
Pump B Pump A Pump W
Pump head

Fluidic tubing adapter

W2 connects the reagent module and the pump W.
A1 (B1) with one adapter connects the sample entry port and the pump
A (pump B).
A2 (B2) with two adapters connects reagent module and the pump A
(pump B).
They are different in length and W1, A2 and B2 are not directional
when they are installed.
Usually the adapter has not been mounted to the fluidic tubing, so you
have to do it by hand. The tubing should be mounted to a short metallic
tube on the adapter. For convenience, the connecting end of the tubing
can be dipped into hot water for several seconds.
(2) Pump tubing is used around a pump head. It has one adapter on
each end that makes connection with the fluidic tubing easy.
5-11
5.5.1.1 Replacing Fluidic Tubing W1 and W2
1 Place the POWER to OFF.
2 Open the ISE unit door.
3 If you want to replace the W1, unscrew the screw of the ISE module and
take off the cover.
4 Put out the fluidic tubing W2 and insert it into a container such as a cup that
is used to contain the waste solution flowing from the W2.
5 Start the analyzing unit and the system software.
6 Enter the ISE Maintenance screen of the system software.
7 Click the Maintenance button several times until there is no solution
flowing out from the W2.
9 If you want to replace W1, pull out its two adapters directly from the waste
pump tubing adapter and the right angle adapter that is fixed to the
compression plate.
Right angle adapter
The side matches
the adapter of
fluid tubing W1
The side with a recess
matches the compression
plate of the ISE module.

Note that when pulling out the fluidic tubing adapter, in order not to release
the right angle adapter, you can hold the right angle adapter with a finger.
After that, install a new W1. For W2 exchange, it just needs to replace the
W2 with a new one.
10 If you want to replace the W2, replace it with a new one. Otherwise, insert
the W2 back to the reagent module.
11 Place the POWER to ON.
12 Enter the System Maintenance screen of the system software.
13 Select the Others tab and click the Download Settings button.
14 Enter the ISE Maintenance screen.
15 Click the A purge button to observe if there is solution leaking out. If there
is solution leaking out, repeat from the step 4 to install the tubing again.
16 Install the cover of the ISE module if it has been taken off.
17 Close the ISE unit door.
5-12
5.5.1.2 Replacing Fluidic Tubing A1, A2, B1 and B2
2 Take off the panel under the sample disk and you can see the shielding box
and the peristaltic pumps.
4 Take out the reagent module.
5 Put the fluidic tubing W2 in a container such as a cup that is used to contain
the fluid flowing out from the W2.
8 If you want to replace A1 or A2, click the A purge button. If you want to
replace B1 or B2, click the B purge button.
Repeat this step for several times until the received data indicates that the
Calibrant A or Calibrant B has air bubble in it.
10 Replace the tubing with a new one.
Note that before installing the A1 or B1 to the sample entry port, you can
dip the connecting end of the A1 or B1 into hot water for several minutes to
make the following procedures easily performed.
11 Start the analyzing unit.
12 If the system software is not running, start it. Otherwise, enter the System
Maintenance screen of the system software, select the Others tab and
click the Download Settings button.
14 If you have replaced A1 or A2, click the A purge button. If you have
replaced B1 or B2, click the B purge button.
Repeat this step for several times until the received data indicates that the
Calibrant A or Calibrant B has no air bubble in it.
5.5.1.3 Replacing Pump Tubing
3 Pinch one adapter of the pump tubing and take it out from the tubing shelf.
Then take off the whole tubing.
Tubing shelf

5-13
4 Put one adapter of the new pump tubing onto the tubing shelf and make the
tubing around the pump ahead, then put the other adapter onto the shelf
with a little strength.
7 Click the Pumps button to see if the calibration of pump is correct. If not,
repeat the upper steps.
5.5.2 Replacing Pumps
2 Take off the pump tubing around the pump head.
3 Disconnect the cable and the pump motor.
Pump motor
Cable

4 Unscrew the four screws around the pump head.
5 Pull out the pump directly.
6 Put a new pump on the pump shelf, tighten the screws, connect the calbe
and pump motor, and then put the pump tubing around the pump head.
9 Click the Pumps button to see if the calibration of pump is correct. If not,
repeat the upper steps.
5.5.3 Replacing ISE Module
Some times there is something wrong with the components in the ISE module such
as sample entry port, bubble detector, PCB and so on. In these cases, the ISE
module should be replaced according to the following procedure.
2 Take off the panel under the sample disk and you can see the shielding box
and the pumps easily.
5-14
6 Click the Maintenance button.
8 Unscrew the screw of the ISE module and take off the cover.
9 Take off all electrodes from above to below.
10 Disconnect the right angle adapter and the compression plate.
11 Disconnect the cable.
12 Unscrew the four screws that fix the ISE module to the shielding box. Then
take out the module from the shielding box.
13 Put a new ISE module to the shielding box. Then connect the cable and
install the electrodes sequentially. At last mount the right angle adapter to
the compression plate.
14 Install the electrodes sequentially.
15 Enter the System Maintenance screen of the system software.
16 Select the Others tab and click the Download Settings button.
18 Click the A purge button to see if there is solution leaking out. If there is,
take off the electrodes and install them again.
19 Check if the new ISE module can work normally.

Software Introduction
6-1
6 Software Introduction
The software of BS-300 analyzer is composed of the system software and the control
software.
6.1 System Software
The system software can, according to the requirements and inputs of users,
generate a work schedule (instruction sequence), control the units of analyzing unit in
the sequence of instructions in the work schedule, receive photoelectric data,
response messages or execution results from the analyzing unit, output them to the
PC screen or the printer. With these outputs, users can obtain correct test results.
According to different functions, the entire PC software system can be divided into the
following parts:
System Initialization
This part includes the initialization of the PC operating system, the initialization of the
communication between the PC and analyzing unit, and the controls of analyzing unit
reset.
Control system
This part includes the formation of the work schedule, instruction data sending and
receiving.
GUI
This part includes the requests for tests (routine tests, emergency tests, calibration
tests and QC tests), the observation of test status (status of the reaction disk, sample
disk and reagent disk), test management, calibration management, QC management,
result query, alarm management and the help system.
Shutdown Processing
This part includes the resets of sub-units.
6.1.1 System initialization
To initialize the PC operating system,
Check the PC operating system. The system software must run under Windows
2000 or Windows XP. Otherwise, the system will prompt that the system software
cannot run under other operating system, and then the system software system
exits automatically.
Check the current screen resolution for the operating system. The system software
must run under the resolution of 1024 768. Otherwise, the system prompts to
reset the resolution before restarting the system software and exit the system
software.
Disable the screen protection program. The system software must keep displayed
while running. To prevent the screen protection program from disturbing users in
the operating and observing processes, disable it.
Lock the keyboard. When running, the system software will lock some key
combinations to prevent users from starting any other program and conducting any
6-2
other operation. In this case, users cannot switch over to any other program or
print the current screen.
Check whether there is any username and password of the
maintenance/debugging personnel in the registry. The system software has the
debugging function. Only the authorized maintenance/debugging personnel can
enter the debugging window and maintain or debug the system and the host. For
the confidentiality, the username and password are saved in the registry. If they
are unavailable in the registry, the system will re-write the default username and
password into the registry.

To initialize the communication and the units auto-check,
Set serial ports and initialize them, including such parameters as the baud rate,
data bit, start bit, stop bit, parity bit, transmitting/receiving buffer, control protocol
and so on. In addition, start the serial port receiving thread.
Handshake for communication. Send a handshake instruction to the analyzing unit.
If the analyzing unit responds to this instruction (namely, send back a handshake
instruction to the PC), it indicates the PC handshakes with the host successfully. If
the host fails to respond to handshake instruction, it will re-send the handshake
instruction back in a specific period. If it fails for continuously three times, the
system will prompt to exit the system software. If you ignore that and continue to
enter the system software, all tests cannot be conducted under the system.
Check whether the printer is connected. If not, the system will prompt to connect it.
Send an instruction for querying the auto-check results of the units, check the
auto-check result of each unit. (The units are auto-checked when the analyzing
unit is started, and the auto-check results are stored in the main unit.) In case of
any fault data in the auto-check result of any unit, the system will prompt to switch
off the analyzing unit and check the faulty unit.
6.1.2 Shutdown processing
In the BS-300 Chemistry Analyzer Control System window, click the Exit button.
The Confirm dialog box appears. If you click OK, the system will
Switch off the lamp;
Unload all reaction cuvettes;
Wash the fluid tubing;
Reset all units;
Unlock the keyboard;
Prompt to exit the operating system and shut down the PC.
6.2 Control Software
The analyzing unit can be functionally divided into the following units: photoelectric
unit, reaction disk unit, reagent disk unit, sample disk unit, reagent probe syringe unit,
sample probe syringe unit, mixing bar unit, loading and manipulator unit, temperature
control unit, fluid tubing unit and reagent refrigeration unit. The functions of those
units are listed in the following table.
6-3
Unit Function
Main unit Receives macroinstructions from the PC, decomposes them
into a series of action instructions, and then delivers the
action instructions to destination sub-units (in specific order)
at a certain interval.
Monitors the status of other units, and transmits data
collected by the photoelectric unit to the PC.
Photoelectric
unit
Photoelectrically detects, amplifies and converts the solution
in reaction cuvettes, and stores A/D converted data at the
twin port FIFO for the main unit to read and transmit them to
the PC.
Reaction disk
unit
Contains 80 cuvette No.
Runs the reaction cuvette with the specified No., following
the instruction of the main unit, to the reagent dispensing
position, sample dispensing position, mixing position, and
photoelectric detection position at all wavelengths.
Reagent disk
unit
Contains 50 bottle positions.
Carries reagents, and runs the reagent bottles with specified
No., following the instruction of the main unit, to the reagent
aspirating position.
Sample disk
unit
Contains 60 tube positions in the inner and outer circles.
Carries samples, and runs the sample tubes with specified
No., following the instruction of the main unit, to the sample
aspirating position.
Reagent probe
syringe unit
Receives instructions from the PC, and controls the reagent
probe in aspirating a specific volume of reagent from the
reagent bottle and dispensing it to the specified reaction
cuvette.
Sample probe
syringe unit
Receives instructions from the PC, and controls the sample
probe in aspirating a specific volume of sample from the
sample tube and dispensing it to the specified cuvette.
Mixing bar unit Receives instructions from the PC, and controls the mixing
bar in mixing the solution in the cuvette that has been run to
the mixing position.
Runs the mixing bar to the wash well, and wash it after each
mixing process to avoid carryover.
Loading and
manipulator
unit
Controls the cuvette feeder and manipulator.
The feeder assembly is responsible for detecting whether
there are enough reaction cuvettes in the cuvettes
compartment and pushing reaction cuvettes to the position
for the manipulator to take cuvettes.
The manipulator is responsible for taking reaction cuvettes
from the reaction disk, placing them into the used cuvette
bucket, taking new reaction cuvettes from the cuvette
compartment, and putting them on the reaction disk.
6-4
Unit Function
Temperature
control unit
Controls the reaction disk temperature, reagent probe
preheating temperature and fluid tubing.
Note: The reaction disk temperature should be kept at 37 ,
the heating cavity of the reagent probe should be preheated
to 45 .
Fluid tubing unit Controls the fluid tubing in washing the reagent probe,
Reagent
refrigeration
unit
Refrigerates the reagent chamber and controls its
temperature between 4 ~10 .

Service Flow
7-1
7 Service Flow
WARNING:

Before disassembling or assembling the analyzing unit, ensure the
POWER is placed to OFF.
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
When you disassemble or replace any board, ensure to wear antistatic
gloves.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
7.1 Fluid Level Detection Failure of Reagent Probe
Surface
detection
failure of
reagent
probe(Th
e reagent
probe
does not
detect
the
surface
on the
reaction
disk.)
The
reagent
probe
cannot
detect
the
surface
on the
reagent
disk
The
reagent
probe mis-
detected
the surface
Surface detection signal transmission error: The surface detection
board does not have the working voltage, or when the probe touches
the surface, the indicator of the surface detection board is normal, but
there is always a host alarm indicating surface detection failure.
Possible cause: The patch cord for the reagent surface detection is
disconnected, or the connector is not well connected.
Surface detection signal processing error: When the probe touches
the surface, the indicator of the surface detection board is normal, the
connection between the main control board and the surface detection
board is normal, and no surface detection signal reaches the main
control board, but there is always a host alarm indicating surface
detection failure.
Possible cause: Main control board.
Surface detection board failure: When there is no probe
failure, but the indicator is always on, or the indicator is
not on when the probe touches the surface, there must
be a surface detection board failure.
Troubleshooting: Replace the surface detection board.
Power failure: The working voltage of the surface
detection board is 12V. In case of no power supply, the
surface detection signal cannot be generated.
Possible cause: Disconnection; the connector is not well
connected; there is no 12V output from the main control
board.
Probe failure: The detection terminal has a changeable
capacitance. Loose exterior or interior of the probe, the
sealing-off of the probe connecting wire and the probe
breakage will result in unsteady voltage or obvious
voltage changes. In this case, the capacitance signal
will be unavailable or exceed the range of the surface
detection board.
Possible cause: Reagent probe assembly, connector.
The surface
detection
signal fails
to be
generated
by
capacitance
change.
When this failure occurs, the sample probe cannot detect
the surface at the reaction disk, but there is no alarm at
the reagent unit. For details, see Surface Detection
Failure: Sample Probe.

Service Flow
7-2
7.2 Fluid Level Detection Failure of Sample Probe
Surface
detection
failure of
the
sample
probe
The sample
probe cannot
detect the
surface at the
reaction disk.
The sample
probe cannot
detect the
surface at the
reaction disk.
The sample
probe mis-
detects the
surface (In
this case,
there will be
no alarm, but
test results
will become
abnormal. On
the reaction
curve, you
can see that
no sample is
added.)
No reagent in the reaction disk: The reagent probe mis-
detects the surface, aspirates air and dispenses into the
reaction cuvette. Therefore, the reagent unit CPU fails to
make any judgment. In this case, the sample probe cannot
detect the surface when dispensing the sample into this
reaction cuvette.
Possible cause: Surface detection failure of the reagent probe
insufficient reagent: The reagent probe aspirates less reagent
than the set volume. As a result, the sample probe cannot
detect the surface at the preset height.
Possible cause: The reagent is prepared in the bottle, the
reagent syringe is not fixed, leakage occurs in the tubing of
the reagent probe, or there are bubbles in the reagent.
Position correction parameter error of the sample probe: In
case of such an error, the sample probe cannot reach the
surface in the steps.
Troubleshooting: Re-correct the sample probe position.
Surface detection signal transmission failure: When the probe
touches the surface and stops, the indicator of the surface
detection board is on for about 2 seconds. The output signal
of the surface detection board switches normally, but there is
always a host alarm indicating that no surface is detected.
Possible cause: The patch cord for detecting the sample
surface is disconnected, or the connector is not well
connected.
Surface detection signal failure: The indicator of the surface
detection board is not on or always on when the sample
probe touches the surface.
Surface mis-detection at the sample disk: In this case, there
will be no alarm, but the sample probe fails to aspirate the
sample, and the test result and reaction curve become
abnormal.
Possible cause: Sample probe, surface detection board,
surface detection patch cord.
Signal processing failure of the main control board: When the
probe touches the surface, the indicator works normally. But
there is always a host alarm indicating that no surface is
detected. Ensure that the sample surface detection signal is
transmitted to the relevant connector of the main control
board.
Possible cause: Main control board failure
Surface mis-detection at the reaction disk: In this case, there
will be no alarm, but there is residual sample on the sample
probe tip, and drops on the table when the probe leaves the
reaction disk.
Possible cause: The sub-unit software is later than V1.7, or
the sample probe is not in the center of the reaction cuvette.

Service Flow
7-3
7.3 Liquid Dropping From Probes
Troubleshootin
g for the liquid
dropping from
the reagent
probe and
sample probe.
Tubing leakage due to the abraded syringe
piston
Troubleshooting: Replace the syringe or the
syringe piston
The reagent probe takes liquid from the
reaction disk.
The reagent probe did not detect the surface at
the reaction disk, and dispenses the reagent at
the corresponding height. If the reagent probe
cannot touch the surface at the position for
dispensing reagent, the last reagent drop will
be taken out by the reagent probe.
Possible cause: The probe arm is installed at a
too high position; the position of the sample
probe has not been corrected; the syringe is
loose; there are bubbles in the reagent bottle.
Probe being bent
Troubleshooting: Replace the probe.
The sample probe takes liquid from the reaction
disk.
The sample probe detects the surface and
stops immediately. Then it dispenses the
sample at 1mm under the surface. If the
reagent probe mis-detects the surface, the
dispensed sample will fail to be added into the
reagent, but taken at the probe tip and drops
when the probe is moving. As a result, some
test results become abnormal.
Possible cause: There are bubbles in the
reaction cuvette; the sample probe is not in the
center of the reaction cuvette, and its position
has not been corrected.
Probe driving assemblies are not assembled
well, resulting in probe jittering and liquid
dropping in the vertical movements.
Troubleshooting: Adjust or replace the probe
driving assemblies.
Drips taken from the reagent disk or sample
disk and dropping from probes
Such failures are usually followed by alarms
indicating that no surface is detected at the
reagent/sample disk. The reagent/sample
probe does not aspirate reagent/sample, but
the reagent/sample probe will stretch out to the
bottom of the reagent bottle/sample tube due to
surface detection failures. As a result, reagent/
sample liquid will be taken on the exterior of
the probe and drop while the probe is moving.
Other failures
Drips drop from the sample probe
due to fluid tubing leakage. In this
case, there will be liquid dropping
onto the table widely, and there may
be liquid dropping even when the
sample probe is static.
Drips drop from the sample probe
due to surface detection failures. In
this case, most liquid drop on the
area between the reaction disk and
the wash well.
Smudges on the sample probe absorb some
liquid and drop it while the probe is moving.
Troubleshooting: Cleaning the sample probe.

Service Flow
7-4
7.4 Failing to Detect Level of Water for Washing Exteriors
Surface detection signal failure:
See relevant resolutions for the
surface detection failure.
No water in the
wash well
Reagent or sample probe.
Solution: Replace a probe
Failing to
Detect the
Surface of
the Water
for
Washing
Exteriors
No water in the wash water tank: Users
can see this failure in the alarm
information detergent empty. In case of
no alarm information, check whether
there is any problem in the detergent tank
cover assembly.
Pump damaged: In this case, there will
be no water in the three wash wells.
Troubleshooting: Replace the pump.
Tubing blocked: In this case, there will be
insufficient water for washing exteriors,
the three water flows are not the same, or
there will be no water in any of the three
wash wells.
Possible cause: The unidirectional valve
is blocked, or the detergent entrance is
blocked.
The tube is disconnected.
Possible cause: The tube is degraded, or
other causes.
Troubleshooting: Connect the tubes
again.

Service Flow
7-5
7.5 Abnormal Results
7.5.1 All Results Being Abnormal
All test
results are
abnormal
All results are
lower than
normal
results.
Some results
are higher,
and some are
lower, with
bad
repeatability.
No sample or insufficient sample is added.
In this case, it can be seen on the reaction curve that
the absorbance has not increased in the period for
adding the sample. The reaction curve is even, and
many results are 0.
Possible cause: Sample probe blocked, tubing
leakage, syringe not fixed, valve not shut tightly.
The reaction is not thorough.
If the sample is not mixed uniformly with the reagent,
the reaction will not be thorough, and the light cannot
detect the changes of the absorbance.
Possible cause: The mixing bar did not mix the
reacting liquid.
The volumes of dispensed sample are not the same.
In this case, it can be seen from the reaction curve
that the response is proportional to the volume of the
sample.
Possible cause: Tubing leakage, valve not shut
tightly, or cuvette segments not cleaned well.

7.5.2 Some Results Being Abnormal
Some test results are
abnormal.
Good repeatability
Troubleshooting: Re-calibrate it.
Bad repeatability
Observe the reaction curve, and find the possible
causes.
All test results are approaching to 0.
Observe the reaction curve first.
Possible cause: The lamp base of corresponding
wavelength exceeds 65535; the photoelectric
detection unit fails to detect the change of
absorbance, reagent failure and optical fiber
disconnection.

Service Flow
7-6
7.5.3 Several Results Being Abnormal
Several test results are
abnormal
Several test results are too low.
In this case, observe the reaction curve first.
Possible cause: Drips dropping from the sample
probe
Several test results suddenly become too high.
In this case, observe the reaction curve first.
Possible cause: There are bubbles in the current
cuvette; the mixing bar knocks the cuvettes.

Service Flow
7-7
7.6 Insufficient Light Intensity of Lamp
Estimate whether the
lamp has worked for
2000h (lifetime),
replace Lamb
Replace the lamp.
Check whether the AD value of the
channel whose lamp vase value is
smaller increases obviously.
Record the lamp background value and gain
Measure and record the lamp background value and gain
Replace lamb
Insufficient Light
Intensity of the Lamp
Lamp background values of all
channels decreases.
Lamp base values of several
channels decreases
Adjust the gain parameter to make the
lamp base AD values of all channel
lamps increase to about 62000.
Y
E
S
YES
Replace the lamp with
the original lamp
Replace the photoelectric transducer
assembly, and then check whether the
lamp base value increases obviously.
Replace the
photoelectric
transducer assembly.
Change the positions with the
smaller fiber end, and check
whether the lamp base value
increases obviously.
Check whether the photometric
system (such as the lens)
corresponding to the fiber channel
is covered with dirt or the like. (If
yes, clean it.) Then check whether
the lamp base value increases
obviously
Replace the optical
fiber
Clean the
photometric system
(such as the lens)
Remove the fault alarm
N
O
YES
NO
YES
N
O
YES

Note:
Do not adjust the photoelectric gain parameter in case you have no idea about the
cause for the alarm indicating insufficient light intensity of the lamp.
Service Flow
7-8
7.7 Temperature Control Failure
Temperature control failure
Query and record the
fault log codes and
descriptions.
Monitor the temperature
curve.
Obtain the current
temperature control
parameter, and check
whether it is the same as the
factory parameter.
Enable and disable the
temperature control function
repeatedly for 2 ~3 times
Check whether the temperature
transducer is normal.
Check whether the heating
resistance is normal.
Replace the
temperature
transducer.
Replace the heating
assembly.
Restart the analyzer and then
check whether it is normal.
y
e
s
NO
NO
Y
E
S

To monitor the temperature curve
A In the BS-300 Chemistry Analyzer Control System window, select
the [System/Temperature] menu. A dialog box appears. Enter
BS300DEBUG and MINDRAY respectively in the User Name and
Password text boxes. Then click OK to enter the Temperature
Control Curve window.
1
B Set a proper temperature range for observing the change of the
temperature curve, and then click the Start button.
Service Flow
7-9
C Minimize the Temperature Control Curve window for future
observation at any time.
D After that, print or snap the temperature curve and then return it to
the headquarters together with the service work report.
To measure the impedance of the temperature transducer
A Switch off the BS-300 analyzer.
B Open the left side plate of the BS-300 analyzing unit to expose the
main control board.
C Unplug J 45 (reagent preheating temperature transducer), and
measure the resistance between PIN1 and PIN3 with a multimeter.
The relation between the resistance and the temperature is: 25
/1100, 38.5/1145, 45/1170, 50/1170.
2
D Unplug J 44 (reaction disk temperature transducer), and measure the
resistance between PIN1 and PIN3 with a multimeter. The relation
between the resistance and the temperature is: 25/1100, 38.5
/1145, 45/1170, 50/1170.
To measure the resistance of the heater
A Measure the impedance of the reagent preheater in the following
procedures:
Unplug J 24 (power driving board)
Measure the impedance between PIN1 and PIN2. Reagent preheater
(BA30-10-06626)/24.6 to 28.5.
3
B Measure the impedances of the upper and lower heaters of the
reaction disk in the following procedures:
Disconnect the connecting wire from J 113 of the power patching
board.
Measure the impedances of the upper and lower heater: upper
temperature-sensitive heater (BA30-10-06624)/437.8 to 483.8,
lower temperature-sensitive heater (BA30-10-06625)/131.4 to
145.2.
7.8 Bar Code Scanner (optional) Failure
WARNING:

Light sent by the bar code scanner may hurt your eyes. Do not stare
into the laser beam from the bar code scanner.

If the bar code scanner cannot emit laser, you can service it according to the following
steps.
1 Place sample tubes with bar code labels that meet the requirements
mentioned in the operation manual.
2 Restart the analyzer.
Service Flow
7-10
3 Enter the Scanner Setup & Maintenance screen of the system software.
4 Enter the Maintenance tab.
5 Enter the sample position range in the Sample Position field and click the
Step Scan button. Observe if the scanner can emit laser. If not, click the
Laser on button. If the scanner still cannot emit laser, go to the next step.

If the bar code scanner emits laser normally but is failed in reading, you can service it
according to the following steps.
1 Place the ANALYZING UNIT POWER to OFF.
2 Place sample tubes with bar code labels that meet the requirements
mentioned in the operation manual.
3 See if the window on the sample department is stained. If so, clean the
window with absolute alcohol-dipped gauze and go to the next step. If not,
go to the step 8.
4 Restart the analyzer.
5 Enter the Scanner Setup & Maintenance screen of the system software.
7 Enter the sample position range in the Sample Position field and click the
Step Scan button. Observe the scanning procedures to see if the scanner
can read the bar codes. If not, go to the next step.
8 Enter the Setup tab.
9 Select all symbologies but do not select any Check or Length.
11 Click the Scan button to see if the scanner can read the bar codes. If not,
go to the next step.
12 Place the test fixture to the position 28 on the sample disk.
13 Click the Mechanism button at the System Maintenance screen to reset
all mechanical parts. If the laser from the scanner cannot reach the bar
code through the slit on the test fixture, adjust the screws on the brackets
until the laser from the scanner can reach the bar code.
Service Flow
7-11
Bracket 1
Bracket 2

14 If the scanner cannot read the bar codes successfully, replace the bar code
scanner. If the new scanner cannot read the bar code, you need to check
the bar code labels the user used.
7.9 Feeder Failure
7.9.1 Transducer Distribution of the Feeder
Pressure Transducer
No-Cuvette
Transducer
Cuvette-Pushing
Limit Transducer
Insufficient-Cuvette
Transducer
Cuvette-taking limit
transducer

Service Flow
7-12
7.9.2 Feeder Failure
Feeder failure
symptom
The trolley moves
backward to the
end, but does not
move forward.
Possible causes:
1. The cuvette-taking limit signal has not been
detected.
2. The belt is too tight, so the motor cannot run.
Troubleshooting:
1. Check whether the voltage is 0 when the
cuvette-taking limit optical coupler is blocked.
2. Adjust the position of the motor to loosen the
belt.
The trolley moves
forward and stops
before compacting
the cuvette
segment
1. The moving resistance is too large, so the
trolley fails to compact the cuvette segment, but
the pressure transducer has been blocked.
2. The sliding block falls off, resulting in large
friction.
3. The motor cannot work normally.
4. The belt is too tight.
Troubleshooting:
1. Clean the guiding axis of the trolley.
2. Replace the sliding block assembly.
3. Replace the motor.
4. Loosen the belt.
The trolley keeps
moving backward
and forward
1. The no-cuvette transducer has not been
pressed completely, so the system deems that
the cuvette compartment is empty, and the
trolley moves back for cuvette segments.
Troubleshooting:
1. Adjust the position of the no-cuvette
transducer.
2. Replace the feeder assemblies.

Service Flow
7-13
7.9.3 Manipulator Failure
Manipulator
Failure
Manipulator vertical-
movement error:
Cannot reach/leave the
initial position.
The signal of the vertical optical coupler
has not been detected after the motor
runs for specified steps.
Possible causes:
1. The resistance of the lead screw is too
large (frequently).
2. The optical couplers for the vertical
initial position cannot work (scarcely).
3. The vertical motor of the manipulator
cannot work (scarcely).
4. The optical coupler connector is not
connected well (infrequently).
5. The power driving board cannot work
(infrequently).
6. The main control board cannot work
(scarcely).
Troubleshooting:
1. Lubricate the
lead screw after
cleaning it.
2. Replace
relevant
assemblies.
The lower hand of the
manipulator cannot
close/open.
Direct cause:
The finger signal has
not been detected after
the electromagnet of
the manipulator is
switched on.
1. The operator has added too many
cuvette segments into the feeder (behind
the trolley). When the trolley moves
backward, the jaw is pressed back by the
cuvette segments; when it moves forward
again, the hand fails to open in time, so
the jaw may press one side of the trolley
only. As a result, the cuvette segment at
the front fails to corporate with the upper
hand of the manipulator well (frequently).
2. The lower hand of the manipulator fails
to corporate with the reaction disk
position well (frequently).
3. The snap ring of the manipulator is not
flexible (infrequently).
4. The lower hand coupler of the
manipulator cannot work any more
(scarcely).
1. Press the
cuvette-taking
key after adding
cuvette
segments into
the feeder.
2. Adjust the
positions of the
lower hand and
reaction disk.
3. Replace the
manipulator (Its
position must be
adjusted)
The upper hand of the
manipulator cannot
close/open.
Direct cause:
The finger signal has
not been detected after
the electromagnet of
the manipulator is
switched on.
flexible (infrequently).
2. The coupler of the upper finger cannot
work any more (scarcely).
3. The upper hand of the manipulator is
not arranged well with the position of the
feeder/reaction disk (frequently).
4. The coupler connector is not
connected well (infrequently).
1. Adjust the
positions of the
upper hand and
the feeder/
reaction disk.
2. Replace the
manipulator (Its
position must be
adjusted).
The upper/lower hand
of the manipulator
accidentally closes/
opens.
Direct cause:
After the manipulator is
switched on, the finger
coupler signal is
received, but the signal
changes suddenly
while the manipulator
is moving.
flexible (frequently).
2. The finger coupler of the manipulator
cannot work any more (scarcely).
Troubleshooting:
1. Replace the
manipulator (Its
position must be
adjusted).

7.10 Troubleshooting of ISE Unit (optional)
When there is something wrong with the ISE unit, an error code will be displayed at
the screen and saved in the log. The error code of the ISE unit has a format of 7
ASCII characters, the format of which is <1234567>.
Each digit represents a certain error.
Digit 1: Air in sample, Calibrant A, Calibrant B, Bubble Detector, mV range.
Digit 2: Sample/Calibrant B mV range.
Service Flow
7-14
Digit 3: mV out of range for Calibrant A in Sample Cycle, or Calibrant B in Urine
Cycle.
Digit 4: Noise in mV of Calibrant B in Calibration Cycle, or Sample mV during a
Sample Cycle.
Digit 5: mV Noise in Calibrant A of the Calibration Cycle, or Sample Cycle, mV
Noise in Calibrant B of the Urine Cycle.
Digit 6: mV Drift of calibrant A.
Digit 7: Slope of Sample value is out of range.

Each row represents where the error locates in.
You can find all the seven numbers in the table below digit by digit and then know
what is wrong with the ISE unit. 0 means no error.
For example, when you see <0001000>, you only need to find where the 1 locates
in the Digit 4 column and you will see it locates in the Na+row. So you will know the
cause of this error is the noise in mV of Calibrant B or sample related to the Na
+

electrode.
Digit 1 Digit 2 Digit 3 Digit 4 Digit 5 Digit 6 Digit 7 Error
Air/
Hardwa
re
mV Out
Calib/S
ample
mV Out
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode
mV
Noise
Cal
B/Samp
le
mV
Noise
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode
Cal A
Drift
in
Sample
Mode,
Cal B in
Urine
Mode
Out of
Slope/
Machin
e
Ranges
Air in
Sample/Urine
S 0 0 0 0 0 0
Air in Calibrant A A 0 0 0 0 0 0
Air in Calibrant B B 0 0 0 0 0 0
Air in Cleaner C 0 0 0 0 0 0
Air in Segment M 0 0 0 0 0 0
Pump Calibration P 0 0 0 0 0 0
No Flow F 0 0 0 0 0 0
Bubble Detector D 0 0 0 0 0 0
Reagent Chip
Read
R 0 0 0 0 0 0
Reagent Chip
Write
W 0 0 0 0 0 0
Store Calibration
Value Error
Q 0 0 0 0 0 0
Command Error T 0 0 0 0 0 0
No Error 0 0 0 0 0 0 0
Na+ 0 1 1 1 1 1 1
Service Flow
7-15
Digit 1 Digit 2 Digit 3 Digit 4 Digit 5 Digit 6 Digit 7 Error
Air/
Hardwa
re
mV Out
Calib/S
ample
mV Out
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode
mV
Noise
Cal
B/Samp
le
mV
Noise
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode
Cal A
Drift
in
Sample
Mode,
Cal B in
Urine
Mode
Out of
Slope/
Machin
e
Ranges
K+ 0 2 2 2 2 2 2
Na+, K+ 0 3 3 3 3 3 3
Li+ 0 4 4 4 4 4 4
Li+, Na+ 0 5 5 5 5 5 5
Li+, K+ 0 6 6 6 6 6 6
Li+, K+, Na+ 0 7 7 7 7 7 7
Cl- 0 8 8 8 8 8 8
Cl-, Na+ 0 9 9 9 9 9 9
Cl-, K+ 0 A A A A A A
Cl-, Li+ 0 B B B B B B
Cl-, K+, Na+ 0 C C C C C C
Cl-, Li+, Na+ 0 D D D D D D
Cl-, Li+, K+ 0 E E E E E E
Cl-, Li+, K+, Na+ 0 F F F F F F

The following table displays the causes and the correction measures of some errors.
Note that if the correction measure is the replacement of board, bubble detector or
other components in the ISE unit, you have to replace the whole ISE unit. You can
refer to the chapter 5 for detailed information about some replacement procedures.
Symptom Problem Correction
1. No power
2. Communication failure Turn off the system and then
start it again.
3. RS232 cable is disconnected
or damaged.
Move the panel of analyzing unit
and reconnect or replace cable
between the ISE unit and the
main control board.
4. Module connector has been
damaged.
Replace board.
System does not
respond
5. Component failure on board. Replace board.
Service Flow
7-16
1. Misalignment of electrodes Remove and replace electrodes
<45 mV/decade to reseat
properly.
2. Deterioration of calibrator
solutions
Replace Calibrant B first and
retest. If still low, replace
Calibrant A and retest.
3. Deterioration of sensing
electrode (low slope)
Replace problem electrodes
and test.
4. Air bubble on reference
electrode membrane
Remove electrode, tap to
dislodge bubble, replace, and
recalibrate.
5. Deterioration of reference
electrode
Replace reference electrode
and retest.
Low Slope
Na+, K+, or Li+ <45
mV/decade
Cl- <35 mV/decade
or
High Slope
Na+, K+, or Li+ >63
mV/decade
Cl- >60 mV/decade
6. Module or fluid temperatures
exceed 37 C. (high slope)
Monitor temperature. Change
instrument location if ambient is
too great.
electrode
Replace problem electrodes
and test.
Noise Error Flag
Single electrode
2. Electrical noise spike from
environmental source
a) Check for electrical noise
coincident with activation.
b) Check grounding of Module.
c) Component failure on Module
board. Replace board.
electrode
and retest.
Noise Error Flag
Multiple electrodes
2. Electrical noise spike from
environmental source
board. Replace board.
1. May occur when new
electrode or new bottle of
Calibrant A is installed by
system.
Purge the Calibrant A and
recalibrate the module. If the
electrode is new it may initially
drift as it rehydrates over the
course of 15 minutes.
Drift Error Flag
Single electrode
electrode
Replace the problem electrode
and test.
1. May occur when new
electrode or new bottle of
Calibrant A is installed on
system.
Purge Calibrant A and
recalibrate the Module.
Drift Error Flag
Multiple electrodes
electrode.
and retest.
Service Flow
7-17
3. Electrical spike from
environmental source.
board. Replace the board.
1. Insufficient sample pipetted
into Module sample entry port
a) Host instrument must deliver
70 L. Increase dispensed
volume.
b) Operator must place
sufficient sample in sample cup
to account for all tests
programmed.
c) Fluid leak in electrodes.
Air in Sample
2. Sample not positioned a) Electrodes not seated
properly. Reseat electrodes.
b) Pump tubing aging. Replace.
c) Pump tubing obstructed or
tubing length is excessive.
1. Sample and Calibrant A are
segmented with air.
a) Electrodes are not properly
seated or compressed. Check
compression plate, spring and
seal. Reseat electrodes.
b) Ensure that all electrodes
and o-rings are in place.
2. Fibrin or salt is plugging the
electrode flow path.
a) Use Cleaning procedure for
Module.
b) Disassemble Module and
clean or replace electrode with
plugged flow path.
3. Bubble detector is
malfunctioning.
Replace bubble detector.
Air in Sample and
Calibrant A
4.Waste pump is
malfunctioning.
Replace waste pump.
Air in Calibrant B and
Air in Calibrant A
1. Calibrant B and Calibrant A
are segmented with air.
a) Electrodes are not properly
compressed. Check
compression plate, spring and
seal.
b) Ensure that all electrodes
and o-rings are in place.
c) Ensure tubing is connected
properly.
d) Replace tubing.
Service Flow
7-18
2. Fibrin or salt is plugging the
electrode flow path.
a) Use Cleaning procedure for
Module.
b) Disassemble Module and
clean or replace electrode with
plugged flow path.
3. Waste pump malfunction. Replace waste pump, tubing.

4. Bubble Detector malfunction. Replace bubble detector.
1. Calibrant A pouch is empty. Replace Calibrant A with a new
one, purge and recalibrate.
2. Tubing is disconnected. Reconnect or replace tubing.
3. Calibrant A pump is not
working properly.
a) Check electrical connections.
b) Replace pump tubing.
c) Replace motor.
Air in Calibrant A (no
Air errors reported for
Sample or Calibrant B)
4. Tubing is plugged, split or
crimped.
Replace tubing

Mechanical Structure
8-1
8 Mechanical Structure

Reaction disk motor Reagent disk motor
Synchronous belts
Coder sensors
8-2

Reagent probe assembly
Sample probe assembly Mixing bar assembly
Reagent cooling assembly
8-3

Lamb assembly Big head of fiber
Fan of Lamb assembly
8-4

Optical assembly
Reaction disk TEMP.
control assembly
Small heads of fiber
Reference light assembly
8-5

Washing assemblies
Pumps
Sample syringe Reagent syringe
Valves
8-6

Main control board Power drive board
8-7

Loading system
Manipulator
assembly
8-8

Top of mixing assembly
Top of sample assembly
Top of reagent assembly
Bar code scanner (optional)
Tools and Parts
9-1
9 Tools and Parts
9.1 Service Tools
S/N TOOL Quantity Specification Unit
1 Allen Key 1 set 1.5, 2.0, 2.5, 3.0, 3.5,
4.0, 5.0
mm
2 Phillips screwdriver 1 set 3*75, 5*75, 6*100 mm
3 Flat-bladed screwdriver 1 set 3*75, 5*75, 6*100 mm
4 Long Allen Key 1 set 2.5, 3.0 mm
5 Tweezers 1 pair small /
6 Multimeter 1 common /
7 Movable Wrench 1 common /
8 Electric iron 1 30 VA
9 Stainless steel 1 0.5 (diameter), 15
(length)
mm
10 Knife 1 common /
11 Pincers 1 common /
9.2 Parts
S/N P/N Name
1 BA30-20-06448 Cable for reagent probe assemblys elevator motor
2 BA30-20-06449 Cable for reagent probe assemblys rotary motor
3 BA30-20-06450 Cable for Sample syringes motor
4 BA34-20-63601 Cable for Reagent syringes motor
5 BA30-20-06452 Cable for sample probe assemblys elevator motor
6 BA30-20-06453 Cable for sample probe assemblys rotary motor
7 BA30-20-06454 Cable for mixing bar assemblys rotary motor
8 BA30-20-06455 Cable for mixing bar assemblys elevator motor
9 BA30-20-06458 Cable for reagent compartment motor
10 BA30-20-06459 Cable for sample compartment motor
11 BA34-20-63602 Cable for reaction compartment motor
12 BA30-20-06464 Cable for loading system motor
13 BA30-20-06468 Cable for Sample and reagent valves
Tools and Parts
9-2
S/N P/N Name
14 BA30-20-06476 26-pins sensor cable
15 BA30-20-06477 34-pins sensor cable
16 BA30-20-06480 Detection cable for reaction compartments fan
17 BA30-20-06481 Cable between CPU board and power drive board
18 BA30-20-06484 Cable for waste and distill water container
19 BA30-20-06485 Cable between CPU board and loading system
20 BA34-20-63651 Cable between CPU board and manipulator
21 BA30-20-06523 Temperature sensor cable of reagent cooling system
22 BA30-20-15291 Cable between CPU board and reagent detection board
23 BA30-20-15292 Cable between CPU board and sample detection board
24 BA34-20-63603 Cable between power drive board and mixing motor
25 BA34-20-63631 Reagent probe cable
26 BA30-20-15295 Sample probe cable
27 BA30-20-15296 Mixing bar cable
28 A21-000010--- Tubing
29 BA30-10-15051 Single-way valve
30 0040-10-32303 Tubing
31 0040-10-32304 Connector
32 0040-10-32305 Connector
33 M90-100014--- 1/4-28 UNF LOCK NUT-RED NYL LNS-3
34 M90-100015--- 1/4-28 UNF LOCK NUT-RED N NYL LNS-4
35 M90-100030--- 1/8 Y BARBED FITTING-WHITE NYL Y230-
36
M90-100050---
BULKHEAD MOUNTED FEMALE LURE RED NYLON
CCLR-3
37
M90-100051---
BULKHEAD MOUNTED FEMALE LURE GREEN NYLON
CCLR-4
38 M90-100071--- Tubing
39 BA30-30-15169 5-way connector
40 BA30-10-06666 Step motor
41 BA30-10-15041 synchronous belt (220 XL037)
42 BA30-10-15258 Doors magnet (couple)
43 BA34-30-63559 Power drive board
44 BA30-30-06312 Reagent cooling control board
45 BA34-30-63613 Sample compartment assembly
Tools and Parts
9-3
S/N P/N Name
46 BA30-10-06365 Halogen Lamb (50W)
47 BA30-30-06691 REF pre-amplification board
48 BA30-30-15228 340nm amplification assembly
49 BA30-10-06367 Filter 340
50 BA30-30-06673 340nm pre-amplification board
51 BA30-30-15229 405nm pre-amplification assembly
52 BA30-10-06368 Filter 405
53 BA30-30-06675 405 pre-amplification board
55 BA30-10-06369 Filter 450
58 BA30-10-06370 Filter 510
61 BA30-10-06371 Filter 546
64 BA30-10-06372 Filter 578
67 BA30-10-06373 Filter 630
70 BA30-10-06374 Filter 670
73 BA30-10-06375 Filter 700
75 BA30-30-06565 Drive assembly of sample probe
76 BA34-30-63637 Syringe assemply
77 3100-10-49438 100ul Syringe
78 BA30-10-06651 500ul Syringe
79 BA30-10-15115 Step motor
Tools and Parts
9-4
S/N P/N Name
80 BA30-20-06594 3-way connector for syringe
81 BA30-21-15161 Sensor cable for reagent syringe
82 BA30-21-15162 Sensor cable for sample syringe
83 BA30-30-06634 Mixing bar assembly
84 BA30-21-15159 Cable for mixing bar assemblys elevator motor
85 BA30-21-15160 Cable for mixing bar assemblys rotary motor
86 BA30-30-06639 Fans of lamb assembly
87 BA30-30-06641 Washing pool assembly
88 0040-10-32302 Connector
89 0040-10-32303 Washer
90 BA30-21-15311 Valves assembly (KNF)
91 BA30-30-06702 Reaction compartment assembly
92 BA30-30-06715 A/D converter assembly
93 BA30-30-06752 Rocker of reagent probe
94 BA30-30-06304 Liquid detection board
95 BA30-30-06753 Reagent probe assembly
96 BA30-30-06761 Heat-block assembly
97 BA30-30-06768 Rocker of sample probe
98 BA30-30-14978 Sample probe assembly
99 BA30-30-06770 Rocker of mixing bar
100 BA34-20-63653 Loading system assembly
101 BA30-21-06488 Pressure sensor and cable for loading system
102 BA30-21-06490 Cable for cuvette-pushing limit transducer
103 BA30-21-06491 Cable for cuvette-taking limit transducer
104 BA30-21-06492 Cable for insufficient-cuvette transducer
105 BA34-20-63648 Board for loading system
106 BA30-21-06489 Cable for no-cuvette transducer
107 BA30-30-15034 Code sensor of reaction compartment
108 BA30-30-15095 Reagent compartment assembly
109 BA30-30-06780 Reagent disk handle assembly
110 BA30-30-15113 Driving assembly of reagent probe
111 BA30-21-15155 Sensor cable for reagent probes up-down sensor
112 BA30-21-15156 Sensor cable for reagent probes rotary sensor
113 BA30-30-15166 Coder sensor for reagent disk
Tools and Parts
9-5
S/N P/N Name
114 BA30-30-15167 Coder sensor for sample probes sensor
115 BA30-30-15284 Probes connection board
116 BA34-30-63557 Main control board
117 BA33-30-35098 Power supply module
118 BA33-30-35078 PFC Board
119 BA33-30-35082 24V Board
120 BA33-30-35080 12V&5V Board
121 TSB1-20-20399 Fan
122 BA34-20-63655 Manipulator assembly
123 BA33-30-35223 Power socket and switch assembly
124 BA34-20-63622 Reagent temperature control assemply (220V)
125 BA34-20-63614 Cover of sample compartment
126 BA30-30-15029 Cover of reagent compartment
127 BA34-20-63638 Reagent temperature control assemply (110V)

Maintenance And Test Software
10-1
10 Maintenance And Test Software
10.1 General
The maintenance and test software of the BS-300 Chemistry Analyzer is the
software that helps maintenance personnel debug and maintain the BS-300
Chemistry Analyzer. Maintenance personnel can, through this software, check
whether the probes, mixing bar, disks, fluidic system and photometric system of
the BS-300 Chemistry Analyzer work normally, modify parameters, and execute
individual commands or combined commands.
Run the NewDebug.exe file to enter the Maintenance and Test window. See
Figure 10-1.
Figure 10-1 Maintenance and Test window
Display Area

As shown in Figure 10-1, there are 4 tabs in the Maintenance and Test window:
Command
PARA and Speed
Temperature
Photoelectric

10-2
Note:

The buttons displayed in gray in software interface are not
functional.

Following is a brief introduction to the software interface.
Display area
At the bottom of the window is the display area for displaying the frame
information and fault/error information. The upper box is for frame information, and
the lower one is for fault/error information.
There are five types of frame information, including Result, Echo, Data,
Command and Warning.
Select the check box in front of frame information to display relevant frame
information. Click the check box again to de-select, and the frame information will
not be displayed.
Click the Clear button to clear the information displayed in relevant box. The two
Clear buttons are respectively for two boxes.
Setup button
Click the Setup button at up right corner to show a dialog as shown in Figure 10-2,
which is used to change communication port and set baud rate and check sum
type of the port. Check sum type includes odd, even and none.
Figure 10-2 Serial Port Setup
Communication Port
Baud Rate Check Sum Type

About button
Clicking the About button at up right corner of the interface, you can view the
version information of this software.
In the following sections, the 4 tabs mentioned above will be detailed respectively.
10-3
Note:

The units of parameters involved in this software are respectively:
Time: 50ms;
Sample (reagent) aspirating/dispensing volume: steps of motors;
Temperature: .
Temperature control coefficient: 0.01.
10.2 Command
In the Command tab, you can send commands to the analyzing unit and check
whether probes, mixing bar, disks, fluidic system, photometric system, ISE unit
and built-in bar code scanner work normally.
Figure 10-3 Command tab
Single Command Area Macroinstruction Area

As shown in Figure 10-3, the Command tab mainly consists of two parts: Single
Command Area and Macroinstruction Area.
10.2.1 Single Command Area
In Single Command Area, there are 8 sub-tabs:
Main Unit
Reagent Unit
Sample Unit
10-4
Load Unit
Temp Unit
Photoelectric Unit
ISE Module
Sample Bar Code Module

Check the analyzing unit for their counterparts.
There are several buttons in each tab. Click a button and you can send a
command to the counterpart on the analyzing unit.
Note:

After starting this software, you must click the Download
parameters to Analyzing Unit button in the Main Unit sub-tab.
Otherwise, the software will not operate the analyzing unit
successfully.
After clicking the Enable modifying parameters button in the Main
Unit sub-tab, you can modify the parameters in the PARA and
Speed tab.

Following are instructions to the action implemented by each command.
Main Unit
Command What it does
Download parameters to
Analyzing Unit
Configures running parameters for the
analyzing unit.
Reset all mechanical parts Moves all units of the analyzing unit to their
initial position, and cleans reagent probe,
Enable modifying
parameters
Switches on the switch for modifying parameter
through this operation before modifying
parameter at PARA and Speed tab.
Disable modifying
parameters
Switches off the switch for modifying parameter
through this operation after modifying
parameter at PARA and Speed tab.
Handshake with Analyzing
Unit
Checks that the communication cable works
normally.
Send a direct instruction Edits and sends user-defined commands.

Reagent Unit
Reagent probe wash Cleans the reagent probe.
Pump, valve (interior) on Turns on the pump and the valves that control
flow of washing the interior of reagent probe.
10-5
Pump, valve (interior) off Turns off the pump and the valves that control
flow of washing the interior of reagent probe.
Pump, valve (exterior) on Turns on the pump and the valve that control
flow of washing the exterior of reagent probe.
Pump, valve (exterior) off Turns off the pump and the valve that control
flow of washing the exterior of reagent probe.
Probe above reaction disk Moves the reagent probe above the reaction
disk.
Probe above outer circle Moves the reagent probe above the outer circle
of reagent disk.
Probe above inner circle Moves the reagent probe above the inner circle
of reagent disk.
Probe tip above bottle top
(outer circle)
Moves the reagent probe until the probe tip a
few millimeters above the top of the reagent
bottle in the outer circle of reagent disk.
Probe tip above bottle top
(inner circle)
Moves the reagent probe until the probe tip a
few millimeters above the top of the reagent
bottle in the inner circle of reagent disk.
Probe down to outer circle Moves the reagent probe down to the reagent
bottle in the outer circle of reagent disk.
Probe down to inner circle Moves the reagent probe down to the reagent
bottle in the inner circle reagent disk.
Probe down to reaction disk Moves the reagent probe down to the cuvette
in the reaction disk.
Probe tip above cuvette top Moves the reagent probe until the probe tip a
few millimeters above the top of cuvette in the
reaction disk.
Probe down to wash well Moves the reagent probe to its washing
position.
Probe above wash well Moves the reagent probe to the top of wash
well.
Reagent disk rotate Rotates the reagent disk for specified circles
and stop it at specified bottle position. Input
rotating circles in the first box and position No.
in the second box.
Reagent disk rotate to
position
Rotates the reagent disk to specified bottle
position. Input position No. in the box.
Reagent syringe init Moves the reagent syringe to its initial position.
Reagent syringe full Moves the reagent syringe to its largest travel.
Reagent syringe empty Empties the reagent syringe.
Reagent unit reset Cleans the reagent probe and rotates the
reagent disk to position No. 1.

10-6
Sample Unit
Sample probe wash Cleans the sample probe.
Pump, valve (interior) on Turns on the pump and the valves that control
flow of washing the interior of sample probe.
Pump, valve (interior) off Turns off the pump and the valves that control
flow of washing the interior of sample probe.
Pump, valve (exterior) on Turns on the pump and the valve that control
flow of washing the exterior of sample probe.
Pump, valve (exterior) off Turns off the pump and the valve that control
flow of washing the exterior of sample probe.
Probe above wash well Moves the sample probe to the top of wash
well.
Probe above reaction disk Moves the sample probe to the top of reaction
disk.
Probe above outer circle Moves the sample probe above the outer circle
of sample disk.
Probe above inner circle Moves the sample probe above the inner circle
of sample disk.
Probe tip above tube top
(outer circle)
Moves the sample probe until the probe tip a
few millimeters above the top of the tube in the
outer circle of sample disk.
Probe tip above tube top
(inner circle)
Moves the sample probe until the probe tip a
few millimeters above the top of the tube in the
inner circle of sample disk.
Probe tip above cuvette top Moves the sample probe until the probe tip a
few millimeters above the top of cuvette in the
reaction disk.
Probe down to reaction disk Moves the sample probe down to the reaction
cuvette in reaction disk.
Probe down to wash well Moves the sample probe to its washing
position.
Probe down to outer circle Moves the sample probe down to the tube in
the outer circle of sample disk.
Probe down to inner circle Moves the sample probe down to the tube in
the inner circle of sample disk.
Sample disk rotate Rotates the sample disk for specified circles
and stop it at specified tube position. Input
in the second box.
Sample disk rotate to
position
Rotates the sample disk to specified tube
position. Input position No. in the box.
Sample syringe init Moves the sample syringe to its initial position.
Sample syringe empty Empties the sample syringe.
Sample syringe full Moves the sample syringe to its largest travel.
10-7
Sample unit reset Cleans the sample probe and rotate the sample
disk to position No. 1.

Load Unit
Mixer to the top of wash well Moves the mixing bar to the top of wash well.
Mixer move into wash well Moves the mixing bar to its washing position.
Mixer move to the top of
reaction disk
Moves the mixing bar to the top of reaction
disk.
Mixer move into reaction
disk
Moves the mixing bar to mixing position in
reaction disk.
Mixer stir for a while Mixing bar stirs for a specified period.
Mixing bar rotates for a while
above wash well
Moves the mixing bar above its wash well and
then rotates it for a specified period.
Take new cuvettes Moves the compartment trolley backwards to
get new cuvettes.
Load New cup Rotates the reaction disk to specified position,
then get new cuvettes with the manipulator and
put them in reaction disk.
Unload cup Rotates the reaction disk to specified position,
then get the cuvettes in reaction disk with the
manipulator and put them in used-cuvette
bucket.
Motion of manipulator fingers Tightens or loosen manipulators fingers
(grabbing mechanism).
After entering a value of 0-3 to the box, click
the button and the fingers will motions. 0
means both fingers tighten; 1 means the upper
loosen and the lower tightens; 2 means the
upper tightens and the lower loosens; and 3
means both loosen.
Manipulator to vertical init.
pos.
Moves the manipulator to vertical initial
position.
Manipulator to horiz. init.
pos.
Moves the manipulator to horizontal initial
position.
To H-pos. for taking cuvettes Moves the manipulator to horizontal position for
getting cuvettes.
To V-pos. for taking cuvettes Moves the manipulator to vertical position for
getting cuvettes.
To H-position for placing
cuvettes
Moves the manipulator to horizontal position for
placing cuvettes.
To V-position for placing
cuvettes
Moves the manipulator to vertical position for
placing cuvettes.
10-8
Move steps vertically Moves the manipulator for specified steps in
vertical way.
Move steps horizontally Moves the manipulator for specified steps in
horizontal way.
Loader unit reset Moves the mixing bar to its initial position,
loosen manipulator grabbing mechanism and
move the manipulator to its initial position.

Temp Unit
Temperature control on Turns on the specified temperature
controller(s).
Therere two temperature controllers as
Reaction Disk and Reagent PreHeat.
Selects the check box(es) in front of a
controller(s), click the button, you can turn on
the selected controller(s).
Temperature control off Turns off the specified temperature
controller(s).
Therere two temperature controllers as
Reaction Disk and Reagent PreHeat.
Selects the check box(es) in front of a
controller(s), click the button, you can turn off
the selected controller(s).

Photoelectric Unit
Reaction disk rotate Rotates the reaction disk for specified circles
and stop it at specified cuvette position. Input
in the second box.
Reaction disk rotate some
positions
Rotates the reaction disk for specified cuvette
positions, and input number of cuvette
positions in the box.
Rotate and measure Rotates the reaction disk, collects reaction data
during rotating, and then stops it at specified
cuvette position.
Turn on light Turns on the light.
Turn off light Turns off the light.
Test dark current Turns off the light and measures the dark
current at this time. The dark current data will
be displayed in the box below.
10-9
Test base current Unloads the first segment of cuvettes in
reaction disk with manipulator, then rotates the
reaction disk and during rotating measures the
light where places the first segment of cuvettes
before. The data regarding base current will be
displayed in the box below.

ISE Module
Handshake The ISE unit shakes hands with the main unit.
Maintain Executes the maintaining cycle to run the waste pump until
the electrode flow path is cleared of fluid.
Detect Bubble Checks to see if the bubble detector is functioning
properly.
Cleaning Period Removes protein build-up from the ISE Module electrodes.
Calibrate Calibrates the electrodes of the ISE Module.
Correct Pumps Calibrates the peristaltic pumps of the ISE Module.
Measure Serum Measures serum or plasma samples on the ISE Module.
A Purge Purges Calibrant A solution through the tubing from the
pouch of Calibrant A to the ISE Module.
B Purge Purges Calibrant B solution through the tubing from the
pouch of Calibrant B to the ISE Module.
<DSPA> Pumps 200l of Calibrant A to make it convenient for you
to aspirate it from the sample entry port.
<SWBC> Displays the result of bubble detector checking for the last
time.
<SWPC> Displays the result of pump correction for the last time.
<CKSM> Displays the software version of the ISE unit.
<DVON> After clicking this button, the results in mv will also be
displayed when calibration, measurement or a sip cycle is
finished.
<MVON> After clicking this button, the results in mv will also be
displayed when calibration or measurement is finished.
<DVFF> Disables the effect of clicking <DVON>or <MVON>.

Sample Bar Code Module
Set Select a symbology from the pull down list and click this
button. If Valid is selected, the symbology will be set as the
one that the scanner can recognize. Otherwise, it will be
the one that can not be recognized.
10-10
Send Enter an instruction into the edit box and click this button to
send it to the analyzing unit.
Laser On Turns on the laser of the bar code scanner.
Laser Off Turns off the laser of the bar code scanner.
Handshake The bar code scanner shakes hands with the main unit.
Scan After entering the start position No. and the end one into
Start and End edit boxes respectively, click this button to
scan bar codes on the selected positions.
10.2.2 Macroinstruction Area
Figure 10-4 Macroinstruction Area
Explanation for the
macroinstruction
Macroinstruction
Commands
Button
Parameters of the
current command

A macroinstruction is a set of commands.
When selecting a macroinstruction from the pulldown list in macroinstruction area,
you can see therere various commands and comments regarding the
macroinstruction. In addition, parameters of the command currently selected will
also be displayed on the interface.
In the macroinstruction area, after selecting a macroinstruction from the pulldown
list, you can
Click the Run button to run the selected macroinstruction;
10-11
Click the Pause button to suspend the macroinstruction which is running;
Click the Stop button to stop the macroinstruction which is running.

Note:

After all commands in each macroinstruction are executed, the
system counts it as one time.
When the check box on the right of the macroinstruction pulldown
list is selected, the selected macroinstruction will be executed for
once; otherwise, the macroinstruction will be executed cyclically.

For each macroinstruction, the commands of it are executed one by one in the
sequence in which they are listed. When the set delay expires after a command is
executed, the next command is executed immediately. In case of an error in the
execution process, the macroinstruction will be stopped.
Following are instructions to the action implemented by each macroinstruction.
Macroinstruction Command What it does
B purge Purges Calibrant B solution
through the tubing from the
pouch of Calibrant B to the
ISE Module.
A,B purge
A purge Purges Calibrant A solution
through the tubing from the
pouch of Calibrant A to the
ISE Module.
Reagent probe above
wash well
Moves the reagent probe
above its wash well.
Valve on, Pump on Turns on the pump and valve
that control the flow of
washing the exterior of
reagent probe.
Check exterior fluid
path of reagent
probe
Pump off, Valve off Turns off the pump and valve
reagent probe.
Sample probe above
wash well
Moves the sample probe
Valve on, Pump on Turns on the pump and valve
sample probe.
Check exterior fluid
path of sample
probe
Pump off, Valve off Turns off the pump and valve
sample probe.

10-12
Reagent probe above
wash well
Moves the reagent probe
Valve on, Pump on Turns on the pump and
valves that control the flow of
washing the interior of
reagent probe.
Check interior fluid
path of reagent
probe
Pump off, Valve off Turns off the pump and
reagent probe.
Sample probe above
wash well
Moves the sample probe
Valve on, Pump on Turns on the pump and
sample probe.
Check interior fluid
path of sample
probe
Pump off, Valve off Turns off the pump and
sample probe.
Test Loader Reload cup looply The manipulator gets new
cuvettes from the
compartment looply, and then
put them in the reaction disk.
Reaction disk to next
cup
The reaction disk rotates and
stops. No. of position for
reaction disk to stop at will
increase.
Mix instruction The mixing bar moves into
reaction cuvette and mixes
for a specified period.
Test mixing bar in
reaction disk
Mixer to vertical init The mixing bar moves to
vertical initial position.
cup
increase.
Reagent probe to
reaction disk
The reagent probe moves
vertically into bottom of
reaction cuvette.
Test reagent probe
in reaction disk
Reagent probe to
vertical init
The reagent probe moves to
Test sample probe in
reaction disk
cup
increase.
10-13
Sample probe to
reaction disk
The sample probe moves
vertically into bottom of
reaction cuvette.

Sample probe to
vertical init
The sample probe moves to
Reagent disk in
position 50 in next
period
Reagent disk rotates to
position 50 and in the next
period the reagent probe will
aspirate urine diluent from the
position.
Dispensing 270l of
urine diluent
Reagent probe aspirates
207l of urine diluent and
dispenses it to a cuvette.
Dispensing 30l of
urine sample
Sample probe aspirates 30l
of urine sample and
dispenses it to a cuvette. The
mixing bar stirs it.
Washing mixing bar Washes the mixing bar.
First period Sample probe aspirates 70l
of diluted urine to the ISE
unit.
Second period Sample probe aspirates 70l
unit.
Third period Washes the sample probe.
Idle period Measuring.
Urine test (auto
diluted)
First period Sample probe aspirates 70l
unit.
Second period Sample probe aspirates 70l
unit.
Third period Washes the sample probe.
Urine test (manually
diluted)
10.3 PARA and Speed
In the PARA and Speed tab, you can query, configure or load parameters as well
as debug the units.
10-14
Figure 10-5 PARA and Speed tab
Parameters
Buttons

As shown in Figure 10-5, the PARA and Speed tab mainly consists of two parts as
unit parameter and several operating buttons.
Unit Name includes Main unit, Sample unit, Reagent unit, Photoelectric unit,
Temp unit and Load unit.
At this screen, you can not only inquire and configure each unit parameters, but
also save and read relevant data. Now lets introduce them respectively.
Inquire unit parameters
1 Select a unit in Unit Name.
2 Click Query button.
For example.

10-15

Configure a parameter for a unit
2 Click the Query button.
3 Edit the parameter if necessary. Otherwise, go to the next step directly.
When editing, you can directly select and modify the data to be edited.
4 Select a parameter to be configured. For example.

5 Click the Config button to configure the parameter for relevant unit of the
analyzing unit.

Configure all parameters for relevant units
1 Select units in Unit Name.
2 Click the Config All button to configure all parameters of the selected unit
for relevant units of the analyzing unit.

Save data
2 Click the Save button, then pop up a dialog.
3 Input a filename and click the Save button, you can save parameters of the
currently selected unit to a .txt file.

Read Data
1 Click Load button, then pop up a dialog.
2 Select the relevant .txt file and click Open button, you can configure
parameters in the file for relevant unit of the analyzing unit.

The following contents explain the adjustable parameters.
10-16
Reagent unit
Parameter Unit Default What the parameter means
H-pos. for washing
reagent probe
Whole
step
42 Position correction of the
reagent probe in the horizontal
direction when it is above its
wash well.
H-pos. of reaction disk Whole
step
-42 Position correction of the
direction when it is above the
reaction disk.
H-pos. of reagent disk
inner circle
Whole
step
inner circle of reagent disk.
H-pos. of reagent disk
outer circle
Whole
step
outer circle of reagent disk.
Position correction of
reagent disk inner circle
Micro
step
10 The position correction of the
reagent disk when it stops at
the specified position according
to the position No. of its inner
circle.
reagent disk outer circle
Micro
step
reagent disk when it stops at
to the position No. of its outer
circle.

Sample unit
Bar code position
correction of sample
disk inner circle
Micro
step
18 Position correction of the inner
circle of sample disk relative to
the outer circle when the bar
code scanner scans specified
positions.
H-pos. for washing
sample probe
Whole
step
sample probe in the horizontal
wash well.
H-pos. of sample disk
inner circle
Whole
step
inner circle of sample disk.
H-pos. of sample disk
outer circle
Whole
step
outer circle of sample disk.
10-17
H-pos. of sample probe
in reaction disk
Whole
step
-106 Position correction of the
reaction disk.
H-pos. of sample probe
in ISE
Whole
step
sample entry port of ISE unit.
sample disk inner circle
Micro
step
sample disk when it stops at
to the position No. of its inner
circle.
sample disk outer circle
Micro
step
sample disk when it stops at
to the position No. of its outer
circle.
V-pos. of sample probe
in ISE
Whole
step
sample probe in the vertical
sample entry port of ISE unit.

Load unit
Manipulator h-position
for placing cuvettes
Whole
step
manipulator in horizontal
direction when it places a
cuvette segment into the
reaction disk.
Manipulator h-position
for taking cuvettes
Whole
step
manipulator in horizontal
direction when it takes a
cuvette segment from the
cuvette compartment.
Manipulator v-position
for placing cuvettes
Whole
step
manipulator in vertical direction
when it places a cuvette
segment into the reaction disk.
Manipulator v-position
for taking cuvettes
Whole
step
manipulator in vertical direction
when it takes a cuvette
segment from the cuvette
compartment.
Mixing bar h-position
for washing
Whole
step
mixing bar in the horizontal
wash well.
10-18
Mixing bar h-position
for mixing
Whole
step
mixing bar in horizontal
reaction disk.

Photoelectric unit
Photoelectric gain
parameter 405
/ 127 Signal gain coefficient of A/D
conversion for wavelength of
405nm.
Photoelectric gain
parameter 450
450nm.
Photoelectric gain
parameter 510
510nm.
Photoelectric gain
parameter 546
546nm.
Photoelectric gain
parameter 578
578nm.
Photoelectric gain
parameter 630
630nm.
Photoelectric gain
parameter 670
670nm.
Photoelectric gain
parameter 700
700nm.
Photoelectric gain
parameter reference
light
reference light.
Photoelectric gain
parameter 340
340nm.
Start position of
photoelectric collection
Micro
step
25 Correction of the start position
when photoelectric collection
starts.
10-19
10.4 Temperature
Figure 10-1 Temperature tab
Reagent
Temperature Curve
Control Panel
Reaction Tray
Temperature Curve
Control Panel

The Temperature tab consists of two parts:
Curve of reagent preheated temperature (upper part);
Curve of reaction disk (lower part).

The two temperature curves are controlled respectively through two control panels
on the right.
Meanings of the parameters on the control panels are as follows.
Parameter What it does
Value Displays current temperature value on the temperature
curve.
YRange Temperature range on Y-coordinate of the temperature
curve. Input upper limit and lower limit of temperature
range in the two boxes.
XRange X-coordinate point of the temperature curve.
Temp Intended temperature expected to achieve.
Period Interval for sampling.

After setting Xrange, Yrange and Temp on the control panel, click Confirm button
to implement them on relevant temperature curve.
There are 4 more buttons in each of the two control panels:
Start: After setting Period, clicking it, you can start collecting the temperature
data;
10-20
Stop: Clicking it, you can stop collecting the temperature data;
Freeze: Clicking it, you can freeze the displayed curve;
Resume: Clicking it, you can resume the frozen curve.
10.5 Photoelectric
In the Photoelectric tab, the values of photoelectric data and photoelectric data
curve of the selected wavelength are displayed.
Figure 10-2 Photoelectric tab
Display all data
Display curve
Panel
Display maximum data
of each wavelength
Display minimum data
of each wavelength
Display difference
between the above two

Through the panel, you can set relevant parameters of photoelectric test data and
photoelectric curve.
Nine wavelengths (340, 405, 450, 510, 546, 578, 630, 670 and 700) and a base
wavelength are listed on the control panel. You can select one of them to display
its photoelectric data curve.
MinMax Displays maximum and minimum for photoelectric data
of the selected wavelength.
YRange Range on the Y-coordinate of the curve. Input upper
limit and lower limit for photoelectric data in the two
boxes.
XRange X-coordinate point of the curve.
CupIndex Specifies the cuvette in certain position of reaction disk
to be used to measure photoelectric data.
Dozes-reagent Reagent dispensed to the specified cuvette.
Dozes-sample Sample dispensed to the specified cuvette.
Period Interval for sampling.
10-21
Times The times of sampling.
Mixer stir Select it to stir the reaction mixture; otherwise the
reaction mixture will not be stirred.
Reaction disk rotate Select it to enable the reaction disk to rotate during
measurement with photoelectric data of all
wavelengths displayed; otherwise the reaction disk will
not be rotated and only photoelectric data of the
selected wavelength will be displayed.

Through the control panel, you can select parameters like Wavelength, MinMax,
YRange, CupIndex and Period. Moreover, you can select Mixer stir as required.
After setting them, click the Confirm button to confirm the settings.
There are 6 more buttons in the panel:
Start: Clicking it, you can start collecting the temperature data;
Stop: Clicking it, you can stop collecting the temperature data;
Freeze: Clicking it, you can freeze the displayed curve;
Resume: Clicking it, you can resume the frozen curve;
Save: Clicking it, you can save the photoelectric data of all current wavelengths
as a .txt file;
Load: Clicking it, you can read the data in a .txt file saved with photoelectric
data.

Boards Connection Diagrams
A-1
Appendix A Boards Connection Diagrams
Reagent
refrigeration
board
A/D conversion
board
Manipulator
connection
board
Power drive
board
Main control
board
Feeder
connection
board
Probes
connection
board
Power supply
assembly

A-2
2
13
46
5
8
9
4
1
1
2
0
1
8
1
7
1
6
1
5
1
4
1
2
7
1
3
1
9
2
1
3
0
2
8
2
7
2
6
2
5
2
4
2
2
2
3
2
9
3
1
4
0
3
8
3
7
3
6
3
5
3
4
3
2
3
3
3
9
4
1
5
0
4
8
4
7
4
6
4
5
4
4
4
2
4
3
4
9
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
8
1
1
G
N
D
2
L
O
A
D
_
D
C
+
3
L
O
A
D
_
D
C
-
4
M
A
G
_
U
P
+
6
M
A
G
_
D
O
W
N
N
+
5
M
A
G
_
U
P
-
7
M
A
G
_
D
O
W
N
N
-
8
S
P
_
V
A
L
V
E
_
IN
9
R
P
_
V
A
L
V
E
_
IN
1
0
P
_
P
U
M
P
_
IN
1
1
P
_
P
U
M
P
_
O
U
T
1
2
P
_
P
U
M
P
_
W
A
S
T
E
1
3
P
E
L
T
IE
R
1
4
S
T
IR
_
D
C
1
5
L
A
M
P
_
C
T
R
L
1
6
S
T
IR
_
P
U
M
P
1
7
S
T
IR
-V
A
L
V
E
1
8
T
-R
E
L
A
Y
1
9
G
N
D

2
0
R
E
A
C
-C
L
K
2
1
R
E
A
C
-D
IR
2
7
S
T
-D
IR
3
0
S
T
IR
R
-C
L
K
2
3
L
O
A
D
X
-D
IR
2
4
L
O
A
D
Y
-D
IR
2
2
L
O
A
D
X
-C
L
K
2
9
R
T
-D
IR
2
8
R
T
-C
L
K
3
1
S
T
IR
R
-D
IR
2
6
S
T
-C
L
K
3
2
S
T
IR
U
-C
L
K
3
3
S
T
IR
U
-D
IR
3
4
G
N
D
3
6
S
R
-D
IR
3
5
S
R
-C
L
K
3
8
S
U
-D
IR
3
7
S
U
-C
L
K
4
0
S
S
-D
IR
3
9
S
S
-C
L
K
4
2
R
R
-D
IR
4
1
R
R
-C
L
K
4
4
R
U
-D
IR
4
3
R
U
-C
L
K
4
6
R
S
-D
IR
4
5
R
S
-C
L
K
4
9
V
C
C
4
7
G
N
D
4
8
V
C
C
5
0
V
C
C
2
5
L
O
A
D
Y
-C
L
K
2
13
46
5
8
9
4
1
1
2
0
1
8
1
7
1
6
1
5
1
4
1
2
7
1
3
1
9
2
1
3
0
2
8
2
7
2
6
2
5
2
4
2
2
2
3
2
9
3
1
4
0
3
8
3
7
3
6
3
5
3
4
3
2
3
3
3
9
4
1
5
0
4
8
4
7
4
6
4
5
4
4
4
2
4
3
4
9
J
4
0
Power driveboard
BA34-30-63559 J
2
0
Main control board
BA34-30-63557
2
1 3
4 6
5
8
9 11
20 18
17
16
15
14 12
7 13 19 21
26
25
24 22
23
J 41
10 2
1 3
4 6
5
8
9 11
20 18
17
16
15
14 12
7 13 19 21
26
25
24 22
23 J 37
10
29
34
33
32 30
31
28
27
2
1 3
4 6
5
8
9 7 J 32
10 2
1 3
4 6
5
8
9 7 J 43
10 2
1 3
4 6
5
8
9 7 J 31
10
2 1 3 4 5 6 7 8 9 10 11 12 13
22 23 24 25 21 20 19 18 17 16 15 14
J 39
1 2 3 4
J
3
3
1 2 3
J
3
8
4 5 6 123
J
4
2
123
J
4
4
123 J 46
1 2
J
4
7
NC
1
10
9
8
7
6
5
4
3
2
RXD232
TXD232
ISP_PSEN
ISP_RESET
GND
NC
NC
NC
NC
SHIELD
PC COM
C
a
b
le

B
A
3
4
-
2
0
-
6
3
6
5
2
2 1 3 4 5 6 7 8 9 10 11 12 13
22 23 24 25 21 20 19 18 17 16 15 14
J 61
A/D conversion board BA30-30-06306
1
+
1
5
V
2
-
1
5
V
3
V
C
C
4
1
5
G
N
D
5
G
N
D
7
G
N
D
8
G
N
D
1
2
G
N
D
1
3
G
N
D
2
5
G
N
D
1
7
1
5
G
N
D
1
4
+
1
5
V
1
5
-
1
5
V
1
6
V
C
C
1
8
A
D
_
B
U
S
Y
6
A
D
_
D
I
N
1
9
A
D
_
C
L
K
2
0
A
D
_
R
C
2
1
C
H
_
A
3
2
2
C
H
_
A
2
2
3
C
H
_
A
1
2
4
C
H
_
A
0
9
D
C
P
_
E
N
1
1
D
C
P
_
D
I
N
1
0
D
C
P
_
C
L
K
Cable
BA30-20-06552
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Cable
BA30-20-06476
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
VCC
RU_PHO
GND
GND
VCC
RR_PHO
GND
GND
VCC
RS_PHO
GND
GND
VCC
SS_PHO
GND
GND
VCC
REAC_PHO
GND
GND
VCC
REACC_PHO
GND
GND
+
C
-
E
+
C
-
E
+
C
-
E
+
C
-
E
+
C
-
E
+
C
-
E
C18: reagent probevertical
positiontransducer
BA30-21-15155
C19: reagent syringeposition
transducer
BA30-21-15161
C14: reactiondisk coder
transducer
BA30-21-15153
C13: reactiondisk initial
positiontransducer
BA30-21-15154
C24: samplesyringeposition
transducer
BA30-21-15162
C17: reagent proberotation
positiontransducer
BA30-21-15156
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Cable
BA30-20-06477
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
VCC
STIRR_PHO
GND
GND
VCC
STIRU_PHO
GND
GND
VCC
RTC_PHO
GND
GND
VCC
RT_PHO
GND
GND
VCC
SU_PHO
GND
GND
VCC
SR_PHO
GND
GND
+
C
-
E
+
C
-
E
+
C
-
E
+
C
-
E
+
C
-
E
+
C
-
E
C27: mixingbar rotation
positiontransducer
BA30-21-15160
C15: reagent disk coder
transducer
BA30-21-15149
C23: sampleproberotation
positiontransducer
BA30-21-15158
C22: sampleprobevertical
positiontransducer
BA30-21-15157
C16: reagent disk initial
positiontransducer
BA30-21-15150
C28: mixingbar vertical
positiontransducer
BA30-21-15159
25
26
27
28
29
30
31
32
33
34
4white
2black
3green
1red
4white
2black
3green
VCC
ST_PHO
GND
GND
VCC
STC_PHO
GND
GND
+
C
-
E
+
C
-
E
C21: sampledisk coder
transducer
BA30-21-15151
C20: sampledisk initial
positiontransducer
BA30-21-15152
C
2
6
:
w
a
s
t
e
t
r
a
n
s
d
u
c
e
r
B
A
3
0
-
2
1
-
1
5
1
6
4
4
r
e
d
W
A
S
T
E
_
F
U
L
L
1
w
h
i
t
e
G
N
D
2
y
e
ll
o
w
W
A
S
H
_
E
M
P
T
Y
3
b
l
u
e
G
N
D
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
8
4
C
2
5
: d
e
io
n
iz
e
d
w
a
te
r

tr
a
n
s
d
u
c
e
r
B
A
3
0
-
2
1
-
1
5
1
6
3
BNC BNC
C
2
9
:
r
e
a
c
t
i
o
n
d
i
s
k

t
e
m
p
e
r
a
t
u
r
e
t
r
a
n
s
d
u
c
e
r
B
A
3
0
-
1
0
-
0
6
6
3
0
3
P
R
T
D
_
T
1
2
P
R
T
D
_
R
E
F
C
a
b
l
e

B
A
3
0
-
2
1
-
1
5
1
8
2
1
b
l
a
c
k
G
N
D
3
r
e
d
5
V
2
w
h
i
te
F
A
N
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
8
0
123
J 87
Reagent refrigeration
board
BA30-30-06312
2
1 3
4 6
5
8
9 7
10
J 99
Feeder connection
board
BA30-30-06314
2
1 3
4 6
5
8
9 7
10
J 107
Manipulator connection
board
BA30-30-06316
Cable
BA34-20-63651
Cable
BA30-20-06485
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
PRESSURE_PHO
FRONT_PHO
BUTTON_S
BACK_PHO
VCC
MIDDLE_PHO
GND
LOADE_PHO
GND
GND
LOADX_PHO
LAODY_PHO
VCC
MAGU_PHO
GND
MAGD_PHO
GND
GND
URAM_PHO
DRAM_PHO
1
V
C
C
3
1
2
V
4
G
N
D
6
1
2
G
N
D
3
y
e
l
l
o
w
1
b
lu
e
4
r
e
d
2
b
l
a
c
k
R
e
s
e
t
b
u
t
t
o
n
2
1
0
0
-
1
0
-
0
7
9
4
6
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
6
2
1
b
l
a
c
k
2
r
e
d
P352
1 2
3 4
12&5V board
BA33-30-35080
C
a
b
l
e

B
A
3
0
-
2
0
-
1
5
3
0
5
1 2
J
4
5
C
a
b
l
e

B
A
3
0
-
2
0
-
1
5
2
9
0
1 2 3 4
J
3
4
2 14 3
C
a
b
l
e

B
A
3
0
-
2
0
-
1
5
2
9
1
1 2 3 4
J
3
5
2 14 3
C
a
b
l
e

B
A
3
0
-
2
0
-
1
5
2
9
2
1 2 3 4 1 2 3 4 1 2
J 204 J 205 J 203
Probesconnectionboard
BA30-30-15284
3
2
b
l
a
c
k
3
r
e
d
1
g
r
e
e
n
2
b
l
u
e
3
w
h
i
t
e
4
r
e
d
1
g
r
e
e
n
2
b
l
u
e
3
w
h
i
t
e
4
r
e
d
b
l
a
c
k
r
e
d 1
b
l
a
c
k
2
r
e
d
2 1 3 4 6 5 8 7
2 1 3 4 6 5 8 7 J 9
J 8
C
a
b
l
e

B
A
3
4
-
2
0
-
6
3
5
9
8
9
9
S
a
m
p
l
e
b
a
r
c
o
d
e
s
c
a
n
n
e
r
1 VCC
2 RXD
3TXD
5 GND
6 RTS
7 CTS
8 TRIG
9 NC
red1
green3
blue2
black4
white6
yellow10
orange9
NC5
NC7
NC8
NC 11
NC 12
NC 13
NC 14
NC 15
4 NC
2 1 3 4
6
5
8 9 7
1 NC
3 blue
2green
4 NC
5 black
6 NC
8 white
7 yellow
9 NC
RXD2
TXD3
NC4
GND5
NC6
RTS7
CTS8
NC9
ISE module
J 7
1 NC
Cable
BA34-20-63597

A-3
4 6
5 3
2
1
4 6
5 3
2
1
4 6
5 3
2
1
4 6
5 3
2
1
4 6
5 3
2
1
4 6
5 3
2
1
4 6
5 3
2
1
4 6
5 3
2
1
4 6
5 3
2
1
4 6
5 3
2
1
16 5 4 3 2
3
4
0
n
m
A
G
N
D
A
G
N
D
+
1
5
V
-
1
5
V
A
G
N
D
_
S
H
I
L
E
D
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
5
3
6
16 5 4 3 2
4
0
5
n
m
A
G
N
D
A
G
N
D
+
1
5
V
-
1
5
V
A
G
N
D
_
S
H
I
L
E
D
C
a
b
l
e
B
A
3
0
-
2
0
-
0
6
5
3
7
16 5 4 3 2
4
5
0
n
m
A
G
N
D
A
G
N
D
+
1
5
V
-
1
5
V
A
G
N
D
_
S
H
I
L
E
D
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
5
3
8
16 5 4 3 2
5
1
0
n
m
A
G
N
D
A
G
N
D
+
1
5
V
-
1
5
V
A
G
N
D
_
S
H
I
L
E
D
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
5
3
9
16 5 4 3 2
5
4
6
n
m
A
G
N
D
A
G
N
D
+
1
5
V
-
1
5
V
A
G
N
D
_
S
H
I
L
E
D
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
5
4
0
16 5 4 3 2
5
7
8
n
m
A
G
N
D
A
G
N
D
+
1
5
V
-
1
5
V
A
G
N
D
_
S
H
I
L
E
D
C
a
b
l
e
B
A
3
0
-
2
0
-
0
6
5
4
1
16 5 4 3 2
6
3
0
n
m
A
G
N
D
A
G
N
D
+
1
5
V
-
1
5
V
A
G
N
D
_
S
H
I
L
E
D
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
5
4
2
16 5 4 3 2
6
7
0
n
m
A
G
N
D
A
G
N
D
+
1
5
V
-
1
5
V
A
G
N
D
_
S
H
I
L
E
D
C
a
b
l
e
B
A
3
0
-
2
0
-
0
6
5
4
3
16 5 4 3 2
7
0
0
n
m
A
G
N
D
A
G
N
D
+
1
5
V
-
1
5
V
A
G
N
D
_
S
H
I
L
E
D
C
a
b
l
e
B
A
3
0
-
2
0
-
0
6
5
4
4
16 5 4 3 2
R
E
F
A
G
N
D
A
G
N
D
+
1
5
V
-
1
5
V
A
G
N
D
_
S
H
I
L
E
D
C
a
b
l
e
B
A
3
0
-
2
0
-
0
6
5
4
5
P
h
o
t
o
e
l
e
c
t
r
i
c

c
o
n
v
e
r
s
i
o
n

b
o
a
r
d

(
3
4
0
n
m
)
B
A
3
0
-
3
0
-
0
6
6
7
3
P
h
o
t
o
e
l
e
c
t
r
i
c

c
o
n
v
e
r
s
i
o
n

b
o
a
r
d

(
4
0
5
n
m
)
B
A
3
0
-
3
0
-
0
6
6
7
5
P
h
o
t
o
e
l
e
c
t
r
i
c

c
o
n
v
e
r
s
i
o
n

b
o
a
r
d

(
4
5
0
n
m
)
B
A
3
0
-
3
0
-
0
6
6
7
7
P
h
o
t
o
e
l
e
c
t
r
i
c

c
o
n
v
e
r
s
i
o
n

b
o
a
r
d

(
5
1
0
n
m
)
B
A
3
0
-
3
0
-
0
6
6
7
9
P
h
o
t
o
e
l
e
c
t
r
i
c

c
o
n
v
e
r
s
i
o
n

b
o
a
r
d

(
5
4
6
n
m
)
B
A
3
0
-
3
0
-
0
6
6
8
1
P
h
o
t
o
e
l
e
c
t
r
i
c

c
o
n
v
e
r
s
i
o
n

b
o
a
r
d

(
5
7
8
n
m
)
B
A
3
0
-
3
0
-
0
6
6
8
3
P
h
o
t
o
e
l
e
c
t
r
i
c

c
o
n
v
e
r
s
i
o
n

b
o
a
r
d

(
6
3
0
n
m
)
B
A
3
0
-
3
0
-
0
6
6
8
5
P
h
o
t
o
e
l
e
c
t
r
i
c

c
o
n
v
e
r
s
i
o
n

b
o
a
r
d

(
6
7
0
n
m
)
B
A
3
0
-
3
0
-
0
6
6
8
7
P
h
o
t
o
e
l
e
c
t
r
i
c

c
o
n
v
e
r
s
i
o
n

b
o
a
r
d

(
7
0
0
n
m
)
B
A
3
0
-
3
0
-
0
6
6
8
9
P
h
o
t
o
e
l
e
c
t
r
i
c

c
o
n
v
e
r
s
i
o
n

b
o
a
r
d

(
R
E
F
)
B
A
3
0
-
3
0
-
0
6
6
9
1
2 1 34 5 6 7 8 9 10 11 12 13
22 23 24 25 21 20 19 18 17 16 15 14
J 61
J
5
1
J
6
0
J
6
2
J
5
9
J
5
8
J
5
7
J
5
6
J
5
5
J
5
4
J
5
3
J
5
2
124 3
+
1
5
V
A
G
N
D
V
C
C
G
N
D
2 1 3 4 5 6 7 8 9 10 11 12 13
22 23 24 25 21 20 19 18 17 16 15 14
J 39
BA30-30-06306
Main control board
BA34-30-63557
1

+
1
5
V
2

-
1
5
V
3

V
C
C
4

1
5
G
N
D
5

G
N
D
7

G
N
D
8

G
N
D
1
2

G
N
D
1
3

G
N
D
2
5

G
N
D
1
7

1
5
G
N
D
1
4

+
1
5
V
1
5

-
1
5
V
1
6

V
C
C
1
8

A
D
_
B
U
S
Y
6

A
D
_
D
I
N
1
9

A
D
_
C
L
K
2
0

A
D
_
R
C
2
1

C
H
_
A
3
2
2

C
H
_
A
2
2
3

C
H
_
A
1
2
4

C
H
_
A
0
9

D
C
P
_
E
N
1
1

D
C
P
_
D
I
N
1
0

D
C
P
_
C
L
K
Cable
BA30-20-06552

A-4
2 1
3 4
6 5
8
9 4
11
20
18 17
16 15
14
12
7
13
19
21
30
28 27
26 25
24
22
23
29
31
40
38 37
36 35
34
32
33
39
41
50
48 47
46 45
44
42
43
49
2 1 3 4 2 1
2 1 3 4 6 5
2 1 3 4 2 1 3 4 2 1
2 1 3 4 2 1 3 4 2 1 3 4 2 1 3 4 J 16 J 6 J 9 J 12
J 21
J 19 J 3 J 1
J23
2
1
J 2
J 18
1
2
3
4
5
6
7
8
M3: manipulator
horizontal motor
BA30-10-15115
C
a
b
l
e

B
A
3
3
-
2
0
-
3
5
1
8
0
1
r
e
d
4
w
h
i
t
e
3
y
e
l
l
o
w
2
b
l
u
e
M4: manipulator
movement motor
BA30-10-15115
C
a
b
l
e

B
A
3
3
-
2
0
-
3
5
1
7
9
1
r
e
d
4
w
h
i
t
e
3
y
e
l
l
o
w
2
b
l
u
e
M6: reactiondisk motor
BA30-10-06666
C
a
b
l
e

B
A
3
4
-
2
0
-
6
3
6
0
2
1
r
e
d
4
w
h
i
t
e
3
y
e
l
l
o
w
2
b
l
u
e
3 5 97
M11: sampledisk
motor
BA30-10-06666
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
5
9
3
r
e
d
9
w
h
i
t
e
7
y
e
l
l
o
w
5
b
l
u
e
1
r
e
d
4
w
h
i
t
e
3
y
e
l
l
o
w
2
b
l
u
e
2 1 3 4 2 1 3 4
2 1 3 4
J 11 J 14
J 15
2
1
3
4
2
1
3
4
2
1
3
4
2
1
3
4
J
4
J
1
0
J
5
J
1
3
2
1
3
4
J
8
2 1 3 4 J7
M21: mixingbar
movement motor
BA30-10-15115
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
5
5
1
r
e
d
4
w
h
i
t
e
3
y
e
l
l
o
w
2
b
l
u
e
M12: sampleprobe
rotationmotor
BA30-10-15115
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
5
3
1
r
e
d
4
w
h
i
t
e
3
y
e
l
l
o
w
2
b
l
u
e
M20: mixingbar
rotationmotor
BA30-10-06666
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
5
4
1
r
e
d
4
w
h
i
t
e
3
y
e
l
l
o
w
2
b
l
u
e
M7: reagent disk motoe
BA30-10-06666
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
5
8
1
r
e
d
4
w
h
i
t
e
3
y
e
l
l
o
w
2
b
l
u
e
Cable
BA34-20-63601
1red
4white
3yellow
2blue
Cable
BA30-20-06452
1red
4white
3yellow
2blue
Cable
BA30-20-06450
1red
4white
3yellow
2blue
1red
4white
3yellow
2blue
3
5
9
7
Cable
BA30-20-06448
3red
9white
7yellow
5blue
1red
4white
3yellow
2blue
M9: reagent probe
movement motor
BA30-10-15115
M8: reagent probe
rotationmotor
BA30-10-15115
Cable
BA30-20-06449
M14: samplesyringe
motor
BA30-10-15115
M10: reagent syringe
motor
BA30-10-15115
M13: sampleprobe
movement motor
BA30-10-15115
2
r
e
d
1
b
l
u
e
21
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
6
8
2
y
e
l
l
o
w
1
w
h
i
t
e
M
1
8
:

r
e
a
g
e
n
t

v
a
l
v
e
B
A
3
0
-
2
1
-
0
6
4
7
0
4
r
e
d
3
b
l
u
e
M
1
7
:

s
a
m
p
l
e

v
a
l
v
e
B
A
3
0
-
2
1
-
0
6
4
6
9
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
6
5
M
1
6
:

o
u
t
e
r

p
u
m
p
2
0
0
0
-
1
0
-
0
6
1
2
0
M
1
5
:

i
n
n
e
r

p
u
m
p
2
0
0
0
-
1
0
-
0
6
1
2
0
2
y
e
l
l
o
w
1
w
h
i
t
e
4
r
e
d
3
b
l
u
e
21
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
6
4
2
r
e
d
1
b
l
u
e
D
C
-
D
C
+
D
C
-
D
C
+
J
9
7
Cable
BA33-20-35185
2red
1black
2 1
3 4
6 5
8
9 4
11
20
18 17
16 15
14
12
7
13
19
21
30
28 27
26 25
24
22
23
29
31
40
38 37
36 35
34
32
33
39
41
50
48 47
46 45
44
42
43
49
M
a
i
n

c
o
n
t
r
o
l

b
o
a
r
d
B
A
3
4
-
3
0
-
6
3
5
5
7
J 20
J 40
Power drive board
BA34-30-63559
2 1 3 4
M
A
G
U
+
M
A
G
U
-
M
A
G
D
+
M
A
G
D
-
2

y
e
l
l
o
w
4

r
e
d
3

b
l
u
e
1

w
h
i
t
e
Manipulator connection
board
BA30-30-06316
Cable
BA30-20-06481 1GND
2LOAD_DC+
3LOAD_DC-
4MAG_UP+
6MAG_DOWNN+
5MAG_UP-
7MAG_DOWNN-
8SP_VALVE_IN
9RP_VALVE_IN
10 P_PUMP_IN
11 P_PUMP_OUT
12 P_PUMP_WASTE
13 PELTIER
14 STIR_DC
15 LAMP_CTRL
16 STIR_PUMP
17 STIR-VALVE
18T-RELAY
19 GND
20REAC-CLK
21REAC-DIR
27ST-DIR
30STIRR-CLK
23LOADX-DIR
24LOADY-DIR
22LOADX-CLK
29RT-DIR
28RT-CLK
31STIRR-DIR
26ST-CLK
32STIRU-CLK
33STIRU-DIR
34GND
36SR-DIR
35SR-CLK
38SU-DIR
37SU-CLK
40SS-DIR
39SS-CLK
42RR-DIR
41RR-CLK
44RU-DIR
43RU-CLK
46RS-DIR
45RS-CLK
49VCC
47GND
48VCC
50VCC
25LOADY-CLK
J 17
Feeder connection
board
BA30-30-06314
P350
24V
24V
GND
GND
12V
12GND
5V
GND
P
3
5
0
12
3
4
3
y
e
llw
o
1
b
lu
e
4
r
e
d
2
b
l
a
c
k
V
C
C
2
1
2
V
4
G
N
D
1
1
2
G
N
D
3
2 1
P6
P
F
C

b
o
a
r
d
B
A
3
3
-
3
0
-
3
5
0
7
8
12&5V board
BA33-30-35080
2
w
h
i
te
4
o
r
a
g
n
e
1
w
h
i
te
3
o
r
a
n
g
e
G
N
D
5
2
4
V
7
2
4
V
8
G
N
D
6
1 2 3 4
P
4
0
3
24V board
BA33-30-35082
C
a
b
l
e

B
A
3
4
-
2
0
-
6
3
6
0
3
2 1
1 2
J
2
2
1 2
J
2
4
2 1
C
a
b
l
e

B
A
3
4
-
2
0
-
6
3
6
0
4
1 2 1 2
J 207 J 206
BA30-30-15284
2
1
P405
24V board
BA33-30-35082 2
r
e
d
1
b
l
u
e
2
r
e
d
1
b
l
u
e
C
a
b
l
e

B
A
3
4
-
2
0
-
6
3
6
0
0
C
a
b
l
e

B
A
3
4
-
2
0
-
6
3
6
0
0
C
a
b
l
e

B
A
3
3
-
2
0
-
3
5
1
8
6
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
6
3
J106
3 5 97
3
r
e
d
9
w
h
i
t
e
7
y
e
l
l
o
w
5
b
l
u
e
3 5 97
3
r
e
d
9
w
h
i
t
e
7
y
e
l
l
o
w
5
b
l
u
e
3 5 97
3
r
e
d
9
w
h
i
t
e
7
y
e
l
l
o
w
5
b
l
u
e
3 5 97
3
r
e
d
9
w
h
i
t
e
7
y
e
l
l
o
w
5
b
l
u
e
3 5 97
3
r
e
d
9
w
h
i
t
e
7
y
e
l
l
o
w
5
b
l
u
e
3 5 97
3
b
l
u
e
9
w
h
i
t
e
7
y
e
l
l
o
w
5
r
e
d
3 5 97
3
b
l
u
e
9
w
h
i
t
e
7
y
e
l
l
o
w
5
r
e
d
1
r
e
d
2
b
l
u
e
2121
3
5
9
7
3red
9white
7yellow
5blue
3
5
9
7
3red
9white
7yellow
5blue
3
5
9
7
3red
9white
7yellow
5blue
3
5
9
7
3red
9white
7yellow
5blue
2 1 3 4 J 25
C
a
b
l
e

B
A
3
4
-
2
0
-
0
6
4
6
5
M
5
0
:

o
u
t
e
r

p
u
m
p
2
0
0
0
-
1
0
-
0
6
1
2
0
2
y
e
l
l
o
w
1
w
h
i
t
e
4
r
e
d
3
b
l
u
e
21

A-5
1 2 1 2 3 J 77 J 73 1 2 3 J 74 1 2 3 J 71 1 2 J 75 1 2 3 J 72 1 2 J 76 1 2 3 J 87
1 2 J 88 1 2 J 81 1 2 J 79 1 2 J 80 1 2 J 78 1 2 J 82 1 2 J 83 1 2 J 84 1 2 J 85
1
2
3
4
M37-M38: Fans onsides of lamp
housing
2100-20-08114
1

r
e
d
2

b
l
u
e
G
N
D
1
2
V
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
5
2
5
M42-M43: Refrigerationfan
2100-20-06534
G
N
D
1
2
V
G
N
D
1
2
V
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
5
2
9
M
3
0
-
M
3
1
:

P
E
L
T
I
E
R
2
1
0
0
-
2
0
-
0
6
6
3
3
1red
2black
3red
4black
GND
12V
GND
12V
Cable
BA30-20-06535
J 89
COOLER
12V
12V
COOLER
M24-M27: Reactiontemperaturefan
BA30-21-06530
3

r
e
d
1

y
e
l
l
o
w
2

b
l
u
e
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
5
2
4
1

b
l
u
e
2

r
e
d
G
N
D
1
2
V
C35: Reagent refrigeration
temperaturetransducer
BA30-21-15175
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
5
2
3
5
V
G
N
D
F
A
N
1 2 3
J 42
Maincontrol board
BA34-30-63557
J 86
12&5V board
BA33-30-35080
Cable
BA30-20-15308
12FAN
GNDFAN
12V
12V
GND
GND
6
5
1
2
3
4
BA30-30-06312
P353
1
2
3
4
5
6
3 white
1 blue
6orange
2 blue
4 yellow
5 yellow
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
4
8
0
2

b
l
u
e
1

r
e
d
1

r
e
d
3

y
e
l
l
o
w
2

b
l
u
e
G
N
D
1
2
V
F
A
N
G
N
D
1
2
V
F
A
N
3

r
e
d
1

y
e
l
l
o
w
2

b
l
u
e
1

r
e
d
3

y
e
l
l
o
w
2

b
l
u
e
G
N
D
1
2
V
F
A
N
3

r
e
d
1

y
e
l
l
o
w
2

b
l
u
e
1

r
e
d
3

y
e
l
l
o
w
2

b
l
u
e
G
N
D
1
2
V
F
A
N
3

r
e
d
1

y
e
l
l
o
w
2

b
l
u
e
1

r
e
d
3

y
e
l
l
o
w
2

b
l
u
e
3 2 1 3 2 1 3 2 1 3 2 1
1

b
l
u
e
2

r
e
d
1

r
e
d
2

b
l
u
e
G
N
D
1
2
V
1

b
l
u
e
2

r
e
d
2 1 2 1
1

b
l
u
e
2

r
e
d
1

r
e
d
2

b
l
u
e
1

b
l
u
e
2

r
e
d
G
N
D
1
2
V
1

r
e
d
2

b
l
u
e
1

b
l
u
e
2

r
e
d
G
N
D
1
2
V
3

r
e
d
1
b
l
a
c
k
2

w
h
i
t
e
3

r
e
d
1
b
l
a
c
k
2

w
h
i
t
e
Fanonrear side
of lamphousing
2 1
1

r
e
d
2

b
l
u
e

A-6
24V board
BA33-30-35082
PFC board
BA33-30-35078
P353
1
2
3
4
5
6
P352
1
2
3
4
1
2
3
2
1
1
2
1
2
1
6
5
3
2
7
2
8 4
P406
P405
P3
P1
P6
P5
1
3
3 yellow
1 blue
4 red
2 black
VCC 1
12V 3
GND 4
12GND 6
1
2
3
4
5
6
J38
Main control board
BA34-30-63557
Cable
BA30-20-15305
3 white
1 blue
6 orange
2 blue
12FAN 1
GNDFAN 2
GND 3
GND 4
J86
Reagent refrigeration
board
BA30-30-06312
1
2
3
4
5
6 4 yellow
5 yellow 12V 5
12V 6
J21
1
2
Power drive board
BA34-30-63559
1red
2blue
Cable
BA33-20-35186
M32: lamp
2 black
1red
Cable
BA33-20-35091
LAMP12V
12VGND
1
2
J 18
1 blue
2 red
Cable
BA33-20-35185
3 blue
1 blue
8 brown
4 blue
Cable
BA33-20-35092
5 brown
7 brown
3 white
1 yellow
2 blue
Cable
BA33-20-35189
2
1
P404
3
POWER
M07-00061S---
1brown
3 light blue
L
N
1 brown
3 light blue
L
N
12&5V board
BA33-30-35080
Power jack
Power jack andcable
BA33-20-35191
M26topheater
M28reaction
temperatureswitch
M27bottomheater
ANALYZING UNIT POWER
M07-00094S---
Cable
BA34-20-63696
P
o
w
e
r

d
r
i
v
e

b
o
a
r
d
B
A
3
4
-
3
0
-
6
3
5
5
9
N light blue
L brown
Cable
BA33-20-35093
Cable
BA30-20-15308
Enclosure
grounded
E yellowishgreen
1blue
2red
2red
1blue
white
yellow
blue
Cable
BA33-21-35188(for 220V) / BA33-21-35095(for 110V)
Cable
BA33-21-35187(for 220V) / BA33-21-35094(for 110V)
P350
1
2
3
4
3 yellow
1 blue
4 red
2 black
VCC 3
12V 4
GND 7
12GND 8
J 17
Cable
BA34-20-63600
Power driveboard
BA34-30-63559
7
4
3
8
1
2
3
4
P403
2 white
4 orange
1 white
3 orange
GND 5
24V 2
24V 1
J17
Cable
BA34-20-63600
GND 6
6
5
2
1
1yellow GND
3 white12V
ISE power supply board
BA34-30-63624
1
2
3
J1
1
2
J2
ISE
unit
124V
2GND

A-7
1 2 3 4 1 2 3 4 1 2 1 2 1 2
2 3 4 1 6 7 8 5 2 3 4 1 2 1 J200 J 201
J 204
J 202
J 207 J 205 J 206 J 203
C
a
b
l
e

B
A
3
4
-
2
0
-
6
3
6
0
3
2 1
1 2
J
2
2
Power driveboard
BA34-30-63559
1 2
J
2
4
2 1
1 2
J
4
5
Main control board
BA34-30-63557
2 1
C
a
b
l
e

B
A
3
4
-
2
0
-
6
3
6
0
4
C
a
b
l
e

B
A
3
0
-
2
0
-
1
5
2
9
0
1 2 3 4
J
3
4
2 14 3
C
a
b
l
e

B
A
3
0
-
2
0
-
1
5
2
9
1
1 2 3 4
J
3
5
2 14 3
C
a
b
l
e

B
A
3
0
-
2
0
-
1
5
2
9
2
BA30-30-15284
C
a
b
l
e

B
A
3
0
-
2
0
-
1
5
2
9
5
C
a
b
l
e
B
A
3
0
-
2
0
-
1
5
2
9
6
2 1
b
l
u
e
r
e
d
b
l
u
e
r
e
d
b
l
a
c
k
r
e
d
b
l
u
e
g
r
e
e
n
w
h
i
t
e
r
e
d
b
l
u
e
g
r
e
e
n
w
h
i
t
e
r
e
d
5

g
r
e
e
n

A
G
N
D
8

r
e
d

1
2
V
7

b
l
a
c
k

R
P
_
L
E
V
E
L
6

b
l
u
e

R
P
_
R
A
M
_
P
H
O
Sampel level detectionboard
BA30-30-06304
1 2 J 66
J 65
C32: Sampleprobe
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
5
4
7
P
R
O
B
E
G
N
D
1

g
r
e
e
n

A
G
N
D
4

r
e
d

1
2
V
3

b
l
a
c
k

S
P
_
L
E
V
E
L
2

b
l
u
e

S
P
_
R
A
M
_
P
H
O
2 3 4 1
Reagent level detectionboard
BA30-30-06304
1 2 J 66
J65
C31: Reagent probe
C
a
b
l
e

B
A
3
0
-
2
0
-
0
6
5
4
6
P
R
O
B
E
G
N
D
2 3 4 1
2 14 3
2 1
M
2
9
:

P
r
e
h
e
a
t
e
r
B
A
3
0
-
1
0
-
1
5
1
1
5
M
1
9
:

D
C

m
i
x
i
n
g

m
o
t
o
r
2
0
0
0
-
1
0
-
1
5
0
5
2
C
3
0
:

P
r
e
h
e
a
t
i
n
g

t
e
m
p
e
r
a
t
u
r
e

t
r
a
n
s
d
u
c
e
r
B
A
3
0
-
1
0
-
0
6
6
3
1
4 3
2 14 3
- +
C
a
b
l
e
B
A
3
0
-
2
0
-
1
5
2
9
4
1
b
l
a
c
k
2
r
e
d
1
b
l
a
c
k
2
r
e
d
1
b
l
a
c
k
2
r
e
d
1
b
l
a
c
k
2
r
e
d
3
2

b
l
a
c
k
3

r
e
d
2 1
b
l
u
e
r
e
d
b
l
u
e
r
e
d
2 1
b
l
u
e
g
r
e
e
n
w
h
i
t
e
r
e
d
2 14 32 14 3
b
l
u
e
g
r
e
e
n
w
h
i
t
e
r
e
d
r
e
d
b
l
a
c
k
p
u
r
p
l
e
y
e
l
l
o
w
o
r
a
n
g
e
b
r
o
w
n

A-8
2
J 103
1
4
3
2
J 108
1
4
3
2
J 102
1
4
3
2
J 101
1
4
3
VCC
GND
GND
MAGD_PHO
VCC
GND
GND
VCC
VCC
GND
GND
GND
GND
MAGU_PHO
LOADY_PHO
LOADX_PHO
2
J 107
1
9
5 6
3 4
7 8
3 white
1 black
2 blue
4 red
C4: Lower electromagnet
transducer
BA30-30-15062
3 white
1 black
2 blue
4 red
C3: Upper electromagnet
transducer
BA30-30-15060
3 white
1 green
2 black
4 red
C2: Manipulator vertical
position transducer
BA30-21-06496
3 white
1 green
2 black
4 red
C1: Manipulator horizontal
position transducer
BA30-21-06495
1 blue
Cable
BA33-21-35151
Cable
BA33-20-35150
Power drive board
BA34-30-63559
Manipulator connection board
BA30-30-06316
2
J 43
1
9
5 6
3 4
7 8
1
10
9
8
7
6
5
4
3
2
1
10
9
8
7
6
5
4
3
2
Main control board
BA34-30-63557
URAM_PHO
LOADX_PHO
DRAM_PHO
LOADY_PHO
VCC
MAGU_PHO
MAGD_PHO
GND
GND
GND
2
J 109
1 4 3
G
N
D
G
N
D
2
J 110
1 4 3
G
N
D
G
N
D
2
J 106
1
4
3
MAGU+
M
A
G
U
-
M
A
G
U
+
2 1 2 1
J 105 J 104
M2: Upper finger magnet
BA30-21-06497
M1: Lower finger magnet
BA30-21-06498
M
A
G
D
-
M
A
G
D
+
2 red
1 blue
2 red
MAGU-
MAGD+
MAGD-
2 yellow
4 red
3 blue
1 white
URAM_PHO
LOADX_PHO
DRAM_PHO
LOADY_PHO
VCC
MAGU_PHO
MAGD_PHO
GND
GND
GND
2
J 3
1
4
3
MAGU+
MAGU-
MAGD+
MAGD-
Cable
BA30-20-06463
10
D
R
A
M
_
P
H
O
U
R
A
M
_
P
H
O
Cable
BA33-21-35152
Cable
BA33-21-35153
Cable
BA33-21-35154
Cable
BA33-20-35149
Cable
BA30-20-06486
2 yellow
4 red
3 blue
1 white
white
black
blue
red
white
black
blue
red
white
green
black
red
white
green
black
red
blue
blue
red
red

A-9
2
J 96
DC- DC+
1 2
J 97
DC- DC+
1
2 J 91 1 4 3
2
J 95
1
4
3
2
J 94
1
4
3
2
J 93
1
4
3
2
J 92
1
4
3
VCC
GND
GND
PRESSURE_PHO
VCC
GND
GND
VCC
VCC
GND
GND
GND
GND
LOADE_PHO
MIDDLE_PHO
BACK_PHO
2
J 99
1
9
5 6
3 4
7 8
2
1
3 white
1 green
2 black
4 red
C11: Pressure
transducer
BA30-21-06488
3 white
1 green
2 black
4 red
C10: No-cuvette
transducer
BA30-21-06489
3 white
1 green
2 black
4 red
C9: Insufficient-cuvette
transducer
BA30-21-06492
3 white
1 green
2 black
4 red
C8: Cuvette-taking
limit transducer
BA30-21-06491
3 white
1 green
2 black
4 red
C7: Cuvette-pushing
limit transducer
BA30-21-06490
J 98
1 black
2 red
DC+
DC- M5: Feeder motor
BA30-21-06494
Cable
BA30-20-06490
Cable
BA30-20-06491
Cable
BA30-20-06492
Cable
BA30-20-06489
Cable
BA30-20-06488
Cable
BA30-20-06494
Power drive board
BA34-30-63559
DC-
DC+ 2
1
J 19
1 blue
2 red
Cable
BA30-20-06464
Feeder connection board
BA30-30-06314
2
J 32
1
9
5 6
3 4
7 8
1
10
9
8
7
6
5
4
3
2
1
10
9
8
7
6
5
4
3
2
Main control board
BA34-30-63557
PRESSURE_PHO
FRONT_PHO
BUTTON_S
BACK_PHO
VCC
MIDDLE_PHO
LOADE_PHO
GND
GND
GND
PRESSURE_PHO
FRONT_PHO
BUTTON_S
BACK_PHO
VCC
MIDDLE_PHO
LOADE_PHO
GND
GND
GND 10 10
Cable
BA30-20-06485
white
green
black
red
white
green
black
red
white
green
black
red
white
green
black
red
white
green
black
red

Test Points of Boards
B-1
Appendix B Test Points of Boards
B.1 Test Points on A/D Conversion Board
TP TOP/BOTTOM Descriptions
TP1 TOP The signal at 340nm
TP10 TOP The signal of REF
TP11 TOP The start signals of AD conversion
TP12 TOP GND
TP13 TOP The input analog signals of AD conversion
B.2 Test Points on Drive Board
TP1 TOP Signal ground (SHIELD) from the main control board
TP2 TOP 5V and 24V ground (GND)
TP3 TOP 5V and 24V ground (GND)
TP4 TOP 12V ground (12VGND)
B.3 Test Points on Reagent Refrigeration Board
TP1 TOP The temperature switch signal (low)
TP2 TOP The temperature switch signal (high)
TP3 TOP Reference ground
TP4 TOP The switch characteristic of Q1
TP5 TOP The voltage of the temperature transducer
B.4 Test Points on Main Control Board
TP1 BOTTOM&TOP TxD of Sample Unit
B-2
TP2 BOTTOM&TOP RxD of Sample Unit
TP3 BOTTOM&TOP ALE of Sample Unit
TP4 BOTTOM&TOP TxD of photoelectric unit
TP5 BOTTOM&TOP RxD of photoelectric unit
TP6 BOTTOM&TOP ALE of photoelectric unit
TP7 BOTTOM&TOP INT of SPI port
TP8 BOTTOM&TOP RxD of Main unit
TP9 BOTTOM&TOP TxD of Main unit
TP10 BOTTOM&TOP ALE of Main unit
TP11 BOTTOM&TOP Clock Output of Crystal 16MHZ
TP12 BOTTOM&TOP TxD of loading/mixing unit
TP13 BOTTOM&TOP RxD of loading/mixing unit
TP14 BOTTOM&TOP ALE of loading/mixing unit
TP15 BOTTOM&TOP GND
TP16 BOTTOM&TOP VDD 3.3V power
TP17 BOTTOM&TOP VEE 1.5V power
TP18 BOTTOM&TOP VTTP +15V power
TP19 BOTTOM&TOP VTTN -15V power
TP20 BOTTOM&TOP GNDTT GND of 15V
TP21 BOTTOM&TOP VCC 5V Power
TP22 BOTTOM&TOP VPP 12V power
TP23 BOTTOM&TOP VCCA analog power of 5V
TP24 BOTTOM&TOP AGND analog GND of 5V
TP25 BOTTOM&TOP GND
TP26 BOTTOM&TOP RxD of Sample Unit Extended COM for Bar Code Scanner
TP27 BOTTOM&TOP TxD of Sample Unit Extended COM for Bar Code Scanner
TP28 BOTTOM&TOP TxD of Reagent Unit Extended COM for Bar Code Scanner
TP29 BOTTOM&TOP RxD of Main Unit Extended COM for ISE module
TP30 BOTTOM&TOP RxD of Reagent Unit Extended COM for Bar Code Scanner
TP31 BOTTOM&TOP TxD of Main Unit Extended COM for ISE module
TP32 BOTTOM&TOP Clock Output of Crystal 10MHZ
TP33 BOTTOM&TOP ALE of temperature unit
TP34 BOTTOM&TOP TxD of temperature unit
TP35 BOTTOM&TOP RxD of temperature unit
TP36 BOTTOM&TOP RxD of Reagent unit
TP37 BOTTOM&TOP TxD of Reagent unit
TP38 BOTTOM&TOP ALE of Reagent unit
B-3
B.5 Test Points on PFC Board
TP1 BOTTOM The switch waveforms of Q3 and Q4
TP2 BOTTOM The drive waveform of Q5
TP3 BOTTOM The DC output (390V)
TP4 BOTTOM The reference voltage of U2 (7.5V)
TP5 BOTTOM The oscillation waveform of U2 (100KHz)
TP6 BOTTOM The Vss supply (19V)
TP7 BOTTOM The VDD supply (14V)
TP8 BOTTOM The VPP supply (12V)
TP9 BOTTOM The drive waveform of Q12 (85KHz)
TP10 BOTTOM The switch waveform of Q12
TP11 BOTTOM The current waveform of Q12
TP12 BOTTOM The reference voltage of U8 (5V)
TP13 BOTTOM The oscillation waveform of U8
TP14 BOTTOM The 12V(4.5A) supply
B.6 Test Points on 5V/12V Board
TP2 BOTTOM Input side as reference ground
TP3 BOTTOM The VDD supply (14V)
TP6 BOTTOM The switch drive waveform
TP7 BOTTOM The switch waveform
TP8 BOTTOM The 12V(10A) output
TP9 BOTTOM The output control voltage of the board
TP10 BOTTOM The 12V(4.7A) output
TP11 BOTTOM The supply of FAN (12V)
TP12 BOTTOM The 5V output of the board
TP13 BOTTOM Output side as reference ground
TP14 BOTTOM The switch waveform of U355 (72KHz)
TP15 BOTTOM Short circuit with the output side reference ground and
measure the OVP point of the two 12Vs
measure the OVP point of the two 5V
B-4
B.7 Test Points on 24V Board
TP2 BOTTOM Input side as reference ground
TP3 BOTTOM The switch waveform
TP4 BOTTOM The switch drive waveform
TP5 BOTTOM The current waveform of Q402
TP6 BOTTOM The VCC supply (14V)
TP9 BOTTOM The power on/off
TP10 BOTTOM The 24V output
TP11 BOTTOM Output side as reference ground
TP12 BOTTOM The voltage waveforms at the two ends of the rectifier and
fly-wheel diode
measure the OVP point of the 24V

P/N: BA34-20-63690 (1.0)

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