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A9

Flushing connections may be provided to clear the tap for calibration,


isolation, or pluggage removal. [PIP PCCPR001, Sec. 4.10, J uly 1997]
SAES-J -200,
Sec.1
A8
Capillary length of both seal legs shall be identical on a remote seal
differential transmitter. [PIP PCCPR001, Sec. 4.9.3 J uly 1997]
SAES-J -200,
Sec.1
A7
The seal liquid fill must be compatible with the process fluid and
temperature. PIP PCCPR001, Sec. 4.9.1, J uly 1997]
SAES-J -200,
Sec.1
A6
Diaphragm seals are to be used, if needed, to prevent the process from
entering the device internals. ( Diaphragm seals usages include
prevention of plugging with solids or viscous fluids, freeze protection
eliminating winterization, temperature isolation, and additional barrier for
corrosive or flammable service.) [PIP PCCPR001, Sec. 4.9, J uly 1997]
SAES-J -200,
Sec.1
A5
Impulse line purging systems, when required, shall be installed such that
the purge will not introduce errors to the process measurement. [PIP
PCCPR001, Sec. 4.7, J uly 1997]
SAES-J -200,
Sec.1
SAES-J -200,
Sec.1
A4
Process leads after the root (isolation valve for pressure devices shall be
1/2" outside diameter (O.D), 316 stainless steel tubing, unless other
materials or sizes are required to process conditions. [PIP PCCPR001,
Sec. 4.7, J uly 1997]
SAES-J -200,
Sec.1
A3
Elements shall withstand a proof pressure not less than the system
hydrostatic test pressure without damage to the element, or provisions
shall be made to isolate the element during the test. [PIP PCCPR001,
Sec. 4.4, J uly 1997]
A2
Flush mounted seals can be installed without shutoff valves with owner
approval. [PIP PCCPR001, Sec. 4.2, J uly 1997]
SAES-J -200,
Sec.1
A1
Shutoff (root) valves shall be provided for each instrument. Provisions for
testing and bleeding pressure prior to removal are recommended .[PIP
PCCPR001, Sec. 4.1, J uly 1997]
SAES-J -200,
Sec.1
FAIL N/A RE-INSP DATE
ITEM
No.
ACCEPTANCE CRITERIA REFERENCE PASS
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
General - Instrumentation Accessories -Installation
Inspection
SAIC-J-6205 1-Oct-05 INST
PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
TRAVEL TIME
SAUDI ARAMCO USE ONLY
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
A Installation Requirements
A10
If more than one instrument are sharing a common root valve, means to
isolate each instrument independently shall be provided.
SAES-J -200,
Sec.6.1
Page 1 of 4
A11
A12
Process connections for direct-mounted instruments shall be located
where line vibration is negligible.
SAES-J -200,
Sec.6.2
A15
Local recorder enclosures shall be NEMA Type 3 or IEC IP 44 as a
minimum. Pressure and D/P switch enclosures for indoor use shall be
NEMA Type 1 or IEC IP 22. For out door installations NEMA Type 4 or
IEC IP 65 enclosures are required as a minimum.
SAES-J -200,
Sec.6.6
A13
A14
All pressure instruments installations shall be equipped with vent / drain
valves.
SAES-J -200,
Sec.6.4
For low pressure service, e.g.; furnace draft, the instrument is to be
mounted at the same elevation or above the pressure tap.
SAES-J -200,
Sec.6.3
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
6. PIP PCCPR001, Pressure Measurement Criteria, J uly 1997
4. SAES-J -003-Instrumentation Basic Design, 31 May, 2004
3. SAES-J -002,Technically acceptable instruments, 29 Feb 2004.
5. SAES-J -200, Pressure, 31 May.2003..
ITEM
No.
ACCEPTANCE CRITERIA REFERENCE
REFERENCE DOCUMENTS:
PASS FAIL N/A RE-INSP DATE
A16
General Field instrument installatin inspection record to be completed
(Attachment 1)
Locally mounted instruments and their accessories shall meet the
relevant electrical area classification requirements of SAES-B-068
SAES-J -200,
Sec.4.11
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
General - Instrumentation Accessories -Installation
Inspection
SAIC-J-6205 1-Oct-05 INST
SAES-J -200,
Sec 1
B Installation Inspection
B1 For Gas and Vapor Service
B2 For Liquid or Condensing Service
D2
For gas and vapor service, pressure transmitters shall be mounted
above and as close to pressure taps as possible while still maintaining
accessibility. Impulse lines shall slope continuously downward from
transmitter to root valve such that they are self-draining (minimum one
inch per foot). [PIP PCCPR001 Sec 5.3.1, J uly 1997]
SAES-J -200,
Sec 1
B3
For liquid or condensing service, pressure transmitters shall be mounted
below the pressure taps. Impulse lines shall slope continuously upward
from transmitter to root valve such that they are self-venting (minimum
one inch per foot). Comment: Static head in the sensor line must be
considered in the measurement. [PIP PCCPR001 Sec 5.3.2, J uly 1997].
SAES-J -200,
Sec 5.1.7
B4
For steam service, the transmitter may be mounted above the pressure
taps with a siphon or pigtail or below the taps with correction for static
head in the process tap lines.
Comment: A locally mounted indicator (integral or remote) may be
provided on the transmitter output.
Comment: A transmitter valve manifold is typically installed to provide a
means to isolate the transmitter for maintenance and calibration.
Caution: Account for data sampling frequency (an example being
compressor surge control).
Comment: Pressure transmitters are preferred to pressure switches. [PIP
PCCPR001 Sec 5.3.3, J uly 1997].
SAES-J -200,
Sec 1
B5
General Field instrument installation inspection record to be completed
PER SAIC-J -6205
(Attachment 1)
SAES-J -200,
Sec 1
Page 2 of 4
ITEM
No.
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
General - Instrumentation Accessories -Installation
Inspection
SAIC-J-6205 1-Oct-05 INST
Work / Rework May Proceed
Name, Initials and Date:
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
Work Verified
Saudi Aramco
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
f
PMT Representative
T&I Witnessed
Name, Title, Department,
Company, Initials and
Date:
Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
5. Remarks: For general Instrumentation requirements please see SAIC-J-6017
Contractor / Third-Party
QC Record Reviewed
NOTES:
ATTACHMENTS:
Attachment 1 Instrument Installation Check List
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
Work Verified T&I Witnessed QC Record Reviewed
QC Inspector PID Representative
indicates compliance with appropriate standards or performance in a specified manner.
Technician Performing Test*
Work Verified
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed
QC Supervisor Proponent and Others
Name, Initials and Date:
Witnessed Test
Y =YES N =NO F =FAILED *Person Responsible for Implementation of Test and Analysis of Results
QC Record Reviewed
Page 3 of 4
*Person Responsible for Implementation of Test and Analysis of Results Y =YES N =NO F =FAILED
QC Supervisor Proponent and Others
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed QC Record Reviewed Work Verified
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Witnessed Test Work / Rework May Proceed
Name, Initials and Date:
QC Inspector PID Representative
Name, Title, Department,
Company, Initials and
Date:
Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
T&I Witnessed QC Record Reviewed Work Verified
Attachment 1 Instrument Installation Check List
Project: --------------------------------------------------------------------------------------------------------- Plant Area--------------------------------------
Location :---------------------------------------------------------------------------------
Unit No: -------------------------------------------------------------Tag No:----------------------------------------------Manufacturer------------------ -----------------------
Specification Sheet No:---------------------------------------------------Serial No----------------------- System Plant No------------------------------
Instrument Stand / Supports
Fabrication of Stand as per drawing
ITEMS TO CHECK
ITEM
No.
1
1.1
Instrument securely installed on stand
Check instrument is correct in accordance with ISS / P & ID
2
2.5 Elevation correct relative to process tapping
2.3
1.6
1.5
1.4
2.4
Deburred , Primed and Painted
1.3
Stand and Support Secure
Instrument location as per IPL Drawing
Access is unobstructed and clear for maintenance
Stand earthed
1.2
Instrument Installation
Instrument Calibrated prior to installation and documentation checked 2.1
2.2 Instrument mounted in accordance with hook up drawing.
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBER
SAIC-J-6205 1-Oct-05
Attachment 1 Instrument Installation Check List
General - Instrumentation Accessories -Installation
Inspection
INST
PASS FAIL N/A Remarks
2.6 Sunshade installed
3.1 Material used according to specification
3 Impulse Tubing
2.7 Stand and Support Secure
3.1 Steam tracing and insulation as per hook up
3.4 Isolation and equalization valves / manifold installed
3.3 Seal fitting installed and Filled
3.5 Vent and drain / manifold installed
3.6 Tubing slope Checked
3.7 Verify Tubing connection to HP & LP sides
3.8 Leak Test done
3.9 Pressure Test of impulse tubing
4 Cabling / Signal / Conduit
4.4 Instrument installation pressure tested as required
4.2 Core and cable tagging are meggered and checked
4.1 Check electrical installation with respect to conduits, glands, seals, are correct
4.3 Check connection terminations with instrument for tightness
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