SAES-J -200, Sec. A8 Capillary length of both seal legs shall be identical on a remote seal differential transmitter. Diaphragm seals are to be used, if needed, to prevent the process from entering the device internals. Process leads after the root (isolation valve for pressure devices shall be 1 / 2" outside diameter (O.D), 316 stainless steel tubing.
SAES-J -200, Sec. A8 Capillary length of both seal legs shall be identical on a remote seal differential transmitter. Diaphragm seals are to be used, if needed, to prevent the process from entering the device internals. Process leads after the root (isolation valve for pressure devices shall be 1 / 2" outside diameter (O.D), 316 stainless steel tubing.
SAES-J -200, Sec. A8 Capillary length of both seal legs shall be identical on a remote seal differential transmitter. Diaphragm seals are to be used, if needed, to prevent the process from entering the device internals. Process leads after the root (isolation valve for pressure devices shall be 1 / 2" outside diameter (O.D), 316 stainless steel tubing.
Flushing connections may be provided to clear the tap for calibration,
isolation, or pluggage removal. [PIP PCCPR001, Sec. 4.10, J uly 1997] SAES-J -200, Sec.1 A8 Capillary length of both seal legs shall be identical on a remote seal differential transmitter. [PIP PCCPR001, Sec. 4.9.3 J uly 1997] SAES-J -200, Sec.1 A7 The seal liquid fill must be compatible with the process fluid and temperature. PIP PCCPR001, Sec. 4.9.1, J uly 1997] SAES-J -200, Sec.1 A6 Diaphragm seals are to be used, if needed, to prevent the process from entering the device internals. ( Diaphragm seals usages include prevention of plugging with solids or viscous fluids, freeze protection eliminating winterization, temperature isolation, and additional barrier for corrosive or flammable service.) [PIP PCCPR001, Sec. 4.9, J uly 1997] SAES-J -200, Sec.1 A5 Impulse line purging systems, when required, shall be installed such that the purge will not introduce errors to the process measurement. [PIP PCCPR001, Sec. 4.7, J uly 1997] SAES-J -200, Sec.1 SAES-J -200, Sec.1 A4 Process leads after the root (isolation valve for pressure devices shall be 1/2" outside diameter (O.D), 316 stainless steel tubing, unless other materials or sizes are required to process conditions. [PIP PCCPR001, Sec. 4.7, J uly 1997] SAES-J -200, Sec.1 A3 Elements shall withstand a proof pressure not less than the system hydrostatic test pressure without damage to the element, or provisions shall be made to isolate the element during the test. [PIP PCCPR001, Sec. 4.4, J uly 1997] A2 Flush mounted seals can be installed without shutoff valves with owner approval. [PIP PCCPR001, Sec. 4.2, J uly 1997] SAES-J -200, Sec.1 A1 Shutoff (root) valves shall be provided for each instrument. Provisions for testing and bleeding pressure prior to removal are recommended .[PIP PCCPR001, Sec. 4.1, J uly 1997] SAES-J -200, Sec.1 FAIL N/A RE-INSP DATE ITEM No. ACCEPTANCE CRITERIA REFERENCE PASS SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR General - Instrumentation Accessories -Installation Inspection SAIC-J-6205 1-Oct-05 INST PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO. TRAVEL TIME SAUDI ARAMCO USE ONLY SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED? SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL A Installation Requirements A10 If more than one instrument are sharing a common root valve, means to isolate each instrument independently shall be provided. SAES-J -200, Sec.6.1 Page 1 of 4 A11 A12 Process connections for direct-mounted instruments shall be located where line vibration is negligible. SAES-J -200, Sec.6.2 A15 Local recorder enclosures shall be NEMA Type 3 or IEC IP 44 as a minimum. Pressure and D/P switch enclosures for indoor use shall be NEMA Type 1 or IEC IP 22. For out door installations NEMA Type 4 or IEC IP 65 enclosures are required as a minimum. SAES-J -200, Sec.6.6 A13 A14 All pressure instruments installations shall be equipped with vent / drain valves. SAES-J -200, Sec.6.4 For low pressure service, e.g.; furnace draft, the instrument is to be mounted at the same elevation or above the pressure tap. SAES-J -200, Sec.6.3 2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003 6. PIP PCCPR001, Pressure Measurement Criteria, J uly 1997 4. SAES-J -003-Instrumentation Basic Design, 31 May, 2004 3. SAES-J -002,Technically acceptable instruments, 29 Feb 2004. 5. SAES-J -200, Pressure, 31 May.2003.. ITEM No. ACCEPTANCE CRITERIA REFERENCE REFERENCE DOCUMENTS: PASS FAIL N/A RE-INSP DATE A16 General Field instrument installatin inspection record to be completed (Attachment 1) Locally mounted instruments and their accessories shall meet the relevant electrical area classification requirements of SAES-B-068 SAES-J -200, Sec.4.11 1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993 SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR General - Instrumentation Accessories -Installation Inspection SAIC-J-6205 1-Oct-05 INST SAES-J -200, Sec 1 B Installation Inspection B1 For Gas and Vapor Service B2 For Liquid or Condensing Service D2 For gas and vapor service, pressure transmitters shall be mounted above and as close to pressure taps as possible while still maintaining accessibility. Impulse lines shall slope continuously downward from transmitter to root valve such that they are self-draining (minimum one inch per foot). [PIP PCCPR001 Sec 5.3.1, J uly 1997] SAES-J -200, Sec 1 B3 For liquid or condensing service, pressure transmitters shall be mounted below the pressure taps. Impulse lines shall slope continuously upward from transmitter to root valve such that they are self-venting (minimum one inch per foot). Comment: Static head in the sensor line must be considered in the measurement. [PIP PCCPR001 Sec 5.3.2, J uly 1997]. SAES-J -200, Sec 5.1.7 B4 For steam service, the transmitter may be mounted above the pressure taps with a siphon or pigtail or below the taps with correction for static head in the process tap lines. Comment: A locally mounted indicator (integral or remote) may be provided on the transmitter output. Comment: A transmitter valve manifold is typically installed to provide a means to isolate the transmitter for maintenance and calibration. Caution: Account for data sampling frequency (an example being compressor surge control). Comment: Pressure transmitters are preferred to pressure switches. [PIP PCCPR001 Sec 5.3.3, J uly 1997]. SAES-J -200, Sec 1 B5 General Field instrument installation inspection record to be completed PER SAIC-J -6205 (Attachment 1) SAES-J -200, Sec 1 Page 2 of 4 ITEM No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR General - Instrumentation Accessories -Installation Inspection SAIC-J-6205 1-Oct-05 INST Work / Rework May Proceed Name, Initials and Date: 4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization Work Verified Saudi Aramco with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the f PMT Representative T&I Witnessed Name, Title, Department, Company, Initials and Date: Test Performed Successfully and Results are Acceptable: Name, Initials and Date: 5. Remarks: For general Instrumentation requirements please see SAIC-J-6017 Contractor / Third-Party QC Record Reviewed NOTES: ATTACHMENTS: Attachment 1 Instrument Installation Check List 1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID). 2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling). 3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified Work Verified T&I Witnessed QC Record Reviewed QC Inspector PID Representative indicates compliance with appropriate standards or performance in a specified manner. Technician Performing Test* Work Verified Name, Sign and Date: Quality Record Approved: Name, Organization, Initials and Date: T&I Witnessed QC Supervisor Proponent and Others Name, Initials and Date: Witnessed Test Y =YES N =NO F =FAILED *Person Responsible for Implementation of Test and Analysis of Results QC Record Reviewed Page 3 of 4 *Person Responsible for Implementation of Test and Analysis of Results Y =YES N =NO F =FAILED QC Supervisor Proponent and Others Name, Sign and Date: Quality Record Approved: Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified T&I Witnessed QC Record Reviewed Work Verified Name, Initials and Date: Witnessed Test Work / Rework May Proceed Name, Initials and Date: QC Inspector PID Representative Name, Title, Department, Company, Initials and Date: Test Performed Successfully and Results are Acceptable: Name, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified Attachment 1 Instrument Installation Check List Project: --------------------------------------------------------------------------------------------------------- Plant Area-------------------------------------- Location :--------------------------------------------------------------------------------- Unit No: -------------------------------------------------------------Tag No:----------------------------------------------Manufacturer------------------ ----------------------- Specification Sheet No:---------------------------------------------------Serial No----------------------- System Plant No------------------------------ Instrument Stand / Supports Fabrication of Stand as per drawing ITEMS TO CHECK ITEM No. 1 1.1 Instrument securely installed on stand Check instrument is correct in accordance with ISS / P & ID 2 2.5 Elevation correct relative to process tapping 2.3 1.6 1.5 1.4 2.4 Deburred , Primed and Painted 1.3 Stand and Support Secure Instrument location as per IPL Drawing Access is unobstructed and clear for maintenance Stand earthed 1.2 Instrument Installation Instrument Calibrated prior to installation and documentation checked 2.1 2.2 Instrument mounted in accordance with hook up drawing. SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER SAIC-J-6205 1-Oct-05 Attachment 1 Instrument Installation Check List General - Instrumentation Accessories -Installation Inspection INST PASS FAIL N/A Remarks 2.6 Sunshade installed 3.1 Material used according to specification 3 Impulse Tubing 2.7 Stand and Support Secure 3.1 Steam tracing and insulation as per hook up 3.4 Isolation and equalization valves / manifold installed 3.3 Seal fitting installed and Filled 3.5 Vent and drain / manifold installed 3.6 Tubing slope Checked 3.7 Verify Tubing connection to HP & LP sides 3.8 Leak Test done 3.9 Pressure Test of impulse tubing 4 Cabling / Signal / Conduit 4.4 Instrument installation pressure tested as required 4.2 Core and cable tagging are meggered and checked 4.1 Check electrical installation with respect to conduits, glands, seals, are correct 4.3 Check connection terminations with instrument for tightness Page 4 of 4