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1. All survey data referenced within this report, unless otherwise noted, is from Ernst & Young’s Opportunities in
adversity survey.
2
... this is now
Opportunities in adversity gave us a glimpse into the challenges automotive companies
were facing, but we wanted to know more. We wanted an in-depth understanding of the
specic challenges executives were experiencing, as well as the lessons they were
learning and applying to prepare their companies for the recovery ahead. And so we
went back to our automotive leaders to gain their insights. In total, Ernst & Young’s
automotive partners from our member rms around the world conducted more than
1,300 client meetings. These conversations revealed a series of strategic actions the
industry is taking to position itself for success. Not all of their lessons from change may be
new, but they are taking on new importance as automotive companies strive not only to
survive but thrive in the new economic environment.
3
Introduction
4
Automotive’s
rough road
These are perilous times for the automotive industry. Protability is a
fading memory and the industry’s new reality includes widespread supplier
instability, plummeting sales, bankruptcy and severe nancial distress. The
global recession blew through the automotive supply chain like a tempest,
toppling the structurally weak and damaging even the strongest companies.
The crisis exposed the critical faults of an industry that were either well
hidden or long ignored.
Figure 1
Global sales — 6 months, 2009
* Includes Wuling
** Excludes Scania
*** Wholesale only
Source: Automotive News Data Center, Reuters (Hyundai-Kia sales)
5
Too much went wrong for automotive at the worst possible time.
A brief spate of higher oil prices suppressed demand for larger and
more protable vehicles. On the heels of the energy price spike, the
credit market collapsed, leaving consumers without access to credit
for the nancing of new vehicles. Further declines in industrial and
other output affected sales for heavy equipment manufacturers.
Add to this the growing list of government mandates that the
industry produce smaller, greener cars — meaning heavy investment
in both R&D and retooling.
The industry’s nancial underpinning has also changed dramatically.
Some have received injections from sovereign wealth funds and
more such capital may be on the way. Others have received
government bailouts. Governments and unions are now principal
owner-investors. And with private capital still scarce, government-
offered incentives, grants, loan guarantees and other programs are
now more prominent in nancing decisions.
The sum total is an industry facing severe distress — with many
participants still in a relative tailspin.
6
7
Securing
your present
8
Survival is the rst
imperative
With further government bailout and stimulus measures unlikely, automotive
companies up and down the value chain must adopt scal prudence as their
new ideology. Difcult, yet well thought-out decisions must be made so
businesses see a future.
The industry itself may be in need of customers often pay according to xed
transformation. However, for those caught cycles, any delays or errors in invoicing
in the thick of the economic downturn, a can easily slow receipts by a month or
number of more immediate actions must more. In addition, companies need to take
take priority. The speed and the severity a close look at their processes for major
with which the crisis landed caught most disbursements to avoid early payment or
of the industry unaware, resulting in overpayment. They should also review
waves of severe nancial distress. Many the method of making these payments.
rms in the industry have already gone Now more than ever, companies need to
out of business or into bankruptcy. And take command of their cash ows. The
though many have been bailed out by their continuous need for improved working
country’s taxpayers — or have benetted capital management and for developing
indirectly from the bailouts of a culture of cost consciousness cannot
others — many are ghting to survive. be overstated.
Improving cash forecasting can help
Cash preservation is self companies get a much needed handle on
preservation this precious resource. To improve
visibility and management of their cash
Cash preservation is the foremost priority.
position, companies should develop rolling
Companies throughout the automotive
forecasts of cash inows and outows.
supply chain must take pains to optimize
Though nding the right intervals will be
their capital availability. Time is of the
dependent on individual circumstances,
essence. Reinventing processes is not a
conducting one-week, two-week, monthly
luxury most companies in the sector can
and quarterly forecasts continues to be a
afford. Instead, immediate actions should
leading practice. Cash forecasting should
target all aspects of working capital
also support the modeling of debt
management, such as minimizing both
covenants to help avoid noncompliance.
productive and nonproductive inventories
and aggressively managing accounts
payable and receivable. Cut carefully
Attention to detail is essential. Regardless While cost reduction “is nothing new to
of inows or outows, the level of the industry,” according to Automotive
inefciency that distressed companies can Global Markets Leader, Jeff Henning, the
accommodate in their cash management current situation “carries added risks.” In
systems is exceedingly low. Collection particular, because the cost reductions had
systems serve as a key example. Since to be implemented with little time for
9
redesign, they may give short shrift to key control or decision- Negotiate for savings
making processes. In addition, says Henning, “when protability
returns, there is a real risk that waste and inefciency will likely Renegotiation could prove to be the most useful weapon left in the
return.” arsenal for companies in the automotive value chain. Everything
from leases to state and local taxes should be examined for
Companies should tread carefully in their cost-cutting programs. possible savings. Companies should also be prepared to renegotiate
There is a ne line between running lean and underinvestment. within — more and more companies are looking at salary givebacks,
Any further cost-cutting measures should be undertaken with an deferrals, rolling salaried-employee furloughs and reduced hours for
eye for the future. Reductions conducted overzealously may their workers.
actually do more harm in the long run. While downsizing the
workforce tends to be a common cost-cutting activity, at this stage, Where possible, debt covenants should also be reviewed. The weight
it’s likely that headcount has already been reduced as much as of existing loans can prove suffocating for businesses given their
possible. Any further workforce reductions could translate to a reduced volumes and cash ows. Now is the time to be frank with
competitive disadvantage in a future recovery, as skeletal creditors. A degree of consideration today could help the business
operations are unable to adapt to increasing demand. Ultimately, get by until the automotive sector begins to recover.
while survival is key, don’t forget the reason for these survival Negotiating with local or national governments may also prove
activities is an ultimate return to protability. valuable. Likely, there will be plant closings. However, to the extent the
R&D expenditures should be handled carefully. The future health of business has options relating to which plants or facilities it might close,
the business depends on having a relevant and useful product line. this can be used as negotiating leverage. Be polite — you will have to
However, these R&D activities should consider both the present deal with these authorities well into the future. But don’t be shy about
market demand and future industry trends. R&D activities cannot asking what tax abatements, grants, infrastructure upgrades or other
afford to be hobbled by cost-cutting measures. Our recent benets might be made available should the facility remain open. And
Opportunities in adversity survey revealed that in many cases, while this can be useful in a domestic setting, it can also apply to an
these expenditures are growing. international setting. As Ernst & Young’s Automotive Tax Leader
Dan Kelley explains, “To cut costs, a lot of automotive companies and
Figure 2 their suppliers are shifting their manufacturing overseas — to Eastern
Europe, Russia, China and elsewhere.” Along the way, says Kelley,
Respondents who have Respondents who have
companies should take care “to explore the various — and often
indicated a decrease in indicated an increase in competing — incentives available.”
investment investment
10
Above all, be realistic
Sometimes there is simply no other course of action than to enter Key considerations
into bankruptcy discussions. Restructuring is proving essential for
• Improve your cash preservation and management.
many OEMs and suppliers alike. In many instances, out-of-court
Improved forecasting measures will help you gain a clear
settlements or prepackaged deals are proving the most effective
position of your present and future cash positions.
at realigning businesses for the future.
• Embark on cost-cutting measures judiciously. With an
But be mindful that in the current environment, there are no
eye to the future you will identify activities that won’t
guarantees. As Jeff Ficks, a senior manager in Ernst & Young’s
hinder your performance when demand increases.
Transaction Advisory Services explains, “Bankruptcy is
traditionally an avenue to reorganize.” But the reality today is • Be honest with your stakeholders. Renegotiation of
that with so much overcapacity in the industry, “not everybody contracts can achieve the cost-savings you need to survive.
is going to be afforded the opportunity to survive.” As such, • Be realistic. Sometimes reorganization really is the best,
a signicant number of executives will need to ask themselves and perhaps only, option.
the most difcult question of all: do their companies have a real
future in the industry? Or does it make more sense to simply
sell off their book of business and move on?
4%
None of the above, cash is not an issue 16%
11
Protecting
your assets
12
Unidentied
risks ahead
The global recession has amplied the vulnerabilities of the automotive sector.
According to The future of risk, an Ernst & Young a survey conducted with the
Economist Intelligence Unit in June 2009,2 an overwhelming 91% of
automotive executives indicated that they need to improve the alignment of
their risk management approach with their broader strategic and business
objectives. Similarly, over a third of the companies surveyed rated themselves
as only moderately effective or ineffective in terms of managing operational
risk. In essence, business managers see great shortcomings in their risk
management programs. Companies experiencing nancial distress cannot
afford to further erode their position by failing to identify and respond to
critical near- and short-term risks. These companies need to move fast to
implement more effective risk identication and management capabilities.
13
Figure 4 Maintaining close relations with suppliers is essential. The current
state of affairs demands heightened visibility into the health of the
How was your organization’s approach to your suppliers
supplier base at a level that is granular enough to drive timely
affected in the past six months?
remedial action. Companies should formulate contingency plans for
likely supplier instability scenarios and be prepared to work with
Automotive All Industries
those suppliers should they nd themselves in distress. Ultimately,
We have lost key suppliers an ideal supplier risk management system generates just enough
43%
to bankruptcy 14% information to identify and address potential supply chain exposures.
A lack of proactive risk management could lead to any number of
We have negotiated longer- 36% unfavorable outcomes. These include unexpected requests for
term contracts with suppliers 43%
nancial accommodations in pricing and payment terms, or delays,
disruptions and stoppages. There have also been cases where
We have narrowed the supplier companies have been placed in the awkward position of serving as a
base to obtain more favorable 29%
42%
prices or terms lender to their suppliers, leaving them no choice but to weaken their
own cash positions.
We have broadened the supplier
base to reduce the impact of the 25% Sometimes any of the above is unavoidable even with planning —
31%
failure of an individual supplier but knowing how you would respond in advance provides the luxury
Shown: percentage of automotive respondents compared with all respondents
of leeway. Companies should also be prepared to consider novel
Source: Opportunities in adversity approaches to keep their businesses running, such as assuming
critical operations of the supplier. Lastly, companies need to
develop capabilities for managing relationships within bankruptcy
proceedings — a key means of avoiding or mitigating
supply disruptions.
14
Review counterparty risk and credit
Counterparty risk remains a clear and present danger throughout Key considerations
the automotive value chain — and beyond. A common misstep is
• Develop more effective risk management. Being able to
limiting the focus on just the counterparty itself. Companies that
identify the risks your company faces is the rst step in
manage their counterparty risks well monitor the overall health of
managing them.
those with whom they do business. They also thoroughly examine
the risks within the counterparty’s covenants and contracts for any • Be vigilant about counterparty risks. Scrutiny of the
potentially negative effects. Counterparty risk is often described as companies you do business with should include their own
a contagion, with good reason. In precarious times, even a counterparty exposures.
relatively healthy company’s fortunes can reverse with one • Keep a careful watch of your customers’ credit
negative outcome. positions. Their credit health may be subject to change,
Maintaining a frequent and thorough awareness of the credit so frequent monitoring is essential.
position of customers is of the utmost importance. If the nancial • Divest carefully. By separating operations judiciously,
crisis has taught us anything, it’s that circumstances can change you will be able to monitor all risks throughout the
rapidly. The concept of “recent information” has been redened. divestiture cycle.
In all cases, it is important to regularly monitor payment trends
and the overall exposure to individual customers.
15
Improving your
performance
16
Optimize,
not minimize
Finding the balance If not already the case, companies should
resize the tasks that were the subject of
Cutting costs is a sound reaction when hard the cost-cutting so that when business
times hit. Unfortunately, many companies volumes return, creeping inefciency won’t.
take it too far. Any cost-reduction program At the same time, this means balancing
should be pursued with an eye toward costs with performance.
future growth. There is a point of
diminishing returns on cost-cutting Patton continues, “Finally, the company
measures, and in all probability businesses should begin maintaining a dynamic
in distress are nearing this point. Past portfolio of cost-reduction projects,
excesses in head count or other spending implementing the most protable
have likely been addressed long ago. initiatives as resources and other
As Ernst & Young LLP Advisory Partner constraints allow.” The goal: create a
Steve Patton explains, “reducing spend culture that relentlessly slices costs without
overzealously — without a plan for failing to meet the needs and expectations
reengineering processes or considering the of customers or other stakeholders.
implications on the enterprise as a
whole — isn’t sustainable.” In short, the
objective is to optimize, not absolutely
minimize, costs.
17
Improving the quality of information ows Tools such as risk mapping, robust scenario analysis and
contingency planning can help an organization identify and
Companies need to develop a better means of seeing further respond more quickly and condently to both risks and
down the pipeline. “The industry needs to do a much better job opportunities. For example, a major US company has been able
of collecting and analyzing the data it needs to drive success,” to minimize much of the pain of the current recession thanks to
says Peter Fuss, Ernst & Young’s Automotive Industry Leader its early-warning systems and ready-made contingency plans.
for Europe, Middle East, India and Africa. For example, any As Ernst & Young LLP Global Client Service Partner Randy Miller
shortcoming in the ability to predict demand “results in excess explains, “The company routinely monitors global business and
inventories or lost sales and higher production costs,” economic conditions. When the recession hit, they had a plan
elaborates Fuss. ready.” Consequently, the company was able to move much faster
Similarly, the inability to equate all associated product costs than less-prepared rivals. Robust contingency planning, explains
with precise revenues can result in poor decision-making overall. Miller, “can be a tremendous competitive advantage.”
“Automakers need to do a better job of gathering the inputs Not surprisingly, The future of risk survey found that 78% of
they need to make a better assessment of P&L on a automotive executives say that improvements in risk
product-by-product basis,” says Fuss. Companies should also management lead to reduced costs, while 100% indicate that
rethink their processes for gauging customer needs. Companies improved risk functionality would enhance business performance.
that can get these and related fundamentals right “stand the best
chance of rising in the industry ranks.”
Addressing information ows should be a key objective for
automotive IT executives. Today, according to The future of risk
survey, only 25% of the automotive respondents indicate that
they are effective or very effective at IT rationalization. Another
25% indicate that they are not at all effective in this area.
Automotive companies have historically underinvested in IT
infrastructure. Not surprisingly, these businesses face obstacles
in accessing data and producing timely information for
decision-making. Many of the information systems are older, so
frequently the underlying data structures do not support access
to data at a sufciently disaggregated level. This had led to
maintaining large staffs of nance, IT and business analysts to
access systems and manually compile reports and analyses.
As those ranks have been reduced, companies must nd new
ways to enhance IT effectiveness, especially given the growing
need for more timely and detailed business intelligence.
18
Key considerations
• Think long term. Take the time to carefully review what
would provide the most benet to your organization’s
future health rather than reacting solely to the cost.
• Balance cost cuts and containment. A company stripped
to the bone with too few employees and antiquated
systems is unlikely to survive, let alone grow.
• Address IT issues. Pursuant to balancing costs, wise
spends in your IT infrastructure will improve the quality of
your information ows. This will make your business
smarter and far more nimble in the future.
19
Reshaping
your business
20
It’s time to change
Had it not been for the cocktail of federal bailouts, forced and/or expedited
restructuring and broader stimulus actions, a number of major automakers
would have failed — perhaps catastrophically. Though such bailouts were most
prominent in the US, European and Asian nations have also done their share of
supporting their weak or failing auto and heavy-equipment makers and their
suppliers. Had any of those at the top of this supply chain failed, the
consequences would have been far more dire.
More important than how companies got here, however, is what they do from
this point. For a noteworthy few, restructuring gives a new lease on life. Their
balance sheets are lighter, their workforces are streamlined and their costs,
footprint and general capacity are more in line with demand. All is not perfect,
but at least for now, these enterprises are on a healthier footing.
21
Collaborate with the value chain
In addition to R&D investment, another means of achieving
incremental — if not breakthrough — performance in technology is
through greater degrees of supply chain collaboration. If there is
anything that the recession has taught us, it’s that distress can
have a profound ripple effect in the sector. As one automotive
executive explains, “Survival and success for many will come only
through true collaboration — where ideas are shared, prots are
shared and the business model works for all parties.”3 Indeed,
by coordinating efforts, consortiums of suppliers and vehicle
manufacturers can reduce their investments as well as their risks.
Closer collaboration can also lead to greater visibility up and down
the supply chain and by natural extension, greater efciency and
exibility overall.
Of course, collaboration and partnership to this degree almost
invariably lead to “coopetition,” or working with competitors
toward common ends while still maintaining an appropriate
competitive distance. While this shared approach might be
relatively new for the automotive industry and well outside
companies’ collective comfort zones, plenty of guidance exists
in other industries. This is an area where industries like technology
and life sciences excel. The automotive industry will likely take a
greater and more in-depth look at such partnerships in the near
future. Though it took a crisis to create this awareness, continues
the auto executive, “at least now there is a strong business case
for action.”
Key considerations
• Retool your processes for enhanced exibility.
Businesses in the sector can no longer sustain
overcapacity and underleveraged xed costs.
• Collaborate. There are opportunities for collaboration,
not only up and down the value chain, but also with your
indirect and direct competitors as well.
3. Ernst & Young interviewed a number of industry executives for this paper on a
condential basis.
22
23
Sustaining
your future
24
Innovate or
become irrelevant
It is time to be bold. Companies that use this turbulent environment as an
opportunity to strengthen and build a sustainable and responsive organization
will emerge stronger and better positioned to take advantage of future
growth opportunities.
25
Stay close to customers everywhere: Tomorrow’s automotive industry will need to stay close to
customers globally through more robust market knowledge, as well
invest for growth
as the technology required to support and analyze it. Generally
The industry needs to involve customers more intimately in design speaking (as other industries have learned), if you ask consumers
processes by developing products that meet both current and the right questions, they will tell you what they want.
future demand. Companies should pay more attention to evolving
Moreover, the time has come to become a part of trends rather
customer needs and interests, respond quickly to trends and nd
than committing time and resources toward redirecting them with
ways for more customization. The customer base is becoming
little success. The prole of the automotive customer has changed
more sophisticated in developed nations and emerging markets
dramatically since the rst “horseless carriage”: the industry
have changing needs of their own.
should expect to change with it.
The fact is, even as auto sales have been plummeting in most
But most of all, this is no time to get discouraged. When nobody is
developed nations, demand remains strong in many of the
doing particularly well, the good news is that all industry players
emerging market countries such as India and China. In fact, last
have, roughly, the same starting point. Right now the prevailing
year, in spite of the global recessions, the China division for one
competitive advantage is survival. The environment is too adverse
major automaker experienced growth of over 40%. So even if a
for new entrants and the road back to protability is still rather
company’s sales are down overall, its emerging markets presence
long. Companies have a golden opportunity to reinvent and
is or should be in high-growth mode.
indentify new business strategies. By doing so, they can gain
Growth rates in emerging markets will likely far exceed those in the ground in the competitive landscape of tomorrow.
developed nations well into the foreseeable future. In order to
pursue this growth, industry participants must manage existing
investments and relationships with an eye towards opportunistic
expansion. In particular, companies should move now to build
business platforms that will be capable of supporting high-growth
operations amid intense competition. And at the same time, the
industry should also be readying to capitalize on the next eleven
(N-11) — the countries viewed as most likely to become the next
high-growth emerging markets.
26
Key considerations
• Innovate and go green. If the market data seems at all
ambiguous on the topic of energy efciency and green
technology, global governments are not. Tax incentives are
likely to continue for companies and customers.
• Plan for new talent. As companies return to protability
and growth, a new workforce with new skills will be
needed. An evolving business model will require a different
talent pool in the future.
• Continue to invest in growth markets. China and India,
for example, show massive growth potential. The business
model that can successfully manage the intensely
competitive landscape in those markets will thrive.
27
Conclusion
28
Who will survive?
For now, the playing eld is relatively level — nearly all automotive companies
are in comparable distress. The global recession has shown that automakers
and the entire value chain were carrying too much capacity, with too little
regard for exibility and cost consciousness. The question becomes, which
companies will take the needed actions to create sustainable frameworks that
can rise above the rest? As one senior automotive executive explains, “the
industry has a habit of making meaningful change when times are tough but
as soon as improvement returns, so do bad habits.”
The companies that learn the lessons from change will become exible, dynamic,
market-focused competitors that will outmaneuver and outperform their rivals.
We are entering a new and changing world. Executives who show ingenuity, have the
courage to make tough decisions and demonstrate the foresight to apply lessons from
change will guide their companies to success in the automotive sector. And they will be
the leaders who establish the foundation upon which our new global economy will rise.
29
A new business agenda is emerging
Lessons from change comprises a series of 14 sector-specic Emerging cross-sector insights
white papers based on more than 40,000 client meetings and has
produced more than 500 cross-industry insights. Studying this We nd a striking similarity in the actions all companies across
material, we see a new agenda for success emerging. Lessons from change are taking as they prepare for success
in the new economy. These actions, taken from the lessons
these companies have learned, culminate in eight key
The new normal performance objectives:
While the intensity of concerns about credit availability and liquidity
• Reevaluate your business model. Embed innovation and
may be showing signs of diminishing, cash is still a critical issue for
constantly challenge your existing business models against the
many organizations. Some have addressed their immediate
new business environment.
nancial issues. Others are still in some stage of cash distress and
may be challenged to survive in the future. • Optimize the exibility of your operations. Increase the
responsiveness of your organization by emphasizing exibility
The global economy may be back from the brink of disaster, but
and leveraging resources.
companies do not expect a return to the “normal” conditions we
have experienced for much of the previous decade. Many • Optimize capital availability and deployment. Reect the
executives feel that we will continue to see: continued importance of cash and constricted funding by
optimizing the availability and deployment of capital for a more
• Depressed demand and increased price sensitivity
exible and robust balance sheet.
• Increased taxes and regulation
• Optimize your market reach. Optimize your global market
• Ongoing restrictions on accessing funding reach and product/service mix to exploit opportunities, achieve
optimum returns and mitigate risk.
• Continued downward cost pressure across the value chain
• Accelerate your decision-making and execution. Make and
• Structural shifts to markets and sectors
execute decisions more quickly to take advantage of shorter
• A more global market windows of opportunity and respond more quickly to
adverse developments.
• Renewed challenges to government models and calls for
increased transparency • Revitalize the way you manage risk. Identify the full risk
complexity of the market and develop and align a strong control
framework for your business.
• Strengthen your management talent. Gain, retain and deploy
a management team that is capable of addressing the complex
market and organizational environment.
• Strengthen your stakeholders’ condence. Regain and retain
stakeholder condence through transparency and better
communication on nancial and nonnancial performance.
30
About Ernst & Young’s
Automotive sector insights Global Automotive Center
Ernst & Young’s Global Automotive Center
Looking at these cross-sector insights from an automotive in Detroit, Stuttgart, Shanghai and Tokyo is
perspective, we nd that four are key: focused on the mega trends in the global
• In the search for operational exibility, automotive automotive industry. It brings together a
companies need to balance cost cuts and containment. team of professionals to help you achieve
There must be a clear focus on redesigning business your potential — a team with deep technical
activities to support a new environment of restructured experience in providing assurance, tax,
costs. A company stripped to the bone with too few transaction and advisory services. The
employees and antiquated systems is unlikely to survive, Center works to anticipate market trends,
let alone grow. And, while balancing costs, wise spends in identify the implications and develop points
your IT infrastructure will make your business smarter and of view on relevant industry issues.
far more nimble in the future. Ultimately it enables us to help you meet
your goals and compete more effectively.
• This is the time to reevaluate your business model.
It’s how Ernst & Young makes a difference.
A change of model for automotive companies could
include “coopetition,” or working with competitors
toward common ends while still maintaining an
appropriate competitive distance. Collaboration outside
of the traditional “automotive value chain” is becoming
increasingly important as the industry and its future
products require alternative sources of energy, more
advanced componentry and different fueling infrastructures. Contacts
• Cash preservation is the foremost priority. Companies Mike Hanley
throughout the automotive supply chain must take pains Global Automotive Leader
to optimize their capital availability. Time is of the +1 313 628 8260
essence. Stronger discipline to forecast and manage cash michael.hanley02@ey.com
needs and adequate systems to support this effort are
critical for future success. Jeff Henning
Global Markets Leader
• Effectively competing in growth markets will help you +1 313 628 8270
optimize your market reach. As many automotive jeff.henning@ey.com
executives have learned, the entry into newer, emerging
markets come with the promise of growth. But it is
important for companies to have well-developed risk
assessment, monitoring and communication processes in For more information on Lessons from
order to manage all aspects of the strategy to take
advantage of expanded market opportunities.
change and the 14 sector-specic white
papers this study comprises, please visit:
ey.com/lessons-from-change
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Ernst & Young