Sony E29944103 ServiceTrainingQ005

KDX-46Q005 service Training 1
KDX-46Q005
Service Training
2005.10.24-25
Service Training Time Table
Location 2005/10/24 KDX-46Q005 BOX
9:00-9:10 Introduction
9:10-9:30 Q005 Function, User operation, Setting
9:30-9:45 BOX Circuit Block diagram
9:45-10:15
Input, AV SW, H board/A board Circuit
description
10:15-10:30 Brake time
10:30-11:00 Tuner, Analog signal circuit
11:00-12:00 WEGA Engine
12:00-13:00 Lunch time
13:00-14:00 ATSC
14:00-14:30 Power Supply
14:30-15:00 Micon, system, NVM
15:00-15:15 Brake time
15:15-16:00 HDMI, USB Circuit
16:00-16:30 Service mode, Self-diagnostic
16:30-17:00 FQA
Napa
Conferen
ce Room,
Bldg 3,
2nd floor
Mercury
Room,
Bldg 3,
1st floor
FQA 16:45-17:00
Service Matter 16:15-16:45
Panel Mech 15:15-16:15
Brake time 15:00-15:15
BOX Mech 14:00-15:00
Micon, system, NVM, Self-
diagnostic
13:30-14:00
Panel, LC, LED B/L 12:30-13:30
Lunch time 11:30-12:30
DE board 10:45-11:30
Brake time 10:30-10:45
Audio (K board) 10:00-10:30
Power Supply (F / G board) 9:30-10:00
Panel Circuit Block diagram 9:00-9:30
Napa
Conferen
ce Room,
Bldg 3,
2nd floor
Panel KDX-46Q005 2005/10/25 Location
Table of Contents
1. Product information
1-1. Line-up, positioning
1-2. Feature
1-3. Qualia005 LED back light system
2. Chassis Structure OverviewBox & Display
2-1. Model structure
2-2. System block diagramBox
2-3. Software & NVM
2-4. Menu Restriction
2-5. Feature/Function vs. Micro CHART
2-6. User data memory
2-7. Service menu
3. Detail Board explanationBox
3-1. Board informationBox
3-2. A1MU board overview
3-3. M1MU board overview
3-4. PD board overview
3-5. Digital Module overview
3-6. DIC3 board overview
3-7. T1MJ board overview
3-8. Power supply and the other overview
3-9. PC Input overview
4. Self diagnosis & Trouble shootingBox
4-1. Self diagnosisBox
5. ReplacementBox
5-1. Board ReplacementBox
6. Chassis Structure OverviewDisplay
6-1. System block diagramDisplay
7. Detail Board explanationDisplay
7-1. Board informationDisplay
7-2. LED Back Light overview
7-3. H1D/H2D board overview
7-4. DE6 board overview
7-5. Power supply overview
8. Self diagnosis & Trouble shootingDisplay
8-1. Self diagnosisDisplay
9. ReplacementDisplay
9-1. Board ReplacementDisplay
10. Other information
10-1. Color Uniformity Compensation
2. Chassis Structure Overview for Box & Display
3. Detail Board explainfor Box
4. Self diagnosis & Trouble shootingfor Box
5. Replacementfor Box
6. Chassis Structure Overview for Display
7. Detail Board explainfor Display
8. Self diagnosis & Trouble shootingfor Display
9. Replacementfor Display
Inch
15
19 20 23 26 32 40 46
Value-U$
Personal ( M-series )
Compact Vertical Design
1,000
500
2,000
3,000
4,000
5,000
10,000
And over
Entry ( S )
All-in-One
Under Speaker
QUALIA
Media Box Separate style
- Positioned as the top of Sonys FTV product
lines, which is fully featured and differentiated
by high-class feeling design to enhance brand
image.
- Sold through Sony QUALIA shops and the
qualified dealers.
Step-up (V)
All-in-One
Entry ( S VGA )
All-in-One
Under Speaker
V32
V26 S32
S26
S23
S19
S20
S15
46Q005
S40
V40
*Only for
Canada and Latin
1-1. Line-up,positioning
2. Strengthen Sonys FTV brand image by
demonstrating Sonys state-of-the-art
technologies for top-quality picture and
audio.
2. Strengthen Sonys FTV brand image by
demonstrating Sonys state-of-the-art
technologies for top-quality picture and
audio.
1. Launch the top of Sony FTV product with
QUALIA.
1. Launch the top of Sony FTV product with
QUALIA.
3. Expand and establish the brand of
Triluminos in the American market.
3. Expand and establish the brand of
Triluminos in the American market.
Planning Purposes
Planning Purposes
46 KDX-46Q005
Model Name
Model Name
Display XDM-F4600Q
Media Box MBD-Q005
High Quality Cosmetic Design
Sharp, Spartan and Strict concept
Black and Silver design
Side speaker design
Separate Media Receiver Unit
HD Enhancement and
Connectivity
Built-in ATSC + POD
HDMI & PC input
Wide Color Reproduction & High Picture and Sound
Quality with Sony proprietary technologies
Triluminos (LED Backlight System)
WEGA ENGINE HD
S-Master
Sales Point (1)
Sales Point (2) Sales Point (3)
Sales Points
Sales Points
700
~780
Wide Color Gamut
Triluminos Triluminos
NTSC Ratio
65-75%
105%
Conventional CCFL Backlight Conventional CCFL Backlight
160% UP
520
530
510
500
490
480
470
460
620
590
600
610
540
550
560
570
580
Current
CCFL(Typical)
NTSC
LED-BL
WCG-CCFLTM
Triluminos
Triluminos
(LED Backlight System)
(LED Backlight System)
c
can realize more accurate Picture Quality an realize more accurate Picture Quality
Why Wider Color Gamut is Realized?
Why Wider Color Gamut is Realized?
In the case of Trilumunos LED Backlight
Purer reds and greens can be emitted from LEDs
Individual adjustment of LEDs can be done to match
pure white light
SUNLIGHT TRILUMINOS
CONVENTIONAL
CCFL
Contains All
Visible Colors
Individual spectrum has
pure R/G/B
Impure spectrums negatively
affect R/G/B curves
- Three Picture Mode (Vivid/Standard/Pro)
- Picture Control:
Picture, Brightness, Color, Hue, Sharpness, Color Temp.,
NR, Direct Mode, Game Mode, Backlight,
Contrast Enhancer, Advanced Video
- Wide Screen Mode (Wide Zoom, Normal, Full, Zoom)
- Twin View
- Favorite Channels
- Freeze with PAP monitor
- Over-scan Control
- Power Saving (Standard/Reduced/Picture Off)
Video Function
1
1
-
-
2.Features
2.Features
- 100W(25W + 25W + 50W) Speaker System
- S-Master (Full Digital Audio Processing System)
- Three Sound Mode (Dynamic/Clear Voice/Custom)
- Effect (Dolby Virtual/TruSurround/Simulated)
- Steady Sound (Auto Volume Control)
- MTS/Auto SAP
- Audio Out (Var/Fix)
- Center Speaker In Mode
- Speaker Off
Audio Function
1
1
-
-
2.Features
2.Features
- Digital Cable Ready (POD)
- Seamless GUI (Unified Analog and Digital GUI)
- Memory Stick (STD/DUO) Pro Compatible Slot
- HDMI
- PC Input (HD15)
- i.LINK
- On/Off Timer
- Sleep Timer
- Closed Caption
- Parental Control
- Auto Program
- Channel Fix
Others
1
1
-
-
2.Features
2.Features
Main Specifications
Main Specifications
KDX-46Q005
46
1920 x 1080
Display: 612W
Media Receiver: 60W
Display: 0.5W
Media Receiver: 0.4W
Less than 30W
YES (STD/DUO Pro compatible)
Hybrid (Digital +Analog) +Analog
25W +25W +50W
RF In 2
S-Video In 3 (1-front, 2-rear)
Composite In 3 (1-front, 2-rear)
Component In 2
DVI/HDMI HDMI (w/ Audio L/R)
Control-S In 1
Audio L/R In 6 (1-front, 5-rear)
Audio L/R Out 1
Optical Audio Out 1
Subwoofer Out 1
Center Speaker In 1
1
Tuner
Audio Output Power
Screen Size
Resolution
Power Consumption
Standby Power Consumption
CableCARDStandby Power Consumption
Control-S Out
Memory Stick
Supplied Accessories
Supplied Accessories
KDX-46Q005
RM-Y1000 (x 1)
AA Size (x 2)
AC Power Code (x 2)
Quick Setup Guide
English (x 1)
French (x 1)
Spanish (x 1)
Product Registration Card (x 1)
Warranty Card SEL & SOCAN (x1)
(English & French)
(x 1)
Display Interface Cable (x 1)
Antenna Cable (x 1)
(x 1)
(x 2)
English (x 1)
French (x 1)
Spanish (x 1)
Owners Guide
Remote Commander
Batteries for Remote Commander
AC Plug Holder
Vertical Installation Stand
Vertical Installation Stand Screws
Table-Top Stand: SU-XTQ005
Wall-Mount Bracket: SU-XWQ005
Floor Stand: SU-XFQ005
Display Interface Cable: VMC-X10
Optional Accessories
Optional Accessories
Dimensions and others
Dimensions and others
KDX-46Q005
1239mm(48
7/8
inch)
Display: Height 717mm(28
1/4
inch)
Media Receiver: Wide 430mm(17inch)
Media Receiver: Height 97mm(3
7/8
inch)
Media Receiver: Depth 350mm(13
7/8
inch)
Display: Depth 130mm(5
1/8
inch)
Display: Mass Approx. 59kg
Approx. 9.1kg
AC 120V, 60Hz
Display: Wide
Media Receiver: Mass
Power Requirement
1-3.Qualia005 LED back light system
True & vivid color by LED.
<LEDBL> <CCFL>
LEDBL vs CCFL
Green & Red color of LED is remarkably different.
Back light structure
Face UP
Top chassis
LCD Panel
Middle chassis
Diffusion plate
Side reflector
Diverter plate
Reflection plate
Back chassis
Light source
White full raster (with optical sheet)
No light up (No optical sheet) Light up (No optical sheet)
LED
Light source
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
3
8
0
3
9
5
4
1
0
4
2
5
4
4
0
4
5
5
4
7
0
4
8
5
5
0
0
5
1
5
5
3
0
5
4
5
5
6
0
5
7
5
5
9
0
6
0
5
6
2
0
6
3
5
6
5
0
6
6
5
6
8
0
6
9
5
LED
B
G
R
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Wave length vs light Intensity
LED has narrow peak wave band.
Thats why color purity is pretty good.
Red peak
Green peak
Blue peak
CIE 1931 color diagram
LED covered 105% of NTSC.
cf. normal CCFL is 72%.
Sonys new CCFL is 92%.
LED (105% of NTSC)
NTSC
ATSC BLOCK
ATSC BLOCK BASE
DDM BLOCK
include
PWB_T1MJ
PWB_DIC
PWB_M1MU
DDM BLOCK BASE
PWB_B BLOCK
FAN60x2
FRONT PANEL BLOCK
AC INLET
REAR
PANEL
RF
PWB_A
MS BLOCK
FAN60
BOTTOM CHASISS
PWB_J UNCTION
PWB_QU
PWB_CSMU
PWB_G
Media receiver chassis
structure
Red-letter is a change part from J model.
2-1. Model structure
TOP PANEL
SIDE PANEL L
SIDE PANEL R
BOTTOM PANEL
CHASISS VOVER
The change is not in the exterior from J model.
BEZEL ASSY
FRAME ASSY
LCD PANEL
SPEAKER
SPEAKER
STAND ASSY
REAR COVER
ASSY
CHASSIS ASSY
STAY(LOWER)
STAY(UPPER)
COSMETIC HEATSINK ASSY
46Display chassis structure There is no change from J model.
Media receiver design
The rear side
The front side
46Display design
Video
SW
CXA
2229Q
YUV
CCPX
Main
CXD3807
DRC-MFV1
CXD2097BQ
IFP
CXD4703
TUVIF
Sub
OOB
DIC3
DIC3
V/YC
Audio
SW
CXA
2188Q
MS
Memory Stick
TS
RF
SW
ATi
x226
YUV
HDMI
Receiver
SiI9993
Delay
CXD9826
MSP
4441K
TS
TU
VSB
QAM
IF Pack
OOB DATA/CLK
TS
2
2
-
-
2.
2.
Q005
Q005
(U/C) Box Block Diagram
(U/C) Box Block Diagram
T1MJ
T1MJ
PD
PD
TS
Graphics RGB
2004.10.29
Media Box
D
V
I
M
D
R
HDMI&DVI
Tx
Si9030
LVDS(MDR) Tx
SN65LVDS1050
21 Phase
Conversion
EPC1CT144CBN
3Stage Buffer
SN74LVC1G1250
LVDS Tx
THC63LVDM83C
Audio SW
Audio SW
Sub Micro
Sub Micro
LVDS
(RX)
LVDS
(RX)
LVDS
(RX)
LVDS
(RX)
LPF
LPF
M1MU
M1MU
CCPX
SUB
CXD3807GB
CCPX
SUB
CXD3807GB
BUS SW
CXD9827GP
BUS SW
CXD9827GP
ADC
TDA8754
ADC
TDA8754
TVM(Saiph)
CXQ91318A-
106R
TVM(Saiph)
CXQ91318A-
106R
LVDS
(RX)
LVDS
(RX)
VIDEO 1
VIDEO 2
VIDEO 3
Component 1
HDMI 1
Component 2
HDMI 2
PC
i.LINK 1
i.LINK 2
i.LINK 3
USB1.1
MS
USB1.1
MS
iCES
LINK/
PHY
iCES
LINK/
PHY
(Front)
(Rear)
(Rear)
DV
Dec.
DV
Dec.
IIS
USB I/F
USB I/F
HD656
601
HD656
601
ATi
X226
ATi
X226
PCMCIA
PCMCIA
POD
POD I/F
POD I/F
QH
QH
QI
QI
QUMU
QUMU
QM
QM
QT
QT
Memory Stick
LVDS
(TX)
LVDS
(TX)
LVDS
(TX)
LVDS
(TX)
Optical out For JIG
A1MU
A1MU
H1MU
H1MU
P ON / STBY
Timer
iLINK
Main Power SW
User control SW
Control-S IN
Control-S OUT
Center SP IN
Audio out
Woofer out
RF
CSMU
CSMU
For Service
V/YC
V/YC
USB1.1
PCI Bus
656
YS
PC
GUI
Service
OSD
U-ART
H/VDot CLK
SPDIF
DDC
IIC
DAC
CXA1875
RGBH/V
Buff
(A1MU)
Buff
(A1MU)
U-ART
SPDIF
J1MU
J1MU
Y (For Syncdistinction)
Rev.0.3
H/V for CCD
H/V
for CCD
H/V
for CCD
H/V
Dot CLK
for OSD
H/V
SIRCS
TVM(TV Micro)
M1MU board
DM(Digital Module)
QMDV board
NVM (64kbit)
Device setting data
WEM(Wega Engine Micro)
(DIC3 board)
Flash Memory
Image size, image quality
DEM (Display Engine Micro)
(DE6 board)
NVM (256kbit)
Image quality
2-3. S/ Wstructure include NVM
NVM (64kbit)
User setting data
uart
I2C
I2C
2-3. S/ Wstructure include NVM
Release Date Digital TV WE DE
2005/9/23 Program 01.76 T4.011U/B1.001U W1.709U P2.113U
for TV NVM
version Up
Data 0130
cmn 5.003
set 5.517
3101
Latest S/WVer Information
2-4.Menu Restriction
Table 1. Video Menu Spec X
: Applicable
N/A
: Not applicable

RF Video
i Li nk
( control Panel )
MS Twin Freeze
1st Layer 2nd Layer 3rd Layer Item 480i 480i 480i 480p 1080i 720p 1080i 1080i - -
Vi deo Pi ct ur e Mode Vi vi d, Standard, Pro X X X X X X X X X X
Pi cture - X X X X X X X X X X
Bri ghtness - X X X X X X X X X X
Col or - X X X X X X X X X X
Hue - X X X X X X X X X X
Sharpness - X X X X X X X X X X
Col or Temp Cool , Natural , Warm X X X X X X X X X X
NR Hi gh, Medi um, Low, Of f
Di rect Mode On, Of f
Game Mode On, Of f

Advanced Vi deo DRC Mode Hi gh-dens, Prog, Ci ne
DRC Pal ette Custom1, 2, 3
BN Smoother Hi gh, Medi um, Low, Of f X X X N/A N/A N/A N/A N/A N/A N/A
Ci nema Bl ack Pro On, Of f N/A N/A
Col or Space Normal , Wi de N/A N/A
Col or Corrector Hi gh, Low, Of f
DTE Hi gh, Medi um, Low, Of f
Cl ear Whi te On, Of f
Detai l Enhancer Hi gh,Mi di um,Low,Of f
Bl ack Corrector Hi gh,Mi di um,Low,Of f
Gamma Corrector Hi gh,Mi di um,Low,Of f
Whi te Bal ance R.G.B-Gai n,Bi as
@ VGA(via HDMI) refers 480p setting.
#6
#4
#7
#5
#5
Component-HDMI /ATSC/iLink( Picture)
#7
#1
#2
#3
#1
Table.2 NR Menu Spec.
RF Video
i Li nk
( control Panel )
MS Twin Freeze
480i 480i 480i 480p 1080i 720p 1080i 1080i - -
Vivid N/A X X X X X X X N/A N/A
Standard N/A X X X X X X X N/A N/A
Pro X X X X X X X X N/A N/A
#2
Table.3 Direct Mode Menu Spec.
RF Video
i Li nk
( control Panel )
MS Twin Freeze
480i 480i 480i 480p 1080i 720p 1080i 1080i - -
Vivid N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Standard N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Pro X X X N/A X N/A X X N/A N/A
@ Menu is disabled when set to TWI N and Freeze. Although, state holds the state before being set to TWI N and Freeze.
#3
Table.4 Game Mode Menu Spec.
RF Video
i Li nk
( control Panel )
MS Twin Freeze
480i 480i 480i 480p 1080i 720p 1080i 1080i - -
Vivid
Standard
Pro
@Momorized by every single f ormat. ( Not memorized by each Picture mode)
@Disabled at TWI N
@ Menu is disabled when FREEZE. Although, state holds the state before being set to Freeze.
480i 480p 1080i 720p
Vivid
Standard
Pro
X N/A N/A N/A
N/A
N/A N/A
Component (Vi deo4, Vi deo5) - at the Pi n Input, onl y
N/A N/A X X
N/A N/A N/A
If GameMode On,
Direct Mode menu will be
set to disable.
At the RCA pin input, Game mode
Enable.
The other of RCA
pin input, Game
mode disable.
#4
Table.5 DRC Mode, DRC Palette Menu Spec.
RF Video
i Li nk
( control Panel )
MS Twin Freeze
480i 480i 480i 480p 1080i 720p 1080i 1080i - -
Direct Mode ON N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Direct Mode Of f X X X N/A X N/A N/A N/A N/A N/A
Game Mode ON N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Game Mode Of f X X X N/A X N/A N/A N/A N/A N/A
#5
Table.6 Color Corrector, Clear White , Detail Enhancer , Black Corrector , Gamma Corrector , White Balance Menu Spec
RF Video
i Li nk
( control Panel )
MS Twin Freeze
480i 480i 480i 480p 1080i 720p 1080i 1080i - -
Pro X X X X X X N/A X N/A N/A
480i 480p 1080i 720p
Vivid N/A N/A N/A N/A
Standard N/A N/A N/A N/A
Pro X X X X
#6
Table.7 DTE Menu Spec.
RF Video
i Li nk
( control Panel )
MS Twin Freeze
480i 480i 480i 480p 1080i 720p 1080i 1080i - -
Pro X X X X X X N/A X N/A N/A
#7
Table.8 Color Space Menu Spec.
RF Video
i Li nk
( control Panel )
MS
480i 480i 480i 480p 1080i 720p 1080i 1080i
Vivid N/A N/A N/A N/A N/A N/A N/A N/A
Standard X X X X X X N/A X
Pro X X X X X X N/A X
Component/HDMI /ATSC/iLink( Picture)
Component-HDMI
Component-ATSC/iLink( Picture)
Wide Mode Menu specification V Size/Center Menu specification H Center (Game Picture) Menu specification Over Scan Menu specification
N/A Menu Disable X Applicable N/A Not Applicable X Applicable Not Applicable N/A Not Applicable
Input Signal Format Over Scan
Input Wide mode 480i 480p 1080i 720p Input Wide mode 480i 480p 1080i 720p Input Wide mode 480i 480p 1080i 720p Analog RF 480i X
Full X Full N/A Full X Video 480i X
Nomral X Nomral N/A Nomral X 480i
Zoom X Zoom X Zoom X 480p
W-Zoom X W-Zoom X W-Zoom X 1080i
Full X Full N/A Full X 720p
Nomral X Nomral N/A Nomral X 480i
Zoom X Zoom X Zoom X 480p
W-Zoom X W-Zoom X W-Zoom X 1080i
Full X X X X Full N/A N/A N/A N/A Full X X N/A N/A 720p
Nomral X X N/A N/A Nomral N/A N/A N/A N/A Nomral X X N/A N/A 480i
Zoom X X X X Zoom X X X X Zoom X X X X 480p
W-Zoom X X X X W-Zoom X X X X W-Zoom X X X X 1080i
Nomral X X N/A N/A Nomral N/A N/A N/A N/A Nomral X X N/A N/A 480i
Zoom X X X X Zoom X X X X Zoom X X X X 480p
W-Zoom X X X X W-Zoom X X X X W-Zoom X X X X 1080i
Nomral X X N/A N/A Nomral N/A N/A N/A N/A Nomral X X N/A N/A i.Link(control panel) 1080i N/A
Zoom X X X X Zoom X X X X Zoom X X X X MS(full picture) 1080i N/A
W-Zoom X X X X W-Zoom X X X X W-Zoom X X X X MS(control panel) 1080i N/A
Full X X X X Full N/A N/A N/A N/A Full X X N/A N/A 4:3 N/A
Nomral X X N/A N/A Nomral N/A N/A N/A N/A Nomral X X N/A N/A 16:9 N/A
Zoom X X X X Zoom X X X X Zoom X X X X 4:3 N/A
W-Zoom X X X X W-Zoom X X X X W-Zoom X X X X 16:9 N/A
i.Link(control panel) Full N/A N/A N/A N/A i.Link(control panel) Full N/A N/A N/A N/A i.Link(control panel) FUll N/A N/A N/A N/A
MS(full picture) Full N/A N/A N/A N/A MS(full picture) Full N/A N/A N/A N/A MS(full picture) Full N/A N/A N/A N/A @ Memorized by signal f ormat.
MS(control panel) Full N/A N/A N/A N/A MS(control panel) Full N/A N/A N/A N/A MS(control panel) Full N/A N/A N/A N/A
4:3 N/A N/A N/A N/A 4:3 N/A N/A N/A N/A 4:3 N/A N/A N/A N/A
Twin picture
X
Component
Twin picture Twin picture Twin picture
i.Link(full picture) i.Link(full picture) i.Link(full picture)
DTT/ATSC DTT/ATSC DTT/ATSC
HDMI/DVI HDMI/DVI HDMI/DVI
i.Link(full picture)
Component
DTT/ATSC
Component
X
X
Video Video Video
HDMI/DVI X
Component
Signal Format Signal Format Signal Format
Analog RF Analog RF Analog RF
Freeze
Freeze Freeze Freeze
2-5.Feature/Function vs. Micro CHART
Di gi tal TV WE DE
Power Control Power On/Off
Sleep Timer, On/Off Timer, i.Link
Standby, POD Standby
Abnormal Status Detect Power Off : participation
DPMS : no partcipation
Control Power, Standby, DPMS, Timer
i.Link Standby
Memory Stick Access
Remote Control l er
Key Vol+, Vol-, Input Select
Channel+, Channel-, PC Input
OSD Input Mode, Channel, Volume, Wide
Mode, Picture Mode, Feature Not
Available, No Signal, Time, Sleep,
Display, Menu, Initial Setup,
Program Blocked, Languages
Selection
Service Mode
Vi deo Control Picture Mode Vivid, Standard, Pro
Color Temp., Direct Mode, Color
Corrector, Gamma Corrector, White
Balance, Color Space
Picture, Brightness, Color, Hue,
Sharpness, NR, DRC Palette, BN
Smoother, Clear White, Detail
Enhancer, Black Corrector, Game
Mode, DTE(Digital Texture Enhancer)
DRC Mode Mode1, Mode2, Cinemotion
Backlight, Contrast Enhancer
Audi o Control Muting, Volume Control
Treble, Bass, Balance, Steady
Sound, Audio Out
Effect
Virtual Dolby, TruSurround,
Simulated
Center Speaker In Video Input, Phase
Sound Mode
Dynamic, Clear Voice,
Custom
MTS/SAP
Speaker Off, Woofer Level
Screen
Wide Mode, Auto Wide Switch,
Vertical Center, Vertical Size,
Overscan
4:3 Default
Game Picture Adjust
Di gi tal TV WE DE
Channel
Analog Channel Tuning
VHF/UHF(2-69), Cable(C1-125) : participation
ANT Switch, Favorite Channels,
Auto Program : no partcipation
J ump, Cable On/Off, Channel Fix,
Digital Channels Add, Channel
Skip/Add, Channel Label
Parent
Password, Parental Lock, Change
Password, Select Country
Channel Block
Setup
Initial Setup, Caption Vision, Video
Label, Language, i.Link Standby,
Menu Color
Power Saving(PDP,LCD)
Light Sensor
Appl i cati ons
Memory Stick, i.Link, On/Off Timer,
Clock, Sleep, Diagnostics, Cable
Card
Mul ti Pi cture Twin
Operation Pic. Switch,
Flexible Size Picture
Freeze , Favorite Menu
ATSC Tuni ng Digital Channel Tuning
Direct Tuning, CH +/-,
PSIP/Non PSIP Switching,
PSIP Banner Access, J ump
Key, Prohibit Sub Picture,
Alternate Audio, Alternate
Video, CH Fix
On/Off Timer, Favorite Channels, CH
Label, V Chip, POD
MS-DM
J PEG PB, MPEG PB, Slide Show,
Index PB, Rotate Picture Screen,
Zoom, Pan, MP3 PB, Print Mark,
Transition Effect, MS Duo
Compatible
i .Li nk i.Link Device Control
DVCAM, MicroMV(MPEG-
CAM), DVHS, CableVision
STB, AVHDD, HD CAM
Digital Closed Caption CCD, Vchip
PDP/LCD Functi ons Cable Connection Error
Fan Control
Audio Delay
Di gi tal TV WE DE
Input Sel ect Analog Channel VHF/UHF, Cable
ATSC Channel
VHF/UHF(480I, 480P, 1080i,
720P), Cable(480I, 480P,
1080i, 720P)
Video1,Video2 and Video3 CV, : participation
Video4, Video5 (480I, 480P, 1080i, 720P) : no partcipation
Video6, Video7
(480I, 480P, 1080i, 720P and
VGI)
Video8
PC
i.LINK
MPEG(480I, 480P, 1080i,
720P) and DV480i
MS-DM J PEG PB, MPEG PB
Output Audio Out
Sub Woofer Out
Audio Optical Out(ATSC)
Servi ce Mode Device Control VERSION
TV Micro
Digital Module
WE3 Micro
DE Micro(PDP,LCD)
TEST Test Reset
2-6.User data memory
global
per input
(TV, Video1, ..., i.Link, MS)
per input and per picture mode
(Vivid, Standard, Pro).
Picture Mode
Picture
Brightness
Color
Hue
Sharpness
Color Temp
Noise Reduction
Direct Mode
Game Mode
Backlight
Contrast Enhancer
DRC Mode
DRC Palette
BN Smoother
Cinema Black Pro
Color Space
Color Corrector
DTE
Clear White
Detail Enhancer
Black Corrector
Gamma Corrector
R-Gain
G-Gain
B-Gain
R-Bias
G-Bias
B-Bias
global
per input
(TV, Video1, ..., i.Link, MS),
per input and per soundmode
(dynamic, clear voice,custom).
Sound Mode
Treble
Bass
Woof er Level
Balance
Steady Sound
Ef f ect
MTS
Center Speaker I n
Phase
Audio Out
Speaker
Audio
Video
global
per input
per wide mode
(Wide Zoom, Normal, Full, Zoom).
per frequency
(480I, 480P/VGA, 1080I, 720P).
Wide Mode
Game Picture Adjust
4: 3 Default
Overscan
Vertical Center Zoom and WideZoom
Vertical Size Zoom and WideZoom
global per channel
Favorite Channel (1-8)
Channel Fix
Show/Hide Channels
Label Channels
global
Password
Lock Mode
Custom Setting
Country
global
per input
Caption Vision Setting
I nfo Banner
Label Video I nputs
Language
i.LI NK Standby
Menu Color
High Altitude
Power Saving
Light Sensor
global
Sleep
Timer 1/2
Current Time
Cable Card
Channel
Screen
Application
Parent
Setup
PC I NPUT
global
per Picture Mode
(Video,Text)
Picture Mode
Picture
Brightness
Color. Temp
Backlight
global
Audio Sound Mode
global per Resolution (maximum 8 entries)
Setup Phase
Pitch
Horizontal Center
Vertical Center
Wide Mode
Power Management
Video
2-7.Service menu
Rimo.-com operate Display + 5 + Vol+ + Power on at stand-by mode
For J apan
For US
Common
For GA
Key Operation
Read Data
Test Reset (US/GA)
Execute
<9> Fine/Cursor
<Display> Initialize Data
<J ump> Change Module
<1>/<4> Item up/down
<2>/<5> Device up/down
<3>/<6> Data up/down
Initialize Data
<7>
Initialize Data
<8>
Read Data (J /US)
<10 or 0>
<11> Disappear OSD
<12 or Enter> Execute
<Mute> Write Data
Service Menu Control Command
Copy from KDE-50XS955 Service Training
SERVICE MODE
TV Micro
DM Micro
Change
Module
Device 1
Item 1
Device n
Item n
Item Up/Down
1 4
Device Up/Down
2 5
J ump
WE Micro
DE Micro
Service Menu Change Modules
Copy from KDE-50XS955 Service Training
WEM=IFP
3-1. Board informationBox
A-No. Bare board - PN
Compl Mount Cookie sheet Single
Box
M1MU A-1110-568-B A-1102-248-B - 1-866-737-12
G1MU A-1149-748-A A-1149-749-A 1-726-844-11 1-868-816-11
H1MU - A-1149-750-A 1-726-844-11 1-868-817-11
A1MU A-1110-537-B A-1102-226-B 1-725-951-12 1-866-740-12
CSMU - A-1102-244-B 1-725-951-12 1-866-741-12
J1MU - A-1102-246-B 1-725-951-12 1-866-742-12
QUMU - A-1109-723-B 1-725-951-12 1-866-743-12
PD - A-1102-340-C 1-725-357-11 1-865-130-11
DIC3 A-1127-132-A A-1091-591-B - 1-863-860-14
T1MJ - A-1076-104-A 1-725-084-11 1-864-403-11
QH A-1108-107-A A-1108-105-A 1-724-722-13 1-863-493-13
QT A-1082-462-E
(VAR) A-1082-463-D
(COM) A-1415-848-F
1-724-342-22 1-862-509-22
QMDV A-1086-778-B A-1086-779-B - 1-866-060-12
QI A-1303-032-A A-1415-849-A 1-724-341-11 1-862-508-11
Name
PWB Information
Layer : 4
Material : FR-4
Soldering Process : R/R (Spot Dip)
Lead / Halogen : Free
Function
Video / Audio Input and Select
Sub Tuner
Audio Process
Center Speaker IN
Control-S circuit
Power Supply
3 Fans Drive and Thermo Sense
3-2.A1MU board Overview
Key Device
IC101 CXA2229Q VideoSW
TU100 BTF-PA403Z Sub Tuner
IC102 CXA2188Q Audio SW
IC402 MSP4441K Audio DSP
IC403 CXD9826R Audio Delay IC
IC406 K6X1008C2D SRAM (for audio delay)
IC400 AK5357VT Center SP A/D converter
IC601 SN105233 DC/DC converter (for 5V)
IC602 TPS5120 DC/DC converter (for 3.3V/2.5V)
IC700 MD3221N DC/DC converter(all in one for 9V)
IC009 CXA1875 D/A converter (I/O Expander)
IC003,004 NJ M2387 Regulater (for FAN drive)
IC001 LM75CIMX TemparatureSensor
Connection to other Boards
CN001 9P To T1MJ board (control/audio)
CN002 15P To CSMU board (sircs/jig)
CN003 120P To M1MU board (power/control)
CN004 9P To FAN (power/detect)
CN005 80P To DIC3 board (power/video/control)
CN101 14P To PD board (power/audio/control)
CN102 12P To QT board (video/audio/control)
CN103 4P To QM board (audio)
CN104 20P To H1MU board (power/video/audio)
CN601 6P To T1MJ board (power)
CN602 15P To G1MU board (power)
CN603 14P To QM board (power/control)
CN605 5P To ANT-SW (power/control)
CN606 10P To G1MU board (power/control)
Key Device and Connector Layout (A side)
CN104
To H1MU
CN103
To QM
CN102
To QT
CN004
To FAN
CN002
To CSMU
CN606
To G1MU
CN603
To QM
TU100
SubTuner
IC101
VideoSW
IC102
AudioSW
IC402
AudioDSP
IC403
AudioDelay
IC406
SRAM
CN101
To PD
CN602
To G1MU
CN605
To ANT-SW
CN001
To T1MJ
CN601
To T1MJ
CN005
To DIC3
CN003
To M1MU
Key Device and Connector Layout (B side)
IC602
3.3/2.5V DC/DC Conv.
IC601
5V DC/DC Conv.
IC700
9V DC/DC Conv.
IC009
FAN DAC
IC400
CentSP ADC
PD
H1MU
A1MU
CSMU
J1MU
M1MU
DIC3
T1MJ
G1MU QM QT
IC101
VideoSW
(90h)
CXA2229Q
LPF +
CCPX
Main
TU100 SubTuner
BTF-PA403Z (C0h)
Sync Sep
(Main)
Sync Sep
(Main)
IC400
ADC
(Cent)
AK5357
IC400
ADC
(Cent)
AK5357
VIDEO 1
VIDEO 3
Component 1
HDMI 1
Component 2
HDMI 2
Audio out
Woofer out
YUV
A1MU Board Block Diagram (Video/Audio)
Center SP IN
HDMI
Rx
Audio SW
Audio SW
VIDEO 2
PC
Control-S
Jig
CCPX
Sub
TVmicro
Saiph
Main HFE
Y
Detect
Y
Detect
IC102
AudioSW
(94h)
CXA2188Q
IC402
AudioDSP
(80h)
MSP4441K
IC403
DelayIC
(38h)
CXD9826R
IC406 SRAM
K6X1008C2D
ATi x226
Sync Sep
(Sub)
Sync Sep
(Sub)
POD
IF
POD
IF
LVDS
Tx
LVDS
Tx
YUV
YC/CVBS
YC/CVBS
CVBS
CVBS
H Sync
H Sync
Y for Sync distinction
YC/CVBS
Buffer + HPF
Buffer + HPF
Buffer
I2S
I2S
Buffer
Buffer
Buffer
Sub YUV/YC/CVBS
Main YUV/YC/CVBS
Y/CVBS for CCD
Y/CVBS for CCD
SPDIF
LR
LR
LR
LR
LR
LR
LR
LR
LR
LR
Mono
LR
LR
LR
LR
Cent/POL
Buffer
Buffer
MIX + LPF
TS TS
I2C_M
I2C_M
I2C_M
I2C_M
I2C_M
RF
SW
RF/OOB
RF
H Sync/V Sync from IFP
PD
H1MU
A1MU
CSMU
J1MU
M1MU
DIC3
T1MJ
G1MU QM QT
IC009
DAC
(40h)
CXA1875
IC009
DAC
(40h)
CXA1875
VIDEO 1
VIDEO 3
Component 1
HDMI 1
Component 2
HDMI 2
Audio out
Woofer out
A1MU Board Block Diagram (Power/Control)
Center SP IN
HDMI
Rx
SubMicro
SubMicro
VIDEO 2
PC
Control-S
Jig
TVmicro
Saiph
Main HFE
IC601+ Q605
5V DC/DC Conv.
SN105233 + IRF7335
D_5V
THRU5V
Error
Buffer
I2C_S
IC602+ Q604/Q606
3.3/2.5V DC/DC Conv.
TPS5120+ IRF7335
RF
SW
ATSC_5V
ATSC_5V
ATSC_5V
IC700
9V DC/DC Conv.
MD3221N
IC009
FAN Reg
(POD Stby)
NJM2387
IC009
FAN Reg
(POD Stby)
NJM2387
IC001
Temp
(9Ah)
LM75
IC001
Temp
(9Ah)
LM75
IC004
FAN Reg
(Set On)
NJM2387
IC004
FAN Reg
(Set On)
NJM2387
IC103
A_5V Reg
PQ070XZ01
IC103
A_5V Reg
PQ070XZ01
I2C_M
SW_9V
D_5V
D_5V
D_5V
SUB_11V_B
SUB_11V
SW_3.3V
SW_3.3V
(LowB_Err)
SW_2.5V
FAN_Control
RF
I2C
FAN
#1
(POD Stby)
FAN
#1
(POD Stby)
FAN
#2
(Set On)
FAN
#2
(Set On)
FAN
#3
(Set On)
FAN
#3
(Set On)
SW_9V
STBY_5V
SUB_6.5V
SUB_6.5V
SUB_6.5V
AC_RLY/REC_ON
SIRCS/CABLE_DET/
SET_ON/P_ON
Control signal
from Saiph
REC_ON
REC_ON
MS1/MS2 (ANT-SW control)
SIRCS
D_OVP
D_OVP
D_OVP
USB_M/USB_DIC/UART/B_INT
I2C_M
I2C_S
USB_DIC/UART/
SET_ON
STBY_5V
STBY_5V
D_5V
(LowB_Err)
AFT/AGC
ATi x226
UART/RST
HDMI_RST
STBY_5V
I2C_M
FAN Power
FAN Power
INV
AC_RLY
INV
SUB_11V_B
SUB_11V_B
ATSC_9V
ATSC_9V
ATSC_9V
SUB_11V
SUB_11V
SW_9V
(Video/Audio)
STBY_5V
(Control-S/PowerControl)
A_5V
(Video/Tuner/Audio)
ATSC_5V
(DAC/Temp)
D_5V
(DigitalAudio)
SW_3.3V
(Sync/Audio)
MUTE/AD_RST
Name Check point (Connector) Check point (J L) IC link To these device
SUB_11V CN602 #3,#4
CN602 #1
CN602 #7,#8
CN602 #11,#12
CN602 #15
CN606 #1
J L605 PS600 IC601,IC700
SUB_11V_B J L604 PS601 IC003,IC004,IC602
SUB_6.5V IC103 #1 - IC103,DIC3
SW_9V FL100 - IC100,IC102,IC402,PD
THRU_5V (ATSC_5V) J L613 - IC001,IC009,M1MU,QM,H1MU,ANT-SW
STBY_5V IC002 #5 - IC002,M1MU,T1MJ
Name Check point (Connector) Check point (J L) Generated by To these device
ATSC_9V CN603 #13,#14
CN104 #20 or CN601 #3,#4
CN005 A13,B13,A14,B14
CN005 A16,B16,A17,B17
-
J L606 or J L614 IC700 QM,ANT-SW
D_5V J L610 or J L602 IC601 IC402,IC403,IC406,M1MU,DIC3,T1MJ ,H1MU
SW_3.3V J L609 IC602 IC403,M1MU,DIC3
SW_2.5V J L612 IC602 DIC3
A_5V J L139 IC103 IC101,IC400,IC402,TU100
A1MU Power Check Point
Provided from G1MU
Generated inside A1MU
GND point
TP005,TP101,TP400, TP600,TP601
J L127,J L136,J L151,J L600,J L601,J L603,
A1MU Trouble Shooting (Power)
No Picture
Red flashing
6 times?
J L610 (D_5V)
outputs 5V?
M1MU
trouble
YES
NO
PS600 is opened or
IC601 is broken.
G1MU might
have trouble.
YES
Not A1MU trouble.
DIC3 or M1MU or T1MJ
might have trouble.
PS601 is opened or
IC602 is broken
YES
YES
NO
NO
NO
YES
J L621 (REC_ON)
level is High?
Red flashing
2 times ?
CN602 #7 (SUB_6.5V)
outputs 6.5V?
J L609 outputs 3.3V?
J L612 outputs 2.5V?
J L606 (ATSC_9V)
outputs 9V?
J L605 (SUB_11V)
outputs 10.5V?
J L139 (A_5V)
outputs 5V?
NO NO
YES
YES
J L605 (SUB_11V)
outputs 10.5V?
YES
NO
NO
IC700 is broken.
YES
IC103 is broken.
NO
Not A1MU
trouble.
Probably DIC3 or
M1MU or T1MJ .
G1MU might
have trouble.
Around IC001 or
IC009 have
trouble.
Otherwise check
other boards.
YES
NO
No Picture from Media Box
LCD Panel is
Lightening?
Sub picture is OK?
(Twin view)
YES
Check each signal
path (from J 101,
J 103 to IC101 #33,
#42).
YES
Not A1MU trouble.
might have trouble.
Replace PD or
Check Y signal on IC101 #26.
YES
YES
NO
NO
No picture for
all inputs?
Component inputs
are OK?
J L015 has
video signal?
CVBS inputs
are OK?
Analog RF input
are OK?
NO
NO
YES
YES
J L013 has
video signal?
YES
NO
NO
Replace QT or
Check signal path
(from CN102 #2
to IC101 #79).
Check Main video path
(from IC101 #58-60 to
J L012,J L013,JL014).
Check each signal
path (from J 100 to
IC101 #7-19).
YES
NO NO
Not A1MU trouble.
might have trouble.
Check Sub video path
(from IC101 #67,#68
to J L015,J L016).
A1MU Trouble Shooting (Video)
No Sound from Media Box
No sound for
all inputs?
SPDIF signal is OK?
(J L008 or CN001 #3)
YES
YES
Replace or Check each
signal path has no sound
as below.
Analog RF Main :
Replace QT board or
check signal path from
CN102 #4,#6 to IC102
#22,#23.
Digital RF Main :
Replace QM board or
check signal path from
CN103 #2,#4 to IC102
#28,#29.
Analog RF Sub :
Check signal path from
TU100 #25 to IC102
#25,#26.
CVBS :
Check each signal path
(from J 100 to IC102 #1-8).
Component :
Check each signal path
(from J 102,J103 to IC102
#10-14).
HDMI :
Check signal path from
CN101 #6,#7 to IC102
#16,#17.
NO
YES
LineOut/Woofer
are OK?
J L404,J L405 have
audio signal?
NO
NO
YES
Check circuit around
IC402, IC403, IC406.
T1MJ might have trouble.
NO
Check analog signal path
from IC102 #37,#39 to
IC409.
A1MU Trouble Shooting (Audio)
These symptom might be related A1MU board as below.
-Red LED flashing 4 times (FAN error)
-Check connection CN004 and FAN connector or replace FAN itself.
-IC003, IC004 (FAN Reg), IC009 (FAN control DAC) might be broken or
not operate correctly.
-Control-S does not work
-Check connection CN002 and CSMU connector.
-Check circuit around Q001-Q007.
-No Center speaker
-IC100, IC400 and around circuit might be broken or not operate
correctly.
-No SubWoofer
-Check circuit from IC402 #33,#34 to J 400.
-No RF picture (Snow noise) in good signal condition
-Check connection CN605 and ANT-SW connector.
-Check power supply (9V/5V) to ANT-SW or replace ANT-SW itself.
A1MU Trouble Shooting (Others)
3-3. M1MU Overview
Function and Key devices
CCPX (CXD3807GD)
Chromadecoder for sub picture
Bus SW (CXD9827GP)
Switch Menu OSD (from DM) and Service OSD for TVM and PC signal
LVDS Receiver (THC63LVD104)
LVDS receiver for OSD from Digital Module
ADC(TDA8754)
ADC from analog RGB signal to triple 8bit for PC input.
TV Micro(CXQ91F318A-106R)
Control device via I2C (Video SW, Audio SW, Audio DSP, Audio Delay IC, ADC, BUS SW, CCPX)
CC/V-chip data slicer
Power sequence control
Self diagnosis
Communication to DM and DIC3 (WEM)
PWB Information
6layer Through hole via
FR4 material
Thickness 1.2mm
Size 150x110mm
Process Ref/Ref/Spot Dip
With impedance control Single 50ohm, LVDS 100ohm
Layer usage
L1 Signal
L2 GND
L3 Signal
L4 Power
L5 GND
L6 Signal
3-3. M1MU Overview
<CCPX Sub>
IC7701
CXD3807AGB
SONY)
<Bus SW>
IC7551
CXD9827GP
SONY)
DOT_CLK_1
OSD_YS
OSD_YM
<OSD>
R0:2
G0:2
B0:2
OGPX_CK
OGPX_R0:7
OGPX_G0:7
OGPX_B0:7
OGPX_A0:7
<ADC>
IC7404
TDA8754HL
(Philips)
<LVDS Rx>
IC7650
THC63LVD104
(THine)
<Saiph>
IC7002
CXQ91F318A-106R
(SONY)
DATACK
VSOUT
HSOUT
GVS
GHS
<GUI>
GA0:7
GR0:7
GG0:7
GB0:7
GCK
<ADC>
BE0:7
BO0:7
GE0:7
GO0:7
RE0:7
RO0:7
OGPX_VS
OGPX_HS
OPC_GE0:7
OPC_BE0:7
OPC_VS
OPC_HS
OPC_CK
PC
RGBH/V
Graphics RGB
ATi
X226
ATi
X226
QM
QM
H1MU
H1MU
LED,SW
control
DOT_CLK
OSD_VS
OSD_HS
IFP_V
IFP_H
IFP
CXD4703
DIC3
DIC3
Video
SW
CXA
2229Q
1MU
1MU
Sub Y/C
Main Y / Sub Y for CCD
<TV NVM>
IC7004
M24C64
I2C
I2C_3.3
I2CMSCL
I2CMSDA
I2C_M
3-3. M1MU Overview
3-3.M1MU Parts Layout
A side B side
IC7701
CCPX_S
IC7551
BUS_SW
IC7404
ADC
IC7002
Saiph
IC7650
LVDS Rx
CN7553
CN7552
CN7400
CN7003
CN7650
CN7004
Connection to other Boards
CN7003 13P To H1MU board (LED/Key)
CN7004 120P To A1MU board (power/control)
CN7400 10P To H1MU board (pc signal)
CN7552 50P To DIC3 (sub video/graphics)
CN7553 50P To DIC3 (sub video/graphics)
CN7650 14P To QM (LVDS GUI)
3-3.M1MU Trouble Shooting -1
No Set Power
YES
Power LED is
Green?
NO
CN7004(120pinBtoB)
B33, A34 are High?
Check connection
M1MU and J1MU.
Check Power module and
J 1MU.
Green LED is
flashing?
Check connection
M1MU and DIC3.
Check connection
DIC3 and T1MJ .
Check connection
M1MU and DM.
STBY5V(CN7004,
A1,A2, B1) is 5V?
Replace M1MU
NO
YES
YES
NO
YES
NO
3-3.M1MU Trouble Shooting -2
These symptom might be related M1MU board as below.
-Strange Menu OSD or Lack of upper side in Media Viewer mode.
-Check connector CN7650 (LVDS Connector to QM).
-Check connector CN7552 and CN7553(B to B connector to DIC3).
-IC7650 (LVDS Receiver) might be broken or not operate correctly.
-No Sub Picture
-IC7701 (CCPX) or path to IC7701 might be broken or not operate
correctly.
-Closed Caption Decode error in good signal condition
-IC7002 (TV Micro) or path to IC7701 might be broken or not
operate correctly.
-No PC Picture
-Check connector CN7400 (connector to H1MU).
-IC7404(ADC) or path to IC7701 might be broken or not operate
correctly.
Q005 Service Training
PD Board
(HDMI Input)
3-4. PD Board Overview
PD Board Block Diagram
Rev 0.1 2004.11.3
CN9500
HDMI
CH1
CN9501
HDMI
CH2
J 9503
Analog Audio
IC9504
EDID NVM
IC9518
EDID NVM
IC9507
SiI9021
HDMI Receiver
X9500
27MHz
IC9501
THC63LVDM83C
LVDS Tx
IC9517
HD64F3694
Sub Micro
IC9515
1.8V Reg
IC9503
3.3V DDC
IC9521
5V Reg
IC9502
CS4335
Audio DAC
IC9514
Audio LPF
IC9505
Reset IC
IC9506
CD4052
Audio SW
IC9500
Video Buffer
C
N
9
5
0
4

T
o

A
1
M
U
C
N
9
5
0
2

T
o

Q
M
C
N
9
5
0
5

F
o
r

J
I
G
9V
5V
3.3V 1.8V
CN9507 (No Mount)
5V 3.3V
Level
Shift
Level
Shift
I2C
3.3V
5V I2C
I2C
Reset
I2C
Filter
SW
YPbPr
Audio LR
CLK
X9501
10MHz
CLK
I2S
SPDIF
Write
Protect
Audio
Mute
Mute
HPDET
PD Board Function
Dual-Input HDMI (compatible with the HDMI Specification)
Digital video Interface supports:
- 24bit RGB/ YCbCr 4:4:4
- 16/ 20/ 24bit YCbCr 4:2:2
Digital video format supports:
- 720(1440*1) x 480i 59.94/ 60Hz
- 720 x 480p 59.94/ 60Hz
- 1280 x 720p 59.94/ 60Hz
- 1920 x 1080i 59.94/ 60Hz
( - 640 x 480p 59.94/ 60Hz ) *2
Q005 does not support 50Hz.
Digital audio format supports:
- L-PCM 2-channel 32/ 44.1 /48kHz, 16/ 20 /24bit
Digital video output (also Analog video output for signal detection)
- 16bit YCbCr 4:2:2 (at HDMI mode)
- 24bit RGB 4:4:4 (at DVI mode)
Pre-Programmed HDCP keys *3
(IC9507 HDMI Receiver SiI9021CTU-7)
*1: Clock is double for each line
to meet minimum speed
requirements of the interface
*2: Q005 supports this VGA format.
But especially it is not described
in the users manual.
*3: We can not re-write the keys.
Possible Trouble
No power
- CN9504(Power supply, I2C, etc.) connection or cable damage.
No picture and No sound
- PS9500 might be open.
- IC9507 / CN9500 / CN9501 (TMDS area) might be broken.
--> Replace PD Board.
- IC9504 / IC9518 (EDID Data) might be broken or not operate correctly.
No picture (or Greenish picture / Pinkish picture). But sound is OK.
- CN9502 connection or cable damage.
Possible Claim about connectivity
Aspect Ratio (at 480i or 480p)
If mistaken data is sent by Source device,
Q005 will mistake judgment of Aspect Ratio.
Greenish picture / Pinkish picture
If mistaken data is sent by Source device,
Q005 will mistake judgment of YCbCr/RGB.
In this case, picture seems Greenish or Pinkish.
No sound
If Dolby Digital or DTS Digital audio is mistakenly sent
by Source device, Q005 can not output sound.
Q005 supports only L-PCM.
--> Those case are not [PD] board broken.
Those claims are the cause of combination
between Q005 and Source Device (DVD player, STB etc.).
Key Device on PD Board
IC9507
HDMI
Receiver IC
(144Pin QFP)
IC9517
Sub Micro
(48Pin QFP)
CN9502
LVDS
Connector
(14Pin)
IC9501
LVDS
Transmitter
(56Pin SOP)
3-5.Digital Module (QM/QT/QI/QUMU/QH board)
Features
TV Signal Receiving
- Terrestrial :8VSB CH2~69
- Cable :64/256QAM CH1~125
Digital Cable Ready
i.LINK (2 x Rear, 1 X Front)
Support Devices
- DV camera
- HDV camera
- DVHS
- Micro MV camera
No PC connection support
i.LINK Stand By
Media Viewer (Memory Stick, Memory Stick Pro, Standard/Duo)
-J PEG still picture
-MPEG1 movie (VX fine mode is not supprted)
-MP3 audio
Menu / GUI
Digital Cable Ready
Uni-Directional Cable Ready Certified.
This standard is defined by SCTE, not by Cable Lab,.
This TV can receive scrambled signal with CableCARD.
TV can receive basic digital programs with contract
High Definition programs may be provided.
No Pay-Per-View
No EPG
No interactive services (PVR etc)
These are required Bi-directional system. But Bi-directional standard is not ready yet.
CableCARD Previously it was called POD.
CARD is provided by cable companies with contract.
Physical shape is PCMCIA type I/II.
TV have CableCARD slot on the rear panel.
Customer receive the CARD and insert to TV.
With CableCARD, Channel numbering is same as normal cable box dose.
No auto-programingrequired. (CH info. Will come through coax. RF cable.)
US04 Digital Module Signal Flow [Q005]
ATi
x226
DDR 400 32MB
Infineon/Samsung
DDR 400 32MB
Infineon/Samsung
M
E
M

C
H

A
M
E
M

C
H

B
M
E
M

C
H

A
1
8
3
M
H
z

D
D
R
]
M
E
M

C
H

B
1
8
3
M
H
z

D
D
R
]
SPDIF UART
GPIO
USB1.1
Service CN
SPDIF CN
Power
Protect USB CN
Series A
OCP
V BUS
5V
N
V
M
NVM
USB
Series B
M
e
m
o
r
y

S
t
i
c
k
S
T
D
/
D
u
o
USB to
M.Stick
System
Power
CN
DC/DC
400mA-1060mA
DC/DC
1120mA-3900mA
9V
3.4V
2.6V
5V
L
D
O

1
.
8
V
L
D
O

1
.
8
V
L
D
O

1
.
8
V
L
D
O

1
.
8
V
L
D
O

1
.
8
V
L
D
O

1
.
5
V
1
4
0
0
m
A
Reset
2.6V
3.4V
26.1621M
PCI
TS In
TS Out
656 In
PCI CN
80pin CN B to B
PCI Bus 33MHz
I2C Flex Bus IDE IF
Digital Video
LVDS
VCO
27M
656-601
Converter
LVDS Tx
UART
Digital
Audio Out
DAC 1
DAC 0
Clock
GPIO B
K9F2808UDC
NAND Flash 16M
M25P10-A
Serial Flash 128KB
P
a
r
a
l
l
e
l

B
U
S
DDR-SDR
RGBA8888/Hs/Vs/Clk
Digital GFX
LVDS
8bit P-IF
C
h
i
p

s
e
l
e
c
t
d
e
c
o
d
e
H
s
/
V
s
/
C
l
k
LVDS Tx
Serial IF
TS In
Q
M
-
Q
T

I
F

4
0
p
i
n
Q
T

P
o
w
e
r
9V
3.4V
2.6V
5V
TS / 656 CN
40pin B to B
68K like BUS 33MHz
Serial TS 72MHz(Max)
ICS1526
Graphics PLL
A
n
a
l
o
g
G
r
a
p
h
i
c
s
CS4335
Audio DAC
A
n
a
l
o
g
A
V
LPF
Hs/Vs
Hs/Vs/Clk
Q
M
-
Q
T

I
F

4
0
p
i
n
Q
T

P
o
w
e
r
FE RST / CXD2099 RST
I2C
IB Tuner
OOB Mixer
8
V
S
B
6
4
/
2
5
6
Q
A
M
Q
P
S
K
D
e
m
o
d
u
l
a
t
o
r
NTSC CN
I2C/AGC
SW
CXD2099
QT-QU IF 80pin
Serial TS Serial TS
68K like BUS
LDO
190mA
Boost
20mA:5mA
2.6V
I2C I2C(A)
AGC mute
IF
AGC
AGC(D)
I2C/AGC SW
I2C(D)
FMONO/Mode
Stereo/SAP
Front End RST
I2C
CXD2099 RST
AFT
9V
9V
5V
3.4V
32V
1.2V
P
a
r
a
l
l
e
l

B
U
S

P
a
r
a
l
l
e
l

T
S

P
a
r
a
l
l
e
l

T
S
Power
SW
CRX/DRX
C
R
X
/
D
R
X
5V
3.4V
QT-QU IF 80pin
PCMCIA CN
Cable Card
(POD)
Antenna SW
Main Out
OOB Out
Cable In UHF/VHF In
Sub Out
To A1MU
To
A1MU
From
A1MU
T
o
M
1
M
U
T
o
D
I
C
3
A1MU
ASU
PCI CN
80pin CN B to B
TS / 656 CN
40pin B to B
V/LR
NTSC/
BTSC
i.LINK PHY
iCES
DV decoder
i.LINK i.LINK i.LINK
P
I
C

B
U
S
3.4V
2.6V
2.6V
5V
5V
3.4V
24.576M 1.8V
REG
2.6V
S
e
r
i
a
l

T
S
S
e
r
i
a
l

T
S
S
e
r
i
a
l

T
S
S
e
r
i
a
l

T
S

I2S In
D
V

6
5
6
D
V

6
5
6
VCXO
27M 24.576M
VCO
IC42S16101
SDRAM
MT48LC8M
8M SDRAM
QM
QT
QI
QH
QUMU
QT 9V is
from ASU
Connection failure
Set no power, no boot up
QM CN7300 connection or cable damage.
QM CN7307 QT CN7902 connection or cable damage
QM CN7308 QT CN7900 connection or cable damage
No DTV and No Memorystick. But NTSC is OK.
QM CN7342(LVDS-Video) connection or cable damage.
No DTV. But Memorystickand NTSC is OK.
QM - QT40Pin FFC connection or cable damage.
No DTV and No NTSC. But Memorystickis OK.
RF cable (F-F) or ANT-SW 5pin wire connection or cable damage.
QT CN7302 connection or cable damage
No NTSC. But DTV and Memorystickis OK.
QT CN7901 is connection or cable damage.
No menu OSD. But Memorystickmode is OK.
CN7302 or CN7304 connection or cable damage.
Memorystickis not detected by insertion.
USB connection or cable damage.
Only no Digital cable video/audio with POD(CableCARD). ATSC is OK.
RF cable (P-P) or 80Pin FFC connection or cable damage. Or POD connector.
Key Component/Circuit failure
ATi:QM IC7300 chip failure
Reboot (intermittent video)
Distorted graphics (block noise error on Menu or Memorystick)
Power supply failure (QM or Set power)
No power (cannot see heart beat LED from jig CN. But can see oneof QT LED.)
NTSC demodulator:QT TU7900 failure.
No Audio. Distorted audio. No NTSC video.
Tuner:QT TU7901 Inside of FrontEndfailure.
No NTSC, No ATSC, No D-Cable.
Digital demodulator:QT TU7901 failure.
No DTV(ANT, Cable)
May not boot the system.
i.LINK(80/40pin BtoB CN or i.CES:QI IC601 or QFP IC:QI IC802) failure.
No i.LINK (D-VHS, DV)
And you can see the repair instruction for QM board on below URL
http://www-sdeng.sdp.sel.sony.com/VPA/project_atsc2004/design/electrical/test_meas/
file : How to Debug a DTV2004 QM Board.PDF
Digital Module Trouble Shooting
These symptom might be related Digital Module as below.
-No Picture
case1 : NTSC, ATSC and D-Cable are NG i.LINK and MS are OK
-check tuner power and ATSC tuner
case2 : NTSC is OK ATSC, MS and i.LINK are NG
- check IC7300(ATi), IC7341(656-601 converter) and IC7342(LVDS Tx)
case3:other case
- only NTSC : check TU7900(NTSC demodulator) or TU7901
- only i.LINK : check QI board (iCES or DV decoder) or ATi
- only D-Cable : check QU connection or IC7900(CXD2099)
- only MS : check HM board or ATi
-No Audio
- only NTSC : check TU7900(NTSC demodulator)
- other RF input and i.LINK : check IC7300 and IC7327(Audio DAC)
-No or strange OSD menu
- Check IC7321(GFX PLL), IC7300, IC7331 and IC7332(LVDS Tx)
Key component and function
QM board
-ATi x226 (IC7300):MIPS/DEMUX/MPEG decoder/2D 3D engine etc
-CXD9846R (IC7341):656 601 converter
-ICS1526GLFT (IC7321):Graphics PLL
-IRU3037CSTR (IC7301, 7302):DC DC converter
-THC63LVD103 (IC7332):LVDS transmitter for Graphics
-CS4335-KSZR (IC7327):Audio DAC
-THC63LVDM83C-T (IC7342):LVDS transmitter for Video
-16MB NAND flash (IC7318, 7319)
-32MB DDR (IC7322, 7323, 7324, 7325)
QT board
-BTD-CA801Z (TU7901) :IB tuner/8VSB 64QAM 256QAM QPSK
demodulator/OOB mixer
-IMC-450Z (TU7900):NTSC demodulator
-CXD2099AR (IC7900):POD interface controller
QI board
-uPD72894GD (IC802):DV decoder
-CXD9740AZ (IC601):i.LINK PHY
QT Board
ATSC Tuner
BTD-CA801Z
TU7901
Analog IF
IMC-450Z
TU7900
POD Controller
CXD2099AR
IC7900
QMBoard A-Side
3.3V DC/DC
IRU3037
IC7301
2.5V DC/DC
IRU3037
IC7302
LVDS
Transmitter
THC63LVD103
IC7302
Graphics PLL
ICS1526
IC7321
656-601
Converter
CXD9846R
IC7341
LVDS
Transmitter
THC63LVDM83C
IC7342
QMBoard B-Side
ATi X226
IC7300
QI Board A-Side QI Board B-Side
i.LINK PHY
CXD9740 (iCES)
IC601
DV decoder
uPD72894
IC802
QH Board
QUMU Board
DIC3 Board
3-6. DIC3 Board Overview
About DIC3 Board
DIC stand for Digital Imaging Core and DIC3 board means the 3
rd
generation of DIC Board.
DIC3 Board is one of WEGA Engine HD. This module works for A/D convert of the Video signal, Digital signal processor,
High Definition resolution convert, Noise reduction, improve fine picture, High efficiency i-p convert, and Multi screen
Display function.
The followings are main device for DIC3 Board.
1)HD/SD Analog LPF(SM5302AS)
2)LVDS Receiver(THC63LVD104A)
3)CCP-X(CXD3807GB)
Composite Signal Input (Analog x1, Digital x1)
Component Signal Input (Analog x1, Digital x2)
10bit A/D Converter
3D Comb Filter
Sync Separator
ID/Sub-Title (Autowide) / Macrovision detection / Noise level detection
Block Noise reduction
Digital Output x2 (Y/U/V)
4)DRC-MFV2(CXD3803GB)
Create resolution (480i/1080i)
DRC pallet
Cinema Drive
Improve fine picture
5)IFP(CXD4703GB-1)
CPU function
Multi screen display function
High efficiency i-p convert
Noise reduction
Improve fine picture
Contrast enhance processor
OSD(XMB)
6)32MB Flash Memory128MB DDR2pcs232MB SDRAM2pcs416MB SDRAM
7)DC-DC Converter (1.2V1.25V1.8V Output)Series Regulator (1.8V Output)
DIC3 Bd Video Signal Flow
CCPX
CXD3807GB)
A sideIC4300
DRC-MFV2
CXD3803GB)
A sideIC4505
C
N
4
2
0
0
(
B

s
i
d
e
L
V
D
S

C
N
T
)
CN4002
(3 piece CNT)
IFP
CXD4703GB-1)
A sideIC4610
Q
M

B
d

L
V
D
S

H
a
r
n
e
s
s
J
1
M
U

B
d
C
N
4
0
0
0

(
B
o
a
r
d

t
o

B
o
a
r
d

C
N
T
)
CN4202 (Board to Board CNT)
M1MU Bd
All Video Signal
CN4003
(3 piece CNT)
LVDS Receiver
(THC63LVD104A)
B sideIC4200
CN4201
(A side LVDS CNT)
T1MJ Bd (CN9001) PD Bd (CN9502)
LVDS Harness
LVDS Receiver
(THC63LVD104A)
A sideIC4201
H
D
/
S
D

L
P
F
(
S
M
5
3
0
2
A
S
)
B
I
C
4
3
0
2
/
I
C
4
3
0
3
Single screen/Dual screen left Analog signal (480i/1080i/Direct Off)
Single screen/Dual screen left Analog signal (480p/720p/Direct On)
Single screen/Dual screen left Digital signal (480i/1080i/Direct Off)
Single screen/Dual screen left Digital signal (480p/720p/Direct On)
Single screen/Dual screen left Digital HDMI signal (KDX-46Q005 only)
Dual screen Right / MS / PC input signal (Digital)
OSD / XMB signal (Digital)
Repair for DIC3 Board
It is diffculteto check the waveform for DIC3 Board because DIC3 board is
located inside the DM block.
EspecallyB-side of the DIC3 Board, it is not possible to check the signal
waveform condition with assembled as Unit.
Expalinabout voltage or confirmation point for trouble shooting from next
pages, it shows the measurement point to access from A-side.
This trouble shooting information,thepoint of view is it cased by DIC3
board or not for replacment DIC3 Board.
The power supply for DIC3 Board (1)
The followings are the power voltage supply to the DIC3 Board.
If no/incorrect supply these voltage, DIC3 Board does not work correctly.
Each power line is used IC Link to protect the device when the circuit
gets overcurrent caused by load short.
Create 1.8V/1.25V/1.2V power voltage from SUB6.5V/SW3.3V/SW2.5V
inside the DIC3 Board.
Refer to the next page.
A33A34B33B34
SUB6.5V
A30B30
SW5V
A27A28B27B28
SW3.3V
A24A25B24B25
SW2.5V
Pin No. (CN4000) Title IC Link
PS4001(2.5A)
PS4002(2.5A)
PS4003(2.5A)
PS4000(2.5A)
Use for
Power for IC4301IC4610IC4800IC4802IC4803
Power for C4000IC4001
Power for IC4302IC4303
Power for IC4200IC4300IC4302IC4303IC4304
IC4305IC4505IC4610IC4801IC4803 (other)
The power supply for DIC3 Board (2)
The followings are the power supply to create it inside the DIC3Board.
DIC3 Board does not work correctly if no/incorrect these voltages.
Create D1.2V/D1.25V/D1.8V by DC-DC converter.
Create A1.8V by the series Regulator
B14
A1.8V
B10B11
D1.8V
A13
D1.25V
B12
D1.2V
Pin No. (CN4000) Title Check point
C4023(+)
R4000
R4071
Use for
Power for IC4610
Power for IC4300
Power for IC4505
Power for IC4800IC4802
C4024(+)
IC4000
IC4803
IC4001
IC4301
Regulator IC
Trouble Shoot for DIC3 Board (1)
<Symptom>
No picture, no sound
No re-action by the Power SW turn OFF/ON, also no OSD when push the menu.
Outputs Video output signal
<Check points>
1)Check each voltage is supplyed correctly and no open the IC Link.
No supply voltage from outside of the DIC3, it is not DIC3 board failure.
Open the IC Link, or incorrect power voltage created on the DIC3 Board, it maybe DIC3 Board failure.
2)Confirm input IIC signal from M1MU Board (41pin/42pin of the CN4003)
If it is incorrect input, remove CN4003 but still incorrect sigan from M1MU Board. It is not DIC3 Board failure.
If it is incorrect input, remove CN4003 then output correct signal from M1MU Board. It maybe failure CN4003 or DIC3 Board.
3)Confirm output IIC siganl from DIC3 Board (J L4000SCLJ L4001SDA)
If it outputs incorrect signal, it maybe DIC3 Board failure.
4)Confirm output H/V sync, CLK signal from DIC3 Board.
(CLK(QUALIA74.1758MH) A4pin of CN4202
H sync(33.75kHz)J L9003 of the T1MJ BoardV sync(60Hz)R4254)
If it outputs incorrect signal, it maybe DIC3 Board failure.
<For Repair>
Replace DIC3 Board (Board replacement)
Trouble Shoot for DIC3 Board ()
<Symptom>
The picture appeare/disappearedepends on the input or picture mode.
Or displays abnormal picture.
OSD displays correctly.
The sound sounds fine.
<For Repair>
<Check points>
1)Enter Picture adjustment function from the menu, then Select Direct ON/OFF after set up as picture modePro.
(480i/1080i only)
By this operation, If the picture still appeare/disappeare, it maybe DIC3 Board failure.
2)Enter Picture adjustment function from the menu, Select Direct OFF after set up as picture modeProthen,
select mode1/mode2 of the DRC-MF mode.(480i/1080i only)
By this operation, If the picture still appeare/disappeare, it maybe DIC3 Board failure.
<Symptom>
No display for HDMI input signal only
<For Repair>
If the LVDS harness gets some damages, replace LVDS harness.
If the check point 1) or 2) does not match to resolve symptom, it maybe DIC3 Board failure.
<Check points>
1)Confirm output signal from PD Board correctly.
If output signal is incorrect, it is not DIC3 Board failure.
2)Confirm LVDS harness (CN9502 on PD Board CN4201 on DIC3 Board) is fine. No damage, no loose connecter.
At this moment, confirm LVDS harness does NOT connect to CN4200.
<Symptom>
No OSD when push the menu.
CH selection / Sound Volume setting works.
Displays the picture on the screen.
<For Repair>
<Check points>
1)Confirm output H/V sync, CLK signal for OSD from DIC3 Board to M1MU Board.
(V sync(60Hz)2pin of the CN4002H sync(28.2kHz)3 pin of the CN4002 CLK(40MHz)4 pin of the CN4002)
If output signal is incorrect, it is not DIC3 Board failure.
2)Confirm input H/V sync, CLK signal for OSD from M1MU Board.
(CLK(40MHz)37pin of the CN4002 H sync(28.2kHz)38pin of the CN4002 V sync(60Hz)39pin of the CN4002)
If input signal is incorrect, it is not DIC3 Board failure.
If input signal is correct, it maybe DIC3 Board failure.
T1MJ Board
3-7. T1MJ Board Overview
T1MJ BoardThis board role for Interface
which output DVI from BOX
Purpose for Interface between
Media BoxDisplay
2 aspect 1 aspect conversion 60bit30bit
conversion
DVI signal transmission conversion
HDCP certification
Communication control signal to Panel
AudioSIRCS transmission
T1MJ Basic summary
Circuit block diagram
CN9001
DIC Board
IC9302
FPGA
2/1 aspect Conv
IC9019
DVI Tx
SiI9030CTU-7
CN9008
DVI (White)
CN9005
MDR (Black)
CN9003 CN9004
A Board
IC9300
FLASH
Panel
Control
signal
Sound data
HDCP
control
signal
Power supply base
IC9009
LVDS Tx
SIRCS
IC9010
Extension IO
PIXS
(inch
choice
Picture data
PD(Reset)
SW_5V
STBY5V
IIC signal
Q9018
3.35Vchange
IIC signal
Cable_Error
Cable_Error
IC9005
Bus SW
IIC
signal
Picture data SIRCS
Cable_Error
Sound data
Part Location
DVI (White)
MDR (Black)
Sound data
Control signal
HDCP
control signal
Picture data
DIC Board
FPGA
DVI Tx
Power supply board
CN9003
CN9004
A Board
SW_5V
STBY5V
Sound data
Control signal
J ig connectorFPGA rewriting
J ig connectorFor IIC Check
LVDS Tx
Ext IO
FLASH
Trouble shooting 1
BOX LED Error indication
Brinking
Amber LED?
Connection
Panel power code OK?
Connection
Panel AV cable OK?
Yes
No
Yes
No
Yes
No
Check the other Trouble shoot
Check Panel AV cable connection
Fix by the screw for White connecter,
insert unitl lock the hook for Black connecter
Replace new cable still NG? Defect the AV cable
Yes
No
Replace new Media Box Still NG?
Failure analysis for T1MJ Bd
Yes
No
Defect Panel side as DE6 board
Check Panel power code connection
Replace new T1MJ Still NG?
Yes
No
Check other Board
in the Media BOX
No Picture
Correct signal
btween IFP-FPGA?
Yes
Yes
No
Correct signal
DVI Tx output?
Yes
No
Failure DVI transmission
Or
Panel side failure
Trouble shooting 2
Failure analysis for T1MJ Bd
J L9005:CLK
J L9004:V sync
J L9003:H sync
J L9002:DE
J L9024:CLK
J L9328:V sync
J L9327:H sync
J L9026:DE
R9187:TXC+
R9181:TX2+
IFP-FPGA
FPGA-DVI Tx
DVI Tx
Correct signal
between FPGA-DVI Tx?
Yes
No
Defect DIC Bd
IC9302 FPGA defect
IC9019 DVI Txdefect
Power supply and the other board
See another file
(Q005BoxPower_H1_J 1_CS_Service.XLS)
3-8. Power supply and the other board Overview
PC Input
3-9. PC Input Overview
Signal detection
No signal detection
For Input siganl detection, detect by Horizontal/Vertical sync
signal. (TVM)
Signal Search
Measure the FH/FV by IFP frequency counter
Detect Sync polarity by IC7401
Searching matched above condition signal from TDT.(WEM)
Trouble Shooting 1
Symptom
No picture with CHANGE INPUT SIGNAL message.
Picture displays abnormal.
Cause
Input unsupported signal.
Treatment
Setting for PC output signal to supported siganl refer to
the owners manual.
Change it from Screen property if it is used Windows
OS.
Trouble Shooting 2
Symptom
No picture with NO INPUT SIGNAL message.
Cause
Failure of the no signal detection circuit or
no sync signal unitl the detection circuit.
Treatment
Confirm the siganl output from the PC. In case of Laptop
PC, it needs setting for external output.
Confirm the sync signal at CN7400810 pin on the
M1MU board. If there is no signal, possible loose
connecter.
Confirm the circuit arroundIC7400.
Trouble Shooting 3
Symptom
Different resolution when connect Laptop PC.
Cause
It is possible to happen when set the mirror mode.
Mirror modethe function of displaying the same
resolution between external output and Laptop PC screen.
Treatment
In case of using the mirror mode, it does not match
external output as Laptop PC screen.
Change the resolution setting for external output only
mode.
ExIt is possible to change it by Fn+F7 button.
Setting for each function
Auto positioning alignment
Auto Alignment for Horizontal / Vertical position,
Clock phase.
Clock Phase
Setting for ADC sampling clock phase
Clock Frequency
Setting for ADC sampling clock frequency
Horizontal / Vertical position
Setting for picture draw in position of the IFP
Changing screen size
Changing scaling for three type of screen size
Power management
Shift to the Stand-by mode detected by the no signal
more than 30 second
Stand By/Power LED
Status
Symptoms
Red Flashes 2 times Temp Error
FAN Error
LowB Error
D_OVP
Panel Error
Cable Error
Red Flashes 4 times
Red Flashes 8 times
Red Flashes 9 times
Red Flashes 6 times
Umber Flashes
4-1.Self-diagnosis (Error status overviewfor Box)
Hitting Display, 5, VOL-,
POWER by remote commander
shows self diagnosis menu.
Hit 8, enter to clear credit.
Temp Error (Red Flashes 2 times)
This indicates high temperature inside set. LM75 in A1MU H1MU is sensing
temp. Check these connections if temp error happens normal temp condition.
Fan Error (Red Flashes 4 times)
This indicates FAN is stopping or harness is not connected correctly. FANs are
controlled by TV micro and it indicates FAN error. Check FAN is moving and
connection if it happens this error. Note that FAN is started to move after
about 15 second TV on.
Low B Error (Red Flashes 6 times)
This indicates 5V or 3.3V generated in A1MU is not output correctly. TV micro
indicates this error. If 5V or 3.3V are not output, repair A1MU. If it is output,
please confirm connection with M1MU.
D-OVP Error (Red Flashes 8 times)
This indicates OVP error for local DC/DC converter. OVP flag from A1MU are
merged and TV micro detect it when OVP happens. Replace A1MU boards in
case of the error.
Panel Error (Red Flashes 9 times)
This indicates panel error that is given by DE micro to TV micro.
Check panel module.
Cable Error (Umber Flashes)
This indicates cable error.
Check connection of a DVI cable and a MDR cable.
Service Parts Number (for Box)
SERVICE A No Name
A-1134-803-A DIC3 COMPLSERVICE
A-1110-730-A M1MU COMPLSERVICE
A-1110-739-A H1MU MOUNTSERVICE
A-1110-745-A PD MOUNTSERVICE
A-1119-820-A ATSC BLOCK ASSYSERVICE
A-1161-815-A T1MJ MOUNTSERVICE
A-1119-821-A DDM BLOCK ASSYSERVICE
5-1.Board ReplacementBox
5-1.Media box Board Replacement policy
M1MU board and DIC3 board Replacement policy
They have adjustment value for YLEV, CLEV and Sub-HUE. The board which we will
provide has center (average) value for them as the service parts. But adjustment
values of analog RF input and analog CVBS input have large dispersion.
When M1MU board is changed, it should make a note of Sub RF and CVBS values
and copy to new board which was replaced by service mode.
When DIC3 is changed, it also should make a note of Main RF and CVBS adjusted
values and copy to new board both DRC On and DRC Off.
See the next page in detail. (Demonstration)
Other boards Replacement policy
Basically, when other boards are changed, it has no need to change any data. So you
can replace without any operations.
5-1.M1MU Board Replacement (1)
1.Making note of Sub adjusted values on TV micro service OSD
First of all, enter service mode by hitting Display-> 5-> VOL+-> Powerkey
quickly. You can see TV micro service OSD.
As select RF input, you can get Sub RF adjustment values (YLEV, CLEV, SHUE), Make note of
adjusted value (See below picture).
As select Video input and hit 0-> Enter, you can get Sub CVBS adjusted values as same
as RF input.
Please note 6 values as follows.
CCPS 1 20 CVYL xxx
-> Sub RF input Y LEV
CCPS 1 21 CVCL xxx
-> Sub RF input C LEV
CCPS 1 26 SHUE xx
-> Sub RF input S HUE
CCPS 1 20 CVYL xxx
-> Sub Video input Y LEV
CCPS 1 21 CVCL xxx
-> Sub Video input C LEV
CCPS 1 26 SHUE xx
-> Sub Video input S HUE
5-1.M1MU Board Replacement (2)
2.Board Replacement
Change Broken board.
If the broken board is no power or can not show its OSD, you do not have to get the
adjusted value. New board has center value, it should not go out of spec.
3.Copy adjusted values to New board
After replacing broken board, enter TV micro service mode, and write adjusted values which
you noted before replacement.
Please write 6 values as follows.
(1)Set RF input.
(2)Enter TV micro service mode.
(3)Change data from initial values to adjusted values which you noted.
036 ccpx ccp_cvbs.spf 002 CVYL xxx
036 ccpx ccp_cvbs.spf 000 CVCL xxx
036 ccpx ccp_cvbs.spf 004 SHUE xx
(4)Hit Mute-> Enterto overwrite data (Red WRITE message appear).
(5)Change into Video input.
(6)Hit 0-> Enterto read CVBS input data.
(7)Change data from initial values to adjusted values which you noted.
5-1.DIC3 Board Replacement (1)
1.Making note of Main adjusted values on WE micro service OSD
Go WE micro service OSD by hitting J UMPkey from TV micro service OSD.
And you can get Main picture adjustment value as same as Sub picture.
Please note 6 values as follows.
-> Main RF input Y LEV
-> Main RF input C LEV
-> Main RF input S HUE
-> Main Video input Y LEV
-> Main Video input C LEV
-> Main Video input S HUE
2.Board Replacement
Change Broken board.
If the broken board is no power or can not show its OSD, you do not have to get the
adjusted value. New board has center value, it should not go out of spec.
3.Copy adjusted values to New board (DRC On)
After replacing broken board, set picture mode Proand check Direct Mode should be
Off, it means DRC On (See below picture).
Enter WE micro service mode, and write adjusted values which you noted before replacement.
(1)Set RF input and check DRC On.
(3)Change data from initial values
to adjusted values which you noted.
(4)Hit Mute-> Enterto overwrite data
(Red WRITE message appear).
(5)Change into Video input and check DRC On.
4.Copy adjusted values to New board (DRC Off)
Finally, set Direct Mode turn On, it means DRC Off (See below picture).
Enter WE micro service mode, and write adjusted values which you noted before replacement
(As same data as the case of DRC On).
(1)Set RF input and DRC Off.
(4)Hit Mute-> Enterto overwrite data
(Red WRITE message appear).
(5)Change into Video input and DRC Off.
5-1.Adjustment data, How, Where?
I nput I tems( Regi sters) adj usted at Factory Where that stored Devi ce adj usted Procedure at Servi ce
Y-LEV, C-LEV and SHUE Main : DIC3 Flash data (\ccpx\ccp_cvbs.spf) CCPX on DIC3
Y-LEV, C-LEV and SHUE Sub : M1MU TV-NVM data CCPX on M1MU
Y-LEV, C-LEV and SHUE Main : DIC3 Flash data (\ccpx\ccp_cvbs.spf) CCPX on DIC3
Y-LEV, C-LEV and SHUE Sub : M1MU TV-NVM data CCPX on M1MU
Y-LEV and C-LEV DIC3 Flash data (\ccpx\ccp_cvbs.spf) CCPX on DIC3
GAIN_R, GAIN_G and GAIN_B DIC3 Flash data (\pcinput\pcinput.spf) TDA8754 on M1MU
Repl acement board that
has average val ue wi l l
be avai l abl e as Servi ce
part. However, Tuner and
some anal og ci rcui t are
causi ng di spersi on on RF
and CVBS excepti onal l y.
Restorati on of ori gi nal
regi ster val ue i s
recommended. See how
i n "Servi ceTrai ni ngQ005
Board I nf ormati on.ppt".
Video 8 PC
RF Analog
Video 3 CVBS
Video 2 CVBS
Video 1 CVBS
Video 5 Component
Video 4 Component
Video 7 HDMI
Video 6 HDMI
RF Digital
iLink Rear2
iLink Rear1
iLink Front
Memory Stick
Those are all digital, Adjustment are Not performed.
System block diagramDisplay
See another file
Q005UC_DISPLAY_Blockdiagram.xls
6-1. System block diagramDisplay
7-1.Board informationfor Display
A-No. Bare board - PN
Compl Mount Cookie sheet Single
Display
K A-1090-931-B A-1090-930-B 1-724-657-13 1-863-283-13
DE6 A-1138-779-A A-1133-350-A - 1-868-046-11
F - A-1076-579-A 1-724-609-21 1-863-177-21
G1B A-1076-605- A-1076-580- - 1-864-481-13
G2L A-1076-606- A-1076-581- 1-725-121-13 1-864-482-13
H1D - A-1077-244-A 1-725-122-11 1-864-483-11
H2D - A-1077-245-A 1-725-122-11 1-864-484-11
Name
1-864-389-14 1-825-079-14 A-1076-573-F A-1076-567-F LC
1-864-388-12 1-725-078-12 A-1076-571-C A-1076-565-C LD1
LED Backlight
Single Cookie sheet Mount Compl
Bare board - PN A-No.
Name
7-1.Board informationfor LED BL
Photo Sensor
Temp. Sensor
380v 380v
(from [AC Primary] side)
+10.5v +10.5v
(from [AC Secondary] side)
Drive
Control B
FAN Control
LED Drive
LED Control
LED Drive B
7-2.46LED BL - Circuit Block Diagram
LED LED
Array Array
TV SET
Backlight
Control
LED Drive A
LED LED
Array Array
Drive
Control A
LD1 board
LC board
LD1 board
LED Drive
LTA board
LP board
7-2.46LEDArray (Light Source) allocation
46
25 25 25
25 25 25
25 25 25
25 25 25
25 25 25
25 25 25
CH1
CH2
CH3
CH4
CH5
CH6
R1
G1
B1
7-2.LED BL - 46backside View
LC
46LD1
46LD1
CH1
CH3
CH5
CH2
CH4
CH6
G
B
R
G
B
R
7-2.LED Drive Circuit - conceptual diagram -
SW-
Regulator
PWM signal (from LC)
LED_HOT
(DC)
I peak
300-700mA
Feed Back
POWER
MOSFET
V-ref
(I peak cont.)
I peak det.
Register
I peak
PWM
AC Primary side
LED
pcs
typ Open
R
G
B
30
80v 130v
30
100v 160v
15
50v 80v
46
+/ - 1v
I peak cont. DC (from LC)
OP-Amp
H Board
Circuit Description
For the Service Training
H1D/H2D Board
7-3. H1D/ H2D board overview
Display lower H2D Board
Light Sensor Remote Sensor
Display Top H1D Board
Display
LED POWER(Green)/STBY(Red)
TIMER(Red)
PICTURE OFF(Blue)
H1D Board
Remote Sensor
Light Sensor
H2D Board
DISPLAY H1D, H2D Board
DE6 (CN5103) H1D (CN1002) each LED control
1
STBY_5V
1 STBY_5V
2
GND
2 GND
3
MUTE Picture MuteLEDBlue
3 MUTE_LED
4
TIMER OFF Timer LEDRed
4 TIMER_LED
5
POWER Power ON LEDGreen
5 POWER_LED
6
STBY Stand-by LEDRed
6 STBY_LED
7
STBY_LO Stand-by (sleep) LEDRedDark
7 STBY_LO
8
STBY_5V
9
SIRCS Remote Signal
10
GND
11
3.3V
12
BL_IN Input for Light Sensor
H2D (CN1101) Remote SensorLight Sensor
1 STBY_5V
2 SIRCS
3 GND
4 3.3V
5 BL_IN
QUALIA 005 (U/ C)
QUALIA 005 (U/ C)
-
-
Display
Display
-
-
DE6 (Display Engine)
DE6 (Display Engine)
FTV1
FTV1
-
-
1 Fujishiro
1 Fujishiro
7-4. DE6 board overview
1DE6 Board Display Engine Main function
VORTEX-R
YCbCrRGB convert
correction
Color System ControlCSC)
DE Micro
VORTEX-R controlI2C
FAN control
LED Backlight Micro control
Error detectionPANEL Backlight MicroPower line for PanelTempFAN AUDIO
AudioS-MASTERcontrol
Power supply control
Communication to
FPGA
Backlight color mura correction
TMDS-Rx
data convert

CN5104
Connecter for Board adjustment
CN8200
FPGA Config.ROM
Connecter for data writting
No use
2DE6 Board
CN5106
To LC
CN5903
To K
CN5101
To K
CN5103
To H1D/H2D
CN5105
To G2L
CN5102 (USB)
Connecter for adjustment
CN5902 (MDR)
To BOX
CN5902 (DVI)
To BOX
CN5407
To
LCD Panel
I C8209
FPGAColor mura correction
EP1C12F324C8N
I C5302
Vortex-R
CXD9816AGG
I C5408
LVDS Tx
THC63LVD823
I C5102
DE-Micro
MB90F334APMC
I C5106
DE-NVM
M24128-BWMN6T
I C8209
FPGA-NVM
EP1C12F324C8N
Color mura correction data
I C5910
TMDS Rx
SiI 9011CTU
I C5907
TMDS EQ
CXB1441R
TMDS
Rx
SiI9011
IC9114
$60/$68
VORTEX-R
CXD9816AG
G
IC5302
$7C/$7E
YUV20bitx2
YUV24bitx2
RGB24bitx2
/74M
RGB30bitx2
/74M
SDRAM
16Mbit
IC5301
LVDS 2
/74M
33MHzXTAL
X5302
99MHz
TMDS
148M
DDC-I2C/100k
6MHzXTA
L
X5101
Buff
BA8274F
IC5906
I2C0/100k
NVM128
k
IC5106
$AC
I2C2/400k
DVI
Connecto
r
CN5901
MDR
Connecto
r
CN5902
USB-J IG
Connector
CN5102
LVDS Tx
DS90LV011
IC5905
SIRCS
LM75
IC5107
$92
LVDS Rx
DS90LV028
IC5912
SPDIF
EXT_I2C/100k
I2C1/400k
USB:ECS2.5
J I G
Connector
CN8200
Serial0
Config_RO
M
EPCS4SI8
N
IC8202
NVM64k
IC8207
$AE
Correction
data
FPGA_I2C/400k
RGB24bitx2
/74M
LVDS
Connecto
r
CN5407
Buff
BA8274F
IC5904
A1/A3
A8/A10
A11/A13
5V/3.3V
27MHzXTAL
X5901
LVDS TX
THC63LVD82
3
IC5408
FPGA
EP1C12F32
4
IC8209
Color
mura
correction
FPGA_I2C/400k
I2C2/400k
LBM
MB90F334
A
$62
LC
EXT_I2C/100k
VBUS
To LCD
Panel
5V/3.3V
TMDS EQ
CXB1441R
IC5907
3DE6 Block Diagram
5V/3.3V
J I G
Connector
CN5104
For Board
adjustment
5V/3.3V
K
C
N
5
1
0
6
DEM
MB90F334A
IC5102
$66
C
N
5
1
0
1
Serial1
25MHz
OSC
X8200
No picture
or Picture NG
LED
conditio
n
To Next page
4.DE6 Board Trouble shooting 1/2
Check
harness
connection
HDCP confirmation error
IC5910,5906,5907,X5901
or arroundcircuit failure.
To Check
Self
Diagnostic
Green ON
Red ON
Connect operetable BOX, then confirm
BOX failure or Panel failure first.
This analysis flow as condition to use
operetable BOX
LEDBlinking error
Light
ON
Turn ON immediately
After passed 20sec
Green
ON
No picture after
passed 20 sec
STBY power line
correct
CN5105 2pin 5V
No picture from
turn ON
immediately
No
light
Check
connection to
H1D/H2DBoard
Connection
OK
Check Power
supply Board
No
Output
No connection
Connection
error
Red
ON
Possible DM Micro does NOT
work correctly.
Check IC5102
DE Micro or
arroundcircuit
failure
No picture
or Picture NG
DE6 Board Trouble shooting 2/2
Check TMDS Rx
IC6006,5907,X590
1or arroundcircuit
failure
Backlight
turn ON
Easy to judge
by some
experience
Sound output
No
light
Light
ON
Display
Service mode
for TV Micro
DE Service
45 TEST
0 TESTON
01
Check 5V
for LCD Panel
CN5105
2528pin
PANEL_ON
CN5105 13pin
Displa
y
No
display
OK
NG
Check LCD
panel
Or Power
supply Board
Check IC5102
DE Micro or
arroundcircuit
failure.
Check 3.3V,1.8V,
1.5V
OK
NG
HIG
H
LO
W
OK
LCDpanel failure or
VortexR
IC5302,X5302
IC8209,X8200,IC5408
failure or arroundciruit
failure.
Check
IC5109,IC8208
SUB6.5V
NG
Confirm
thin picture
OK
NG
POWER_ON
CN5105 19pin
Confirm to
see from
diagonally
Picture OK
Confirm
LED
Backlight
NG OK
Picture
NG
XDM-F4600Q
Service Training
Power Supply Block
(
1 / 13
)
7-5. Power supply overview
Type for Power supply voltage
G1B Board
Stand by power Voltage to provide DE Micro, and LED/Sensor
STBY5V
PFC1 Circuit G2L BoardPFC circuit for LD1 Board located left side from behind.
PFC_OUT (pre380V)
PFC2 Circuit PFC circuit of LD1 Board located right side from behind.
PFC_OUT2 (pre380V)
G2L Board
MAIN Power Voltage provide from Main Conv.
SUB17.5VSUB11VAUDIO_VCC (22V)
SUB Power Voltage to provide signal line on DE6 Board.
SUB6.5V
P_VCC power Voltage that need to T-CON when turns ON.
P_VCC (5V)
FAN Power Voltage that need for FAN ON/OFF, and turn control.
FAN (Variable control Range between 7V10VOff - 0V)
Separate type
Power supply for Display
Type for power supply voltage
(
2 / 13
)
FUSE
F BOARD
STBY 5V
G1B BOARD
RELAY
STBY
power
Main Conv.
(SUB17.5)
AUDIO_VCC
POWER_ON
SUB 11V
SUB 6.5V
P_VCC
FAN
IC3001
IC3004
FAN_DRIVE
PANEL_ON
VCC
Separate type Power supply for DisplayBlock Diagram
FILTER
PFC1
PFC2
G2L BOARD
VCC
VCC
LD1 BOARD
LD1 BOARD
PFC_OUT
PFC_OUT
PFC_OUT2
(RLY_ON)
Normal
ON
PFC Circuit
AUDIO_VCCpower
SUB power
ON
OFF
ON
LD1/2 power
P_VCC power
FAN power
STBY power
Stand by
ON ON
OFF
OFF ON
Power
consumption
612W
0.50W
Separate type
ON Flow chart / Operation mode
Picture
Mute
ON
38W
LOW
HIGH
SUB power OFF
P_VCC power OFF
AC IN
AC RELAY
RY6100 ON
POWER_ON
CN6201
G2L
PFC1 ON
Main Conv. ON
PFC2 ON
STBY power ON
SUB power ON
P_VCC power OFF
POWER_ON
CN6201
G2L
LD1/2 power ON
HIGH
LOW
SUB power ON
P_VCC power ON
(
4 / 13
)
140
Power problem (No powerShut off powerNo picture)
STBY/ON Timer
LED ON/Blinking?
STBY/ON Timer
LED Blinking?
FUSEF6001(F)
Open?
R6601(G1B)
Open?
AC Filter short
G1BD6201,D6410,D6600
STBY power Primary circuit failure
G1BIC6600,PH6600,T6600
STBY power Secondary circuit failure
G1BPH6600,IC6601,D6606
Check STBY5V power line on the other Board
Blink 4 times?
POWER_ERR
G2L,DE6 failure
Blink 6 times?
FAN ERR
FAN failure
Refer to the other self
diagnostic chart
Turn ON Power LED?
When turn ON, G2L Board
CN6204pin POWER_ON
HIGH?
DE6DE Micro or
around circuit failure
Turn ON AC relay
RY6100(G1B)?
G1BQ6100,D116
G2LQ6470,Q6471
To G1B PFC2 Trouble shooting
Power SW ON/OFFON/OFF by Remote CommanderCheck AC Code
YES
NO NO
YES YES
NO
YES
NO
YES
NO
YES
NO
NO
NO
YES NO
YES NO
YES
To POWER_ERR
Trouble shooting
To FAN_ERR
Trouble shooting
Blink 11 times?
PANEL ERR
G2LP_VCC power
or PANEL failure
YES
SUB11V,
SUB17.5V(G2L)
Correct?
NO
YES
G2L Board
DD-Conv. Output
Correct?
NO
YES
Signal line failure
To STBY power
Trouble shooting
Separate type
Trouble shooting
Turn ON
LED-BL?
NO
PANEL failure
DE6,LC,LD1/2 failure
YES
To G2L Conv. Trouble shooting
G2LPS3000,IC3001,Q3001,
Q3002,D3001,D3003
(
5 / 13
)
STBY power
Trouble shooting
G1B Board
R6601
Open?
Primary circuit failure
IC6600,T6600
When turn ON,
G1B Board C6606
More than 30V?
When turn ON,
G1B Board C6609
More than 7V?
NO
YES
NO
YES YES
NO
Separate type
STBY power Trouble shooting
Secondary detection circuit failure
T6600,PH6600,IC6601
Secondary circuit short
D6606,C6317,C6319,T6600,
or the other STBY5V line
Primary VCC circuit failure
T6600,D6605,C6612,
Q6305,C6305,IC6300
(
6 / 13
)
FAN_ERR
Trouble shooting
G2L Board IC3004,IC3005 failure
NO
YES
Turning FAN
after SW ON?
YES
NO
G2L Board Q3007,Q3008 failure
DE6 Board DE Micro failure
Check G2LDE6(IC5102 #92pin)line
DE6IC5799G2LTH3000 High Temp
G2L Board
CN3005,,,pin FAN
Voltage more than 6V?
G2L Board
CN6204pin FAN_DRIVE
More than 2V?
Check DE6(IC5102 #69pin)G2L line
YES
NO
FAN failure
Damage harness / Loose connecter
Separate type
FAN_ERR Trouble shooting
NoteFAN which assembled on heat sink of the LED-BL is controlled by LC Board.
Please check LC Board if this FAN gets something worng.
(
7 / 13
)
POWER_ERR
Trouble shooting
G2L Board
CN6204
27
pin G_PROT
HIGH?
YES
NO
G2L Board
Q3004 base
More than 0.6V?
G2L Board Q3004 failure
YES
NO
G2L Board
IC3001,Q3001,Q3002 failure
Separate type
POWER_ERR Trouble shooting
G2L Board
SUB6.5V6V
P_VCC 5V
Correct?
G2L Board D3006,D3008 failure
YES
NO
Check G2LDE6(IC5102 #94pin) line
DE6 Board DD conv (3.3V/1.8V/1.5V) failure
IC5109,Q5107,Q5108,IC8208(OVP_DET)
(
8 / 13
)
NO
YES
RV6200 Readjustment
PFC Reg Circuit failure
IC6201,IC6200,
RV6200
YES
YES
NO
YES
G1B PFC1
Trouble shooting
When turn ON,
IC6201pin Output
short pules waveform?
IC6201 or around
circuit
NO
NO
YES
NO
NO
AC provide part failure
RY6100,RY6101,D6201,
R6172,R6173,R6174
Primary VCC circuit
failure
T6600,R6604,
D605,Q6305,
PH6301,R6313
IC6300pin
More than 15V?
PFC OVP working
IC6202 or around circuit
R6254RV6200
When turn ON,
IC6202pin
HIGH?
YES
Separate type
G1B PFC1 Trouble shooting
IC6201 or around Circuit
R6246,R6247,
Q6204,Q6206,
R6203,D6206,
R6205,D6205,
R6209,D6209
IC6201pin
Approx. 12V?
IC6300 or around
circuit
(
9 / 13
)
CN6101-pin
More than DC110V?
CN6101-pin
More than DC200V?
NO
YES
RV6400 Readjustment
PFC Reg circuit failure
IC6401,IC6400,
RV6400
YES
YES
NO
YES
G1B PFC2
Trouble shooting
When turn ON,
IC6401pin Output
short pules waveform?
IC6401 or around
circuit
NO
NO
YES
NO
NO
AC provide part failure
RY6100,RY6101,D6410,
R6172,R6173,R6174
G2L-VCC circuit failure
To G2L Conv.
Trouble shooting
IC6500pin
More than 15V?
PFC OVP working
R6437RV6400
When turn ON,
IC6402pin
HIGH?
YES
Separate type
G1B PFC2 Trouble shooting
IC6401 or around
circuit
R6429,R6430,
Q6401,Q6403,
R6487,D6415,
R6489,D6414,
R6493,D6418
IC6401pin
12V?
IC6500 or around
circuit
(
10/ 13
)
CN6102-pin
DC380V?
CN6102-pin
More than DC110V?
CN6102-pin
More than DC200V?
To G2L Conv. Trouble shooting
YES
NO
When turn ON,
IC6700pin
17V?
YES
G2L Conv.
Trouble shooting
NO
NO
NO
YES
Separate type
G2L Conv. Trouble shooting
R6701
Open?
YES
NO
NO
Primary circuit failure
Q6700,Q6701,
IC6700
YES
NO
YES
YES
When turnON,
IC6700pin
Output
triangle waveform?
Wehn turnON,
IC6700pin
Output short pules waveform?
When turn ON,
IC6700pin
More than 3V?
IC6800,PH6700
G2L Board D6700,R6700 failure
Primary STBY power VCC circuit failure
To STBY power Trouble shooting
R6709,R6711,
D6706,D6707
IC6700 OCP Working
Feedback Open
IC6800,PH6700
Check Secondary circuit Short
To G1B PFC1 Trouble shooting
CN6208-pin
DC380V?
(
11/ 13
)
Separate type
G1B Board Layout
PFC1 STBY Power PFC2
(
12/ 13
)
Separate type
F, G2L Board Layout
SUB6.5V
P_VCC
FAN
AC Filter
Main Conv.
(
13/ 13
)
Stand By/Power LED Status
Symptoms
Alternate Blinking LED Power Error
Fan / Temp Error
CUC Error
Power Error
Audio Protection
Red Flashes 9 times LED Error
Panel Power Error
Red Flashes 4 times
Red Flashes 6 times
Red Flashes 7 times
Red Flashes 5 times
Red Flashes 11 times
8-1.Self-diagnosis (Error status overviewfor Display)
Red Flashes 9 times
LED Power Error (Red / Green Alternate Blinking)
Detect error for provided SUB 11V to LC Board. It maybe caused by loose harness
between G2L Board and LC Board, LC Board failure, or G2L Board failure.
Fan /Temp Error (Red Flashes 2 times)
It maybe caused by FAN, connected harness to the FAN,or error detected for
FAN drive circuit on G2L Board. Inside of the unit temparature goes to high by
unit location environment.
Refer to the other document. (Display Power circuit/Trouble shoot flow)
CUC Error (Red Flashes 5 times)
It maybe caused by FPGA for Color balance(mura) correction circuit. Or NVM
data for color balance(mura) correction unreadable.
In this case, DE6 Board replacement needed.
Power Error (Red Flashes 6 times)
It maybe caused by G2L Board failure, DD converter circuit failure on DE6 Board.
Refer to the other document. (Display Power circuit/Trouble shoot flow)
Audio Protection (Red Flashes 7 times)
It maybe caused by detected SP out DC, K Board fialure, Audio VCC,
detected Sub 11V short.
LED Error (Red Flashes 9 times)
It maybe caused by LCD Module.
How to LCDmodule (panel) replacement is investigating.
Panel Power Error (Red Flashes 11 times)
Detect error of PVCC=5V to provide voltage for LCD panel
It maybe caused by Harness short inside LVDS harness, defect LCDpanel,
G2L Board failure.
Board Replacement
Display)
FTV1-1 2005.9.30
9-1. Board Replacement
SERVICE A No Name
A-1126-006-A K COMPLSERVICE
A-1139-545-A DE6 COMPLSERVICE
Service Parts Number (for Display)
9-1.Board Replacement
1. Repair fixed by just Board replacement
H1D, H2D, K, F, G1B, G2L, LD1
2. Repair for replacement Board, it needs NVM IC exchange from defect Board
to new Board
DE6, LC
FPGA-NVM
Color balance(mura)
correction data
DEM-NVM
(adjustment data
LBM-NVM W/B data
When replace DE6 / LC Board, these Boards have eigenvalue NVM data
And need to exchange NVM IC from defective board to new.
DE6
LC
3.LCDmodule (panel) replacement
Underinvestigating
LED BL Model
Color Uniformity Compensation
CUC)
10-1.Color Uniformity Compensation
The purpose of CUC
Japan model in 2004 has red area (bad uniformity) on panel.
And we tried to improve LED-BL but its not enough.
Sony Manufacturing Systems (SMS) is manufacturer of LED-BL in Japan.
The yield of LED-BL in SMS is about 50% in March in 2005.
Improving the yield of LED-BL and decreasing loss of money
in SMS and Micro Systems Network Company (MSNC).
The MSNC is a part of SONY corporation.
The yield of LED-BL for US model in SMS is about 90%.
Improving color uniformity will upgrade quality performance.
Target uniformity with the CUC : less than 1.6JND(near points)
Abstract of the CUC
60 points
33
points
Full HD Panel
1920x1080
JIG-PC
Video camera (Same
as SXRD Grand-WEGA)
The compensation
data is written in
NVM on DE6 board
through I2C bus.
Measuring
Uniformity with
the camera
Rough W/B
The compensation
Data calculated by PC
In Spec. ?
Writing NVM
in the product
END
Two dimensional compensation
N
Test signal :
White plane picture
from VortexR
Y
1Block
32x32dot
START
Abstract of DE6 board block diagram
Vortex-R FPGA
THC63
LVD823
(LVDS TX)
ODD 30bit
EVEN 30bit
CLK,H,V,DE
CLK,H,V,DE
48bit
NVM
(64k)
Configuration
ROM
JIG ConnectorFPC 10P)
JIG Connector
( in MDR connector)
Local I2C
Local Bus
I2C2
DE
Micro-con
CONF_DONE
NVM_ERR
CMP_STOP
FPGA_BINT
<400kHz>
Normally Open
Normally Open
The devices which are
added for the CUC
Compensation data is Compensation data is
in NVM connected to FPGA in NVM connected to FPGA
Comparison of CUC with SXRD Grand-WEGA
LED BL LCD TV SXRD
Compensation device
FPGA Rook x2
Compensation pitch
32x32 dot 64x128 dot
Compensation
according intensity
Gamma ROM
(Fixed)
Adjusted with
3-Dimensinal
Gamma
Adjusting Camera
and PC systems
Almost SAME
FAQ in INY factory
Areas between the compensation points The areas of between compensation points are calculated with linear interpolation.
100% signal will make saturation ? Not full scale signal, for example 240/255 white signal should be used with adjusting.
Range of compensation
The system could adjust about 8bit/10bit (-12.5% - +12.5%), But full scale compensation will make side effects for
example bad uniformity in middle intensity or low intensity picture. So, about 6bit/10bit is limitation of compensation.
A sample panel which has bad uniformity was about 6bit/10bit.
10bit Full-scale is 2005 model. In this case, DE6 board and 2004 model has just 8bit RGB data. Then, compensation
system could has 6bit compensation with 8bit data (6bit/8bit). And desirable amount of compensation is about 4bit
with 8bit RGB data (4bit/8bit).
Valiance of compensation with intensity (Y, or R,G,B) Amount of compensation related with R,G,B with Gamma () ROM
If compensation is not possible with just R and B FPGA has switching function RG or GB compensation. There are just
two compensation datas. (RB, or RG, or GB).
Fin
Thank
You!

Sony E29944103 ServiceTrainingQ005

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Sony E29944103 ServiceTrainingQ005

Uploaded by

Copyright:

Available Formats

KDX-46Q005 service Training 1

KDX-46Q005 service Training 132

You might also like