INTERIOR WINDOW TRIM REPLACE A CEILING FIXTURE PLUS: OUTDOORS IN FOCUS: PATIOS and DECKS www.extremehowto.com CONTENTS Summer 2014 F E A T U R E S 20 Deck Framing Gone Wild Applying the Cantilever Concept to Your Deck Designs 30 Stamped with Style Build a Patio with Decorative Concrete 42 Gutters and Downspouts for the DIY'er Install it Yourself to Protect
INTERIOR WINDOW TRIM REPLACE A CEILING FIXTURE PLUS: OUTDOORS IN FOCUS: PATIOS and DECKS www.extremehowto.com CONTENTS Summer 2014 F E A T U R E S 20 Deck Framing Gone Wild Applying the Cantilever Concept to Your Deck Designs 30 Stamped with Style Build a Patio with Decorative Concrete 42 Gutters and Downspouts for the DIY'er Install it Yourself to Protect
INTERIOR WINDOW TRIM REPLACE A CEILING FIXTURE PLUS: OUTDOORS IN FOCUS: PATIOS and DECKS www.extremehowto.com CONTENTS Summer 2014 F E A T U R E S 20 Deck Framing Gone Wild Applying the Cantilever Concept to Your Deck Designs 30 Stamped with Style Build a Patio with Decorative Concrete 42 Gutters and Downspouts for the DIY'er Install it Yourself to Protect
Summer Digital 2014 www.extremehowto.com INTERIOR WINDOW TRIM REPLACE A CEILING FIXTURE PLUS: OUTDOORS IN FOCUS: PATIOS & DECKS EHTCover_EHTCover5 6/3/14 1:21 PM Page Cov1 TGtools2FP:Layout 1 12/30/08 10:01 AM Page 1 GeneralTools2FP_Layout 1 6/3/14 1:52 PM Page IFC1 GeneralTools2FP_Layout 1 6/3/14 1:52 PM Page 1 TGtools2FP_Layout 1 6/3/14 4:10 PM Page 2 TGtools2FP_Layout 1 6/3/14 4:10 PM Page 3 CONTENTS Summer 2014 F E A T U R E S 20 Deck Framing Gone Wild Applying the Cantilever Concept to Your Deck Designs 30 Stamped with Style Build a Patio with Decorative Concrete 42 Gutters & Downspouts for the DIYer Install it Yourself to Protect Your Home and Save on Labor Costs 4 www.extremehowto.com 30 DE PART ME NTS Q & A Skill Savvy Tiling Over Concrete Project Next Adding a PVC Jamb Extension Quick Fix Replace a Ceiling Fixture Hot Products 55 20 cover photo ping han / Dollar Photo Club 6 10 16 50 54 TOCEDIT_EHT0504 TOCMTW 6/3/14 1:36 PM Page 4 EarthwayFP_Layout 1 6/3/14 1:51 PM Page 5 Questions About Home Building, Remodeling? Have Your Own How-To Tip? Visit our blog at blog.extremehowto.com and click on Ask Our Experts. Got a ? QA & 06 www.extremehowto.com Q:Whats the best way to remove burn marks left by a router? A: Sometimes when cutting across wood grain at a low feed rate, a router bit can burn the wood, leaving unsightly dark marks. The easiest way to remove them is to get a new bit and carefully make one more pass with the router (a cut as shallow as 1/64 in. should remove the marks). Sanding with a fine-grit abrasive is another option, but sanding a routed profile can be difficult. Youll find it easier to sand out burn marks if you apply mineral spirits to the burn before sanding. After a few minutes the spirits will penetrate the glazed area, and the marks should be easy to sand off. Q: I am working on a new deck and would like to cover up a 6x6 post with cedar. What is the best way to get this to look seamless, like a solid cedar post? A: Pick out four of the straightest and flattest 1x10 cedar boards you can find. Use a table saw to rip 45- degree outside miters along the edges of each board. Install the four sides wrapping the post, making sure the miter joints line up at the edge. Glue and finish-nail the corners very carefully. Run the edge of a nail set along the seams to close the wood grain. Seal any open cracks that may turn up using caulk colored to match the finish. QAEDIT_Layout 1 6/3/14 1:35 PM Page 6 GRKfp_Layout 1 6/3/14 1:53 PM Page 7 Questions About Home Building, Remodeling? Have Your Own How-To Tip? Visit our blog at blog.extremehowto.com and click on Ask Our Experts. Got a ? QA & Q: We hired an exterminator to kill cockroaches in our house, and the service seems to have worked inside. The problem is all the cockroaches left outdoors. At night, you can see dozens of them scurrying around the driveway. I assume theyre coming from the city sewer system. How can I kill the roaches outside? A: Try using boric acid, which you can pick up in the pest control section of most drug stores. Apply the pow- der to the problem areas according to the manufacturers instructions. Boric acid is deadly poison to pests like roaches and other insects, but safe for people and pets, generally considered to be no more toxic than table salt. Boric acid powder is usually applied to cracks and crevices in a thin layer where insects travel. When the insect crawls over the treated area, their legs become coated in the powder, which is then absorbed into their body and poisons the insect. Reapply the product after it rains. It may take a couple of weeks of reapplication to completely eliminate the pest problem. Q:Wed like to replace an old vinyl floor with tile. The flooring currently has a vinyl base strip that is firmly attached to the wall. Is there an easy way to remove this without tearing up the drywall behind the base? A: To minimize the repair work on the drywall surface, use a heat gun over the base strip to warm the adhesive and loosen its grip on the vinyl. In a pinch, you could potentially use a hair dryer to similar effect. As the adhesive loosens, pull away the base strip. Take the extra time to reheat the exposed adhesive and scrape it away from the face of the drywall with a putty knife. This should leave a smooth surface to easily reinstall new base trim once the flooring has been installed. 08 www.extremehowto.com EHT QAEDIT_Layout 1 6/3/14 1:35 PM Page 8 duckbackFP_Layout 1 6/3/14 1:50 PM Page 9 SKILL SAVVY H andmade clay tiles or stone tiles with naturally split sur- faces look great in a garden setting. But accommodating the size variation requires a slightly different installation process than youd use for the factory-made tiles that are more common indoors. This project originally appeared in Walks, Walls & Patio Floors by Jeanne Huber, published in 2008 by Sunset Books. The patio features handmade saltillo tiles, which are popular where win- ters are warm. They are too porous to survive a freezing winter. The procedure also applies to stone tile with slightly irregular dimen- sions. These saltillos were glazed at the factory. If you are using unglazed saltillos or porous stone, apply a sealer before you install them to prevent mortar stains. Sort the tiles before you begin. Set aside warped pieces with a slight hump in the center until you have mortar prepared and can spread a little, like frosting, to make the backs flat. If thickness varies significantly, sort out the thicker pieces and include at least one in each section you set so that the paving turns out even. Before tiling a concrete slab, be sure it is stable. Deep cracks are likely to show up in your tiled sur- face, even if you patch first. Run a straightedge along the surface and knock down any protrusions with a hammer and chisel or a grinder. Patch large holes, clean the concrete, let it dry, then paint the surface with concrete bonding adhesive. Lay out the project. Check the slab to make sure corners are square. If not, draw two lines at a 90-degree angle to each other and make all your measurements from them. Do a test run by placing tiles to make a section about 3 feet square. Space them to allow grout lines of a width you want. Measure the width of the tiles plus one extra grout line. This is the size of the squares in which the tiles should be laid. Using a tape meas- ure and chalk line, mark lines in both directions to produce a grid of squares. Trowel on the mortar. Mix a batch of latex-reinforced mortar so it is just stiff enough to cling for a second or two to a trowel held ver- tically. Using a notched trowel of the size recommended by the tile dealer, spread the mortar inside one of the squares. First spread a thick layer using the flat side of the trowel. Then use the notched side to comb the mortar. Dont scrape down to the concrete. Tiling Over Concrete Tile a concrete patio for a decorative touch to your outdoor space. By Jeanne Huber | Photos courtesy of Wayne Cable 10 www.extremehowto.com SkillSavvyEDIT_Layout 1 6/3/14 1:36 PM Page 10 NyloBoardFP_Layout 1 6/3/14 1:53 PM Page 11 Place and align the tiles. Fill the square with tiles, leaving gaps for grout lines. Set the tiles straight down into the mortar; dont slide them or press down on them. Stand up and examine the tiles from several angles to be sure the grout lines are as consistent and straight as possible. Bed the tiles and check adhesion. Place a block of wood or a piece of plywood across several tiles and gently tap it to seat the pieces evenly. Every so often, pick up a tile to make sure the mortar is sticking to at least three-quarters of the back surface. If its not, back-butter each tile with a thin layer of mortar before setting it in the troweled mortar. Cut tiles to fit. At edges, you may need to trim some pieces. Cut tiles using a rented wet saw, or a grinder or circular saw equipped with a masonry cutt- ing blade or a diamond blade. Some tiles are easier to cut with a snap cutter. Ask your tile dealer which cutting tool to use. Grout and clean. Wait about 2 days for the mortar to harden. Mix a batch of latex-reinforced sanded grout just to the point that it does not pour readily. If joints are 38 inch or wider, apply the grout with 12 www.extremehowto.com SKILL SAVVY SkillSavvyEDIT_Layout 1 6/3/14 1:36 PM Page 12 DekDrainFP_Layout 1 6/3/14 1:50 PM Page 13 a mortar bag and shape the joints with a brick tool or the rounded end of a trowel handle. If joints are narrow, hold a lami- nated grout float nearly flat and push grout between the tiles in at least two directions. When the joints in an area are full, tilt the float up and use it to squeegee away most of the excess grout. Drag a wet towel over the area, then wipe lightly with a damp sponge, rinsed often. Once the grout starts to stiffen, use the sponge to shape the surface to a consistent depth. Allow the surface to dry until a white haze appears, then buff it away with a dry cloth. Mist the grout with water until damp and cover it with plastic for several days, making sure it stays damp. Editors Note: Excerpted by permission of Sunset Publishing Corporation from Walks, Walls & Patio Floors by Jeanne Huber and the editors of Sunset Books, published in 2008 by Sunset Books. Visit www.oxmoorhouse.com. 14 www.extremehowto.com NEW IDEAS FOR OUTDOOR LIVING Patio & Stone, A Sunset Design Guide is a handsomely photographed book includes the latest ideas on design and materials, along with essential landscaping advice from indus- try professionals. Design an inviting patio with decorative features such as flagstone paths and stone walls. Discover a wealth of great landscaping materials, from natural stone to concrete pavers, brick and tile. Plus, you can see advanced views of the spaces you are planning with the 3D interac- tive design software that is included with the book. For more information, visit www.oxmoorhouse.com. EHT SKILL SAVVY SkillSavvyEDIT_Layout 1 6/3/14 1:36 PM Page 14 ArmstrongFP_Layout 1 6/3/14 1:49 PM Page 15 PROJECT NEXT W ant a straighter and more maintenance-free window jamb? Then follow the steps taken by contractor Steve Roth. When I went to renovate an 1800s house, I found that the old walls were not level, says Roth. They were so imperfect that I had to frame in interior walls to straighten them. Creating a thick- er, more even wall solved one problem, but presented a new dilemma: how do I frame out the interior of the windows? Roth found his solution by creat- ing jamb extensions made of PVC. Along with being maintenance free, the PVC is resistant to mois- ture and adds a more complete finished look to the interior of the window. The jamb extender covers the framing material and what youre attaching the casing to, says Roth. This simple box frame extends the window framing out to the interior wall surface and adds to the overall design of the room. Roth chose PVC instead of wood for the jamb extension for several reasons. These days its difficult to find clear pine thats not warped or knotted, says Roth. The PVC I purchased from Fypon was per- fect. Each piece is 100 percent usable with no knots, splits or warping. The 1-inch thickness of the PVC board made it easier to nail the casing at the final step. And, most importantly, the PVC complements the vinyl on the frames window. Moisture isnt a problem with PVC either. Some contractors take drywall and simply return it to the window. Thats a plain look, and the drywall can soak up moisture, making it a problem sometimes in less than a year. Not so with the PVC it resists condensation and has an extensive maintenance- free lifespan. Throughout the house, Roth created a variety of PVC jamb extenderssome reaching up to 12 inches in depth. To create the PVC jamb extensions, Roth fol- lowed several simple steps. Step 1Clean up the area where the jamb extender will be installed and prep out the space. Step 2Measure the opening space to determine the width of the jamb extension needed. Cut the boards on a table saw to cre- Adding a PVC Jamb Extension Alternative Idea for Interior Window Trim By Kathy Ziprik 16 www.extremehowto.com ProjectNextPVC_Layout 1 6/3/14 1:23 PM Page 16 www.arkestairs.com SPIRAL STAIRS AND MODULAR STAIR CASE KITS The OAK 70.XTRA The Oak 70.XTRA is an adjustable premier series spiral staircase that features solid Oak wooden stair treads and landing to complement and add style to any interior living space. Surrounding the full length of the staircase, the horizontal balusters and railing design is visually unique when compared to the traditional vertical baluster design of most stairs. The staircase can be easily installed by the homeowner in a single day using common household tools. The Oak 70.XTRA is available in 2 diameter sizes and is available in 2 choices of colorHi-Gloss Black and Hi-Gloss White. Standard kit includes 12 oak wood stair treads, a landing, a complete handrail, and all necessary hardware and connectors. Diameters available include a 5 ft. 3 in. model and a 4 ft. 3 in. model. The height range for the standard kit is adjustable from 8 ft. 3 in. to 10 ft. 2 7/8 in. and with additional components, can be installed to a maximum height of 11 ft. 9 5/16 in. Powder coat finished painted in either Hi-Gloss Black or Hi-Gloss White. Can be installed in a clockwise or counterclockwise rotation. Stair treads and landing are made of solid Oak wood with a natural stain and a polyurethane protective coating. Balcony rail kits are available in matching color and horizontal baluster and railing design. Handrail is manufactured from an aluminum core surrounded by a soft PVC cover to allow the handrail to be curved at the time of installation to accommodate the radius of the staircase. Rise between stair treads is adjustable from 8 3/8 in. to 9 in. Interior installation only. A complete installation guide is included in all kits and an installation video is available upon request. Homeowner should consult with local building department concerning building codes prior to purchase. AVAILABLE THROUGHOUT THE USA, ARKE SPIRAL AND MODULAR STAIRCASE KITS CAN BE BUILT IN A DAY BY THE AVERAGE DO-IT-YOURSELF HOME ENTHUSIAST. 3 Arke4_Layout 1 6/3/14 1:48 PM Page 17 ate the box. For this project, the wall space was 3-1/2 inches in depth. Roth recommends cutting the boards and assembling the unit on a workbench instead of nailing directly to the window in order to control the length, width and squareness of the jamb extender. Step 3Round-over the sharp edges on the inside corner of the constructed box with a router. Step 4Once the box is constructed, attach the Fypon PVC casing to the box area. Step 5Fit the jamb extender into the opening to test for accura- cy of fit. The jamb extender should fill in the entire area and extend out from the window framing to lie flush with the interior wall surface. Step 6Ensure that the jamb extender is plumb and level in the opening. Nail through the jamb extender into the framing. Finally, nail through the PVC casing like a nail flange into the wall. Finish by filling in nail holes. Now you have a secure jamb extension that defies moisture while adding a touch of class to the room. Editors Note: For more information on PVC board and trim products, visit www.fypon.com or call 1-800-446-3040. 18 www.extremehowto.com PROJECT NEXT EHT ProjectNextPVC_Layout 1 6/3/14 1:23 PM Page 18 RyobiFP_Layout 1 6/3/14 1:55 PM Page 19 www.extremehowto.com 21 Applying the Cantilever Concept to Your Deck Designs DeckFramingFeature_Layout 1 6/3/14 1:20 PM Page 21 22 www.extremehowto.com ending points of your joists do not need to be dialed in either. Another big advantage of the cantilever is that you can hide footings, block and post back under the deck and they wont interfere with trim or skirting. When I lay out the blocks for a post-and-beam floor system, whether its for a shed or a deck, I purposefully put the rows of blocks about one foot inside the finished structure in both direc- tions. I reach the outside of the deck with cantilevered beams in one direction and cantilevered joists in the other direction. One of the big advantages to this system of cantilevering is that the blocks do not need to be laid out precisely, other than just being in line with the beams. So the post and beam layout can be relatively square, and then as the joists get put in position they can be aligned and squared more precisely. In addition to the concept of cantilever, is the idea of running material wild until you make your final cut. Let it run wild is a con- struction expression that simply means to leave a little extra mate- rial hanging out there to be cut off later. You dont have to make the final decision on the exact deck dimensions until you see how everything is coming together. You can trim beams when you are done with the joist layout. You can trim joists when the deck boards Another thing I like to put off in deck construction is screwing down the deck boards, especially when youre building a deck in the summer heat and humidity. Put in just enough screws to hold deck boards in position and add the rest of the screws in the cool of the evening. You can pick up speed driving deck screws by starting them with a hammer. You can save time by cutting the posts for your post-and-beam sys- tem from a cut list. Simply mark the length of each post as its cut to match it up with the numbers that you wrote on the pyramid blocks as you were getting the measurements. With the pyramid blocks firmly set into the ground and the posts cut and in position, the layout is ready for the beam. With all of the joists toe-nailed in position, we then added hurricane ties to connect the joists to the beams. SCREW IT LATER DECK FRAMING G O N E
W I L D DeckFramingFeature_Layout 1 6/3/14 1:20 PM Page 22 CoxFP_Layout 1 6/3/14 1:50 PM Page 23 are nearly completed and you can trim deck boards after they are installed. Chalk lines and saw guides help make straight cuts on the ends of the beams, the joists and the deck boards. Heres how we used cantilevers to build the second level of our low deck: CANTILEVERS RUN WILD My friend Dave usually scratches out his material lists on jobsite stationary (a scrap of wood) on his way to the lumber yard while driv- ing, drinking coffee and talking on the cell phone. A horn may sound as he drifts into someone elses lane, which Dave considers rude. Hey, Im designing a deck here! If this sounds a bit dangerous, most home-improvement stores and lumber yards can give you some help on whats needed for a standard deck layout. For this project I figured we needed about three 14-foot beams, eight pyramid blocks (one of the beams was over an old slab), about ten joists, a box of hurricane ties, an assortment of galvanized nails and a couple more boxes of deck screws. We already had the decking boards on hand. We started by spacing out the beams on the ground at the approximate spacing that we needed, keeping in mind that we wanted to keep the beams inside the deck structure about a foot from where we expected the final decking to be. In the case of this particular section of deck, the elevation was determined by making a full step up from the lower section of deck we had built earlier. We decided that one full-width deck board would make a good riser and a good step height going up to the next level of deck. We wanted the second level of decking to be per- pendicular to the first level, so we had to make sure that the beams were running perpendicular to the first level of decking. Building this way, the joists would run parallel to the first deck boards, and in turn the deck boards for the next level up would be perpendicular to the first level of decking. Got it? We spaced the pyramid blocks evenly along each of the beams, keeping in mind again that we wanted to stay back from the out- side edge of the deck to allow the beam to cantilever out beyond the final position of the edge of the structure. With the pyramid blocks in place, we cut the sod around them and got the base of the blocks sitting on solid ground, nice and flat and level. [Note: Some 24 www.extremehowto.com Notice that the beams are cantilevered out past the outside pyramid blocks and that the joists cantilever out past the outside support beams. Snapping a chalk line across the joists gives a straight reference point to make sure the decking boards stay straight. DECK FRAMING G O N E
W I L D DeckFramingFeature_Layout 1 6/3/14 1:20 PM Page 24 areas require permits to build decks, the decks may need to meet specific codes, and its con- struction may require inspection. Research what the requirements are in your area.] We propped the beams tem- porarily in place above the blocks and leveled them with scraps of lumber, old tires, bags of Quikrete and whatever else we had handy. We measured from the bottom of each beam to the top of each block to get the heights of the posts. We marked each block with this dimension then cut all the posts, marking each post as it was cut so we could match each post to its block. We ignored the manufacturers recommendations for joist spac- ing. Our testing found it was too flexible for their recommended spacing. We used more joists and placed them closer together than the manufacturers recom- mendation. We used a string line to align the joist ends where they joined the lower deck level but let them run wild, beyond the edge of the deck, at the other end. After crowning the joists, put- ting them on the layout marks and toenailing them into place, we then added hurricane ties to connect the joists to the beams. The layout of the first joist, the one closest to the house, was purposefully kept a couple of inches inside the proposed edge of the finished deck to allow us flexibility. In other words, we planned to have a little cantilever on the decking boards them- selves. To get started on the decking we put the first board in position, and then measured from the end of the joist to the outside edge of the board. We wanted the deck board to overhang 1 and 7/16 inches so we measured to the joist, set the deck board, put a screw in it at one end, then went to the other end and did the same thing. www.extremehowto.com 25 When setting the overhang for the first deck board on the upper level, we allowed for the thick- ness of the step riser/rim joist, plus about a 1/4 overhang. A new product called Fast2K comes in a small book-sized pouch but replaces 50 lbs. of concrete for setting deck and fence posts. Having built both the deck and fence around my house, I know too well the sweaty, hard work involved with mixing concrete and setting a post, and it doesnt get any more fun when you have dozens more to go. With the new Fast2K product, just break the seal on the two-part pouch, mix for thirty seconds, position the post and then pour the product around the bottom. I watched a demonstration and was amazed at how the product expanded within two minutes to completely fill the space around the post, setting it securely. Check out www.Fast2K.com. SET POSTS SUPER FAST DeckFramingFeature_Layout 1 6/3/14 1:21 PM Page 25 26 www.extremehowto.com TRIM IT LATER We waited to install the fascia board/rim joist (skirting on a higher deck) until the rail system was finished to allow access to the post areas under the deck. To use the chalk line for straight deck boards, first start a screw in the board. Then measure from the board to the chalk mark and move the board as needed so the distance is the same at the middle and ends of the deck board. Then drive the screw home. We made a mark 32 inches on the joist at each edge of the deck and snapped a chalk line between those two marks. This gave us a reference point to make sure the deck boards were straight as we proceeded by simply match- ing the measurements to the chalk marks on a couple of the joists out in the middle of the lay- out. This is much easier than try- ing to hover a string line above the first deck board to get it straight. After the first deck board is on straight, you can hook your tape to the outside edge of the deck and check the boards periodically as the decking is installed. As we were getting to the edge of the deck near the ends of the cantilevered joists, it was time to determine exactly where the joists needed to be cut. We did this by putting the last deck board in place, marking the outside edge at each end, making another mark inside that, which is closer to the deck by the thickness of a deck board that we would later use as a rim joist/trim piece, plus a little reveal. We then tackled trimming the deck boards, which we let run wild. We first had to finish the We snapped a chalk line across the top of the joist to be cut and used a Speed Square to project the mark down the face of the joist before cutting it off with a circular saw. DECK FRAMING G O N E
W I L D DeckFramingFeature_Layout 1 6/3/14 1:21 PM Page 26 LangFP_Layout 1 6/3/14 1:53 PM Page 27 outside board on the lower deck, and then it was a matter of simply moving that layout to the upper deck and snapping a chalk line for the cut location. Next time you plan a deck or shed floor, consider using cantilevers in your design. Not only can you hide blocks and posts under the deck, you can also put off layout decisions until later in the process. Works for me. 28 www.extremehowto.com LEFT HAND, RIGHT BRAIN You may have noticed that the circular saws you own either have the blade on the left or the right side of the saw. You probably have a preference for which setup you like best, but dont forget about the saw that has the blade on the other side for those tight cuts when left doesnt work right. After snapping a chalk line across the deck boards to indicate where they were to be cut, we used a straight edge board against some sixteen penny nails, parallel with the chalk line at a distance that equals the distance from the edge of the saw base to the blade. EHT DECK FRAMING G O N E
W I L D DeckFramingFeature_Layout 1 6/3/14 1:21 PM Page 28 Feeney2FP_Layout 1 6/3/14 1:51 PM Page 29 Build a Patio with Decorative Concrete By Monte Burch 30 www.extremehowto.com WITH STYLE ConcreteFeature_Layout 1 6/3/14 1:47 PM Page 30 www.extremehowto.com 31
C oncrete is one of mankinds most useful inventions, and also one of the oldest. Highways, sidewalks, bridges, buildings, all are made of this utilitarian and often unglamorous product. Concrete, however, doesnt have to be mundane. With a variety of techniques concrete can be made extremely decorative. Stained and stamped with a variety of patterns, concrete can look like bricks, cobblestone, flagstone, even wood, or a variety of unusual artistic patterns. Stained and stamped concrete can turn a ho-hum slab into a beautiful patio or sidewalk. It is also a great way of redoing an old, deteriorated walk or patiosimply pour fresh concrete over the old. ConcreteFeature_Layout 1 6/3/14 1:47 PM Page 31 PREP THE SITE The first step, as in any concrete project, is proper preparation of the site and building a form to hold the concrete in the desired shape. The sub-grade must be uni- formly graded and evenly compact- ed. If pouring in hot weather, it is recommended to soak the ground prior to the pour. The sub-base material, however, must be dry at the time of the pour. If pouring a patio or walk, the mix and reinforcing should meet the strengths of the project needs and be suitable for external paving. The formwork should be set to establish proper drainage of the area and to be used for screeding and layout. A minimum of 2-percent slope should be allowed for exterior paving sec- tions. All grade pins should be set below grade to prevent inter- fering with the texturing process. All formwork should be properly squared, and also squared to any existing structures. This is espe- cially important if using a pat- terned texturing tool. COLORFUL CONCRETE Two methods are used for coloring concrete, a spread-on color hardener or an integral colorant. Both can be used with ready-mixed or bagged materials. Color hardener has some dust and health hazards in application due to the content of the silica sand involved. The technique shown involves integral coloring products from Matcrete (www.Matcrete.com). The Matcrete Integral Color is a pre-measured admixture for coloring ready-mixed concrete dur- ing batching. The pigments are lime-proof, pure synthetic mineral oxides for all concrete flat-work installations, interior floors and exterior hardscapes. The system also works for precast, tilt-up and cast-in-place applications. Packaged in 25-pound disintegrat- ing bags, the product is available in a wide range of colors. The dosage rate found with the color swatch is the amount of color needed to tint 94 pounds of con- crete. Typical dosage rates range from 1/4 to 4 pounds of Matcrete Integral Color per sack (94 pounds of cement). Exceeding 10-percent color content can have an adverse affect on the strength of the con- crete. If a more vibrant color is desired, consider using Matcrete Dustone Color Hardener which, due to its application, is not limit- ed to these same restrictions and in fact can increase surface strength. But you must follow all safety regulations. Integral Color is added to the concrete in the mixing drum. If mixed at the plant, the drum must be cleaned, and approximately two-thirds of the mix water and one-half of the aggregates needed should be added to the drum. Do not use slurry water or reclaimed aggregates. Add the correct amount of Matcrete Integral Color to the drum and mix at full charg- ing speed for three to five minutes or until all bags break apart and the pigment is distributed evenly. As with any concrete project, the proper form must be constructed to hold the concrete until it sets. For an exterior project, the form must have a grade of at least 2 percent to allow for water runoff. If using pattern stamps and a square or rectangular pour, make sure the form is assembled square. The form can, however, incorpo- rate rounded or irregular edges, with the stamps simply extending past the form boards. 32 www.extremehowto.com WITH STYLE ConcreteFeature_Layout 1 6/3/14 1:47 PM Page 32 ConcrobiumFP_Layout 1 6/3/14 1:49 PM Page 33 Add the balance of the ingredients (water, aggregates, cement and admixtures) and mix at full charg- ing speed for 8 to 10 minutes (80 to 100 revolutions). It is the ready- mix suppliers responsibility to make sure the bags have fully dis- integrated. Note: A ready-mix com- pany will probably charge a small fee for extra cleaning of the drum. If coloring the concrete at the jobsite, open the bag and pour the pigment directly into the drum, then discard the bag. Again mix thoroughly before distribution. Mix color and pre-bagged concrete according to the manufacturers specific instructions. TEXTURE OPTIONS The colored concrete can be fin- ished in a variety of means. Use a bull float after striking off the slab. For most finishes, use wood bull floats and derbies, not magne- sium. Wait for the bleed water sheen to disappear before you start floating and troweling. Do not over-trowel or start troweling late as this leads to burns and dark spots. Following are some of the various textures that can be used with Matcrete Integral Color: Broomed: Made by pulling special brooms across stiff, freshly floated or troweled concrete sur- face. For variety, broomed 34 www.extremehowto.com The simplest method of coloring the concrete is with and integral coloring agent, such as Matcrete Integral Color. The coloring agent can be mixed at the job site in ready-mix deliveries, or in small batches using bagged concrete. Due to a wet area, as well as a sewer drain line near the pour, the concrete was delivered to the form from the ready-mix truck with a tractor bucket. The colored concrete is poured in the form and shoveled or pulled into all portions of the form. WITH STYLE ConcreteFeature_Layout 1 6/3/14 1:47 PM Page 34 texture can be heavy or light, or in straight or wavy lines. Exposed Aggregate: Aggregate is exposed by seeding the fresh concrete with aggregate which can be colored, sparkling, fractured or smooth. Before the concrete sets thoroughly, a pressure washer is used to wash away some of the top surface and expose the aggre- gate. Set-retarding compounds are often used to slow the set, but make sure you follow the manufac- turers instructions. The aggregate can also be exposed by removing the surface cement with acid etch- ing, sand blasting, grinding or hammering. Exposure level can vary from barely revealing fine aggregate to up to 1/3 of the diameter of coarse aggregate exposed. Stamping or imprinting: Stamping tools are pressed into the concrete to create a pattern and then removed. A powder release agent or plastic sheet is placed on the concrete surface after floating and troweling. STAMPING IN DETAIL A wide variety of stamps are available ranging in design from brick, cobblestone, stone, and ash- lar slate to patterns that resemble wooden planks. Matcrete has over 175 patterns to choose from. The concrete stamps are made from a high-quality urethane with fixed handles designed for quick and easy placement. Stamps are avail- able as seamless imprinting or in set patterns. Seamless texture or non-directional patterns are the easiest and fastest way of stamp- ing concrete as there is no set direction or lay-down pattern to follow. Regardless, a wide set of variables is involved in properly imprinting concrete including: temperature, sunlight or shade, wind, access and the depth of the stamping tool. Regardless of the design used, the concrete should be covered with either a plastic membrane or release powder to prevent the cement from sticking to the con- crete stamp. Matcrete Release Powder, a fine talc-like powder, is not only quick and easy to use, it adds a secondary color to the Color Hardened concrete. Before application of the release powder, it should be air-entrained to beat air back into it. The fine powder settles during transportation. A portable electric drill and paddle mixer works quite well. Broadcast the powder over the surface by hand, brush or even the lid from the bucket. Broadcast as low to the surface as possible, tossing the powder across and not down www.extremehowto.com 35 A screed board is used to level the concrete to the form boards. A bull float is used to smooth and float the concrete surface. The edges should be smoothed using an edger, and then a float used to further smooth out the edges. ConcreteFeature_Layout 1 6/3/14 1:47 PM Page 35 on the surface. Avoid lumps on the surface, as this may create blank spots in the texture. The rate of application depends on the concrete set rate, depth of desired texture and wind speed. Do not apply this on a windy day. Approximately 3-1/2 pounds is required per 100 feet. PATTERNED STAMPING Patterned stamping requires careful layout and tool placement. Joint spacing must be considered. You will need stamping tools to span the entire slab in one direc- tion and begin the second row. Its a good idea to lay out the design and even lay out the stamping tools in the pattern desired next to the pour, so youre sure of the tool positioning. Once you have determined the pattern, and that the concrete will hold up to the weight of the person and tool, youre ready to place the first stamp. Place the stamp flat on the sur- face of the concrete using the handles on the back. If possible, start against the structure or any straight edge that will permit the tool to remain square. Do not drag The release powder is sprinkled uniformly on the surface. Once the concrete is sturdy enough to support a person and the stamps, the stamps are applied. In most instances you will need enough stamps to go across one end of the pour. Position one stamp, following the manufacturers instructions. Position the remaining stamps in the row and tamp as per the instructions. In some instances you can walk on the stamps for the imprint, but a tamper makes the chore more precise. Make sure you correctly lift the stamps and do not drag or shift them on the concrete. Then sim- ply repeat the process, applying the stamps according to the manufacturers instructions for the specific stamps. Before stamping, a release agent such as Matcrete Release Powder should be applied. The product not only prevents the stamps from sticking, but also provides an additional color. The agent must be air-entrained before use. 36 www.extremehowto.com At the edges, allow the stamping tool to hang off the edge. WITH STYLE ConcreteFeature_Layout 1 6/3/14 1:47 PM Page 36 the stamp across the concrete as this will scuff and scratch the surface and mar the imprint. Continue to set the remaining stamping tools, following the instructions for that particular pattern. Patterned tools are color-coded to help reduce pattern repeat on the surface. Rotate the colors so the surface is randomly stamped. Once all the tools are in place, use a pounder or tamping tool to create the imprint. If the concrete is too soft to continue stamping you should refrain from stamping until it has the same consistency and will properly support the weight of the person and tool. Continue to move and tamp the tools in the direction of the pour until the entire surface has been imprinted. Always set the next row tight to the first to keep the lines square. Using a small Seamless Texture Skin, work around hard-to- reach edges such as steps, walls and columns. Additional detailing can be done using a touch wheel and chisels. SEAMLESS TEXTURING You will need a minimum of three large Seamless Texture Skins. Place the first flat on the surface using the handles. Then place the second and third, over- lapping each by 4 to 6 inches. Once you have stamped the tex- ture evenly into the concrete you must underlap the first skin from the other two before you can pick it up and move into the next position. Repeat the process until you have covered the complete area. When you move each stamp, rotate it 90 degrees to ensure there is no repeat of the design. CURING AND CLEANUP The next steps are curing and wash-down. The main purpose of curing is to increase durability and reduce early carbonation on the surface. Keeping the powdered release agent on the surface for a period of seven days will help pre- vent early carbonation by limiting the exposure to carbon dioxide in the atmosphere. Regardless, it is recommended the concrete has a minimum of 48 hours to harden before the wash-down procedure. The first step is to remove all forms, then sweep excess release powder from the surface. Collect as much of the release powder as possible in a ditch or sump hole. Then dampen the concrete sur- face with water. Using a pressure washer with a minimum of 2,000 psi, clean off the release powder. Working the dampened surface with a soft-bristle push broom will also help. Matcrete Antique Release and Efflorescence remover can also be used to remove stubborn stains. Clean The stamped concrete and release agent should be allowed to cure for at least 48 hours. Sweep off the excess powder. If possible, capture the excess powder for proper disposal. www.extremehowto.com 37 ConcreteFeature_Layout 1 6/3/14 1:47 PM Page 37 the concrete surface until the water runs clear and the overall appearance is desired. The final step is to apply a sealer to protect the concrete and seal in the coloring. A number of sealers are available, and its extremely important to follow the directions for the specific sealer. The con- crete should be sufficiently cured and moisture migration complete. The surface must be free of dust, debris, moisture and any other contaminants. The sealer shown is TK Products Achro Kure, available from Decorative Concrete Supply, www.murraydecorative.com, a good source for all the decorative concrete products and tools. The first coat of sealer should be applied evenly with a high-pressure sprayer. The second coat can be applied when the first coat has thoroughly dried (three hour re- coat time). Depending on the porosity of the concrete, you may need a third coat. Foot traffic is permitted within 24 hours and vehicular within 72 hours. 38 www.extremehowto.com Using a pressure washer with at least 2,000 psi, wash the remaining powder from the surface. You may also wish to use a soft- bristle push broom to remove stubborn areas. An old, discolored sidewalk or patio can be brightened by pour- ing new concrete over the old and creating a colored and stamped design. Small jobs can be poured using bagged concrete, which can be easily mixed and poured using a Crete-Sheet mixing bag. EHT WITH STYLE ConcreteFeature_Layout 1 6/3/14 1:48 PM Page 38 Feeney2FP_Layout 1 6/3/14 1:51 PM Page 39 WoodworkersHardware2FP_Layout 1 6/3/14 4:11 PM Page 40 WoodworkersHardware2FP_Layout 1 6/3/14 4:11 PM Page 41 I n general, gutters and downspouts are far from the most glamorous feature of a home, but these systems are the unsung heroes that pro- tect your house from water damage. By collecting roof runoff and diverting it away from the building envelope, gutters and downspouts help to prevent damage such as wood rot, mold and mildew. The house shown in this article was built in 1978 and only had a single gutter and two downspouts installed at the front, with nothing on the rear. As a result, during a rainstorm the water was cascading off the rear of the roof and pounding a trench along the foundation wall, where it was seeping through the ground and migrating through the cinderblock, as evidenced by water stains on the interior of the wall. By installing a gutter and a couple of downspouts, the water is channeled away from that troublesome trench and diverted across the yard and away from the house walls. Professional installation of metal gutters often involves specialized equipment used to form gutters from sheet metal at the job site. One advantage of pro- fessional installation is that the gutters can be installed with a seamless system, which provides the best protec- tion against leaks. Plus, the gutter contractor will be the guy working atop a ladder at the roof line, which is a big selling point for homeowners who arent comfortable with the heights of roof work. However, for do-it-yourselfers who dont mind working on a ladder, you can save considerable labor costs by installing a gutter using the sec- tional systems available at your local home center. 42 www.extremehowto.com Install it yourself to protect your home and save on labor costs. FOR THE DIYER & GUTTERS DOWNSPOU By Matt Weber GutterFeatureEDIT_Layout 1 6/3/14 1:22 PM Page 42 OUTS GutterFeatureEDIT_Layout 1 6/3/14 1:22 PM Page 43 For this particular job, I picked up the materials at my local Lowes, which distributes Amerimax aluminum gutter sys- tems. The first step is to sketch out your gutter system on paper so you can quantify the various components required. Measure your roof line and wall height to cal- culate the number of 10-ft. sec- tions of gutter and downspout youll need. I was working with standard 5-in. gutters with a K profile. Next, account for end caps, seamers, inside or outside corner pieces, downspout elbows and end drops. Youll also need mastic for sealing the joints, downspout bands to fasten to the house, and sheet-metal screws to connect the downspout sections. To hang the gutter, you can choose from a vari- ety of fastener types. I chose to use hidden bracket fasteners that are held to the fascia with screws. Heres how homeowners can install a gutter, protect their home and save some cash by doing it themselves GETTING STARTED When installing a gutter system, be prepared to spend a lot of time working at potentially dangerous heights. Because so much roof work is involved, I highly recom- mend attaching a ladder stabilizer to the top of your ladder. I picked up a Werner Ladder Stabilizer at Lowes, which proved on this job to be the best 25 bucks I could have spent. Not only does this simple bracket attachment safely prevent the ladder from swaying from left to right while youre standing on it, but it also provides a 10-in. standoff from the roof line, which makes it easy to access the fascia and gutter without obstruction from the ladder. The stabilizer also rests on the roof, rather than on the shingles, fascia or house siding, so theres no worry of accidental damage from contact with the ladder. To begin installation, safely posi- tion the ladder on even ground with the ladder stabilizer firmly supported by the roof deck. Climb up to one corner and hook the end of a chalk line at the point where you want the top edge of the gut- ter to terminate. Unreel the line as you move to the opposite end of the fascia. At that corner, first level the string, and then drop the string about 1 in. per 40-ft. run and snap the chalk line. This achieves a slope that helps gravity pull water to the downspout locations. If you have a long run with downspouts at both ends of the gutter, you can slope the gutter from its midpoint toward both of the book-ending downspouts. PREASSEMBLY Even when using a ladder stabi- lizer, the safest and easiest way to work is to assemble as much of the gutter system on the ground as possible. I designed this particular gutter system to have a downspout at each end, which required an end drop at each downspout location. To join the end drop to the gutter or to join any gutter section to anotherrequires a seamer. The seamer is a 3-inch wide piece of aluminum in a K profile to match the gutter. First, apply gut- ter sealant or mastic to the top side of the seamer piece. Then, wrap the seamer around the butted gutter components from below. The front of the seamer hooks to the front edge of the gutter. The rear of the seamer 44 www.extremehowto.com The various gutter components are connected with aluminum seamers and gutter mastic. & GUTTERS DOWNSPOUTS GutterFeatureEDIT_Layout 1 6/3/14 1:22 PM Page 44 SureDriveFP_Layout 1 6/3/14 1:54 PM Page 45 extends above the rear of the gut- ter, and you fold this extended flap of metal over the rear edge of the gutter. Use pliers to crimp both the front and rear lip of the seamer tightly onto the gutter. Then, cover the visible seam inside the gutter with a generous bead of mastic. With the end drops positioned over the corner of each wall, I still had 12-1/2 inches of gutter between the end drop and the end of the roof. This required cutting a short section of gutter, seaming the piece onto the end drop, and then applying an end cap using the gutter mastic. Before installing the gutter section, give the mastic a few hours to dry and gain some rigidity at the joints. CUTTING TO SIZE When assembling the gutter and downspouts, you will likely have to cut some of the materials to length. One basic method is to clamp the material firmly to a cou- ple of saw horses and cut using a hacksaw. A good pair of metal snips can also do the job. Either of those methods work fine, but I used a sliding miter saw with a fine-toothed blade turned backwards. The speed of the blade combined with the back- wards teeth make a nice, clean cut with very little operator effort. Note: When cutting gutter material on the miter saw, turn the section upside down so the cut enters the more stable underside of the gut- ter rather than the top edges. FASTENERS Gutter fasteners come in a wide variety of styles and shapes. Some of the options include screw and ferrule, fascia brackets, roof hangers with strap, or hidden hangersthe kind I chose. The hidden hangers clip over the rear edge of the gutter and hook beneath the front lip. Each hidden fastener comes with a 1/4-in. hex-head screw that you power drive into the fascia board to hang the gutter. I pre-attached the hidden hangers while assembling the gutter section at ground level. Simply clip them in place every 2 feet along the length of the gutter section. Make sure to locate a fastener near the end of each gutter section to minimize stress at the joint locations. HANGING IT SOLO As is usually the case, I was working without any help, but if you can recruit a friend or neigh- bor to help install the gutter then I suggest doing so. Although the gutter sections are very light- 46 www.extremehowto.com An end cap ensures the water that exits the gutter in a controlled flow through the downspout. & GUTTERS DOWNSPOUTS GutterFeatureEDIT_Layout 1 6/3/14 1:22 PM Page 46 weight, their size makes them cumbersome for a single individ- ual to carry up the ladder and nail in place. But thats what I did. To install the first section I placed the ladder on the roof about midway of where the first section would be installed. I hauled the gutter section to the top, positioned its end about 1 inch past the roof line, andholding the section from the middle of the gutterI slightly tilted it so its top edge matched the slope of my chalk line. I then zapped in the screw of the center fastener. The aluminum gutters are so lightweight that a single screw will hold the section temporarily in place. By having the center screw secured, I had a pivot point where I could more accurately position the gutter along the chalk line and drive home the remaining screws to anchor the gutter. And, thats pretty much the basics of hanging the gutter: Rinse and repeat. Start at one end and work toward the opposite, assembling as much of the gutter on the ground as possible and securing it with fasteners at the roof line. The only difference is that you will have to seam togeth- er the adjoining gutter sections at the roof line rather than on the ground. DOWNSPOUTS Once the gutter was completed with end drops located at each wall corner, I then assembled the downspouts. To do so, I temporarily duct-taped an elbow to the flange outlet of each end drop. (The flanges are secured to the end drops using mastic and sheet metal screws.) I used a straight edge to follow the trajec- tory of the elbow toward the wall where the second elbow would be located. I then temporarily taped the second elbow to the wall. Next, I used a ruler to measure the downspout section I needed to install between the two elbows. Note that each downspout and www.extremehowto.com 47 Install hangers every 24 inches along the gutter. The flange is secured in the end drop with gutter sealant and screws (screws not pictured). GutterFeatureEDIT_Layout 1 6/3/14 1:22 PM Page 47 48 www.extremehowto.com COVER UP FOR EASY MAINTENANCE Gutter protection is a hot item among the many homeowners who groan at the prospect of climbing onto the roof to scrape muck out of their gutters. The idea behind these products is to prevent leaves and other debris from accumulat- ing in the gutter system, which can cause blockage and in some areas lead to ice dams. Here are three different designs to consider when selecting a gutter protection device. LeafBlox is a product that the EHT staff affectionately refers to as fuzzy caterpillars or big pipe cleaners. Thats what they look like anyway, but this interesting design for a gutter guard costs a fraction of many competitive systems and provides 360-degree internal protection to block leaves, branches and other debris, including nesting birds, insects or squirrels from getting into your rain gutters. Simple to install by hand, the LeafBlox product also prevents standing water in your rain gutters that can be a breeding ground for insects and disease. Visit www.leafblox.com. GutterFill is a porous, foam-like product that fits popular gutter sizes and styles. Each style is cut to fit inside your gutter and seals out all debris, while allowing water to quickly flow through it. GutterFill fills your gutters and utilizes the entire surface area of your gutters to capture all of the water. It can handle water flows of up to 24 inches per hour, and it all goes into your downspout. The product screens pine straw, maple whirlies, seeds and small pieces of debris that tend to get into your gutters or entirely block your covers and screens, preventing any water from entering the gutters. GutterFill also stops mosquitoes from breeding in your gutters by preventing access to water, and it includes built-in BioCide to stop the growth of moss, mold and mildew. GutterFill comes with a 20-year, no-clog guarantee. Visit www.americangutterfilter.com. Gutter Guard is a system of hinged metal covers with a convex design that covers both the gutters and the edge of the roof to prevent leaves, twigs and other debris accumulation. Made of galvanized steel, aluminum, copper or powder- coated steel, the Gutter Guards simply snap onto the front edge of the gutter using hinged stainless steel clips. The guards install in seconds with the push of the thumb, and if there ever is a need to clean them, just flip up the guards at the hinge for easy gutter access. We purchased this product at our local Lowes, www.lowes.com. I used a straight ruler to measure the downspout needed between two elbows. The downspout sections connect with slip joints, each fastened with at least two aluminum screws driven into predrilled holes. & GUTTERS DOWNSPOUTS GutterFeatureEDIT_Layout 1 6/3/14 1:22 PM Page 48 elbow has one end crimped. The parts are joined by fitting the larger end of one over the smaller end of the other. In other words, downspouts are connected using a slip joint (not a butt joint like the gutters), so be sure to account for the overlapping slip joint when measuringusually 1 inch of downspout overlapping the elbow at each end. Assemble the downspout at the ground level, driving primed sheet- metal screws into predrilled holes at each joint in the downspout. Use two screws per joint. Fasten the downspouts snugly against the wall, with two flexible aluminum downspout bands per 10-foot section using nails or screws. A little temporary duct tape helps to keep the downspout stationary while fastening. Finally, attach a front or side elbow at the downspouts bottom to direct water away from the house foundation. In some cases you can use a section of down- spout as an extension. However, I used a length of Flex-Drain, which can bend and extend from 3 to 12 feet to easily aim the water where you want it. www.extremehowto.com 49 QUESTIONS ON CORNERS? The installation shown in this article is pretty straightforward, with no corners to overcome during the project. However, creating corners is easy with sectional gutter systems. The corner sections are sold as pre-manufactured com- ponents: both Outside Miters and Inside Miters are available, so you dont have to worry about seaming a 45-degree cut. All thats required is careful measurement of the components, and then to seam the two butted square sides of the miter piece into the gutter run as usual. EHT Diagram courtesy Amerimax GutterFeatureEDIT_Layout 1 6/3/14 1:22 PM Page 49 QUICK FIX R eplacing an out-of-style ceil- ing fixture not only updates the look of a room because of the new fixtures appearance, but the manner in which it casts light can also dramatically impact the ambience of the living space. From single-light fluorescents to elaborate dining room pendants, ceiling-mounted light fixtures are prominent features of the interior dcor. Ceiling fixtures range in style from elegant chain-mounted chan- deliers with sparkling crystals and candle-style lighting to more mod- ern track-style fixtures that feature multiple, adjustable lamps that operate from a single electrical box. Regardless of style, the major concern when selecting a replace- ment feature is to ensure that the box, ceiling and wiring will support the weight of the fixture. For a new fixture that weighs approximately the same as the old one, the exist- ing electrical box will probably suf- fice. However, if the replacement is heavier, the ceiling box may need to be replaced to support the extra weight. OUT WITH THE OLD Replacing a light fixture doesnt require an electrician. Following a few simple safety guidelines, a DIY homeowner can easily replace a fixture successfully, although the work should be inspected by a profes- sional. Also, check with local offi- cials to see if a permit is required. Before making your first move, turn off the power at the breaker box. Do this by flipping a circuit breaker or unscrewing a fuse. Use a voltage tester to make sure the power is off. When removing the old fixture, use a work platform fastened to a ladder to support the weight of the fixture while you remove the mounting screws from the electri- cal box. With the screws out, pull off the box cover and disconnect the wiring. The wires should be twisted together and capped with a wire nut. To disconnect, just unscrew the wire nut and untwist the wire pairs. By Matt Weber 50 www.extremehowto.com Replace a Ceiling Fixture Light up your lifefrom above. The first step to replace the fix- ture is always to disconnect the power supply. Then support the fixture and unscrew the mounting screws from the electrical box. QuickFixEDIT_Layout 1 6/3/14 1:35 PM Page 50 SafeWorldFP_Layout 1 6/3/14 1:55 PM Page 51 ASSEMBLE THE FIXTURE Organize the fixtures compo- nents, including the canopy, the hanging hardware, etc. Because ceiling fixtures vary greatly in style and construction, so do the associated components and the assembly process. Any quality light- ing manufacturer will include assembly instructions specific to the fixture model, and usually the job requires nothing more than a screwdriver. The cord of the light fixture follows the chain, looping through the links periodically to keep the cord and chain bundled. Remember to thread the box cover, the new mounting strap (which screws into the junction box) and any other necessary parts over the wire and chain before installing. Next, use your ladder/work plat- form combo to support the weight of the fixture. Ultimately, the height of your hanging fixture is up to you. However, hanging fixtures are often positioned above focal points, such as a dining room table. In that situ- ation, a good rule of thumb is to install the fixture about 30 inches above the table. To do so, it helps to have an assistant hold the fixture in place on the ceiling while you measure the distance and adjust the chain accordingly. To shorten a chain, just cut it to length with metal snips, and then cut the wiring 6 inches longer than the chain. WIRING BASICS In modern wiring, individual wires are bundled together in a sheathed cable. Two-wire with ground cables have a black wire, a white wire and an uninsulated ground wire. Three-wire with ground cables (used with three- way and four-way switches) have a black wire, a white wire, a red wire and an uninsulated ground. Older homes have knob and tube wiring. Instead of cables, knob and tube wiring is a two- wire system in which individual wires are insulated with white or black treated fabric. Regardless of your wiring system, the white wire is usually the neutral wire, and the black is the live or hot wire. Any red wires are hot, too. The unsheathed, exposed copper wires are ground wires. (Note: In some cases a wiring installation may require a white wire to be hot, in which case it should be marked with black tape. However, just because it should have been marked doesnt mean that it was marked.) If only a single cable, or one set of black and white wires, enters Many light fixtures dont have black and white wires, in which case, look for a rib on the wire sheathing to determine the neu- tral wire. Once the wires are properly con- nected, screw the mounting plate to the junction box, then follow with the canopy and locknut. QUICK FIX Assemble the various components of the new fixture according to the manufacturers instructions. Connect the wiring by matching the color-coded wires of the sup- ply line and fixture, twisting them together, and then capping each connection with a wire nut. 52 www.extremehowto.com QuickFixEDIT_Layout 1 6/3/14 1:35 PM Page 52 the box, then the fixture is at the end of the circuit. This is common, but not guaranteed, with ceiling fixtures and allows for the simplest method of installation. If two cables (or two sets of black and white wires) enter the box, the fix- ture is in the middle of a circuit. If a fixture is in the middle of a cir- cuit, you will have to twist multiple wires together. Those general wiring guidelines should give an idea of how to iden- tify the hot and neutral wires of the supply cable. However, many light fixtures do not actually have black and white cables, but its still important to connect the neutral wire of the circuit to the neutral wire of the light. To identify the neutral wire, examine the lamp cord closely; the neutral wire usually has a white rib on the sheathing as its indicator. GET CONNECTED All thats required for installa- tion is a screwdriver, a ladder and some wire strippers. It may help to screw the mounting strap to the junction box to keep the wires close together while you work. Using a combination stripper, pinch the wire in the appropriately sized hole, squeeze to cut the sheathing, and twist and pull to remove about 3/4-inch of insula- tion from each wire. Match the fixture wires to the supply wires according to sheathing color (hot to hot, neutral to neutral), twist the exposed wires together clockwise, and secure them with a UL-listed wire nut. Install a light bulb and test the connection before install- ing the fixture. If theres no illumi- nation, you probably have a loose connection, so try again. Once the light functions, add some extra connection protection by wrapping electricians tape around the wire nuts. If you havent yet installed the mounting bracket, then screw it to the junction box. Then screw the threaded mounting stem on the chain solidly into the mounting bracket. Finally, cover the junction box with the cover or canopy and secure it in place with the locknut included with your light fixture. Thats all it takes for a contem- porary lighting update to your interior dcor. Editors Note: Special thanks to Progress Lighting for supporting this project. Visit www.progresslighting.com. The fixture shown is a four-light chandelier from Progress Lighting, featuring an antique bronze finish and etched watermark glass. www.extremehowto.com 53 Ceiling fixtures come in many shapes and sizes. This funky globe-shaped fixture has a floral glass design that casts a warm, mottled light pattern throughout the foyer at night. EHT The final step is to install the glass and light bulbs. Balance the light output by using lower wattage bulbs for fixtures with several sockets, and using higher wattage bulbs for fixtures with fewer sockets. QuickFixEDIT_Layout 1 6/3/14 1:35 PM Page 53 RTA12 & RTR12 ROTARY TILLERS The RTA12 & RTR12 Series Rotary Tillers from Land Pridetill soil for seedbed and planting preparation with applications in landscaping, gardens and residential areas. Theyre adapted for 15- to 50-horsepower tractors with Category I three-point hitch mounting, 540-rpm PTO speed and are Quick-Hitch adaptable. The offset capabilities allow the tiller to work closer to objects such as fence lines, buildings or trees. Operators can control the tilling depth with the adjustable skid shoes. A 15-in. rotor swing turns the soil over faster, and enables deep tilling action. The reverse rotation tillers (RTR12 Series) tend to achieve greater depth penetra- tion, resulting in moving and pulverizing more soil as well as burying more of the residue in the soil. The RTA12 and RTR12 are most popular for compact tractors. Visit landpride.com. 54 www.extremehowto.com HOT PRODUCTS WILTON ROAD-READY ALL TERRAIN VISE Not every job presents ideal work conditions, which is why Wilton developed the ATV (All Terrain Vise). When work has to get done, the go-anywhere ATV helps transform pickup trucks, utility trucks and SUVs with 2-in. hitches into instant workstations. At the jobsite or in the shop, the innovative Wilton ATV is a combination vise and sleeve that slides into a standard 2-in. receiver without interfering with the tailgate. A patented mounting bracket (provided) also converts the ATV into a bench vise when attached to a workbench, trailer or other stable work surface. The ATV is ideal for vehicles used in construction, farm and ranch, automotive, marine or those dedicated to outdoor and off-road activities. The mobile vise is great for most bending and cut- ting operations. Its also handy for fence, building and parts repairs, and other work-holding projects. The 33-lb. portable, multi-use vise is constructed of high-strength, ductile cast iron, powder-coated steel rated to 60,000 psi. The ATV also features a patented 360-deg. locking handle. When driving, a spring-loaded hub secures the handle and keeps it in an upright position. Visit www.wiltontools.com. HotProductsEDIT_Layout 1 6/3/14 1:23 PM Page 54 WESTBURY ALUMINUM DRINK RAIL The new Westbury Aluminum Drink Rail from Digger Specialties, Inc. comes individually sleeved as a kit, with one rail and screws included, so it's easier to stock and handle for Lumber Dealers. The Drink Rail is available in 74- and 98-in. lengths and a width of 3-1/4 inch. The pre-drilled rail has solid aluminum wall construction for strength and durability and can support wood or composite deck boards. It easily installs on the Westbury C-Series Crossover Post System. DSI offers the Drink Rail in their 12 standard colors: Satin Black, Black Fine Texture, Ninety Bronze, Bronze Fine Texture, White Fine Texture, Gloss Beige, Gloss White, Speckled Walnut, Sandy Shore, Clay, Chocolate and Silver. The colors are AAMA 2604 as standard, or you can upgrade to AAMA 2605 powder coating. Visit www.westburyrailing.com www.extremehowto.com 55 WORX AEROCART Any weekend warrior who has used a conventional wheelbarrow knows they're heavy, bulky and hard to balance and maneuver, especially over uneven terrain. Not so with the new WORX AeroCart. When in wheelbar- row configuration, AeroCarts patented design concentrates the center of gravity over two oversized, flat-free tires for a load that's easier to lift and manage. In fact, tests have shown that AeroCart makes lifting 200 lbs. feel like 17 lbs. AeroCarts balanced, dual-wheel construction elimi- nates side-to-side tipping and weaving, which often leads to spilled loads and muscle strain. AeroCart lightens the load when moving loose topsoil, gravel, sand, rocks, firewood, debris and other heavy loads. But thats just the beginning of its versatility. Pull the release knob on the side of the cart and fold up the legs until they lock. Then fold down the front dolly plate, and AeroCart transforms into a hand truck. Use AeroCart in hand truck mode to move items up to 300 lbs. The narrow 22-inch width easily navigates standard doorways and fence gates. Drop-down extension arms convert the cart into an extended dolly for transporting bags of mulch, fertilizer, potting soil or logs weighing up to 80 lbs. Visit www.worx.com. HotProductsEDIT_Layout 1 6/3/14 1:23 PM Page 55 56 www.extremehowto.com HOT FIFTHROOM.COM OFFERS ILUMA OUTDOOR STRUCTURE LIGHTING FROM I-LIGHTING Fifthroom.com expands its online specialty marketplace for landscape structures with the addition of iluma Outdoor Structure Lighting from i-lighting, a leading manufacturer of easy-to-install, reliable and cost-effective LED lighting. The new iluma Outdoor Structure Lighting system features the companys proprietary Easy Plug connection technology and dimmer system that will combine with Fifthroom.coms extensive line of landscape structures, ranging from gazebos and pergolas to garden bridges and arbors. The new lighting option brightens the mood and adds ambiance to any exteri- or location. The iluma system can be used both indoors and outdoors, available with either clear white or warm yellow LEDs and in stock lengths or customized lengths to meet contractor requirements. It also works equally well with vinyl, aluminum, composite and wood railing, creating nearly invisible downlighting effects. The systems sleek 5mm design is also available for 4-, 6-, and 8-ft. kits and can be customized to meet user requests. Visit www.fifthroom.com. PRODUCTS HITACHI DS18DGL DRIVER/DRILL Hitachi Power Tools' new 18V Lithium Ion model DS18DGL Driver/Drill features the company's signature ergonomic design to make it extremely well-balanced and comfortable for extended use. It's also covered by Hitachis Lifetime Lithium Ion tool warranty and 2-year Lithium Ion battery warranty. The DS18DGL is powered by a Lithium Ion slide-type battery for fade-free preformance, less weight and three times the total battery life of traditional Ni-Cd batteries. The DS18DGL driver/drill delivers 400 in/lbs of torque to power through tough jobs. A 22+1 clutch delivers 22 torque settings, and a drill mode for ultimate precision and control. The two-speed gear setting allows the user to match the appropriate speed to the application, and the 1/2-in. keyless chuck is ideal for quick and simple bit replacements. Also, an LED light points upwards from the base of the tool to illuminate the bit, and a variable speed trigger helps to provide complete control during operation. Compact and lightweight at just 3.7 lbs., the DS18DGL reduces fatigue in extended or overhead use applications. Visit www.hitachipowertools.com. HotProductsEDIT_Layout 1 6/3/14 1:23 PM Page 56 RemodelShowFP_Layout 1 6/3/14 1:54 PM Page 57 58 www.extremehowto.com HOT FYPON GARAGE DOOR DCOR To add pizzazz to the exterior of your garage door, the experts at Fypon recommend you install decorative urethane trim pieces, such as mouldings, crossheads, pediments and keystones to the garage door sur- round. The first basic element is to surround the entire garage door entry with weather-resistant urethane moulding or PVC trim. The pieces are easy to cut and install, plus they resist insect infestations, warping, splitting and humidity. Urethane prod- ucts come with a pre-primed surface that is ready to paint or stain, so no sanding or additional priming is needed before installation. PVC trim pieces do not need to be painted. As an option to moulding and trim, more detailed pilasters, which stand vertically to frame out an entry door, add dimension and beauty to the sides of the garage entryway. After installing these, you can look at the top of the garage entrance. Crosshead trim comes in lengths up to 207 inches to accommodate large garage openings. Or, you can order two smaller pieces, install them side- by-side and cover the gap with a keystone decorative element placed in the center. Visit www.fypon.com. PRODUCTS DEWALT METAL STORAGE SYSTEMS The two new DeWalt products include a 36-in. 6-Drawer Top Chest (DWMT73678) and a 36-in. 5-Drawer Roller Cabinet (DWMT73679). Combined, the Top Chest and Roller Cabinet deliver up to 1,400-lb. load capacity. DeWalt has built the rolling storage systems to feature auto-return closing draw- ers, 100-lb. capacity ball bearing drawers, 200-lb. capacity extra deep bottom drawer, and fully extendable drawers. The pull-out drawers are deep and large enough to store and organize an array of large tools. The top lid design provides enough clearance to allow a 20-volt DeWalt drill to stand with the lid closed. Knockouts in the back of the top lid allow power cords to run inside for battery charging, with the lid closed and locked. Top and bottom keys are included for an internal locking mechanism with breakaway keys. Heavy-duty casters offer durability and easy movement. Visit www.dewalt.com. HotProductsEDIT_Layout 1 6/3/14 1:23 PM Page 58 FyponFP_Layout 1 6/3/14 1:51 PM Page 59 SimontonFP_Layout 1 6/3/14 4:07 PM Page 60 PineHallFP_Layout 1 6/3/14 4:12 PM Page 5