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DC-1460 S/M (MCA)

SERVICE
MANUAL
Published in Apr. 98
19570762
Revision 2
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DC-1460
D
C
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1
4
6
0
CAUTION: DOUBLE-POLE / NEUTRAL FUSING
Service
M anual
DC-1460
Safety precautions
R
This booklet provides safety warnings and precautions for our service
personnel to ensure the safety of their customers, their machines as well
as themselves during maintenance activities. Service personnel are
advised to read this booklet carefully to familiarize themselves with the
warnings and precautions described here before engaging in
maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and
customers from physical danger and to prevent damage to their
property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from
insufficient attention to or incorrect compliance with warning
messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient
attention to or incorrect compliance with warning messages
using this symbol.
CAUTION: Bodily injury or damage to property may result from
insufficient attention to or incorrect compliance with warning
messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger
and caution. The specific point of attention is shown inside
the symbol.
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is
shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action
required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.
1. Installation Precautions
WARNING
Do not use a power supply with a voltage other than that specified.
Avoid multiple connections to one outlet: they may cause fire or electric
shock. When using an extension cable, always check that it is
adequate for the rated current. ...............................................................
Connect the ground wire to a suitable grounding point. Not grounding
the copier may cause fire or electric shock. Connecting the earth wire
to an object not approved for the purpose may cause explosion or
electric shock. Never connect the ground cable to any of the following:
gas pipes, lightning rods, ground cables for telephone lines and water
pipes or faucets not approved by the proper authorities. ........................
CAUTION:
Do not place the copier on an infirm or angled surface: the copier may
tip over, causing injury. ...........................................................................
Do not install the copier in a humid or dusty place. This may cause fire
or electric shock. .....................................................................................
Do not install the copier near a radiator, heater, other heat source or
near flammable material. This may cause fire. .......................................
Allow sufficient space around the copier to allow the ventilation grills to
keep the machine as cool as possible. Insufficient ventilation may
cause heat buildup and poor copying performance. ...............................
Always handle the machine by the correct locations when moving it. ....
Always use anti-toppling and locking devices on copiers so equipped.
Failure to do this may cause the copier to move unexpectedly or
topple, leading to injury. ..........................................................................
Avoid inhaling toner or developer excessively. Protect the eyes. If toner
or developer is accidentally ingested, drink a lot of water to dilute it in
the stomach and obtain medical attention immediately. If it gets into the
eyes, rinse immediately with copious amounts of water and obtain
medical attention. ....................................................................................
Advice customers that they must always follow the safety warnings and
precautions in the copiers instruction handbook. ...................................
2. Precautions for Maintenance
WARNING
Always remove the power plug from the wall outlet before starting
machine disassembly. ............................................................................
Always follow the procedures for maintenance described in the service
manual and other related brochures. ......................................................
Under no circumstances attempt to bypass or disable safety features
including safety mechanisms and protective circuits. .............................
Always use parts having the correct specifications. ...............................
Always use the thermostat or thermal fuse specified in the service
manual or other related brochure when replacing them. Using a piece
of wire, for example, could lead to fire or other serious accident. ...........
When the service manual or other serious brochure specifies a
distance or gap for installation of a part, always use the correct scale
and measure carefully. ...........................................................................
Always check that the copier is correctly connected to an outlet with a
ground connection. .................................................................................
Check that the power cable covering is free of damage. Check that the
power plug is dust-free. If it is dirty, clean it to remove the risk of fire or
electric shock. .........................................................................................
Never attempt to disassemble the optical unit in machines using lasers.
Leaking laser light may damage eyesight. ..............................................
Handle the charger sections with care. They are charged to high
potentials and may cause electric shock if handled improperly. .............
CAUTION
Wear safe clothing. If wearing loose clothing or accessories such as
ties, make sure they are safely secured so they will not be caught in
rotating sections. .....................................................................................
Use utmost caution when working on a powered machine. Keep away
from chains and belts. .............................................................................
Handle the fixing section with care to avoid burns as it can be
extremely hot. .........................................................................................
Check that the fixing unit thermistor, heat and press rollers are clean.
Dirt on them can cause abnormally high temperatures. .........................
Do not remove the ozone filter, if any, from the copier except for
routine replacement. ...............................................................................
Do not pull on the AC power cord or connector wires on high-voltage
components when removing them; always hold the plug itself. ..............
Do not route the power cable where it may be stood on or trapped. If
necessary, protect it with a cable cover or other appropriate item. ........
Treat the ends of the wire carefully when installing a new charger wire
to avoid electric leaks. ............................................................................
Remove toner completely from electronic components. .........................
Run wire harnesses carefully so that wires will not be trapped or
damaged. ................................................................................................
After maintenance, always check that all the parts, screws, connectors
and wires that were removed, have been refitted correctly. Special
attention should be paid to any forgotten connector, trapped wire and
missing screws. ......................................................................................
Check that all the caution labels that should be present on the machine
according to the instruction handbook are clean and not peeling.
Replace with new ones if necessary. ......................................................
Handle greases and solvents with care by following the instructions
below: .....................................................................................................
Use only a small amount of solvent at a time, being careful not to
spill. Wipe spills off completely.
Ventilate the room well while using grease or solvents.
Allow applied solvents to evaporate completely before refitting the
covers or turning the main switch on.
Always wash hands afterwards.
Never dispose of toner or toner bottles in fire. Toner may cause
sparks when exposed directly to fire in a furnace, etc. .........................
Should smoke be seen coming from the copier, remove the power
plug from the wall outlet immediately. ..................................................
3. Miscellaneous
WARNING
Never attempt to heat the drum or expose it to any organic solvents
such as alcohol, other than the specified refiner; it may generate toxic
gas. .........................................................................................................
195
CONTENTS
I THEORY AND CONSTRUCTION SECTION
1-1 Specifications
1-1-1 Specifications ................................................................................... 1-1-1
1-2 Handling Precautions
1-2-1 Drum................................................................................................. 1-2-1
1-2-2 Developer and toner ......................................................................... 1-2-1
1-3 Mechanical Construction
1-3-1 Part names and their functions ......................................................... 1-3-1
1-3-2 Machine cross section ...................................................................... 1-3-3
1-3-3 Drive system..................................................................................... 1-3-4
1-3-4 Mechanical construction ................................................................... 1-3-5
II ELECTRICAL SECTION
2-1 Electrical Parts Layout
2-1-1 Electrical parts layout ....................................................................... 2-1-1
2-2 Detection of Paper Misfeeds
2-2-1 Paper misfeed detection ................................................................... 2-2-1
2-2-2 Paper misfeed detection conditions ................................................. 2-2-2
2-3 Operation of the PCB
2-3-1 Power source PCB ........................................................................... 2-3-1
2-3-2 Main PCB ......................................................................................... 2-3-2
2-3-3 AVR PCB.......................................................................................... 2-3-3
2-3-4 Operation unit PCB .......................................................................... 2-3-4
III SET UP AND ADJUSTMENT SECTION
3-1 Installation
3-1-1 Unpacking and installation ............................................................... 3-1-1
3-1-2 Setting initial copy modes ............................................................... 3-1-10
3-1-3 Installing the dehumidifier heater (optional,
120 V specifications only) ............................................................... 3-1-11
3-1-4 Installing the flicker resistor (optional, 240 V/50 Hz
specifications only) ......................................................................... 3-1-13
3-2 Simulation
3-2-1 Simulations ....................................................................................... 3-2-1
3-3 Assembly and Disassembly
3-3-1 Precautions for assembly and disassembly ..................................... 3-3-1
3-3-2 Paper feed section ........................................................................... 3-3-2
3-3-3 Main charging section .................................................................... 3-3-13
3-3-4 Exposure section ............................................................................ 3-3-16
3-3-5 Drum section (metric specification only) ......................................... 3-3-50
3-3-6 Developing section (metric specification only) ............................... 3-3-53
3-3-7 Transfer section .............................................................................. 3-3-55
3-3-8 Cleaning section (metric specification only) ................................... 3-3-59
3-3-9 Fixing section ................................................................................. 3-3-62
195-1
3-4 PCB Initial Setting
3-4-1 Replacing the main PCB .................................................................. 3-4-1
3-4-2 Adjustment-free variable resistors (VR) ........................................... 3-4-3
3-5 Self-diagnostics
3-5-1 Self diagnostic function .................................................................... 3-5-1
3-6 Troubleshooting
3-6-1 Image formation problems................................................................ 3-6-1
3-6-2 Paper misfeed ................................................................................ 3-6-15
3-6-3 PCB terminal voltages .................................................................... 3-6-17
3-6-4 Electrical problems ......................................................................... 3-6-25
3-6-5 Mechanical problems ..................................................................... 3-6-31
3-7 Appendixes
Timing chart No. 1 ...................................................................................... 3-7-1
Timing chart No. 2 ...................................................................................... 3-7-2
Timing chart No. 3 ...................................................................................... 3-7-3
Power source PCB ..................................................................................... 3-7-4
AVR PCB .................................................................................................... 3-7-5
Operation unit PCB ..................................................................................... 3-7-6
Main PCB ................................................................................................... 3-7-7
Connection diagram ................................................................................... 3-7-8
Wiring diagram ........................................................................................... 3-7-9
195-1
DC-1460 S/M (MCA)
THEORY AND
CONSTRUCTION
SECTION
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1-1 Specifications
1-1-1 Specifications .................................................................................... 1-1-1
195
1-1-1
1-1-1 Specifications
Type ......................................... Desktop
Copying system ....................... Dry, indirect electrostatic system
Originals ................................... Sheets, books and 3-dimensional objects
Maximum size: Folio/8
1
/2" 14"
Original feed system ................ Fixed
Copy paper .............................. Plain paper:
80 g/m
2
(metric), 75 g/m
2
(inch) for drawer feed
60 - 120 g/m
2
(metric), 75 g/m
2
(inch) for bypass feed
Special paper: OHP film, letterhead and colored paper
Note: Use the bypass for special paper.
Copying sizes ........................... Maximum: Folio/8
1
/2" 14"
Minimum: A6R/5
1
/2" 8
1
/2"
Magnification ratios .................. 70 - 141%, 1% increments
Fixed ratios:
Metric
1:1 6 1.0%, 1:1.410, 1:0.700
Inch
1:1 6 1.0%, 1:1.290, 1:0.780
Copy speeds ............................ At 100% magnification:
A4R/8
1
/2" 11": 14 copies/min.
A5R/5
1
/2" 8
1
/2": 14 copies/min.
Folio/8
1
/2" 14": 12 copies/min.
First copy time .......................... 5.8 s or less (A4R/8
1
/2" 11", 100% magnification,
manual exposure)
Warm-up time .......................... 30 s or less (room temperature 20C/68F, 65%RH)
Paper feed system ................... Automatic feed from the paper drawer
Capacity: 250 sheets of 80 g/m
2
(metric) or 75 g/m
2
(inch)
Manual feed from the bypass section
1 sheet at a time
Multiple copying ....................... 1 - 99 copies
Photoconductor ........................ OPC (drum diameter 30 mm)
Charging system ...................... Single positive corona charging
(drum potential: 820 V DC)
Exposure system ..................... Slit exposure
Lens ......................................... Fixed-focal lens, f: 190 mm, F: 7.2
Light source ............................. Halogen lamp, 230 W
Developing system................... Dry, magnetic brush
Developer: 2-component, ferrite carrier and N27 T black
toner
Toner density control: toner sensor
Toner replenishing: automatic from a toner cartridge
Transfer system ....................... Single positive corona charging, +4.8 kV DC (reference)
Separation system ................... Curvature separation
+100 V
50 V
195
1-1-2
Fixing system ........................... Heat roller
Heat source: halogen heater (910 W with 120 V supply,
1040 W with 240 V supply)
Control temperature: 175C/347F (at normal ambient
temperature)
Abnormally high temperature protection devices:
135C/275F and 140C/284F thermostats
Fixing pressure: 94 N
Charge erasing system ............ Exposure by cleaning lamp
Cleaning system ...................... Cleaning blade
Functions ................................. ( 1 ) Self-diagnostics
( 2 ) Simulation
( 3 ) Auto clear (30 - 270 s, in intervals of 30 s)
( 4 ) Auto start
( 5 ) Auto shutoff (15 - 240 min., in intervals of 15 min.)
( 6 ) Auto preheat/energy saving (5 - 45 min., in
intervals of 5 min.)
( 7 ) Exposure adjustment
( 8 ) Auto exposure
( 9 ) Photo mode
(10) Manual magnification selection
(11) Fixed magnification
(12) User exposure control
(13) Paper empty detection
(14) Toner empty detection
(15) Paper jam detection
(16) Copy number setting
(17) Total counter
Power source ........................... 120 V AC, 60 Hz, max. 10.2 A
220 - 240 V AC, 50/60 Hz, 2.4 A (average)
Rated power consumption ....... 1361 W (220 - 240 V)
1195 W (120 V)
Dimensions .............................. 515 (W) 465 (D) 320 (H) mm
20
1
/4" (W) 18
5
/16" (D) 12
5
/8" (H)
Weight ...................................... Approx. 22 kg/48.5 lbs
Floor requirements ................... 515 (W) 465 (D) mm
20
1
/4" (W) 18
5
/16" (D)
Accessories .............................. Copy tray
195
1-2 Handling Precautions
1-2-1 Drum ................................................................................................. 1-2-1
1-2-2 Developer and toner .......................................................................... 1-2-1
195
1-2-1
1-2-1 Drum
Note the following when handling or storing the drum.
When removing the drum unit, never expose the drum surface to strong direct
light.
Keep the drum at an ambient temperature between 20C/4F and 40C/104F
and at a relative humidity not higher than 85% RH. Avoid abrupt changes in
temperature and humidity.
Avoid exposure to any substance which is harmful to or may affect the quality of
the drum.
Do not touch the drum surface with any object. Should it be touched by hands or
stained with oil, clean it.
If the machine is left open for more than 5 minutes for maintenance, remove the
drum and store it in the drum storage bag (Part No. 78369020).
1-2-2 Developer and toner
Store the developer and toner in a cool, dark place. Avoid direct light, high humidity and
temperature.
195
1-3 Mechanical Construction
1-3-1 Part names and their functions ......................................................... 1-3-1
1-3-2 Machine cross section ....................................................................... 1-3-3
1-3-3 Drive system ..................................................................................... 1-3-4
1-3-4 Mechanical construction.................................................................... 1-3-5
( 1 ) Paper feed section .................................................................... 1-3-5
(1-1) Paper feed from the paper drawer .................................... 1-3-7
(1-2) Paper feed from the bypass slot ....................................... 1-3-8
( 2 ) Main charging section ............................................................... 1-3-9
( 3 ) Exposure section ..................................................................... 1-3-12
( 4 ) Developing section .................................................................. 1-3-18
( 5 ) Transfer and separation section .............................................. 1-3-26
( 6 ) Cleaning section ...................................................................... 1-3-29
( 7 ) Charge erasing section ........................................................... 1-3-30
( 8 ) Fixing and eject section ........................................................... 1-3-32
A
A A
A
A
A A
A
E
E E
E
E
E E
E
E A
E A
195 S/M(1-3-1)
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1-3-1
1-3-1 Part names and their functions
Figure 1-3-1
1 Original holder
2 Contact glass
3 Original size indicator
4 Operation panel
5 Drum unit
6 Developing unit
7 Developing unit release lever
8 Toner cartridge
9 Front cover
0 Paper drawer
! Main switch
@ Grips
# Width guide
$ Length guide
% Copy tray
^ Auxiliary tray
& Bypass section
* Insertion guides
( Release unit
) Release unit button
Eject section cover
1
2
@
!
^
4
%
3
5
6
8
7
9

(
$
#
0
)
&
(
*
A
A A A
A
A
A A A
A
E
E E E
E
E
E E E
E
195 S/M(1-3-1)
195
1-3-2
Metric
Inch
Figure 1-3-2 Operation panel
1 Print key
2 Copy start indicator
3 Stop/clear key
4 Quantity/zoom-up key
5 Quantity/zoom-down key
6 Copy quantity/magnification display
7 Zoom input/enter key
8 Zoom copy indicator
9 Copy size key
0 Fixed magnification indicators
! Add toner indicator
@ Maintenance indicator (metric)
Replace unit indicator (inch)
# Exposure adjustment keys
$ Exposure indicators
% Exposure mode key
^ Auto exposure indicator
& Photo original indicator
!
0 # 9 8 7 5 4 3 1
@ $ ^ & % 6 2


! @ $ ^ & % 6 2
1 3 4 5 7 8 9 # 0
195
1-3-3
1-3-2 Machine cross section
1
5
8
3
6 7
4
2
Figure 1-3-3 Machine cross section
1 Paper feed section (page 1-3-5)
2 Main charging section (page 1-3-9)
3 Exposure section (page 1-3-12)
4 Developing section (page 1-3-18)
5 Transfer and separation section
(page 1-3-26)
6 Cleaning section (page 1-3-29)
7 Charge erasing section (page 1-3-30)
8 Fixing and eject section (page 1-3-32)
195
1-3-4
1-3-3 Drive system
2
7
8
9
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$
%
^
& * (
)


6
1 2
2

2
3
2
5
4
2
As viewed from machine rear
Figure 1-3-4 Drive system
1Scanner wire
2Scanner wire pulley
3Mirror motor gear
4Scanner drive gear B
5Scanner wire drum B
6Scanner motor gear
7Scanner drive gear 64
8Scanner wire drum A
9Eject roller gear
0Idle gear 20
!Fixing gear 32
@Gear 27/38
#Gear 41/56
$Gear 30/35
%Gear 28
^Gear 33
& Feed gear 16
* Gear 35
( Paper feed clutch gear
) Registration gear 14
Gear 20/43
Drive motor gear
Gear 26/54
Drum drive gear
Gear 38/43
Developing drive gear
Gear 30
Toner cartridge drive gear
Toner cartridge drive gear
Toner cartridge idle gear
Toner cartridge idle gear
Toner feed motor gear
195
1-3-5
1-3-4 Mechanical construction
( 1 ) Paper feed section
7
5 3 2 1
4
#
6
9
%
!
0
$
8
@
Figure 1-3-5 Paper feed section
1 Drawer bottom plate
2 Drawer spring
3 Front and rear drawer claws
4 Paper feed pulleys A and B
5 Feed roller guide
6 Feed roller
7 Bypass guide
8 Feed pulley
9 Right registration roller
0 Left registration roller
! Upper pre-transfer guide
@ Pre-transfer guide
# Paper feed clutch (PFCL)
$ Registration switch (RSW)
% Registration clutch (RCL)
195
1-3-6
The paper feed section consists of the primary feed and secondary feed subsections.
Primary feed conveys paper from the paper drawer or the bypass slot to the right and
left registration rollers, at which point secondary paper feed takes place and the paper
travels to the transfer section in sync with the exposure timing.
MPCB
RSW CN7-5
RCL
PFCL CN7-6
CN7-7
Figure 1-3-6 Paper feed section block diagram
195
1-3-7
(1-1) Paper feed from the paper drawer
The paper drawer consists of the drawer bottom plate, drawer springs and other
components and can hold up to 250 sheets of copy paper.
Paper is fed out of the drawer by the rotation of paper feed pulleys A and B.
600 ms
330 ms
246 P *
1
AB C D
HPSW
SM
PFCL
RCL
RSW
200 ms
Print key
Auto exposure mode, A4R/8
1
/2" 14" copy paper, magnification ratio 100%
*1 Varies depending on the setting by simulation 58.
Timing chart 1-3-1 Paper feed from the paper drawer
A 200 ms after the print key has been pressed, the paper feed clutch (PFCL) turns on
for 600 ms, rotating paper feed pulleys A and B to perform primary feed. Then the
paper is fed to the right and left registration rollers by the rotation of the feed roller.
B The leading edge of the paper turns the registration switch (RSW) on.
C 246 pulses after the scanner has started scanning, the registration clutch (RCL)
turns on and the right registration roller conveys the paper to start secondary feed.
D 330 ms after the trailing edge of the paper has turned the registration switch (RSW)
off, the registration clutch (RCL) turns off to complete secondary paper feed.
195
1-3-8
(1-2) Paper feed from the bypass slot
The bypass slot can hold one sheet of paper at one time.
Copying starts when the paper turns the registration switch (RSW) on and the paper is
conveyed to the secondary paper feed section by the feed roller.
RSW
246 P *
1
200 ms
330 ms
HPSW
SM
RCL
DM
A B C
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FWD REV
Manual exposure mode, A4R/8
1
/2" 14" copy paper, magnification ratio 70%
*1 Varies depending on the setting by simulation 58.
Timing chart 1-3-2 Paper feed from the bypass slot
A 200 ms after the leading edge of the paper has turned the registration switch (RSW)
on, the drive motor (DM) turns on and the feed roller feeds the paper to start primary
paper feed where the paper is fed to the right and left registration rollers.
B 246 pulses after the scanner motor (SM) has started rotating forward, the registration
clutch (RCL) turns on and the right registration roller conveys the paper to start
secondary paper feed.
C 330 ms after the trailing edge of the paper has turned the registration switch (RSW)
off, the registration clutch (RCL) turns off to complete secondary paper feed.
195
1-3-9
( 2 ) Main charging section
The main charging section consists of the drum and main charger. The drum is
electrically charged uniformly by means of a grid to form a latent image on the surface.
Main charger
Tungsten wire
Main charger grid
Figure 1-3-7 Main charging section
195
1-3-10
1
2
3
4
5
Figure 1-3-8 Main charger
MPCB
CN1-6
CN1-5
CN1-4
CN1-3
CN1-1
CN8-2
CN8-3
CN8-4
CN8-5
CN8-7
HV ALM
PHOTO REM
HV REM
DB REM
HVTPCB
MC
Grid
Drum
24 V DC
Figure 1-3-9 Main charging section block diagram
1 Main charger rear lid
2 Charger spring
3 Charger wire
4 Main charger front lid
5 Charger wire retainer pin
195
1-3-11
A B C
SM
DM
HV REM
200 ms
50 ms 384 ms
Print key
FWD REV
Manual exposure mode, A4R/8
1
/2" 14" copy paper, paper feed from the paper drawer
Timing chart 1-3-3 Main charging
A 200 ms after the print key has been pressed, the drive motor (DM) starts to rotate.
B 50 ms after the drive motor (DM) has started to rotate, main charging (HV REM)
starts.
C 384 ms after the scanner motor (SM) has stopped rotating forward, main charging
(HV REM) ends.
195
1-3-12
( 3 ) Exposure section
&
$
)
87@# 9
0
1
4
5
3 2!
^(
*
%
6
Figure 1-3-10 Exposure section
1 Mirror 1
2 Mirror 2
3 Mirror 3
4 Mirror 4
5 Mirror 5
6 Mirror 6
7 Halogen lamp (HL)
8 Optical section thermostat
(TH3)
9 Lens
0 Light source unit 1
! Light source unit 2
@ Main reflector
# Auxiliary reflector
$ Scanner motor (SM)
% Optical section fan motor (OPFM)
^ AE sensor (AES)
& Home position switch (HPSW)
* Lens home position switch (LHPSW)
( Mirror home position switch (MHPSW)
) Dust filter
195
1-3-13
This copier employs a slit exposure system with a fixed original table, and a halogen
lamp (HL) as the light source.
The optical section consists of light source units 1 and 2. Light source unit 1 carries the
halogen lamp and the main and auxiliary reflectors. Each unit travels from one side of
the machine to the other along scanner rails at machine front and rear. When an
enlargement or a reduction ratio is selected, the scanning speeds of the two light source
units and the positions of the lens and mirrors 2 and 3 are changed, altering the
distance between the original and the drum.
A cooling fan is installed to exhaust heat generated by the halogen lamp. If an
abnormally high temperature is detected around light source unit 1, the optical section
thermostat (TH3) shuts off the supply to the halogen lamp.
SM
H
L

C
O
N
T
LM
LHP
SW
AVRPCB
MPCB
HL
HPSW AES
TH3 CN2-1
CN2-3
C
N
4
-
5
C
N
7
-
1
0
C
N
1
2
-
9
C
N
1
1
-
1

C
N
1
1
-
5
C
N
9
-
1

C
N
9
-
5
C
N
1
2
-
5
C
N
1
0
-
2
MM
MHP
SW
C
N
1
2
-
3
C
N
1
1
-
6

C
N
1
1
-
1
0
Original
Figure 1-3-11 Exposure section block diagram
195
1-3-14
A B C F G D E
200 ms
350 ms
910 P
100 ms
55 ms
2358 P
5 P 5 P
65 ms
HPSW
SM
HL
Print key
FWD REV FWD REV
Auto exposure mode, A4R/8
1
/2" 14" original
P
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s
c
a
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s
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a
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S
c
a
n

s
t
a
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t
S
c
a
n
n
e
r

r
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t
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s
t
a
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t
Timing chart 1-3-4 Scanner travel
A 200 ms after the print key has been pressed, the halogen lamp (HL) lights at the
intensity for prescan.
B 350 ms after the halogen lamp (HL) has turned on, the scanner motor (SM) rotates
forward for prescan.
C After rotating forward for 910 pulses, the scanner motor (SM) pauses for 100 ms. It
then reverses to return the scanner to the home position.
D 5 pulses after the home position switch (HPSW) has been turned on, the scanner
motor (SM) turns off and the scanner stops.
E 55 ms after the scanner motor (SM) has turned off, it rotates forward again for
scanning.
F After rotating forward for 2358 pulses, the scanner motor (SM) pauses. At the same
time, the halogen lamp (HL) turns off. 65 ms later, the scanner motor (SM) reverses
to return the scanner to the home position.
G 5 pulses after the home position switch (HPSW) has been turned on, the scanner
motor (SM) turns off and the scanner stops.
195
1-3-15
Exposure control for manual exposure and photo modes
The halogen lamp light intensity for manual exposure and photo modes is calculated
from the data obtained by running simulation 24. The number of exposure steps
depends on the setting in simulation 96-1: 7 or 13 steps when set to NORMAL MODE
and 19 or 25 steps when set to SPECIAL AREA. The exposure scale is wider for
SPECIAL AREA than for NORMAL MODE.
0
6
6
+1
+1
+2
+2
+3
+3
+4
+4
+5
+5
+6
+6
5
5
4
4
3
3
2
2
1 1 2 3 4 5 6 7
1 2 3 5 7 9 11 13 1 4 6 8 10 12
Light intensity value
Exposure scale (Exp.)
19 steps
25 steps
: Exposure width for NORMAL MODE (7 or 13 steps)
Figure 1-3-12 Exposure gradient setting for SPECIAL AREA
Exposure control for manual exposure mode
The gradient is determined from the halogen lamp intensity values for Exp. 1, Exp. 4 or
7 and Exp. +2 set in simulation 24.
The exposure control between Exp. +2 and Exp. +6 is based on the gradient of the light
intensity value between Exp. 4 or 7 and Exp. +2.
The gradient of the light intensity value between Exp. 6 and Exp. 1 is 2 per step.
Exposure control for photo mode
The exposure for photo mode is controlled by setting the drum potential below that for
manual exposure mode.
195
1-3-16
Exposure control for auto exposure mode
In auto exposure mode, the halogen lamp lights at the intensity set by simulation 28-1 to
perform prescan. The exposure level to copy that particular original is determined by
using the value read in by the AE sensor.
100 mm
148 mm
AE detection (prescan)
Scanner
movement
Original leading edge
Exposure
Original leading edge
Original
Detection width
Figure 1-3-13 AE sensor detection width
0 NPTC NTC
AE sensor read-in value
Halogen lamp voltage
Manual-mode Exp. +2
Manual-mode Exp. 4 or 7
Figure 1-3-14 Exposure control for auto exposure mode
The halogen lamp voltage is controlled so that the lamp lights at the intensity for
manual-mode Exp. 4 or 7 when the AE sensor read-in value is the NTC level and at the
intensity for manual-mode Exp. +2 when the read-in value is the NPTC level when
setting auto exposure values in simulation 28-2 and -3.
For read-in values below the NPTC level of simulation 28-3, the halogen lamp voltage is
kept at a constant level so that the halogen lamp lights at the intensity for manual-mode
Exp. +2. For read-in values above the NTC level of simulation 28-2, the halogen lamp
voltage is kept at a constant level so that the halogen lamp lights at the intensity for
manual-mode Exp. 4 or 7.
195
1-3-17
Light intensity correction for enlargement and reduction modes
The halogen lamp light intensity for enlargement and reduction modes is determined by
the value for copying at 100% magnification and the correction values set by simulation
29.
70 100 141
Sim. 29-2
(70%)
0
Sim. 29-1
(141%)
Light intensity correction value
Magnification ratio (%)
Figure 1-3-15 Correction of light intensity for enlargement and reduction modes
The correction values set by simulation 29 for reduction (70%) and enlargement (141%)
copying are linked by a straight line through the value for 100% magnification, and the
light intensity is corrected for individual magnification ratios according to the gradients.
The gradients vary depending on the setting values in simulation 29.
The prescan light intensity for enlargement and reduction copying is increased by 0.1 as
the magnification ratio changes by 1%. For copying at 70% the prescan light intensity is
the 100% level plus 3; for 141%, the 100% level plus 4.1.
195
1-3-18
( 4 ) Developing section
The developing section consists of the developing unit and toner cartridge.
Developing unit
Toner cartridge
Figure 1-3-16 Developing section
The developing unit consists of the developing roller where a magnetic brush is formed,
doctor blade and the developing spirals that agitate the developer.
Toner in the toner cartridge is mixed with residual toner recovered from the cleaning
section, and the mixture is conveyed to the developing unit.
195
1-3-19
Cleaning spiral
Developing unit
Toner cartridge
Toner cartridge paddle
Toner cartridge spiral
Toner recycling spiral
Toner flow
Figure 1-3-17 Toner recycling
195
1-3-20
Formation of the magnetic brush
The developing roller consists of a magnet roller with five poles and a sleeve roller.
Rotation of the sleeve roller around the magnet roller entrains developer, which in turn
forms a magnetic brush at pole N1 on the magnet roller. The height of the magnetic
brush is regulated by the doctor blade; the developing result is affected by the positions
of the poles on the magnet roller and the position of the doctor blade.
The developing bias voltage generated by the high-voltage transformer PCB (HVTPCB)
is applied to the developing roller to provide image contrast.
3
5
4
1
2
6
A
Figure 1-3-18 Forming the magnetic brush
S1
75
80
84
67
N1
S2
N3
N2
Magnetic poles on the magnet roller
N1: 850 10
4
50 10
4
T
N2: 500 10
4
50 10
4
T
N3: 450 10
4
50 10
4
T
S1: 880 10
4
50 10
4
T
S2: 900 10
4
50 10
4
T
A: distance between the doctor blade
and developing roller: 0.525 0.025 mm
1 Developing unit housing
2 Developing roller
3 Toner sensor (TNS)
4 Doctor blade
5 Right developing spiral
6 Left developing spiral
195
1-3-21
CN2-1
CN2-2
CN6-7
CN6-8
CN8-5
TFM
TNS
TNS
TNS CONT
DB REM
MPCB
CN1-3
HVTPCB
Developing bias
Figure 1-3-19 Developing section block diagram
Toner density is detected by the toner sensor (TNS).
The sensor section of the toner sensor detects the ratio of toner to carrier in the
developer near it and converts it into a voltage. As more toner is used, the ratio of toner
to carrier decreases, increasing the toner sensor output voltage.
When the ratio drops below the specified value, the increase in toner sensor output
voltage triggers toner replenishing. When toner is added and the ratio of toner to carrier
returns to normal, the toner sensor output voltage drops to the point where toner
replenishing stops.
195-1
1-3-22
Toner density control
Toner density is controlled by switching the toner feed motor on and off, using as the
reference the toner sensor output based on the toner sensor control voltage set when
simulation 60 was executed while the developer was first supplied. The toner sensor
output is also used to detect an empty toner cartridge.
A B C D
E
Toner sensor
output voltage (V)
AP detection level
(3.21)
AP reset level
(3.00)
Toner empty
end level (2.75)
Toner feed motor on
level (2.05)
Toner feed motor off
level (2.00)
AP blinks on the copy quantity/magnification display.
Max. 2 min.
Copy operation
Forced feed (continuously on)
Intermittent feed (0.2 s on/1.0 s off)
Forced toner feed
Figure 1-3-20 Toner density control
A When the toner sensor output voltage exceeds the toner feed motor on level, the
toner feed motor intermittent feed (0.2 s on/1.0 s off) operation is carried out to feed
the toner.
B When the toner is fed and the toner sensor output voltage falls below the toner feed
motor off level, the intermittent feed operation is stopped.
C When the toner in the toner cartridge runs low and, even though the toner
intermittent feed operation is continued, the toner sensor output voltage rises above
the AP detection level, AP blinks on the copy quantity/magnification display and the
toner feed motor forced feed (continuously on) operation starts.
D If the toner sensor output voltage falls to the AP reset level within the toner feed
motor forced feed operation time (2 minutes max.), the copier returns to the ready
state and continues the intermittent feed operation.
E If the toner sensor output voltage does not fall to the AP reset level within 2 minutes
after it has started to fall below the AP detection level, the add toner indicator lights.
195
1-3-23
G F
Toner sensor
output voltage (V)
AP detection level (3.21)
Toner empty
end level (2.75)
Toner feed motor on
level (2.05)
Toner feed motor off
level (2.00)
Toner cartridge replacement
Max. 3'19"
Forced toner feed
If forced feed does not lower the level,
the add toner indicator stays lit.
The add toner indicator
turns off and intermittent
feed continues(2 minutes
max.) until the toner feed
motor off level is reached.
Copy operation
Figure 1-3-21
F After the toner cartridge is replaced, AP blinks and the forced feed operation
(continuously on) is started by turning the safety switch off and on. During forced
feed, the toner is fed and when the toner sensor output voltage reaches the toner
empty end level, AP on the copy quantity/magnification display goes out and the
copier enters the ready state. Further intermittent feed operation is carried out for up
to 2 minutes or until the toner sensor output voltage reaches the toner feed motor off
level.
G If the toner sensor output voltage does not reach the toner empty end level within the
forced feed operation time, the add toner indicator stays lit even after the end of the
forced feed operation time.
195-1
1-3-24
Controlling the toner sensor output voltage
When initializing the toner control level in simulation 60, the toner sensor control voltage
(TNS CONT) is set so that the toner sensor output voltage (TNS) is 1.60 V DC.
The image density is subject to humidity changes and the developing unit drive time. To
maintain the image density constant, the toner sensor output voltage (TNS) is corrected
by the toner sensor control voltage (TNS CONT).
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
11.398 1.397 35.849
1 1 0 - 350 min.
2 350 - 700 min.
3 700 - 1050 min.
4 1050 - 1400 min.
5 More than 1400 min.
A B
2
3
4
5
Developing unit drive time
Absolute humidity (g/m
3
)
Toner sensor
control voltage
correction
value (V)
Figure 1-3-22 Correction based on the absolute humidity
A The toner sensor control voltage correction value is kept constant when the absolute
humidity is between 1.397 and 11.398 g/m
3
. The toner sensor control voltage
correction value varies depending on the developing unit drive time (the total drive
motor on time since the main switch was last turned on).
B The toner sensor control voltage correction value changes so that it is -0.5 V when
the absolute humidity is 35.849 g/m
3
when the absolute humidity is between 11.398
and 35.849 g/m
3
. The rate of change is constant and it varies depending on the
developing unit drive time (the total drive motor on time since the main switch was
last turned on).
195
1-3-25
[Computing the absolute humidity]
The humidity sensor (HUMSENS) and external temperature thermistor (ETTH) are
located on the humidity sensor PCB (HUMPCB). The humidity sensor (HUMSENS)
converts the relative humidity detected by the humidity sensing element into a voltage
and sends it to the main PCB (MPCB). The main PCB computes the absolute humidity
based on this HUMSENS signal and the temperature (ETTH signal) detected by the
external temperature thermistor.
HUMPCB
MPCB
HUMSENS
3 HUMSENS
4
5
GND
CN4-5
CN4-4
CN4-3
CN4-2
CN4-1
1
2
ETTH
ETTH
GND
Humidity sensing element
5 V DC
Figure 1-3-23 Absolute humidity computation block diagram
10
50
15
59
20
68
25
77
30
86
35
95
45
40
35
30
25
20
15
10
5
0
100
80
60
40
20
(C)
(F)
A
b
s
o
l
u
t
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h
u
m
i
d
i
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y

(
g
/
m
3
)
Temperature (C/F)
R
e
l
a
t
i
v
e

h
u
m
i
d
i
t
y

(
%
R
H
)
Figure 1-3-24 Absolute humidity vs. relative humidity
195
1-3-26
( 5 ) Transfer and separation section
Post-transfer guide
Tungsten wire
Transfer charger
Figure 1-3-25 Transfer and separation section
The transfer and separation section consists of the transfer charger.
In the transfer charger, a high voltage generated by the high-voltage transformer PCB
(HVTPCB) is applied across both ends of the tungsten wire for transfer charging and the
toner image is transferred from the drum surface onto the paper.
After transfer, paper is separated from the drum by curvature separation under its own
weight and by the post-transfer guide.
195
1-3-27
1
9
2
4
5
6
8
7
3
Figure 1-3-26 Transfer charger
HV ALM
HV
CN8-7
CN8-2
CN1-1
HV REM
CN8-4 CN1-4
CN1-6
MPCB
HVTPCB
Drum
24 V DC
Figure 1-3-27 Transfer and separation section block diagram
1 Front transfer housing
2 Rear transfer housing
3 Transfer front lid
4 Transfer rear lid
5 Transfer charger shield
6Pre-transfer guide
7Charger wire
8Charger spring
9Charger wire retainer pin
195
1-3-28
A B C
SM
DM
HV REM
200 ms
50 ms 384 ms
Print key
FWD REV
Manual exposure mode, A4R/8
1
/2" 14" copy paper, paper feed from the paper drawer
Timing chart 1-3-5 Transfer and separation
A 200 ms after the print key has been pressed, the drive motor (DM) starts to rotate.
B 50 ms after the drive motor (DM) has started to rotate, transfer charging (HV REM)
starts.
C 384 ms after the scanner motor (SM) has stopped rotating forward, transfer charging
(HV REM) ends.
195
1-3-29
( 6 ) Cleaning section
The cleaning section consists of the cleaning blade, which removes residual toner from
the drum surface after transfer, and the cleaning spiral that carries the residual toner
back to the toner cartridge.
4
1
3
2
Figure 1-3-28 Cleaning section
1 Drum
2 Cleaning blade
3Lower cleaning blade
4Cleaning spiral
195
1-3-30
( 7 ) Charge erasing section
Cleaning lamp (CL)
Blank lamps (BL)
Figure 1-3-29 Charge erasing section
The charge erasing section consists of the blank lamps (BL) and the cleaning lamp
(CL).
The blank lamps (BL) are 28 LEDs. All the LEDs light to create leading edge and trailing
edge blank cut margins. During exposure, the required number of the 28 blank lamps on
both sides are lit depending on the paper size and the magnification ratio, removing
charge from the sections of the copy where no image is to be formed.
The cleaning lamp (CL) removes residual charge from the drum surface.
CN2-1
CN2-5
CN2-6,
CN2-7
CN2-1
CN2-5
CN2-13,
CN2-14
CN4-11
CN1-4,
CN1-3
CN1-16
CN1-12
CN9-1
CN9-2
CN7-4
MPCB
CL
BL DIG 5, 6
BL SEG ae
DIG 5, 6
SEG ae
BL
CL
CL REM
OPCB
AVRPCB
24 V DC
Drum
Figure 1-3-30 Charge erasing section block diagram
195
1-3-31
RSW
ESW
SM
HV REM
DM
CL
BL
100 ms
285 ms
127 P *
1
200 ms
190 ms *
2
B A C D E
Bypass feed, manual exposure mode, A4R/8
1
/2" 14" copy paper,
magnification ratio 70%
*1 Varies depending on the magnification ratio and the setting by simulation 54.
*2 Varies depending on the setting by simulation 59.
Scan start
FWD REV
All on Side erasure All on
Timing chart 1-3-6 Charge erasing
A 200 ms after the registration switch (RSW) has been turned on by the paper inserted
to the bypass, the drive motor (DM), the cleaning lamp (CL) and all the blank lamps
(BL) turn on.
B 127 pulses after the scanner has started scanning, the required number of blank
lamps (BL) light depending on the paper size and the magnification ratio, removing
unnecessary charge in the non-image forming area.
C 190 ms after the trailing edge of the paper has turned the registration switch (RSW)
off, all the blank lamps (BL) turn on.
D 285 ms after the main charging (HV REM) has completed, the blank lamps (BL) turn
off.
E 100 ms after the paper has been ejected and the eject switch (ESW) has been
turned off, the drive motor (DM) and the cleaning lamp (CL) turn off at the same time.
195-1
1-3-32
( 8 ) Fixing and eject section
1
&
#
$
%
2
@
6
7
4
^
!
0
8
5
9
3
Figure 1-3-31 Fixing and eject section
1Fixing unit cover
2Fixing unit upper housing
3Fixing unit lower housing
4Fixing entrance guide
5Eject guide
6Heat roller
7Press roller
8Heat roller separation claws
9Fixing pressure springs
0 Eject pulley
! Eject roller
@ Fixing heater (H)
# Fixing unit thermostat 1 (TH1)
$ Fixing unit thermostat 2 (TH2)
% Fixing unit thermistor (FTH)
^ Eject switch (ESW)
& Fixing blade
195
1-3-33
The fixing and eject section consists of the parts shown in Figure 1-3-31. When the
paper reaches the fixing section after the transfer process, it passes through the gap
between the press roller and heat roller, which is heated by the fixing heater (H).
Pressure is applied by the fixing pressure springs so that toner on the paper is melted
and fused onto the paper.
When the fixing process is completed, the paper is separated from the heat and press
rollers by the heat roller separation claws and is ejected out of the copier by the rotation
of the eject pulley and eject roller.
H
TH2 TH1
F
T
H
F
T
H
H

R
E
M
MPCB
C
N
7
-
1
1
C
N
7
-
8
TB1
CN13-1
CN13-2
TB2
AVRPCB
C
N
4
-
7
C
N
4
-
4
FTH
H LIVE
H COM
Heat roller
5 V DC
Figure 1-3-32 Fixing section block diagram
195
1-3-34
Heating the heat roller and detecting temperature
1
2
4
5
3
Figure 1-3-33 Heating the heat roller and detecting temperature
The heat roller is heated by the fixing heater (H) inside it; its surface temperature is
detected by the fixing unit thermistor (FTH) and is regulated by the fixing heater turning
on and off. If the fixing section becomes abnormally hot, either the fixing unit thermistor
detects it or fixing unit thermostat 1 or 2 (TH1 or TH2) operates, in each case shutting
the power to the fixing heater off.
1 Heat roller
2 Fixing heater (H)
3 Fixing unit thermostat 1 (TH1)
4 Fixing unit thermostat 2 (TH2)
5 Fixing unit thermistor (FTH)
195
1-3-35
Fixing temperature control
MSW
H
DM
CL
BL
FFM
Copy start indicator
200 ms
1 s
29 s
10 s
A B C DE F
P
r
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s
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t
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8
0

C
/
1
7
6

F
S
e
c
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d
a
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s
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f
i
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t
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p
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1
8
5

C
/
3
6
5

F
C
o
p
y
i
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g

e
n
a
b
l
e
d
P
r
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a
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f
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t
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m
p
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a
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1
7
5

C
/
3
4
7

F
Half speed
Full speed
Timing chart 1-3-7 Fixing temperature control
A When the main switch (MSW) is turned on the fixing heater (H) turns on to heat the
heat roller. The fixing fan motor (FFM) rotates at full speed for 1 s and then at half
speed.
B 200 ms after the fixing temperature has reached 80C/176F, the drive motor (DM),
cleaning lamp (CL) and blank lamps (BL) turn on to start primary stabilization.
C When the fixing temperature reaches 185C/365F, secondary stabilization is
achieved. The fixing heater (H) is then turned on and off as required to keep the
fixing temperature at 185C/365F.
D After secondary stabilization, copying is enabled and the copy start indicator lights if
the time from the main switch (MSW) being turned on has reached the following:
29 s if the temperature detected by the fixing unit thermistor is 10C/50F or above
and the external temperature is 15C/59F or above when the main switch (MSW) is
turned on;
44 s if the temperature detected by the fixing unit thermistor is below 10C/50F or
the external temperature is below 15C/59F when the main switch (MSW) is turned
on;
5 s if the temperature detected by the fixing unit thermistor is 80C/176F or above
when the main switch is turned on.
E After copying has been enabled, the fixing temperature falls to 175C/347F and the
copier enters the standby state. The fixing heater (H) is then turned on and off as
required to keep the fixing temperature at 175C/347F.
F 10 s after the copy start indicator has lit, the drive motor (DM) turns off.
195-1
1-3-36
Correcting the fixing temperature control
The fixing temperature is changed according to the temperature detected by the
external temperature thermistor (ETTH) on the humidity sensor PCB (HUMPCB).
When the temperature detected by the thermistor is 32C/89.6F or above, the fixing
temperature is 175C/347F during standby and 180C/356F during copying.
When the temperature detected by the thermistor is below 32C/89.6F, the fixing
temperature is 175C/347F during standby and 185C/365F during copying.
Paper separation
Paper is separated in the fixing section by the separation claws as shown in Figure 1-3-
34.
Heat roller
separation claws
Heat roller
Figure 1-3-34 Paper separation
DC-1460 S/M (MCA)
ELECTRICAL
SECTION
II
I
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195
2-1 Electrical Parts Layout
2-1-1 Electrical parts layout ........................................................................ 2-1-1
195
2-1-1
2-1-1 Electrical parts layout
5
1
3
2
6
4
Machine front Machine inside Machine rear
Figure 2-1-1 Layout of electrical parts: PCBs
1. Main PCB (MPCB) ....................................... Controls the other PCBs and electrical
components.
2. Power source PCB (PSPCB) ....................... Generates 24 V and 5 V DC; supplies
AC to the AVR PCB; contains the
safety switch and noise filter.
3. AVR PCB (AVRPCB) ................................... Controls the halogen lamp and fixing
heater.
4. High-voltage transformer PCB (HVTPCB) ... Performs main charging; generates
developing bias and high voltage for
transfer charging.
5. Humidity sensor PCB (HUMPCB) ................ Detects absolute humidity.
6. Operation unit PCB (OPCB) ........................ Consists of operation keys and display
LEDs.
195
2-1-2
Machine front Machine inside Machine rear
2
1
11
12
9
13
3
14
5 7
8
10
4
6
Figure 2-1-2 Layout of electrical parts: switches and sensors
1. Main switch (MSW) ...................................... Turns the AC power on and off.
2. Safety switch (SSW) .................................... Breaks the safety circuit when the front
cover or release unit is opened, and
resets paper jam detection.
3. Registration switch (RSW) ........................... Controls the secondary paper feed start
timing.
4. Eject switch (ESW) ...................................... Detects a paper jam in the fixing
section.
5. AE sensor (AES) ......................................... Detects the original density.
6. Home position switch (HPSW) .................... Detects the scanner in the home
position.
7. Mirror home position switch (MHPSW) ........ Detects mirrors 2 and 3 in the home
positions.
8. Lens home position switch (LHPSW) .......... Detects the lens in the home position.
9. Toner sensor (TNS) ..................................... Detects the toner density in the
developing section.
10. Fixing unit thermistor (FTH) ......................... Detects the heat roller temperature.
11. Humidity sensor (HUMSENS) ..................... Detects the external humidity.
12. External temperature thermistor (ETTH) ..... Detects the external temperature.
13. Developing unit fuse* (DEVF) ...................... Blows to differentiate between old and
new developing units.
14. Toner cartridge detection switch .................. Detects the presence or absence of the
(TCDSW) toner cartridge.
* Standard equipment only for 120 V, 220 V and 240 V specifications.
195-1
195
2-1-3
Machine front Machine inside Machine rear
2
7
3
1
9
8
5
10
6
4
Figure 2-1-3 Layout of electrical parts: motors and clutches
1. Drive motor (DM) ......................................... Drives the machine.
2. Scanner motor (SM) .................................... Drives the optical system.
3. Lens motor (LM) .......................................... Drives the lens.
4. Mirror motor (MM) ........................................ Drives mirrors 2 and 3.
5. Toner feed motor (TFM) .............................. Replenishes toner.
6. Optical section fan motor (OPFM) ............... Cools the optical system.
7. Fixing unit fan motor (FFM) ......................... Cools the fixing section.
8. Internal cooling fan motor (ICFM) ................ Cools the machine interior.
9. Paper feed clutch (PFCL) ............................ Performs primary paper feed from the
paper drawer.
10. Registration clutch (RCL) ............................ Performs secondary paper feed.
195
2-1-4
Machine front Machine inside Machine rear
4
7
1
2 3
5, 6
8
9
Figure 2-1-4 Layout of electrical parts: other electrical parts
1. Halogen lamp (HL) ...................................... Performs exposure.
2. Cleaning lamp (CL) ...................................... Removes residual charge from the
drum surface.
3. Blank lamps (BL) ......................................... Remove charge from non-image
forming areas of the drum surface.
4. Fixing heater (H) .......................................... Heats the heat roller.
5. Fixing unit thermostat 1 (TH1) ..................... Prevents overheating in the fixing
section.
6. Fixing unit thermostat 2 (TH2) ..................... Prevents overheating in the fixing
section.
7. Optical section thermostat (TH3) ................. Prevents overheating in the optical
system.
8. Total counter (TC) ....................................... Displays the total number of copies
produced.
9. Dehumidifying heater (DH)* ......................... Dehumidifies the machine interior.
* Option available only for 120 V specifications.
195
2-2 Detection of Paper Misfeeds
2-2-1 Paper misfeed detection ................................................................... 2-2-1
2-2-2 Paper misfeed detection conditions .................................................. 2-2-2
195
2-2-1
2-2-1 Paper misfeed detection
When a paper jam occurs, the copier immediately stops copying and the copy quantity/
magnification display on the operation unit shows PF, J01, J02 or J03 indicating the
location of the jam. The letter J and the number alternates on the display.
To remove paper jammed in the copier, open the release unit, drawer or eject section
cover.
The paper misfeed detection can be reset by opening and closing the front cover or
release unit to turn the safety switch off and back on.
Alternates.
PF: No paper feed (or, no paper present in the drawer)
J01: paper jam in the fixing section
J02: paper jam in the eject section
J03: paper jam in the registration section
Figure 2-2-1 Misfeed location indication
PFCL
RCL
RSW
ESW
Figure 2-2-2 Misfeed detection
195
2-2-2
2-2-2 Paper misfeed detection conditions
No paper feed (PF)
The registration switch (RSW) does not turn on within 1100 ms after the paper feed
clutch (PFCL) has turned on during drawer paper feed.
PFCL
1100 ms
On
Off
On
Off
RSW
Timing chart 2-2-1
Paper jam in the registration section (J03)
The registration switch (RSW) does not turn off within 4000 ms after the registration
clutch (RCL) has turned on.
RCL
4000 ms
On
Off
On
Off
RSW
Timing chart 2-2-2
Paper jam in the fixing section (J01)
The eject switch (ESW) does not turn on within 1668 ms after the registration clutch
(RCL) has turned on.
RCL
1668 ms
On
Off
On
Off
ESW
Timing chart 2-2-3
195
2-2-3
Paper jam in the eject section (J02)
The eject switch (ESW) does not turn off within 2000 ms after the registration switch
(RSW) has turned off.
RSW
2000 ms
On
Off
On
Off
ESW
Timing chart 2-2-4
195
2-3 Operation of the PCB
2-3-1 Power source PCB............................................................................ 2-3-1
2-3-2 Main PCB .......................................................................................... 2-3-2
2-3-3 AVR PCB .......................................................................................... 2-3-3
2-3-4 Operation unit PCB ........................................................................... 2-3-4
195
2-3-1
2-3-1 Power source PCB
+
PSPCB
PC1
PC2
Q1
C9
T1
MSW SSW
AC
input
Noise filter
circuit 1
L1
Noise filter
circuit 2
L3
Rectify-
ing
circuit
DB1
Switching
circuit IC1
Output
feedback
circuit
24 V DC
smoothing
/output
circuit
D101/C102
24 V
DC output
5 V
DC output
5 V DC
smoothing
/output
circuit IC201
Figure 2-3-1 Power source PCB block diagram
The power source PCB (PSPCB) consists of the circuit blocks shown in Figure 2-3-1
and converts the AC input into stable 5 V and 24 V DC outputs.
Noise filter circuit 1 consists of choke coil L1, a resistor and capacitor. These attenuate
external noise and prevent noise generated by the electrical components from escaping
out of the copier via the AC line. Noise filter circuit 2 attenuates any external noise that
has passed through noise filter circuit 1 and prevents the switching noise generated in
the power source PCB from escaping out via the AC line. The AC input is full-wave
rectified by diode bridge DB1 and then smoothed by smoothing capacitor C9. The
switching circuit turns FET Q1 on and off via switching control IC1, turning current to the
primary coil of switching transformer T1 on and off. The 24 V DC smoothing/output
circuit converts the potential induced across the secondary coil of T1 into a stable 24 V
DC output via diode D101 and smoothing capacitor C102. The 5 V DC smoothing/
output circuit converts the potential induced across the other secondary coil of T1 into a
stable 5 V DC output via regulator IC201. Switching control IC1 regulates the 24 V DC
supply by controlling the switching operation of FET Q1 depending on the signal fed
back by the output feedback circuit via photocoupler PC1. If an overvoltage occurs on
the 24 V or 5 V DC output, the output feedback circuit sends that information to switch
control IC1 via photocoupler PC2, inhibiting IC1.
195
2-3-2
2-3-2 Main PCB
HVT
PCB
RSW
ESW
PFCL
RCL
Scanning-
related
switches
and sensors
OPCB
TNS
Driver IC
IC17
EPROM
IC15
CPU
IC12
OP
FM
MM
FFM
LM
SM
DM
CL
FTH
H
HL
Scanner
motor drive
circuit IC11
MPCB
AVRPCB
AVR circuit
HL REM
H REM
Shorted
thermistor
detection
circuit
Reset IC
IC1
Figure 2-3-2 Main PCB block diagram
The main PCB (MPCB) consists of the CPU and control circuits that regulate the
electrical components during the copying process.
Based on the control programs in EPROM IC15, CPU IC12 controls the overall copier
system: the drive motor, scanning-related motors, switches and sensors, toner sensor
(TNS), clutches and switches in the paper feed, registration and eject sections; and
sends out MC and TC remote signals to the high-voltage transformer PCB (HVTPCB).
The halogen lamp (HL) and the fixing heater (H) are also controlled by the main PCB
via the AVR PCB (AVRPCB).
195
2-3-3
2-3-3 AVR PCB
Flicker
resistor
Flicker REM
H REM
HL CONT
H
HL
TRC1
PC3
TRC2
PC2
PC1
PWM signal/
voltage converter
circuit
Halogen lamp
light intensity
control IC (HIC)
TRC3
PC5
AVRPCB MPCB
AC
input
Figure 2-3-3 AVR PCB block diagram
The AVR PCB (AVRPCB) consists of two major sections: the halogen lamp control
section with the PWM signal/voltage converter circuit and halogen lamp light intensity
control IC (HIC), and the switching section with triacs TRC1, TRC2 and TRC3 that turn
the fixing heater (H), flicker resistor* and halogen lamp (HL) on and off.
Control signal H REM from the main PCB turns photocoupler PC2 on when low. This
applies a trigger voltage to the gate of triac TRC2, causing it to conduct and allow
current to flow to the fixing heater (H) to turn it on. The flicker resistor* limits the surge
generated by the fixing heater (H) being turned on. The Flicker REM signal from the
main PCB turns photocoupler PC5 on when low. This applies a trigger voltage to the
gate of triac TRC3, causing it to conduct and allow current to the flicker resistor to
operate it. The halogen lamp (HL) light intensity is controlled by control signal HL CONT
from the main PCB. HL CONT is a PWM signal turned on and off at a duty ratio set by
the halogen lamp light intensity data. This signal is converted into a voltage by the PWM
signal/voltage converter circuit and is output to the halogen lamp light intensity control
IC (HIC). This adjusts the phase of the trigger which turns photocoupler PC3 on, based
on the halogen lamp light intensity data converted into a voltage, using an internal zero-
crossing signal as a reference. The phase-shifted trigger applied to the gate of triac
TRC1 changes the amount of current flowing to the halogen lamp (HL), regulating the
halogen lamp light intensity.
* For 230 V specifications and optional for 240 V specifications.
195
2-3-4
2-3-4 Operation unit PCB
P G
S
24 V DC
Source driver
Sink driver
5 V DC
LEDs
and 7-seg LEDs
Key switches
OPCB MPCB
KEY 0
DIG 5
DIG 6
DIG 4
DIG 3
DIG 2
DIG 1
DIG 0
B
L

S
E
G

a
B
L

S
E
G

b
B
L

S
E
G

c
B
L

S
E
G

d
B
L

S
E
G

e
B
L

D
I
G

5
B
L

D
I
G

6
SEG f
SEG g
SEG e
SEG d
SEG c
SEG b
SEG a
KEY 1
Blank lamps
Figure 2-3-4 Operation unit PCB block diagram
The operation unit PCB (OPCB) consists of LEDs, 7-segment LEDs and key switches
arranged in matrix.
To light an LED or 7-segment LED, the main PCB (MPCB) turns on one of the source
drivers for lines SEG a to SEG g to allow current to the line on which the LED or 7-
segment LED to be lit is present. Scan signals which go low in sequence are constantly
output to the sink drivers for lines DIG 0 to DIG 5, so current flows through the LED for
which the two signals are low simultaneously.
The status of key switches is detected by return signals KEY 0 and KEY 1. When none
of the keys on the operation panel is pressed, each line of return signals KEY 0 and
KEY 1 is pulled high to 5 V DC by the main PCB (MPCB). The main PCB (MPCB)
outputs scan signals that go low in sequence to the sink drivers for lines DIG 0 to DIG 4,
so when a key is pressed, the key switch conducts and the return signal goes low due
to the scan signal. The main PCB (MPCB) identifies the specific key by the location of
the point where the line emitting the scan signal and the line with the low return signal
meet.
The operation unit PCB (OPCB) also controls the blank lamps which are 28 LEDs. To
light the blank lamps, the main PCB (MPCB) turns on the source drivers for lines BL
SEG a to BL SEG e to allow current to the lines on which the blank lamps to be lit are
195
2-3-5
present. Scan signals which go low in sequence are constantly output to the sink drivers
for lines BL DIG 5 and BL DIG 6, so current flows through the LEDs for which the both
signals are low simultaneously.
DC-1460 S/M (MCA)
I
I
I
S
e
t
U
p
a
n
d
A
d
j
u
s
t
m
e
n
t
S
e
c
t
i
o
n
III
SET UP AND
ADJUSTMENT
SECTION
195
3-1 Installation
3-1-1 Unpacking and installation ................................................................ 3-1-1
( 1 ) Installation environment ............................................................ 3-1-1
( 2 ) Installation procedure ................................................................ 3-1-2
3-1-2 Setting initial copy modes ............................................................... 3-1-10
3-1-3 Installing the dehumidifier heater (optional, 120 V
specifications only) .......................................................................... 3-1-11
3-1-4 Installing the flicker resistor (optional, 240 V/50 Hz
specifications only) .......................................................................... 3-1-13
195-1
3-1-1
195
3-1-1 Unpacking and installation
( 1 ) Installation environment
1. Temperature and humidity: 10C/50F to 35C/95F, 15 - 85% RH
2. Power supply: 120 V AC, 12 A, 220 - 240 V AC, 8 A
3. Power source frequency: 50/60 Hz 0.3%
4. Installation location
Avoid direct sunlight or bright lighting. Make sure that the photoconductor will not
be exposed to direct sunlight or other strong light when removing paper jams.
Avoid extremes of temperature and humidity, abrupt ambient temperature
changes, and hot or cold air directly hitting the machine.
Avoid dust and vibration.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowable inclination: 1).
Avoid airborne substances that may adversely affect the machine or degrade the
photoconductor, such as mercury, acidic and alkaline vapors, inorganic gases,
NOx, SOx gases and chlorine-based organic solvents.
Select a room with good ventilation.
5. Allow sufficient access for proper operation and maintenance of the machine.
Machine front: 1000 mm/39
3
/8" Machine rear: 100 mm/3
15
/16"
Machine right: 100 mm/3
15
/16" Machine left: 300 mm/11
13
/16"
e
a
c
d
b
f
a: 515 mm/20
1
/4" c: 320 mm/12
5
/8" e: 780 mm/30
11
/16"
b: 465 mm/18
5
/16" d: 775 mm/30
1
/2" f: 660 mm/26"
Figure 3-1-1 Installation dimensions
3-1-2
195
( 2 ) Installation procedure
Completion of machine installation.
Carry out initial developer setting.
Install a toner cartridge.
Install the copy tray.
Make test copies.
Remove the tapes.
Remove the pins.
Remove the developing unit spacer.
Remove the developing unit seal
(inch specifications only).
Load developer
(metric specifications only).
Start
Unpack. Apply fixing pressure.
Light source unit 2 pin
Lens unit pin
Copy tray
Light source unit 1 pins
Figure 3-1-2
195-1
3-1-3
195
3
6
7
0
4
!
5
9
$
@
2
1
!
#
A
A
Figure 3-1-3 Unpacking
1 Bottom pads 8 Copier
2 Top pads 9 Copy tray
3 Outer case 0 Power cord
4 Plastic sheet ! Tag
5 Plastic bag @ Instruction handbook
6 Bar code labels # Plastic bag
7 Inner frame $ Developing unit spacer
Unpack.
195-1
3-1-4
195
1. Remove the tapes holding the original holder.
Tapes
Tapes
Figure 3-1-4
1. Remove the tapes holding the two light source unit 1 pins and one light source
unit 2 pin on the machine right, and remove these pins.
Light source unit 1 pins
Light source unit 2 pin
Figure 3-1-5
Remove the tapes.
Remove the pins.
195-1
3-1-5
195
2. Open the front cover, and remove the tape holding the lens unit pin and then
the pin.
Lens unit pin
Figure 3-1-6
1. Remove the tape and the developing unit spacer from the developing unit.
Developing unit spacer
Developing unit
Figure 3-1-6-1
Remove the developing unit spacer.
195-1
3-1-6
195
3-1-5-1
1. While holding the developing unit, peel off the developing unit seal.
Developing unit seal
Figure 3-1-7
Remove the developing unit seal (inch specifications only).
195-1
3-1-7
195
This page is intentionally left blank.
3-1-8
195
1. Unlock the developing unit release lever and take out the developing unit.
Important: Place the developing unit on a level surface.
Developing unit
Figure 3-1-8
2. Remove the developing unit cover from the developing unit by pulling it in the
direction of the arrow (four screws).
Developing unit cover
Developing unit
Figure 3-1-9
Load developer (metric specifications only).
3-1-6
3-1-9
195
3. Shake the developer bottle well.
4. While turning the gear in the direction of the arrow, pour developer into the
developing unit so that it covers the entire developing roller uniformly.
Developing unit
gear
Figure 3-1-10
5. Refit the developing unit cover.
6. Reinsert the developing unit into the copier and lock the developing unit release
lever.
1. Press the release unit button to open the unit.
Rerease unit button
Release unit
Figure 3-1-11
2. Close the release unit. The fixing pressure is applied.
3. Close the front cover.
Apply fixing pressure.
3-1-7
3-1-10
195
Inch specifications
1. Plug the power cord into the copier and the wall outlet.
2. Turn the main switch on. The copier starts its drive and automatically carries out
initial developer setting. It takes about 2 minutes.
3. Turn the main switch off and back on while pressing the print and stop/clear
keys.
4. Press the stop/clear key to enter simulation mode within 2 s after has been
displayed on the copy quantity/magnification display.
Metric specifications
1. Plug the power cord into the copier and the wall outlet.
2. While pressing the print key and the stop/clear key at the same time, turn the
main switch on.
3. Within 2 s after the copy quantity/magnification display shows , press the
stop/clear key to enter simulation mode.
4. Enter 60 with the quantity/zoom-up or -down key and press the print key.
5. Press the print key. After about 2 minutes, the toner control voltage is
automatically set and the value is indicated as shown below: the integer is
indicated by the fixed magnification indicators or auto exposure indicator, and
decimals are shown on the copy quantity/magnification display (See page 3-2-
2).
Example
If the value is 2.35 V

1
2
3
2.35 V
4
Figure 3-1-12
6. Press the stop/clear key.
Carry out initial developer setting.
3-1-8
195-1
3-1-11
195
3-1-8-1
1. Enter 93 with the quantity/zoom-up or -down keys and press the print key.
2. Change the setting with the quantity/zoom-up or down keys.
Setting
0

1
2
3
4
5
Metric, excluding Spain, Belgium, Peru,
Australia and New Zealand
Inch, excluding the Philippines
Spain
Belgium
Peru, Australia and New Zealand
The Philippines
Contents
3. Press the print key. The new setting is stored.
4. Press the stop/clear key.
5. Enter 01 with the quantity/zoom-up or -down keys and press the print key. The
simulation mode is exited.
Setting the destination.
195-1
3-1-12
195
This page is intentionally left blank.
3-1-13
195
1. Open the front cover.
2. Shake the new toner cartridge well and insert it into the copier.
Toner cartridge
Figure 3-1-13
3. Close the front cover.
1. Install the copy tray to the eject section of the copier.
1. Place paper in the paper drawer and make test copies.
Install a toner cartridge.
Install the copy tray.
Make test copies.
Completion of machine installation.
3-1-9
3-1-14
195
3-1-2 Setting initial copy modes
Factory settings are as follows:
Selecting between auto preheat on/off
Setting the presence of the flicker resistor
Setting operation under the toner empty condition
Selecting between auto start on/off
Setting the destination
Setting the memory switch
Setting the maintenance method
Selecting between E2000-compliant function on/off
Factory setting
On
Not installed
20 copies
On
Metric
7 steps
User
No
Contents Sim. No.
85
89
91
92
93
96
98
99
3-1-10
195-1
3-1-15
195
3-1-3 Installing the dehumidifier heater (optional, 120 V
specifications only)
Required parts
Dehumidifier heater (P/N 36727460)
Heater primary wire (P/N 19560010)
Binding taptight screw, M3 6 (P/N B3023060)
Procedure
1. Remove the right and rear covers.
2. Unplug all the connectors on the power source PCB and remove the PCB from the
copier (two screws).
Power source PCB
Figure 3-1-14
3. Fit the dehumidifier heater to the copier with the two M3 6 binding taptight screws.
Dehumidifier heater
Binding taptight screws, M36
Figure 3-1-15
3-1-11
3-1-16
195
4. Remove the copier primary wire from the AVR PCB and connect the heater primary
wire in place of it.
AVR PCB
Heater primary wire
Figure 3-1-16
5. Plug the 2-pin connector of the heater primary wire into the dehumidifier heater.
2-pin connector
Dehumidifier heater
Heater primary wire
Figure 3-1-17
6. Refit all the removed parts.
3-1-12
3-1-17
195
3-1-13
3-1-4 Installing the flicker resistor (optional, 240 V/50 Hz
specifications only)
Required parts
Resistor wire (P/N 19527230)
Resistor, 10 40 W (P/N 36727600)
Resistor, 10 40 W 157 (P/N 36727610)
Wire saddle, WS-2NS (P/N M2109010)
Binding S tight screw, M4 6 (P/N B3024060)
Procedure
1. Remove the right and rear covers.
2. Unplug all the connectors on the power source PCB and remove the power source
PCB from the copier (two screws).
Power source PCB
Figure 3-1-18
3. Connect the resistor wire to the 10 40 W resistor and 10 40 W 157 resistor.
Resistor, 10 40 W 157
Resistor wire
Resistor, 10 40 W
Figure 3-1-19
195-1
3-1-18
195
3-1-14
4. Attach the 10 40 W and 10 40 W 157 resistors to the copier with one M4 6
binding S tight screw each.
5. Attach the wire saddle WS-2NS to the copier and pass the resistor wire through it.
Resistor, 10 40 W 157 Resistor wire
Resistor, 10 40 W
Binding S tight screws M4 6
Wire saddle, WS-2NS
Figure 3-1-20
6. Pass the resistor wire through the cutout in the copier and connect the 4-pin
connector to CN3 on the AVR PCB.
AVR PCB
Resistor wire
4-pin connector CN3
Figure 3-1-21
7. Refit the removed parts.
8. Turn the main switch on and change the setting of simulation 89 to 1 (installed).
195-1
195
3-2 Simulation
3-2-1 Simulations........................................................................................ 3-2-1
( 1 ) Running a simulation................................................................. 3-2-1
( 2 ) Simulation list ............................................................................ 3-2-4
( 3 ) Contents of simulations ............................................................. 3-2-5
3-2-1
195
3-2-1 Simulations
The copier is equipped with a simulation function which can be used to check and
adjust the operation of copier components.
( 1 ) Running a simulation
Start
End
While pressing the print key and
stop/clear key at the same time,
turn the main switch on.
Press the stop/clear key within 2 s.
Enter 01 with the quantity/zoom-
up and -down keys and press the
print key.
Enter the number of the simulation
to be executed with the quanti-
ty/zoom-up and -down keys*
1
.
Press the print key.
The simulation is run.
*1 Press the quantity/zoom-up key
to change the 10s digit and the
quantity/zoom-down key to
change the 1s digit.
Press the stop/clear key.
No
Yes
Yes
No
Run again?
Run another simulation?
Simulation mode is entered.
A simulation is selected.
is shown on the copy quantity/magnification
display.

00 is shown on the copy quantity/magnification
display.

The selected simulation number is shown on the
copy quantity/magnification display.

Simulation mode is exited.
3-2-2
195
Indication of the set values
When a set value includes decimals, it is indicated as shown below: the integer is
shown by the fixed magnification indicators or auto exposure indicator, and decimals
are shown on the copy quantity/magnification display.
Example
If the value is 2.35 V
Metric
Inch
Figure 3-2-1


1
2
3
2.35 V
4
1
2
3
2.35 V
4
3-2-3
195
Indication of the selected mode
In a simulation with multiple modes, one of the exposure indicators lights to show the
selected mode. Use the exposure adjustment keys to change the modes.
Metric
Inch
Figure 3-2-2
Mode
Exposure adjustment keys
Mode
Exposure adjustment keys
3-2-4
195
Section
Sim.
Simulation contents Default
No.
( 2 ) Simulation list
All
Paper
feed/
conveying
Optical
Charging
Cleaning
Fixing
Operation
panel
Developing
Memory
initialize
Counts
01 Exiting simulation mode
02 Copying without paper
08 Setting shipping defaults
10 Turning the drive motor on
11 Checking switch operation
54 Adjusting the leading edge margin
57 Adjusting the trailing edge blank cut timing
58 Adjusting the leading edge registration timing
59 Adjusting the trailing edge margin
20 Turning the halogen lamp on
24 Setting the exposure amount
25 Adjusting lateral magnification
26 Adjusting longitudinal magnification
27 Making fine adjustment to image focus
28 Adjusting the auto exposure
29 Adjusting exposure amount for enlargement/
reduction mode
33 Setting the drum potential
42 Making a blank lamp test copy
47 Setting the fixing temperature
50 Lighting all the LEDs on the operation panel
60 Initializing the toner control level
62 Checking/setting the toner control voltage
67 Checking ambient temperature and humidity
70 Initializing the backup memory
71 Checking/setting the maintenance cycle
73 Checking/clearing the maintenance count
30000
Cleared
195-1
3-2-5
195
Section
Sim.
Simulation contents Default
No.
Copy
modes
85 Selecting between auto preheat on/off
89 Setting the presence of the flicker resistor
91 Setting operation under the toner empty condition
92 Selecting between auto start on/off
93 Setting the destination
96 Setting the memory switch
98 Setting the maintenance method
99 Selecting between E2000-compliant function on/off
On
Not installed
20 copies
On
Metric
7 steps
User
No
195-1
3-2-4-1
3-2-6
195
This page is intentionally left blank.
195
Sim.
No.
Description
01 Exiting simulation mode
Description
Exits simulation mode and returns to normal mode.
Purpose
Used when ending simulation mode.
Method
Press the print key. The copier returns to normal mode.
02 Copying without paper
Description
Makes copies without feeding paper.
Purpose
To check general machine operation.
Method
1. Put a plain white A4 original in place.
2. Open the drawer.
3. Select copy modes and press the print key to start copying. The copier
operates according to the selected modes.
Completion
Press the stop/clear key. Copying operation stops.
08 Setting shipping defaults
Description
Moves the scanner to the shipping position.
Purpose
To be run before moving the machine.
Method
Press the print key.
Important: Since this simulation clears the maintenance count, run
simulation 73 and check it beforehand.
Completion
Press the stop/clear key.
(3) Contents of simulations
3-2-5
195
Sim.
No.
Description
10 Turning the drive motor on
Description
Operates the drive motor.
Purpose
To check the drive system operation.
Method
Press the print key. The drive motor, cleaning lamp and developing bias are
turned on, and the fixing unit fan motor rotates at full speed.
Completion
Press the stop/clear key. The fixing unit fan motor slows to half speed and
the other components are turned off.
11 Checking switch operation
Description
Shows the status of the registration and eject switches.
Purpose
To check if the registration and eject switches are defective.
Method
Turn each switch on and off manually. The copy quantity/magnification
display shows the status of the switch.
Completion
Press the stop/clear key.
On
01
10
Registration switch
Eject switch
Off
00
00
3-2-6
195
Sim.
No.
Description
20 Turning the halogen lamp on
Description
Lights the halogen lamp.
Purpose
To check the halogen lamp operation.
Method
1. Select an exposure level with the exposure adjustment keys.
2. Press the print key. The halogen lamp lights at the selected intensity for
15 s.
Completion
Press the stop/clear key. The halogen lamp is turned off.
24 Setting the exposure amount
Adjustment
See page 3-3-37.
25 Adjusting lateral magnification
Adjustment
See page 3-3-45.
26 Adjusting longitudinal magnification
Adjustment
See page 3-3-49.
27 Making fine adjustment to image focus
Adjustment
See page 3-3-32.
28 Adjusting the auto exposure
Adjustment
See page 3-3-41.
29 Adjusting exposure amount for enlargement/reduction mode
Adjustment
See page 3-3-42.
3-2-7
195
Sim.
No.
Description
33 Setting the drum potential
Description
Sets the drum potential.
Purpose
To be run when adjusting the developing bias.
Method
Press the print key. The drum potential setting starts.
Completion
Press the stop/clear key.
42 Making a blank lamp test copy
Description
Lights the blank lamps.
Purpose
To check blank lamp operation.
Method
1. Load a sheet of the maximum size.
2. Open the original holder.
3. Press the zoom input/enter key. Test copy mode is entered.
4. Press the print key. The blank lamps light in a preset order and the
pattern shown below is printed to check operation.
Figure 3-2-3
Completion
Press the stop/clear key.
195-1
3-2-8
195
Sim.
No.
Description
47 Setting the fixing temperature
Description
Changes the fixing heater control value to adjust the fixing temperature.
Purpose
To be run when a fixing problem occurs.
Setting
1. Select the mode to be set with the exposure adjustment keys. The
current setting for that mode is indicated by the combination of lighting
of one of the fixed magnification indicators or the auto exposure
indicator and the figures on the copy quantity/magnification display.
2. Change the setting with the quantity/zoom-up and -down keys.
Changing the value by one changes the temperature by 0.6C when the
fixing temperature is 180C and 0.3C when it is 80C.
3. Press the print key. The new setting is stored.
Completion
Press the stop/clear key.
50 Lighting all the LEDs on the operation panel
Description
Lights all the LEDs on the operation panel.
Purpose
To check the operation of the LEDs on the operation panel.
Method
Press the print key. All the LEDs on the operation panel light.
Completion
Press the stop/clear key. The LEDs turn off.
Mode
1
2
3
4
5
Contents Setting range
1.70 to 4.45 V
3.41 to 4.45 V
3.41 to 4.45 V
3.41 to 4.45 V
0.39 to 4.45 V
Initial value
3.98 V (175C)
4.15 V (185C)
4.15 V (185C)
4.21 V (189C)
1.05 V (80C)
Standby
Fixing (secondary) stabilization
During copying
During ejection
Fixing drive start
3-2-9
195-1
195
Sim.
No.
Description
54 Adjusting the leading edge margin
Adjustment
See page 3-3-7.
57 Adjusting the trailing edge blank cut timing
Adjustment
See page 3-3-9.
58 Adjusting the leading edge registration timing
Adjustment
See page 3-3-5.
59 Adjusting the trailing edge margin
Adjustment
See page 3-3-11.
60 Initializing the toner control level (metric specifications only)
Description
Sets the toner control voltage automatically.
Purpose
To be run during machine setup or after replacing developer or the
developing unit.
Method
Press the print key. The drive motor turns on and aging is carried out for
about 2 minutes. The toner control voltage is automatically set and the
value is indicated by the combination of lighting of one of the fixed
magnification indicators or the auto exposure indicator and the figures on
the copy quantity/magnification display.
Completion
Press the stop/clear key.
3-2-10
195
Sim.
No.
Description
62 Checking/setting the toner control voltage
Description
Checks the initial toner control voltage automatically set by simulation 60, or
sets the toner control voltage.
Purpose
To be run after replacing the main PCB.
Method
Press the print key. The current setting is indicated by the combination of
lighting of one of the fixed magnification indicators or the auto exposure
indicator and the figures on the copy quantity/magnification display.
Setting
1. Change the value with the quantity/zoom-up and -down keys.
Setting range: 0.00 to 5.00 V
Reference: 3.00 V
2. Press the print key. The drive motor turns on and the new toner control
voltage is indicated by the combination of lighting of one of the fixed
magnification indicators or the auto exposure indicator and the figures
on the copy quantity/magnification display.
Completion
Press the stop/clear key.
67 Checking ambient temperature and humidity
Description
Displays ambient temperature and humidity.
Purpose
To check if the humidity sensor has a problem.
Method
1. Press the print key.
2. Select the mode to be checked with the exposure adjustment keys.
Mode 1: temperature
Mode 2: relative humidity
Mode 3: absolute humidity
Completion
Press the stop/clear key.
3-2-11
195
Sim.
No.
Description
70 Initializing the backup memory
Description
Initializes the contents of the backup memory.
Purpose
To be run after replacing the main PCB.
Method
1. Press the print key.
2. Press the exposure mode key. The following data in memory is
initialized.
Sim No.
24
25
26
27
28
29
47
54
57
62
18
30
0
0
0
13
0
0
0
0
32
32
80
3.50 V
2.00 V
0
1
3.90 V
4.05 V
4.05 V
4.21 V
1.05 V
131
140
127
84
Exposure amount
Manual Exp. 4
Manual Exp. 1
Manual Exp. +2
Lateral magnification (lens travel distance)
100% copy
Enlargement copy
Reduction copy
Longitudinal magnification
Fine adjustment of image focus
Lens home position for enlargement copy
Lens home position for reduction copy
Mirror home position for enlargement copy
Mirror home position for reduction copy
Lens home position for 100% copy
Mirror home position for 100% copy
Auto exposure
Prescan exposure amount
NTC level
NPTC level
Enlargement/reduction-mode exposure amount
Enlargement copy
Reduction copy
Fixing temperature
Standby
Fixing (secondary) stabilization
During copying
During ejection
Fixing drive start
Leading edge margin
100% copy
Enlargement copy
Reduction copy
Trailing edge blank cut timing
Contents Initial data
3-2-12
195-1
195
Sim.
No.
Description
70
(cont.)
Completion
Press the stop/clear key. After running simulation 70, run the above
simulations and reenter the settings recorded on the simulation label.
Sim No.
58
59
62
71
73
85
89
91
92
93
96
98
99
108
121
91
95
3.00 V
30000
Cleared
On
Not installed
20 copies
On
Metric
7 steps
User
No
Leading edge registration timing
100% copy
Enlargement copy
Reduction copy
Trailing edge margin
Toner control voltage
Maintenance cycle
Maintenance count
Auto preheat
Setting the presence of the flicker resistor
Operation under toner empty condition
Auto start
Destination
Memory switch setting
Maintenance method
E2000-compliant function
Contents Initial data
3-2-13
195-1
195
Sim.
No.
Description
71 Checking/setting the maintenance cycle
Description
Checks/sets the maintenance cycle.
Purpose
To be run after replacing the main PCB.
Method
Press the print key. The current setting is shown on the copy quantity/
magnification display.
Mode 1: 100,000s and 10,000s digits
Mode 2: 1,000s and 100s digits
Mode 3: 10s and 1s digits
Setting
1. Select the mode to be set with the exposure adjustment keys.
2. Change the setting with the quantity/zoom-up and -down keys.
Setting range: 0 to 999999
Reference: 30000
3. Press the print key. The new setting is stored.
Completion
Press the stop/clear key.
3-2-14
195
Sim.
No.
Description
73 Checking/clearing the maintenance count
Description
Checks/resets the maintenance count.
Purpose
To be run after replacing the drum and developing units, or before and after
replacing the main PCB or running simulation 08 (Setting shipping defaults).
Method
Press the print key. The current count is shown on the copy quantity/
magnification display.
Mode 1: 100,000s and 10,000s digits
Mode 2: 1,000s and 100s digits
Mode 3: 10s and 1s digits
Setting
1. Select the mode to be set with the exposure adjustment keys.
2. Change the value with the quantity/zoom-up and -down keys.
Setting range: 0 to 999999
Reference: 0
To clear the count, set every digit to 0.
3. Press the print key. The new setting is stored.
Completion
Press the stop/clear key.
3-2-15
195
Sim.
No.
Description
85 Selecting between auto preheat on/off
Description
Turns the auto preheat function on/off.
Purpose
To be set according to user request.
Setting
1. Change the setting with the quantity/zoom-up and -down keys.
0: Auto preheat function off
1: Auto preheat function on
2. Press the print key. The new setting is stored.
Completion
Press the stop/clear key.
89 Setting the presence of the flicker resistor (240 V/50 Hz specifications
only)
Description
Sets the presence of the flicker resistor.
Method
To be run after the installation of the optional flicker resistor.
Setting
1. Change the setting with the quantity/zoom-up or -down keys.
0: Flicker resistor not installed
1: Flicker resistor installed
Reference: 0
2. Press the print key. The new setting is stored.
Completion
Press the stop/clear key.
3-2-16
195-1
195
Sim.
No.
Description
91 Setting operation under the toner empty condition
Description
Sets the maximum number of copies that can be made under the toner
empty condition.
Purpose
To be set according to user request.
Setting
1. Change the setting with the quantity/zoom-up and -down keys.
Setting range: 0 to 199
Reference: 20
2. Press the print key. The new setting is stored.
Completion
Press the stop/clear key.
3-2-16-1
195-1
195
This page is intentionally left blank.
195
Sim.
No.
Description
92 Selecting between auto start on/off
Description
Turns the auto start function on/off.
Purpose
To be set according to user request.
Setting
1. Change the setting with the quantity/zoom-up and -down keys.
0: Auto start function off
1: Auto start function on
2. Press the print key. The new setting is stored.
Completion
Press the stop/clear key.
93 Setting the destination
Description
Sets the destination of the machine.
Purpose
To be run after replacing the main PCB or machine installation.
Setting
1. Change the setting with the quantity/zoom-up and -down keys.
2. Press the print key. The new setting is stored.
Completion
Press the stop/clear key.
Setting
0
1
2
3
4
5
Metric, excluding Spain, Belgium, Peru,
Australia and New Zealand
Inch, excluding the Philippines
Spain
Belgium
Peru, Australia and New Zealand
The Philippines
Contents
3-2-17
195-2
195
Sim.
No.
Description
96 Setting the memory switch
Description
Sets the number of exposure steps for manual mode and the copy limit.
Purpose
To change the number of exposure steps for manual mode or the copy limit.
The limit can be set to any number between 1 and 99.
Setting
1. Select the mode with the exposure adjustment keys.
Mode 1: Setting the number of exposure steps for manual mode
Mode 2: Setting the copy limit
2. Change the setting with the quantity/zoom-up and -down keys.
Mode 1
0: 7 steps
1: 13 steps
Initial value: 0
Mode 2
Setting range: 1 - 99
Initial value: 99
The setting in mode 2 indicates the limit to the number of copies that can be
set on the operation panel. The operation of the quantity/zoom-up key (10s
digit) and quantity/zoom-down key (1s digit) is restricted as in the following
examples.
When the setting (the copy limit) is 1
3-2-18
195-2
1s digit
10s digit
1
none (not available)
Copy quantity display
195
Sim.
No.
Description
When the setting (the copy limit) is 5
When the setting (the copy limit) is 10
When the setting (the copy limit) is 25
When the setting (the copy limit) is 50
3-2-18-1
1s digit
10s digit none (not available)
Copy quantity display
1 2 3 4 5
1s digit
10s digit
0 is displayed only when the 10s digit is 1.
Copy quantity display
1 2 3 4 5 6 7 8 9
none 1
1 can be selected only when the 1s digit is 1.
10s digit
1s digit
0 cannot be selected when there is no tens digit.
When the 10s digit is 2, only numbers between 0 and
5 can be selected.
Copy quantity display
1 2 3 4 5 6 7 8 9 0
none 1 2
2 can be selected only when the 1s digit is between 0
and 5.
1s digit
10s digit
0 cannot be selected when there is no tens digit.
Copy quantity display
1 2 3 4 5 6 7 8 9 0
none 1 2 3 4 5
5 can be selected only when the 1s digit is 0.
96
(cont.)
195-2
195
Sim.
No.
Description
When the setting (the copy limit) is 99
3. Press the print key. The new setting is stored.
Completion
Press the stop/clear key.
3-2-18-2
1s digit
10s digit
0 cannot be selected when there is no tens digit.
Copy quantity display
1 2 3 4 5 6 7 8 9 0
none 1 2 3 4 5 6 7 8 9
96
(cont.)
195-2
195
Sim.
No.
Description
98 Setting the maintenance method (available in Peru, Australia and New
Zealand only)
Description
Sets whether the machine is to be serviced by the user or by service
personnel.
Purpose
To be set according to user request.
Setting
1. Change the setting with the quantity/zoom-up and -down keys.
0: User maintenance
1: Service maintenance
2. Press the print key. The new setting is stored.
Completion
Press the stop/clear key.
3-2-18-3
195-2
This page is intentionally left blank.
195
3-3 Assembly and Disassembly
3-3-1 Precautions for assembly and disassembly ...................................... 3-3-1
( 1 ) Precautions ............................................................................... 3-3-1
3-3-2 Paper feed section ............................................................................ 3-3-2
( 1 ) Detaching and refitting paper feed pulleys A and B .................. 3-3-2
( 2 ) Replacing the feedshift films ..................................................... 3-3-4
( 3 ) Adjustments after installing roller and clutches ......................... 3-3-5
(3-1) Adjusting leading edge registration timing ........................ 3-3-5
(3-2) Adjusting the leading edge margin ................................... 3-3-7
(3-3) Adjusting the trailing edge blank cut timing ...................... 3-3-9
(3-4) Adjusting the trailing edge margin .................................. 3-3-11
3-3-3 Main charging section ..................................................................... 3-3-13
( 1 ) Replacing the charger wire...................................................... 3-3-13
3-3-4 Exposure section............................................................................. 3-3-16
( 1 ) Detaching and refitting the halogen lamp ................................ 3-3-16
( 2 ) Detaching and refitting the optical section thermostat ............. 3-3-17
( 3 ) Adjusting the positions of the light adjusters ........................... 3-3-18
( 4 ) Detaching and refitting the scanner wires ............................... 3-3-19
(4-1) Detaching the scanner wires .......................................... 3-3-19
(4-2) Installing the scanner wires ............................................ 3-3-21
( 5 ) Adjusting longitudinal image squareness
(inclination of light source 2) .................................................... 3-3-30
( 6 ) Adjusting lateral image squareness
(height of light source 2) .......................................................... 3-3-31
( 7 ) Making fine adjustment to image focus .................................... 3-3-32
(7-1) Adjusting the mirror home position for
100% copying .................................................................. 3-3-33
(7-2) Adjusting the mirror home position for
enlargement mode........................................................... 3-3-35
(7-3) Adjusting the mirror home position for
reduction mode ................................................................ 3-3-36
( 8 ) Setting the exposure amount .................................................. 3-3-37
( 9 ) Adjusting the auto exposure .................................................... 3-3-41
(10) Adjusting exposure amount for enlargement
/reduction mode. ...................................................................... 3-3-42
(10-1) Adjusting exposure amount for enlargement mode
(141%) ......................................................................... 3-3-43
(10-2) Adjusting exposure amount for reduction mode
(70%) ........................................................................... 3-3-44
(11) Adjusting lateral magnification
(correcting the lens travel distance) ........................................ 3-3-45
(11-1) Correcting the lens travel distance for
100% copying .............................................................. 3-3-46
(11-2) Correcting the lens travel distance for
enlargement copying.................................................... 3-3-47
(11-3) Correcting the lens travel distance for
reduction copying......................................................... 3-3-48
(12) Adjusting longitudinal magnification (scanning speed) ............ 3-3-49
195-1
3-3-5 Drum section (metric specification only) ......................................... 3-3-50
( 1 ) Detaching and refitting the drum ............................................. 3-3-50
( 2 ) Cleaning the drum ................................................................... 3-3-52
3-3-6 Developing section (metric specification only) ................................ 3-3-53
( 1 ) Replacing developer ................................................................ 3-3-53
( 2 ) Adjusting the formation position of the magnetic
brush (reference) .................................................................. 3-3-54-1
( 3 ) Adjusting developing bias voltage (reference) ..................... 3-3-54-2
3-3-7 Transfer section .............................................................................. 3-3-55
( 1 ) Replacing the charger wires .................................................... 3-3-55
3-3-8 Cleaning section (metric specification only) .................................... 3-3-59
( 1 ) Replacing the cleaning blade .................................................. 3-3-59
( 2 ) Detaching and refitting the lower cleaning blade..................... 3-3-61
3-3-9 Fixing section .................................................................................. 3-3-62
( 1 ) Detaching and refitting the fixing heater .................................. 3-3-62
( 2 ) Detaching and refitting the fixing unit thermistor ..................... 3-3-65
( 3 ) Detaching and refitting fixing thermostats 1 and 2 .................. 3-3-66
( 4 ) Detaching and refitting the press roller .................................... 3-3-67
( 5 ) Detaching and refitting the heat roller ..................................... 3-3-69
( 6 ) Detaching and refitting the heat roller separation claws.......... 3-3-71
( 7 ) Detaching and refitting the fixing blade ................................... 3-3-72
195
3-3-1
3-3-1 Precautions for assembly and disassembly
( 1 ) Precautions
Be sure to turn the main switch off and disconnect the power plug before starting
disassembly.
When handling PCBs, do not touch connectors with bare hands or damage the board.
Do not touch any PCB containing ICs with bare hands or any object prone to static
charge.
Use only the specified parts to replace the fixing unit or optical section thermostats.
Never substitute simple wire or similar for thermostats since the copier may be
seriously damaged. When installing a thermostat, ensure the correct clearance, if
specified, using a thickness gauge.
Use the following testers when measuring voltages:
Hioki 3200
Sanwa MD-180C
Sanwa YX-360TR
Beckman TECH300
Beckman DM45
Beckman 330 (capable of measuring RMS values)
Beckman 3030 (capable of measuring RMS values)
Beckman DM 850 (capable of measuring RMS values)
Fluke 8060A (capable of measuring RMS values)
Arlec DMM1050
Arlec YF1030C
Prepare the following as test originals:
1. NTC (new test chart)
2. NPTC (newspaper test chart)
3. Blue graph paper
195
3-3-2
3-3-2 Paper feed section
( 1 ) Detaching and refitting paper feed pulleys A and B
Clean or replace paper feed pulleys A or B as follows.
Procedure
1. Detach the drawer.
2. Detach the rear cover.
3. Release the lever of the paper feed clutch with a straight screwdriver in the direction
of the arrow.
Lever
Paper feed clutch
Figure 3-3-1
4. Turn the paper feed shaft to an angle of 180 degrees where paper feed pulleys A
and B can be seen.
Paper feed pulley B
Paper feed pulley A
Paper feed pulley B
Figure 3-3-2
195
3-3-3
5. Remove the paper feed pulley unit: push it toward the machine rear and pull it out of
the bushing toward the machine front.
1
2
Bushing
Paper feed pulley unit
Figure 3-3-3
6. Remove each screw and then paper feed pulleys A and B from the paper feed
pulley unit.
Paper feed pulley B
Paper feed pulley A
Paper feed pulley B
Figure 3-3-4
7. Clean or replace paper feed pulleys A and B. When installing a new pulley, be sure
that the white film surfaces are facing the machine front.
8. Refit all the removed parts.
195
3-3-4
( 2 ) Replacing the feedshift films
Replace the feedshift films as follows.
Procedure
1. Open the front cover and take the toner cartridge out of the copier.
2. Unlock the developing unit release lever and remove the developing unit and drum
unit.
3. Remove the left, right, front left and front right covers.
4. Remove the E-ring holding the release unit shaft and detach the unit in the direction
of the arrow in the figure.
Release unit
E-ring
Figure 3-3-5
5. Replace the feedshift films by aligning their edges with the line a shown in the
figure.
a
Feedshift films
Figure 3-3-6
6. Refit all the removed parts.
195
3-3-5
195
3-3-6
End
Press the stop/clear key.
Setting range: 89 to 249
Reference:
108 for 100% copy
121 for enlargement copy
91 for reduction copy
Change per step: 0.12 mm
Increasing the value makes the
timing of the second paper feed
earlier, and reducing it makes the
timing later.
Exit simulation mode.
A B
Yes
No
Adjust another mode?
Original Copy example 1 Copy example 2
Figure 3-3-7
195
3-3-7
(3-2) Adjusting the leading edge margin
Adjust the leading edge margin as follows if it is not within the specified range.
No. 58
(page 3-3-5)
No. 54
Important: Before starting this adjustment, ensure the above simulations have been
completed.
Procedure
Start
Enter simulation mode.
Enter 54 with the numeric keys.
Press the print key.
Select the mode to be adjusted
with the copy exposure adjust-
ment keys.
Press the zoom input/enter key. Press the print key.
Mode 1: 100% copy
Mode 2: enlargement (141%) copy
Mode 3: reduction (70%) copy
*1 Specified setting
3 mm for 100% copy
4.5 mm for enlargement copy
3 mm for reduction copy
Change the setting with the zoom-
up/down key.
Place an A4/8
1
/2" 11" sheet on
the contact glass with the original
holder open (see Figure 3-3-8).
Press the print key and make a
test copy.
The new setting is stored.
A B
No
Yes
Is leading edge
margin A within the specified
range*
1
?
The current setting
is displayed.
Test copy mode is set.
195
3-3-8
End
Press the stop/clear key.
Setting range: 25 to 167
References:
131 for 100% copy
140 for enlargement copy
127 for reduction copy
Change per step: 0.12 mm
Increasing the value makes the
margin wider, and reducing it makes
the margin narrower.
Exit simulation mode.
A B
Yes
No
Adjust another mode?
A4/8
1
/2" 11" sheet
Contact glass
Figure 3-3-8
A
A: Use a scale to measure accurately.
Figure 3-3-9
195
3-3-9
(3-3) Adjusting the trailing edge blank cut timing
Adjust the trailing edge blank cut timing as follows if the trailing edge margin is not 5 3
mm (inch specs) or 15 3 mm (metric specs).
No. 58
(page 3-3-5)
No. 54
(page 3-3-7)
No. 57
Important: Before starting this adjustment, ensure the above simulations have been
completed.
Procedure
Start
Enter simulation mode.
Enter 57 with the numeric keys.
Press the print key.
Press the zoom input/enter key. Press the print key.
Change the setting with the zoom-
up/down key.
*1 Setting range:
5 mm 3 mm (inch specs)
15 mm 3 mm (metric specs)
Place the maximum size of sheet
on the contact glass with the origi-
nal holder open (see Figure 3-3-
10).
Press the print key to make a test
copy.
The new setting is stored.
A
No
Yes
Is the trailing
edge margin within the
setting range?*
1
The current setting is displayed.
Test copy mode is set.
195
3-3-10
End
Press the stop/clear key.
Setting range: 0 to 84
Reference: 84
Change per step: 0.12 mm
Increasing the value makes the
margin wider, and decreasing it
makes the margin narrower.
Exit simulation mode.
A
Contact glass
Copy paper (maximum size)
Figure 3-3-10
A
A: Use a scale to measure accurately
Figure 3-3-11
195
3-3-11
(3-4) Adjusting the trailing edge margin
Adjust the trailing edge margin as follows if it is not 0 mm.
No. 58
(page 3-3-5)
No. 54
(page 3-3-7)
No. 57
(page 3-3-9)
No. 59
Important: Before starting this adjustment, ensure the above simulations have been
completed.
Procedure
Start
Enter simulation mode.
Enter 59 with the numeric keys.
Press the print key.
Press the zoom input/enter key. Press the print key.
Change the setting with the zoom-
up/down keys
Place an A4/8
1
/2" 11" sheet on
the contact glass with the original
holder open (see Figure 3-3-12).
Press the print key to make a test
copy.
The new setting is stored.
A
No
Yes
Is the trailing
edge margin A 0 mm?
The current setting is displayed.
Test copy mode is set.
195
3-3-12
End
Press the stop/clear key.
Setting range: 10 to 110
Reference: 95
Change per step: 0.2 mm
Increasing the value makes the
margin wider, and decreasing it
makes the margin narrower.
Exit simulation mode.
A
Contact glass
A4/8
1
/2" 11" sheet
Figure 3-3-12
A
A: Use a scale to measure accurately.
Figure 3-3-13
195
3-3-13
3-3-3 Main charging section
( 1 ) Replacing the charger wire
Take the following procedure when the charger wire is broken or to be replaced.
Precautions
Use the specified tungsten wire for the charger wire.
The part of the wire wrapped around the charger spring must not protrude from the
charger housing.
The cut end of the charger wire must not protrude more than 2 mm from under the
charger wire retainer pin.
Use a clean, undamaged tungsten charger wire.
Keep the charger wire taut by ensuring that the charger spring is under tension.
Clean the main charger shield first with a damp cloth and then with a dry cloth when
replacing the charger wire.
Caution: Do not use organic solvents such as alcohol or thinner to clean the main
charger.
Procedure
1. Open the front cover and take the toner cartridge out of the copier.
2. Unlock the developing unit release lever and remove the developing unit and drum
unit.
3. Remove the screw and main charger retainer.
Main charger retainer Screw
Figure 3-3-14
195
3-3-14
4. Remove the main charger.
5. Remove the main charger front and rear lids with a straight screwdriver.
6. Remove the charger wire retainer pin and charger spring, then the charger wire.
Main charger rear lid
Charger spring
Charger wire
Main charger front lid
Charger wire retainer pin
Figure 3-3-15
7. Wind the new tungsten wire at least five turns around one end of the charger spring.
The length of the cut wire must be less than 2 mm.
8. Hook the other end of the charger spring onto the main charger terminal of the main
charger rear housing.
2 mm or less
Main charger terminal
Charger spring
Charger wire
Figure 3-3-16
195
3-3-15
9. Run the wire through the notch in the main charger front and rear housing and pull it
tight so that the distance from the end of the charger spring to the notch in the main
charger rear housing is between 7 and 9 mm.
7 to 9 mm
Charger spring Notch
Figure 3-3-17
10. Insert the retainer pin into the main charger front housing to fix the charger wire
11. Cut off the excess wire under the retainer pin so less than 2 mm protrudes.
2 mm or less
Charger wire Charger wire retainer pin
Figure 3-3-18
12. Refit the front and rear lids to the main charger.
Ensure that the larger lid is refit to the front housing and smaller lid to the rear
housing.
13. Refit all the removed parts.
195
3-3-16
3-3-4 Exposure section
( 1 ) Detaching and refitting the halogen lamp
Clean or replace the halogen lamp as follows.
Procedure
1. Remove the rear and right covers, then the contact glass.
2. Move light source unit 1 to the cutout in the copier rear.
3. Press the lamp terminal at the copier rear in the direction of the arrow and remove it
from the halogen lamp.
4. Remove the halogen lamp from the cutout in the copier rear.
When removing the lamp, touch only the ceramic parts.
Lamp terminal
Halogen lamp
Figure 3-3-19
5. Clean or replace the halogen lamp.
When replacing the halogen lamp, ensure that the projection of the lamp is facing
up so that it does not come in contact with the other parts such as the reflectors.
6. Refit all the removed parts.
195
3-3-17
( 2 ) Detaching and refitting the optical section thermostat
Check or replace the optical section thermostat as follows.
Caution: Use the specified thermostat for replacement. Do not substitute a simple wire
or similar; otherwise, the copier will be seriously damaged.
Procedure
1. Remove the right cover, then the contact glass.
2. Remove the fast-on terminals of the optical section thermostat.
3. Check for continuity across the terminals using a tester.
4. If none, remove the two screws and then the optical thermostat, and fit a new
thermostat.
Optical section thermostat
Fast-on terminals
Figure 3-3-20
5. Refit all the removed parts.
195
3-3-18
( 3 ) Adjusting the positions of the light adjusters
Perform the following adjustment after refitting or replacing the light adjusters, or if the
copy image is abnormally light or dark on one side.
Before starting this adjustment, be sure that the main and transfer charges, mirrors
and dust filter are not stained with toner.
Procedure
Start
End
Make a test copy at 100% with the
maximum size of copy paper.
No
Yes
Is the copy image correct?
Adjust the positions of the light ad-
justers.
If the copy image is not correct on the machine front, adjust the light adjuster on the
machine rear.
If the copy image is not correct on the machine rear, adjust the light adjuster on the
machine front.
Moving an adjuster to the machine right (e) makes the copy image darker, and
moving it to the machine left (a) makes the copy image lighter.
Light adjusters
Figure 3-3-21
195
3-3-19
( 4 ) Detaching and refitting the scanner wires
Perform the following steps when a scanner wire is broken or to be replaced.
Important: After replacing a scanner wire, proceed to ( 5 ) Adjusting longitudinal image
squareness (see page 3-3-30) and ( 7 ) Making fine adjustment to image
focus (see page 3-3-32).
(4-1) Detaching the scanner wires
Procedure
1. Remove the rear, right and left covers, then the contact glass.
2. Remove the front left and front right covers, then the operation unit.
3. Remove the screw holding the scanner feed wire and remove the feed wire
connector.
Clamp
Scanner feed wire
Connector
Figure 3-3-22
4. Remove the scanner feed wire from the feed wire guide.
Feed wire guide
Scanner feed wire
Figure 3-3-23
195
3-3-20
5. Remove each two screws and then the wire retainers on the front and rear of light
source unit 1.
6. Remove light source unit 1 from the copier.
Light source unit 1
Wire retainers
Figure 3-3-24
7. Unhook the springs on the ends of each scanner wire and remove the scanner
wires from each pulley.
195
3-3-21
(4-2) Installing the scanner wires
Required installation jig
Scanner wire drum clips (P/N 75700330)
Procedure
1. Take the fixing unit out of the copier (see page 3-3-62).
2. Remove the eight screws and then the upper left reinforcement plate from the
copier.
Upper leftreinforcement plate
Figure 3-3-25
195
3-3-22
3. Remove the two screws and then the scanner motor from the scanner motor mount.
Scanner motor Scanner motor mount
Figure 3-3-26
4. Remove the E-ring, bushing and the four screws, and then detach the scanner
motor mount from the copier.
E-ring
Bushing Scanner motor mount
Figure 3-3-27
195
3-3-23
5. Remove the screw and then scanner drive gear 64 from the copier.
Scanner drive gear 64
Figure 3-3-28
6. Remove the E-ring and bushing on the copier front, and then detach scanner wire
drum A from the copier.
Bushing
Scanner wire drum A
E-ring
Figure 3-3-29
195
3-3-24
7. Fit a new scanner wire to scanner wire drum A (on the machine front) as follows.
Numbers in circles correspond with those in Figure 3-3-30.
1 Holding the scanner wire by the ball furthest from an end, with that longer end on
the right side of the machine and the other end on the left, insert the ball into the
hole in scanner wire drum A.
2 Run the shorter end of the scanner wire six times around the drum toward the
machine outside.
3 Run the longer end of the wire three times around the drum toward the machine
inside.
4 Hold the scanner wire in place with the scanner wire drum clip.
1
3
4
2
Scanner wire drum A
Scanner wire drum clip
Machine left
Machine right
Longer end
Shorter end
Machine front Machine rear
3 turns
6 turns
Figure 3-3-30
195
3-3-25
8. Install the new scanner wire to the scanner wire drum A (on the machine rear) as
follows. Numbers in circles correspond with those in Figure 3-3-31.
1Holding the scanner wire with the ball furthest from an end, with that longer end
from the ball on the right side of the machine and the other end on the left, insert
the ball into the hole in scanner wire drum A.
2Run the shorter end of the scanner wire six times around the drum toward the
machine outside.
3Run the longer end of the wire three times around the drum toward the machine
inside.
4Hold the scanner wire in place with the scanner wire drum clip.
1
3
4
2
Scanner wire drum A
Scanner wire drum clip
Machine left
3 turns
Machine right
Longer end
Shorter end
Machine front Machine rear
6 turns
Figure 3-3-31
195
3-3-26
9. Refit the scanner wire drum A to the copier.
10. Refit scanner drive gear 64, the bushing, scanner motor mount and upper left
reinforcement plate.
11. Remove the two screws holding the optical fan motor.
Screws
Optical section fan motor
Figure 3-3-32
12. Move light source unit 2 to the copier center and hold it with the two screws
removed from the optical section fan motor.
Screw
Light source unit 2
Screw
Figure 3-3-33
195
3-3-27
13. Route the scanner wire on the machine front around each pulley as follows.
Numbers in circles correspond with those in Figure 3-3-34.
1Loop the shorter end of the scanner wire around the inner groove in the pulley
on the left side of the machine from bottom to top.
2Loop the wire around the outer groove in the pulley of light source unit 2 from top
to bottom.
3Loop the wire around the inner groove in the pulley in the center of the machine
from top to bottom.
4Hook the spring on the end of the wire temporarily onto its holder on the right
side of the machine.
5Loop the longer end of the wire around the inner groove in the pulley of the
upper right side of the machine from bottom to top.
6Loop the wire around the inner groove in the pulley of light source unit 2 from top
to bottom and then thread wire c between wires a and b from top to bottom.
7Loop the wire around the inner groove in the pulley of the lower right of the
machine from top to bottom.
8Run the wire twice toward the inside of scanner wire drum B and insert the ball
into the hole in the drum.
9Run the wire another two turns around the drum.
0Unhook the spring from its holder in step 4 and hook the two springs together.
1
2
3
b
c
a
6
4
5
7
9
8
0
Inner
Outer
Inner
Inner
2 turns
2 turns
Inner
Inner
Figure 3-3-34
195
3-3-28
14. Route the scanner wire on the machine rear around each pulley as follows.
Numbers in circles correspond with those in Figure 3-3-35.
1 Loop the shorter end of the scanner wire around the inner groove in the pulley
on the left side of the machine from bottom to top.
2 Loop the wire around the outer groove in the pulley of light source unit 2 from top
to bottom.
3 Loop the wire around the inner groove in the pulley in the center of the machine
from top to bottom.
4 Hook the spring on the end of the wire temporarily onto its holder on the right
side of the machine.
5 Loop the longer end of the wire around the inner groove in the pulley of the
upper right side of the machine from bottom to top.
6 Loop the wire around the inner groove in the pulley of light source unit 2 from top
to bottom, and then thread wire c between wires a and b from top to bottom.
7 Loop the wire around the inner groove in the pulley of the lower right of the
machine from top to bottom.
8 Run the wire twice toward the inside of scanner wire drum B and insert the ball
into the hole in the drum.
9 Run the wire another two turns around the drum.
0 Unhook the spring from its holder in step 4 and hook the two springs together.
1
2
3
6
4
5
7
9
8
0
Inner
Outer
Inner
Inner
2 turns
2 turns
Inner
Inner
b
c
a
Figure 3-3-35
195
3-3-29
15. Remove the front and rear scanner wire drum clips from scanner wire drum A.
16. Remove the screw holding light source unit 2 and refit the optical section fan motor.
17. Turn scanner wire drum A and move light source unit 2 all the way toward the
machine right.
18. Turn scanner wire drum B until the screw on the front side of the drum can be seen
through the cutout in the upper right reinforcement plate.
Upper right reinforcement plate
Screw
Scanner wire drum B
Figure 3-3-36
19. Mount light source unit 1 onto the front and rear scanner rails.
When mounting, ensure that the scanner wire on the top is above light source unit 1.
20. Run the scanner feed wire along the feed wire guide and refit it to the connector on
the machine rear. Refit the clamp to hold the scanner feed wire.
Be sure that the scanner feed wire is not twisted.
21. Move light source unit 1 all the way toward the machine right and refit the wire
retainers.
22. Refit all the removed parts.
23. Perform ( 5 ) Adjusting longitudinal image squareness (see 3-3-30) and ( 7 )
Making fine adjustment to image focus (see 3-3-32).
195
3-3-30
( 5 ) Adjusting longitudinal image squareness (inclination of light source 2)
Make the following adjustment after replacing the scanner wires, or if the copy image is
longitudinally skewed (longitudinal squareness is not obtained).
Procedure
Start
End
Make a test copy with an A4/8
1
/2"
11" sheet.
No
Yes
Is the copy image correct?
Tighten the adjustment screw on
the scanner wire drum.
Adjust the inclination by loosening
the adjustment screw on scanner
wire drum B and then turning the
drum.
To correct an image as in copy example 1, turn scanner wire drum B in the direction of
the black arrow (a).
To correct an image as in copy example 2, turn scanner wire drum B in the direction of
the white arrow (e).
Adjustment screw
Scanner wire drum B
Figure 3-3-38
Original Copy example 2 Copy example 1
Figure 3-3-37
195
3-3-31
( 6 ) Adjusting lateral image squareness (height of light source 2)
Make the following adjustment if the copy image is laterally skewed (lateral squareness
is not obtained).
Procedure
Start
End
Make a test copy with an A4/8
1
/2"
11" sheet.
No
Yes
Is the copy image in focus?
Tighten the two screws of the mir-
ror frame adjustment plate.
Adjust the height of light source
unit 2 by turning its adjustment
screw.
Loosen the two screws holding the
mirror frame adjustment plate.
To correct an image as in copy example 1, turn the adjustment screw clockwise.
To correct an image as in copy example 2, turn the adjustment screw counterclockwise.
Important: Paint-lock the adjustment screw of light source 1 after adjustment.
Adjustment screw
Light source 2
Screws
Mirror frame adjustment plate
Figure 3-3-40
Original Copy example 1 Copy example 2
Figure 3-3-39
195
3-3-32
( 7 ) Making fine adjustment to image focus
Perform the following adjustment after replacing the optical wires, or if the entire copy
image is out of focus.
Mode setting procedure
Start
End
Check that exposure is correctly
set in ( 8 ) Setting the exposure
amount.
Run simulation (7-1) Adjusting
the mirror home position for 100%
copying.
Run simulation (7-3) Adjusting
the mirror home position for reduc-
tion mode.
Run simulation (7-2) Adjusting
the mirror home position for en-
largement mode.
195
3-3-33
(7-1) Adjusting the mirror home position for 100% copying
Procedure
Start
Enter simulation mode.
Enter 25 with the numeric keys.
Place the NTC on the contact
glass and A4/8
1
/2" 11" copy pa-
per.
Press the print key.
Select the mode to be adjusted
and change the setting to 0.
Press the stop/clear key.
Enter 27 with the numeric keys.
Press the print key.
Select the mode to be adjusted
and change the setting to 0 for
modes 1 to 4 and 32 for modes 5
and 6 with the zoom up/down
keys.
Select mode 6 with the copy expo-
sure adjustment keys.
The current setting is displayed.
A
195
3-3-34
Press the zoom input/enter key.
Press the print key.
Change the setting with the zoom
up/down keys.
Setting range: 0 to 63
Reference: 32
Press the print key to make a test
copy.
Press the stop/clear key.
Exit simulation mode.
The new setting is stored.
No
Yes
Is the copy image
in focus?
Test copy mode is set.
A
End
195
3-3-35
(7-2) Adjusting the mirror home position for enlargement mode
Procedure
Start
End
Enter simulation mode.
Enter 27 with the numeric keys.
Press the print key.
Press the stop/clear key.
Exit simulation mode.
Select mode 3 with the copy expo-
sure adjustment keys.
Place the NTC on the contact
glass and A4/8
1
/2" 11" copy pa-
per.
Press the zoom input/enter key.
Press the print key.
Change the setting with the zoom
up/down keys.
Setting range: 8 to 8
Reference: 0
Press the print key to make a test
copy at 141%.
The new setting is stored.
No
Yes
Is the copy image in focus?
The current setting is displayed.
Test copy mode is set.
195
3-3-36
(7-3) Adjusting the mirror home position for reduction mode
Procedure
Start
End
Enter simulation mode.
Enter 27 with the numeric keys.
Press the print key.
Press the stop/clear key.
Exit simulation mode.
Select mode 4 with the copy expo-
sure adjustment keys.
Place the NTC on the contact
glass and A4/8
1
/2" 11" copy pa-
per.
Press the zoom input/enter key.
Press the print key.
Change the setting with the zoom
up/down keys.
Setting range: 8 to 8
Reference: 0
Press the print key to make a test
copy at 70%.
The new setting is stored.
No
Yes
Is the copy image in focus?
The current setting is displayed.
Test copy mode is set.
195
3-3-37
( 8 ) Setting the exposure amount
Perform the following adjustment when the drum is replaced.
Precautions
Check that the developer density is correct.
Check that the halogen lamp has not deteriorated.
Clean the optical system.
Never touch controls VR1, VR2 or VR3 on the AVR PCB.
Mode setting procedure
Start
End
Select mode 1 (manual Exp. 4).
Select mode 2 (manual Exp. 1).
Select mode 3 (manual Exp. +2).
195
3-3-38
Procedure
Start
Enter simulation mode.
Enter 24 with the numeric keys.
Press the print key.
Place the NTC on the contact
glass and select mode 1 with the
copy exposure adjustment keys.
Press the zoom input/enter key.
Press the print key.
Decrease the setting with the
zoom-down key.
Increase the setting with the
zoom-up key.
Increasing the value makes the
image lighter, and decreasing it
makes the image darker.
Setting range: 20 to 100
Reference: 62
Press the print key to make a test
copy at Exp. 4.
The new setting is stored.
A
Yes
No
Yes
No
Is the image
abnormally light?
Is the image
abnormally dark?
The current setting is displayed.
Test copy mode is set.
195
3-3-39
Place the blue graph paper on the
contact glass and select mode 2
with the copy exposure adjust-
ment keys.
Press the zoom input/enter key.
Press the print key.
Decrease the setting with the
zoom-down key.
Increase the setting with the
zoom-up key.
Increasing the value makes the
image lighter, and decreasing it
makes the image darker.
Setting range: 40 to 0
Reference: 18
Press the print key to make a test
copy at Exp. 1.
The new setting is stored.
B
Yes
No
Yes
No
Is the image
abnormally light?
Is the image
abnormally dark?
The difference from the setting in
mode 1 (Exp. 4) is displayed.
Test copy mode is set.
A
195
3-3-40
Place the NPTC on the contact
glass and select mode 3 with the
copy exposure adjustment keys.
Press the zoom input/enter key.
Press the print key.
Decrease the setting with the
zoom-down key.
Increase the setting with the
zoom-up key.
Increasing the value makes the
image lighter, and decreasing it
makes the image darker.
Setting rage: 0 to 50
Reference: 30
Press the print key to make a test
copy at Exp. +2.
Press the stop/clear key.
Exit simulation mode.
The new setting is stored.
Yes
No
Yes
No
Is the image
abnormally light?
Is the image
abnormally dark?
The difference from the setting in
mode 1 (Exp. 4) is displayed.
Test copy mode is set.
B
End
195
3-3-41
( 9 ) Adjusting the auto exposure
Procedure
Start
End
Check that exposure is correctly
set in ( 8 ) Setting the exposure
amount.
Enter simulation mode.
Enter 28 with the numeric keys.
Press the print key.
Select mode 1 with the exposure
adjustment keys.
Place five sheets of A4/8
1
/2" 11"
plain white paper on the contact
glass.
Press the copy size key. Prescan
is performed repeatedly until the
output level stabilizes at around
the reference. Prescan then stops
automatically.*
1
Select mode 2 with the exposure
adjustment keys.
Place the NTC on the contact
glass.
Press the copy size key to start
prescanning.
Select mode 3 with the exposure
adjustment keys.
Place the NPTC on the contact
glass.
Press the copy size key to start
prescanning.
Press the stop/clear key.
Exit simulation mode.
*1 When the AE sensor or exposure lamp is broken, prescanning is repeated until the
stop/clear key is pressed.
195-1
195
3-3-42
(10) Adjusting exposure amount for enlargement/reduction mode
Make the following adjustment when replacing the main PCB or drum.
Mode setting procedure
Start
End
Check that exposure is correctly
set in ( 8 ) Setting exposure
amount.
Perform (10-1) Adjusting expo-
sure amount for enlargement
mode.
Perform (10-2) Adjusting expo-
sure amount for reduction mode.
195
3-3-43
(10-1) Adjusting exposure amount for enlargement mode (141%)
Procedure
Start
End
Enter simulation mode.
Enter 29 with the numeric keys.
Press the print key.
Press the stop/clear key.
Exit simulation mode.
Select mode 1 with the exposure
adjustment keys.
Place the NTC on the contact
glass and A4/8
1
/2" 11" copy pa-
per.
Press the zoom input/enter key.
Press the print key.
Decrease the setting with the
zoom-down key.
Increase the setting with the
zoom-up key.
Setting range: 20 to 20
Reference: 0
Increasing the value makes the
image lighter, and decreasing it
makes the image darker.
Press the print key to make a test
copy at 141%.
The new setting is stored.
Yes
No
Yes
No
Is the copy image
abnormally light?
Is the copy image
abnormally dark?
The difference from the setting in
simulation 24-1 is displayed.
Test copy mode is set.
195
3-3-44
(10-2) Adjusting exposure amount for reduction mode (70%)
Procedure
Start
End
Enter simulation mode.
Enter 29 with the numeric keys.
Press the print key.
Press the stop/clear key.
Exit simulation mode.
Select mode 2 with the exposure
adjustment keys.
Place the NTC on the contact
glass and A4/8
1
/2" 11" copy pa-
per.
Press the zoom input/enter key.
Press the print key.
Decrease the setting with the
zoom-down key.
Increase the setting with the
zoom-up key.
Setting range: 20 to 20
Reference: 0
Increasing the value makes the
image lighter, and decreasing it
makes the image darker.
Press the print key to make a test
copy at 70%.
The new setting is stored.
Yes
No
Yes
No
Is the copy image
abnormally light?
Is the copy image
abnormally dark?
The difference from the setting in
simulation 24-1 is displayed.
Test copy mode is set.
195
3-3-45
(11) Adjusting lateral magnification (correcting the lens travel distance)
Make the following adjustment if the lateral magnification is not correct.
Mode setting procedure
Start
End
Check that exposure is set cor-
rectly in ( 8 ) Setting exposure
amount.
Perform (11-1) Correcting the
lens travel distance for 100%
copying.
Perform (11-2) Correcting the
lens travel distance for enlarge-
ment copying.
Perform (11-3) Correcting the
lens travel distance for reduction
copying.
195
3-3-46
(11-1) Correcting the lens travel distance for 100% copying
Procedure
Start
End
Enter simulation mode.
Enter 25 with the numeric keys.
Press the print key.
Press the stop/clear key.
Exit simulation mode.
Select mode 1 with the exposure
adjustment keys.
Place the NTC on the contact
glass and A4/8
1
/2" 11" copy pa-
per.
Press the zoom input/enter key.
Press the print key.
Decrease the setting with zoom-
down key.
Increase the setting with zoom-up
key.
Setting range: 20 to 20
Reference: 0
Change per step: 0.1%
Increasing the value makes the
wider, and decreasing it makes the
image narrower.
Press the print key to make a test
copy.
The new setting is stored.
Yes
No
Yes
No
Is the copy
image too wide?
Is the copy
image too narrow?
The current setting is displayed.
Test copy mode is set.
195
3-3-47
(11-2) Correcting the lens travel distance for enlargement copying
Procedure
Start
End
Enter simulation mode.
Enter 25 with the numeric keys.
Press the print key.
Press the stop/clear key.
Exit simulation mode.
Select mode 2 with the exposure
adjustment keys.
Place the NTC on the contact
glass and A4/8
1
/2" 11" copy pa-
per.
Press the zoom input/enter key.
Press the print key.
Decrease the setting with zoom-
down key.
Increase the setting with zoom-up
key.
Setting range: 20 to 20
Reference: 0
Change per step: 0.1%
Increasing the value makes the
image wider, and decreasing it
makes the image narrower.
Press the print key to make a test
copy at 141%.
The new setting is stored.
Yes
No
Yes
No
Is the copy
image too wide?
Is the copy
image too narrow?
The current setting is displayed.
Test copy mode is set.
195
3-3-48
(11-3) Correcting the lens travel distance for reduction copying
Procedure
Start
End
Enter simulation mode.
Enter 25 with the numeric keys.
Press the print key.
Press the stop/clear key.
Exit simulation mode.
Select mode 3 with the exposure
adjustment keys.
Place the NTC on the contact
glass and A4/8
1
/2" 11" copy pa-
per.
Press the zoom input/enter key.
Press the print key.
Decrease the setting with zoom-
down key.
Increase the setting with zoom-up
key.
Setting range: 20 to 20
Reference: 0
Change per step: 0.1%
Increasing the value makes the
image wider, and decreasing it
makes the image narrower.
Press the print key to make a test
copy at 70%.
The new setting is stored.
Yes
No
Yes
No
Is the copy
image too wide?
Is the copy
image too narrow?
The current setting is displayed.
Test copy mode is set.
195
3-3-49
(12) Adjusting longitudinal magnification (scanning speed)
Perform the following adjustment if the longitudinal magnification is not correct.
Procedure
Start
End
Enter simulation mode.
Enter 26 with the numeric keys.
Press the stop/clear key.
Exit simulation mode.
Press the print key.
Place the NTC on the contact
glass and A4/8
1
/2" 11" copy pa-
per.
Press the zoom input/enter key.
Press the print key.
Decrease the setting with zoom-
down key.
Increase the setting with zoom-up
key.
Setting range: 1 to 20
Reference: 13
Change per step: 0.2%
Increasing the value makes the
image longer, and decreasing it
makes the image shorter.
Press the print key to make a test
copy.
The new setting is stored.
Yes
No
Yes
No
Is the copy
image too long?
Is the copy
image too short?
The current setting is displayed.
Test copy mode is set.
195
3-3-50
3-3-5 Drum section (metric specification only)
( 1 ) Detaching and refitting the drum
Perform the following steps when cleaning or replacing the drum.
Precautions
Avoid direct sunlight and strong light when detaching and refitting the drum.
Hold the drum at the ends and never touch the drum surface.
After removing the drum, keep it in the drum case or storage bag to protect the
surface from light.
Procedure
1. Open the front cover and take the toner cartridge out of the copier.
2. Unlock the developing unit release lever and detach the developing unit and drum
unit.
3. Remove the screw and then the drum pin from the drum unit.
4. Detach the drum from the drum unit.
5. Remove the bushing from the drum and pull out the drum shaft.
Drum unit
Drum shaft
Drum pin
Drum
Bushing
Figure 3-3-41
195
3-3-51
6. Replace the drum.
7. Refit all the removed parts.
When refitting the drum pin, ensure that it is inserted correctly into the drum shaft
so that the D-cut part of the pin corresponds with that of drum shaft.
195
3-3-52
( 2 ) Cleaning the drum
Clean the drum as follows when an image problem occurs, or if the drum is dirty.
Precautions
Avoid direct sunlight and strong light when cleaning the drum.
Dust in the air and from the cleaning pad may damage the drum during operation.
Avoid working in dusty place.
Clean the drum entirely even if it is only dirty locally.
Do not clean the drum with alcohol, thinner or other organic solvent.
Required supplies
Polishing cloth: specified synthetic cotton
Toner
Procedure
1. Detach the drum (see page 3-3-50).
2. Apply a polishing cloth to the drum and gently wipe the drum taking care not to
damage the surface.
3. Apply toner to another cloth and wipe the drum surface with it in the same manner.
4. Refit the drum.
5. Refit all the removed parts and let the copier stand for 30 minutes.
6. Make a test copy and check the image.
Drum
Polishing cloth
Figure 3-3-42
195
3-3-53
3-3-6 Developing section (metric specification only)
( 1 ) Replacing developer
Perform the following steps when replacing developer.
Important: When replacing developer, place the developing unit on a level surface.
Procedure
1. Open the front cover and take the toner cartridge out of the copier.
2. Unlock the developing unit release lever and detach the developing unit.
3. Remove the four screws and then the developing cover from the developing unit by
pulling the cover in the direction of the arrow in the figure.
Developing unit cover
Developing unit
Figure 3-3-43
195
3-3-54
4. Remove the old developer from the developing unit.
5. Shake the new developer bottle well to agitate the developer.
6. Pour the new developer evenly into the developing unit while turning the gear in the
direction of the arrow in the figure.
Developing unit
Gear
Figure 3-3-44
7. Refit all the removed parts.
8. Turn the main switch on while pressing the print key and stop/clear key.
9. 2 s or less after is shown on the copy quantity/magnification display, press the
stop/clear key to enter simulation mode.
10. Enter 60 with the copy quantity/zoom-up or -down keys and press the print key.
11. Press the print key. The toner control voltage is set automatically.
12. Press the stop/clear key.
13. Enter 01 with the copy quantity/zoom-up or -down keys and press the print key to
exit the simulation mode.
195
3-3-55 3-3-54-1
( 2 ) Adjusting the formation position of the magnetic brush (reference)
Check or adjust when the image density is too light or a background is visible.
Note: Check if the amount of the developer is correct before the adjustment.
Procedure
1. Open the front cover and remove the toner cartridge.
2. Unlock the developing unit release lever and remove the developing unit.
3. Remove the developing unit terminal cover from the developing unit (two screws).
Developing unit
Developing unit terminal cover
Figure 3-3-44-1
4. Loosen the screw holding the developing roller retainer. Adjust the developing
roller shaft using a scale so that the distance between the top of the magnetic
brush and the bottom of the developing unit housing is 12.5 mm (reference
value).
A
A:12.5 mm
Developing roller retainer
Screw
Developing roller shaft
Figure 3-3-44-2
5. Refit the removed parts.
6. Make a test copy and check the copy image.
195-1
195
3-3-56 3-3-54-2
( 3 ) Adjusting developing bias voltage (reference)
Make the following adjustment if VR DB on the high voltage PCB has been accidentally
turned. Be sure to turn VR DB only when absolutely necessary.
Adjustment tools
Tester
Procedure
No
Yes
Start
End
Run simulation 33.
Enter the simulation mode.
If the developing bias is set above the
reference level, the copy image is too
light; if it is below the reference level,
a dark background shows.
*
Is the developing
bias correct (reference
value: 270 V)?
Press stop/clear.
With the developing unit removed
from the machine, connect the tester
positive terminal to the purple DB
terminal of the high voltage PCB
and the negative one to ground
(an uncoated area on the frame).
Turn VR DB on the high voltage
PCB clockwise (

) to increase
the voltage; turn it counterclock-
wise (

) to decrease it*.
Exit the simulation mode.
Turn the main switch off and
disconnect the tester terminals.
e
a
Figure 3-3-44-3 Adjusting developing bias
Tester
Ground
VR DB
DB terminal
195-1
195
3-3-57
3-3-7 Transfer section
( 1 ) Replacing the charger wires
Perform the following steps when the transfer charger wire is broken or is to be
replaced.
Precautions
Use the specified tungsten wire for the charger wire.
The part of the wire wrapped around the charger spring must not protrude from the
charger housing.
The cut end of the charger wire must not protrude more than 2 mm from under the
charger wire retainer pin.
Use a clean, undamaged tungsten charger wire.
Keep the charger wire taut by ensuring the charger spring is under tension.
Clean the transfer charger shield first with a damp cloth and then with a dry cloth when
replacing the charger wire.
Caution: Do not clean the transfer charger shield with alcohol, thinner or other organic
solvent.
Procedure
1. Open the release unit.
2. Loosen the pins on the front and rear of the release unit.
Pin
Release unit
Pin
Figure 3-3-45
3-3-55
195
3-3-58
3. Remove the connector of the transfer unit and detach the unit.
Connector
Transfer unit
Figure 3-3-46
4. Remove the three screws and then the pre-transfer guide from the transfer unit.
5. Remove the screw holding each of the front and rear transfer stoppers and then
detach the stoppers from the transfer unit.
6. Remove the transfer charger front and rear transfer lids with a straight screwdriver.
7. Remove the charger wire retainer pin and charger spring, then the charger wire.
Transfer charger rear lid
Charger spring
Transfer charger
rear stopper
Transfer unit
Pre-transfer guide
Charger wire
Transfer charger front lid
Charger wire retainer pin
Transfer charger front stopper
Figure 3-3-47
3-3-56
195
3-3-59
8. Wind the new tungsten wire at least five turns around one end of the charger spring.
The length of the cut wire must be less than 2 mm.
9. Hook the other end of the charger spring to the transfer charger terminal of the
transfer charger rear housing.
2 mm or less
Transfer charger terminal
Charger spring
Charger wire
Figure 3-3-48
10. Run the wire through the notch in the charger wire retainer pin and pull it tight so
that the distance from the end of the charger spring to the notch in the main charger
rear housing is between 6 and 8 mm.
6 to 8 mm
Charger wire
Notch
Figure 3-3-49
3-3-57
195
3-3-60
11. Press the retainer pin into the projection of the main charger front housing, so
holding the charger wire with it.
12. Cut off the excess wire under the retainer pin so less than 2 mm protrudes.
2 mm or less
Charger wire Charger wire retainer pin
Figure 3-3-50
13. Refit the front and rear lids to the transfer charger.
Ensure that the larger lid is refitted to the front housing and smaller lid to the rear
housing.
14. Refit all the removed parts.
3-3-58
195
3-3-61
3-3-8 Cleaning section (metric specification only)
( 1 ) Replacing the cleaning blade
Replace the cleaning blade as follows.
Procedure
1. Open the front cover and take the toner cartridge out of the copier.
2. Unlock the developing unit release lever and detach the developing unit and drum
unit.
3. Detach the drum from the drum unit (see page 3-3-50).
4. Remove the two screws and then the upper cleaning cover from the drum unit.
Upper cleaning cover
Drum unit
Figure 3-3-51
3-3-59
195
3-3-62
5. Remove the two screws and then the cleaning upper cover from the drum unit.
Cleaning blade
Drum unit
Figure 3-3-52
6. Replace the cleaning blade.
When fitting the cleaning blade, ensure that the projections of the drum unit are
seated in the positioning holes in the cleaning blade.
7. Refit all the removed parts.
3-3-60
195
3-3-63
( 2 ) Detaching and refitting the lower cleaning blade
Replace the lower cleaning blade as follows.
Procedure
1. Open the front cover and take the toner cartridge out of the copier.
2. Unlock the developing unit release lever and detach the developing unit and drum
unit.
3. Detach the drum from the drum unit (see page 3-3-50).
4. Remove the two screws and then the lower cleaning blade from the drum unit.
Drum unit
Lower cleaning blade
Figure 3-3-53
5. Replace the cleaning blade.
When fitting the lower cleaning blade, ensure that the projections of the drum unit
are seated in the positioning holes in the cleaning blade.
6. Refit all the removed parts.
3-3-61
195
3-3-64
3-3-9 Fixing section
( 1 ) Detaching and refitting the fixing heater
Check or replace the fixing heater as follows.
Procedure
1. Detach the left cover.
2. Remove the four connectors of the fixing unit from the copier.
3. Remove the four screws and then the fixing unit from the copier.
Connectors
Fixing unit
Figure 3-3-54
3-3-62
195
3-3-65
4. Remove the four screws and then the copy tray attachment from the fixing unit.
Fixing unit
Figure 3-3-55
5. Remove the two screws and then the fixing unit cover from the fixing unit.
Fixing unit cover
Fixing unit
Figure 3-3-56
3-3-63
195-1
195
3-3-66
6. Remove the fixing unit connector from fixing thermostat 1 (on the copier front).
7. Remove the screw holding each of the front and rear heater mounts, and then
detach them from the fixing unit.
Rear heater mount
Fixing unit
Fixing thermostat 1
Connector
Front heater mount
Figure 3-3-57
8. Pull the fixing heater out via the front of the fixing unit.
9. Check or replace the fixing heater.
10. Refit all the removed parts.
3-3-64
195-1
195
3-3-67
( 2 ) Detaching and refitting the fixing unit thermistor
Check, clean or replace the fixing unit thermistor as follows.
Procedure
1. Take the fixing unit out of the copier (see page 3-3-62).
2. Remove the copy tray attachment and fixing unit cover from the fixing unit (see
page 3-3-63).
3. Remove the screw and then the fixing unit thermistor from the fixing unit.
Fixing unit thermistor
Fixing unit
Figure 3-3-58
4. Check, clean or replace the fixing unit thermistor.
5. Refit all the removed parts.
3-3-65
195-1
195
3-3-68
( 3 ) Detaching and refitting fixing thermostats 1 and 2
Check or replace thermostats 1 and 2 as follows.
Caution: Use the specified thermostat for replacement. Do not substitute a simple wire
or similar; otherwise, the copier will be seriously damaged.
Procedure
1. Take the fixing unit out of the copier (see page 3-3-62).
2. Remove the copy tray attachment and fixing unit cover from the fixing unit (see
page 3-3-63).
3. Remove the connectors of the fixing heater, fixing heater wire and thermostat relay
wire from fixing thermostats 1 and 2.
4. Remove the two screws holding each of the fixing thermostats and then remove the
thermostats from the fixing unit.
Thermostat relay wire
Fixing thermostat 2
Fixing heater wire
Fixing thermostat 1
Fixing heater
Fixing unit
Figure 3-3-59
5. Check or replace fixing thermostat 1 and 2.
When fitting, check the temperature indications on the thermostats and fixing stay,
and install the thermostats in the correct positions.
6. Refit all the removed parts.
3-3-66
195-1
195
3-3-69
( 4 ) Detaching and refitting the press roller
Clean or replace the press roller as follows.
Procedure
1. Take the fixing unit out of the copier (see page 3-3-62).
2. Remove the copy tray attachment from the fixing unit (see page 3-3-63).
3. Remove the fixing unit lower housing and heat roller grounding plate from the fixing
unit (two screws).
Fixing unit lower housing
Heat roller grounding plate
Fixing unit
Figure 3-3-60
3-3-67
195-1
195
3-3-70
4. Remove the screw and then the fixing entrance guide from the fixing unit lower
housing.
5. Remove the press roller from the fixing unit lower housing.
Press roller
Fixing entrance guide
Fixing unit lower housing
Figure 3-3-61
6. Clean or replace the press roller.
7. Refit all the removed parts.
Press the fixing entrance guide all the way down while refitting it.
3-3-68
195
3-3-71
( 5 ) Detaching and refitting the heat roller
Clean or replace the heat roller as follows.
Procedure
1. Take the fixing unit out of the copier (see page 3-3-62).
2. Remove the copy tray attachment, fixing unit cover and fixing unit lower housing
from the fixing unit (see page 3-3-63, 67).
3. Remove the three heat roller separation claws from the fixing unit (see page 3-3-
71).
4. Remove the E-ring and then idle gear 20 from the fixing unit.
Fixing unit
E-ring
Idle gear 20
Figure 3-3-62
3-3-69
195
3-3-72
5. Remove the heat roller stopper on the rear of the fixing unit rear, then fixing gear 32
and the heat roller bushing.
6. Remove the heat roller stopper on the front of the fixing unit front and then detach
the heat roller bushings.
7. Remove the heat roller from the fixing unit.
Heat roller stopper
Heat roller bushing
Heat roller
Fixing gear 32
Heat roller bushing
Heat roller stopper
Figure 3-3-63
8. Clean or replace the heat roller.
9. Refit all the removed parts.
3-3-70
195
3-3-73
( 6 ) Detaching and refitting the heat roller separation claws
Check, clean or replace the heat roller separation claws as follows.
Procedure
1. Take the fixing unit out of the copier (see page 3-3-62).
2 Remove the copy tray attachment and fixing unit cover from the fixing unit (see
page 3-3-63).
3. Orient the heat roller separation claws in the direction of the arrows in the figure,
and then detach them.
Fixing unit
Heat roller separation claws
Figure 3-3-64
4. Check, clean and replace the heat roller separation claws.
5. Refit all the removed parts.
3-3-71
195
3-3-74 3-3-72
( 7 ) Detaching and refitting the fixing blade
Perform the following procedure when checking, cleaning or replacing the fixing blade.
Procedure
1. Take the fixing unit out of the copier (see page 3-3-62).
2. Remove the copy tray attachment and fixing unit cover from the fixing unit (see
page 3-3-63).
3. Remove the screw and then the fixing unit thermistor from the fixing unit.
4. Remove the fixing unit thermistor and fixing blade from the fixing unit (one screw).
Fixing thermistor
Fixing unit
Fixing blade
Figure 3-3-65
4. Check, clean or replace the fixing blade.
When refitting the fixing blade, make sure that the blade is in contact with the heat
roller.
5. Refit all the removed parts.
195-1
195
3-4 PCB Initial Setting
3-4-1 Replacing the main PCB ................................................................... 3-4-1
3-4-2 Adjustment-free variable resistors (VR) ............................................ 3-4-3
195
3-4-1
3-4-1 Replacing the main PCB
After replacing the main PCB, remove the EEPROM from the old main PCB and fit it to
the new main PCB. If the new EEPROM is used, perform the following steps.
Procedure
Before removing the old EEPROM:
1. Record the user settings of the following items which must be reentered after
replacement.
Exposure mode
Manual exposure adjustment
Auto exposure adjustment
Auto shutoff on/off
Auto shutoff time
Auto preheat time
Preheat recovery time
Auto clear on/off
Auto clear time
2. Enter simulation mode.
3. Run simulation 73 and record the maintenance count.
4. Exit simulation mode.
5. Turn the main switch off and unplug the power cord.
6. Replace the EEPROM with the new one.
195
3-4-2
After installing the new EEPROM:
7. Insert the power plug and turn the main switch on.
8. Enter simulation mode.
9. Run simulation 70.
10. Run simulation 93 to select the destination.
11. Run the following simulations to check or reenter the data recorded on the
simulation label.
12. Exit simulation mode.
13. Reenter the contents of the user settings recorded in step 1.
Sim. No. Contents
24 Setting the exposure amount
25 Adjusting lateral magnification
26 Adjusting longitudinal magnification
27 Making fine adjustment to image focus
28 Adjusting the auto exposure
29 Adjusting exposure amount for enlargement/reduction mode
47 Setting the fixing temperature
54 Adjusting the leading edge margin
57 Adjusting the trailing edge blank cut timing
58 Adjusting the leading edge registration timing
59 Adjusting the trailing edge margin
62 Checking/setting the toner control voltage
71 Checking/setting the maintenance cycle
73 Checking/clearing the maintenance count
85 Selecting between auto preheat on/off
89 Setting the presence of the flicker resistor
91 Setting operation under the toner empty condition
92 Selecting between auto start on/off
96 Setting the memory switch
98 Setting the maintenance method (available in Peru only)
99 Selecting between E2000-compliant function on/off
195-1
195
3-4-3
3-4-2 Adjustment-free variable resistors (VR)
The variable resistors listed below are set at the factory prior to shipping and cannot be
adjusted in the field.
AVR PCB: VR1, VR2, VR3
High-voltage transformer PCB: VRDB, VRDC
195
3-5 Self-diagnostics
3-5-1 Self diagnostic function ..................................................................... 3-5-1
( 1 ) Self diagnostic display ............................................................... 3-5-1
195
3-5-1
3-5-1 Self-diagnostic function
(1) Self-diagnostic display
This unit is equipped with a self-diagnostic function. When it detects a problem with it-
self, it disables copying and displays C and a two digit number between 01 and 76 al-
ternately on the copy quantity/magnification display in the operation unit, indicating the
nature of the problem.
After removing the problem, the self-diagnostic function can be reset by opening and
closing the front cover or release unit to turn the safety switch off and back on.
0
%
Display alternates
21
%
Figure3-5-1 Service call code display
195
3-5-2
Turn the main switch off and on, then
run simulation 70 and re-enter the
backup memory contents.
If C01 persists after re-entering the
backup memory contents, replace the
main PCB or EEPROM (IC8).
Replace the main PCB and check for
correct operation.
Replace the EEPROM (IC8) and
check for correct operation.
Replace the drive motor.
Check for continuity across the con-
nector terminals. If none, replace
them.
Check if rollers and gears rotate
smoothly. If not, grease the bushings
and gears. Check for broken gears
and replace if any.
Replace the main PCB and check for
correct operation.
Check for the continuity across the
scanner motor coil. If none, replace
the scanner motor.
Check if CN10-2 on the main PCB
goes high when the home position
switch is on and goes low when the
switch is off. If not, replace the home
position switch.
Check for continuity across the home
position switch connector terminals. If
none, replace them.
C01
C02
C21
C30
Code Contents
Remarks
Causes Check procedures/corrective measures
Self diagnostic codes
Backup memory
data problem.
Defective main
PCB or
EEPROM (IC8).
Defective Main
PCB.
Defective
EEPROM (IC8).
Defective rotation
control circuit in
the drive motor.
Poor contact in
the connector
terminals.
Defective drive
transmission sys-
tem.
Defective main
PCB.
Broken scanner
motor coil.
Defective home
position switch.
Poor contact in
the home posi-
tion switch con-
nector terminals.
Backup memory
data problem
Abnormal data
is written on the
EEPROM (IC8).
EEPROM write
problem
The copier does
not enter RDY
state more than
1 s after starting
to write data to
EEPROM (IC8).
Drive motor
problem
The drive motor
alarm signal
(DM ALM) is
detected more
than 2 s after
the drive motor
has been turned
on.
Scanner motor
problem
The home posi-
tion switch does
not turn off
within 5 s after
the scanner mo-
tor has started
forward rotation.
The home posi-
tion switch does
not turn on
within 7 s after
the scanner mo-
tor has started
reverse rotation.
195
3-5-3
Reinstall the scanner drive belt and
adjust the tension.
Reinstall the wire.
Retighten the screws and adjust the
image focus.
Replace the main PCB and check for
correct operation.
Check for continuity across the coil. If
none, replace the lens motor.
Check if CN12-9 on the main PCB
goes high when the lens home posi-
tion switch is on and goes low when
the switch is off. If not, replace the
lens home position switch.
Check for continuity across the con-
nector terminals. If none, replace
them.
Replace the main PCB and check for
correct operation.
Check for continuity across the coil. If
none, replace the mirror motor.
Check if CN12-3 on the main PCB
goes high when the mirror home posi-
tion switch is on and goes low when
the switch is off. If not, replace the
mirror home position switch.
Check for continuity across the con-
nector terminals. If none, replace
them.
Replace the main PCB and check for
correct operation.
Code Contents
Remarks
Causes Check procedures/corrective measures
Loose scanner
drive belt.
Loose scanner
wire.
Loose screws
holding the scan-
ner wire retain-
ers.
Defective main
PCB.
Defective lens
motor.
Defective lens
home position
switch.
Poor contact in
the lens home
position switch
connector termi-
nals.
Defective main
PCB.
Defective mirror
motor.
Defective mirror
home position
switch.
Poor contact in
the mirror home
position switch
connector termi-
nals.
Defective main
PCB.
Scanner motor
problem
The home posi-
tion switch does
not turn off
within 5 s after
the scanner mo-
tor has started
forward rotation.
The home posi-
tion switch does
not turn on
within 7 s after
the scanner mo-
tor has started
reverse rotation.
Lens motor
problem
The lens home
position switch
does not turn on
or off within 5 s
after initial op-
eration has
started.
Mirror motor
problem
The mirror
home position
switch does not
turn on or off
within 4 s after
initial operation
has started.
C30
C41
C42
195
3-5-4
Check the charger wire visually. If it is
broken, replace it.
Check the main charger housing. If it
is dirty, clean it.
Check the transfer charger wire visu-
ally. If it is broken, replace it.
Check the transfer charger housing. If
it is dirty, clean it.
Detach the main or transfer charger
assembly; if C50 persists, replace the
high-voltage transformer PCB.
Replace the main PCB and check for
correct operation.
Check for continuity. If none, replace
the fixing heater.
Check the fixing heater and reinstall if
necessary.
Check for continuity. If none, replace
fixing unit thermostats 1 and 2.
Check the fixing unit thermistor and
reinstall if necessary.
Replace the main PCB and check for
correct operation.
Code Contents
Remarks
Causes Check procedures/corrective measures
C50
C61
Main/transfer
high-voltage
problem
The high-volt-
age alarm sig-
nal (HV ALM) is
detected more
than 2 s after
the main high-
voltage output
has been turned
on.
Broken fixing
heater filament
The fixing stabi-
lization tem-
perature is not
reached within
60 s after fixing
control has
started.
The fixing tem-
perature drops
below 80C/
176F (fixing
unit thermistor
output voltage:
1.06 V DC) after
having reached
the stabilization
level.
Broken main
charger wire.
The main
charger leaks.
Broken transfer
charger wire.
The transfer
charger leaks.
Defective high-
voltage trans-
former PCB.
Defective main
PCB.
Broken fixing
heater filament.
Fixing heater
installed incor-
rectly.
Fixing unit ther-
mostats 1 and 2
triggered.
Fixing unit ther-
mistor installed
incorrectly.
Defective main
PCB.
195
3-5-5
Measure the resistance. If it is ,
replace the fixing unit thermistor.
Check for continuity across the con-
nector terminals. If none, replace
them.
Replace the main PCB and check for
correct operation.
Measure the resistance. If it is 0 , re-
place the fixing unit thermistor.
Replace the main PCB and check for
correct operation.
Check that the connectors are in-
serted properly.
Measure the resistance across the ex-
ternal temperature thermistor. If it is
, replace the humidity sensor
PCB.
Replace the main PCB and check for
correct operation.
Code Contents
Remarks
Causes Check procedures/corrective measures
C63
C64
C74
Broken fixing
unit thermistor
wire
The fixing unit
thermistor out-
put voltage
does not ex-
ceed 0.039 V
DC within 7 s
after fixing con-
trol has started
with the fixing
temperature re-
maining below
100C/212F
(fixing unit ther-
mistor output
voltage: 1.71 V
DC).
Shorted fixing
unit thermistor/
abnormally high
temperature
The fixing tem-
perature ex-
ceeds 250C/
482F (fixing
unit thermistor
output voltage:
4.73 V DC).
Broken external
temperature
thermistor wire
The external
temperature
thermistor out-
put is below 0.3
V DC.
Broken fixing unit
thermistor.
Poor contact in
the fixing unit
thermistor con-
nector terminals.
Defective main
PCB.
Shorted fixing
unit thermistor.
Defective main
PCB.
Poor contact in
the humidity sen-
sor PCB connec-
tors.
Broken external
temperature ther-
mistor wire.
Defective main
PCB.
195
3-5-6
Measure the resistance across the ex-
ternal temperature thermistor. If it is
0 , replace the humidity sensor PCB.
Replace the main PCB and check for
correct operation.
Check the contacts.
Replace the developing unit fuse and
check for correct operation.
Code Contents
Remarks
Causes Check procedures/corrective measures
C75
C76*
Shorted exter-
nal temperature
thermistor
The external
temperature
thermistor out-
put is above 4.3
V DC.
Developing unit
fuse problem
The developing
unit fuse does
not blow within
2 s of power be-
ing applied to it,
just before the
developing unit
initialization
ends.
Shorted external
temperature ther-
mistor.
Defective main
PCB.
Poor contact in
the connector.
Defective devel-
oping unit fuse.
* Only for 120 V, 220 V and 240 V specifications.
195
3-6 Troubleshooting
3-6-1 Image formation problems ................................................................ 3-6-1
( 1 ) No image (entirely white). .......................................................... 3-6-3
( 2 ) No image (entirely black). .......................................................... 3-6-4
( 3 ) Image is too light. ...................................................................... 3-6-5
( 4 ) Background is visible. ................................................................ 3-6-5
( 5 ) A white line appears longitudinally. ........................................... 3-6-6
( 6 ) A black line appears longitudinally. ........................................... 3-6-6
( 7 ) A black line appears laterally. .................................................... 3-6-7
( 8 ) One side of the copy image is darker than the other. ................ 3-6-8
( 9 ) Black dots appear on the image. ............................................... 3-6-8
(10) Image is blurred. ........................................................................ 3-6-9
(11) The leading edge of the image is consistently misaligned
with the original. ........................................................................ 3-6-9
(12) The leading edge of the image is sporadically misaligned
with the original. ...................................................................... 3-6-10
(13) Paper creases. ........................................................................ 3-6-10
(14) Offset occurs. .......................................................................... 3-6-11
(15) Black lines appear on both sides of the image
in reducation copies. ............................................................... 3-6-12
(16) Image is partly missing. ........................................................... 3-6-12
(17) Fixing is poor. .......................................................................... 3-6-13
(18) Image is out of focus. .............................................................. 3-6-13
(19) Image is not square longitudinally. .......................................... 3-6-13
(20) Image is not square laterally. .................................................. 3-6-14
(21) Image is partially missing laterally. .......................................... 3-6-14
3-6-2 Paper misfeeds ............................................................................... 3-6-15
( 1 ) A paper jam in the registration section is detected
as soon as the main switch is turned on (J03 appears). ......... 3-6-15
( 2 ) A paper jam in the eject section is detected as soon as
the main switch is turned on (J02 appears). ............................ 3-6-15
( 3 ) A paper jam in the paper drawer is detected during
copying (PF appears). ............................................................. 3-6-15
( 4 ) A paper jam in the registration section is detected during
copying (J03 appears). ............................................................ 3-6-16
( 5 ) A paper jam in the fixing section is detected during
copying (J01 appears). ............................................................ 3-6-16
( 6 ) A paper jam in the eject section is detected during
copying (J02 appears). ............................................................ 3-6-16
3-6-3 PCB terminal voltages ..................................................................... 3-6-17
( 1 ) Power source PCB .................................................................. 3-6-17
( 2 ) Main PCB ................................................................................ 3-6-19
( 3 ) AVR PCB................................................................................. 3-6-22
( 4 ) Operation unit PCB ................................................................. 3-6-24
195
3-6-4 Electrical problems .......................................................................... 3-6-25
( 1 ) The machine does not operate when the main switch
is turned on. ............................................................................. 3-6-25
( 2 ) The drive motor does not operate (C21). ................................ 3-6-25
( 3 ) The scanner motor does not operate (C30). ........................... 3-6-25
( 4 ) The lens motor does not operate (C41). ................................. 3-6-26
( 5 ) The mirror motor does not operate (C42). ............................... 3-6-26
( 6 ) The toner feed motor does not operate. .................................. 3-6-26
( 7 ) The optical section fan motor does not operate. ..................... 3-6-26
( 8 ) The fixing unit fan motor does not operate. ............................. 3-6-27
( 9 ) The internal cooling fan motor does not operate. .................... 3-6-27
(10) The paper feed clutch does not operate. ................................. 3-6-27
(11) The registration clutch does not operate. ................................ 3-6-27
(12) The halogen lamp does not light. ............................................ 3-6-28
(13) The halogen lamp does not turn off. ........................................ 3-6-28
(14) The cleaning lamp does not light. ............................................ 3-6-28
(15) The fixing heater does not turn on (C61, C63). ....................... 3-6-28
(16) The fixing heater does not turn off
(fixing unit thermostat triggered, C64). .................................... 3-6-28
(17) Main charging does not take place (C50). ............................... 3-6-29
(18) Transfer charging does not take place (C50). ......................... 3-6-29
(19) No developing bias is output. .................................................. 3-6-29
(20) A paper jam is indicated as soon as the main switch
is turned on. ............................................................................. 3-6-30
(21) Others. ..................................................................................... 3-6-30
3-6-5 Mechanical problems ...................................................................... 3-6-31
( 1 ) No primary paper feed. ............................................................ 3-6-31
( 2 ) No secondary paper feed. ....................................................... 3-6-31
( 3 ) Skewed paper feed. ................................................................ 3-6-31
( 4 ) The scanner does not travel. ................................................... 3-6-31
( 5 ) Multiple sheets of paper are fed at one time. .......................... 3-6-31
( 6 ) Paper jams. ............................................................................. 3-6-31
( 7 ) Toner drops on the paper conveying path. .............................. 3-6-31
( 8 ) Abnormal noise is heard. ......................................................... 3-6-32
195
3-6-1
3-6-1 Image formation problems
Contents
See page 3-6-3. See page 3-6-4. See page 3-6-5. See page 3-6-5.
(1) No image (en-
tirely white).
(2) No image (en-
tirely black).
(3) Image is too
light.
(4) Background is
visible.
See page 3-6-6. See page 3-6-6. See page 3-6-7. See page 3-6-8.
(5) A white line ap-
pears longitudi-
nally.
(6) A black line ap-
pears longitudi-
nally.
(7) A black line ap-
pears laterally.
(8) One side of the
copy image is
darker than the
other.
See page 3-6-8. See page 3-6-9. See page 3-6-9. See page 3-6-10.
(9) Black dots ap-
pear on the im-
age.
(10) Image is
blurred.
(11) The leading
edge of the im-
age is consist-
ently mis-
aligned with
the original.
(12) The leading
edge of the im-
age is sporadi-
cally mis-
aligned with
the original.
195
3-6-2
See page 3-6-10. See page 3-6-11. See page 3-6-12. See page 3-6-12.
(13) Paper creases. (14) Offset occurs. (15) Black lines ap-
pear on both
sides of the
image in re-
duction copies.
(16) Image is partly
missing.
See page 3-6-14.
(21) Image is par-
tially missing
laterally.
See page 3-6-13. See page 3-6-13. See page 3-6-13. See page 3-6-14.
(17) Fixing is poor. (18) Image is out of
focus.
(19) Image is not
square long-
itudinally.
(20) Image is not
square lateral-
ly.
195
3-6-3
(1) No image (en-
tirely white).
Causes
1. No original present.
2. No main charging.
3. No transfer charging.
4. All blank lamps on.
5. Developing section not driven.
No original present.
No main charging.
Broken main charger wire.
Leaking main charger housing.
The connector terminals of the
high-voltage transformer PCB
make poor contact.
Defective main PCB.
Defective high-voltage trans-
former PCB.
No transfer charging.
Broken transfer charger wire.
Leaking transfer charger hous-
ing.
The connector terminals of the
high-voltage transformer PCB
make poor contact.
Defective main PCB.
Defective high-voltage trans-
former PCB.
All blank lamps on.
Developing section not driven.
Place an original in the correct position.
Replace the wire.
Clean the main charger housing.
Check for continuity across the terminals. If none,
replace them.
Run simulation 33 and check if CN8-4 on the
main PCB goes low. If not, replace the main PCB.
If main charging does not take place during simu-
lation 33 after the main PCB has been found to be
normal, replace the high-voltage transformer PCB.
Replace the wire.
Clean the transfer charger housing.
Check for continuity across the terminals. If none,
replace them.
Run simulation 33 and check if CN8-4 on the
main PCB goes low. If not, replace the main PCB.
If transfer charging does not take place during
simulation 33 after the main PCB has been found
to be normal, replace the high-voltage transformer
PCB.
Run simulation 42 and if the check pattern copy is
not obtained, replace the main PCB.
Check the gears driving the developing section
and replace any broken gears.
1.
2.
A.
B.
C.
D.
E.
3.
A.
B.
C.
D.
E.
4.
5.
Causes Check procedures/corrective measures
195
3-6-4
(2) No image (en-
tirely black).
Causes
1. Broken halogen lamp filament.
2. Halogen lamp fails to light.
Take the halogen lamp out of the unit and check
for continuity across the terminals. If none, re-
place it (see page 3-3-16).
Check for continuity. If none, replace the thermo-
stat after determining the cause (see page 3-3-
17).
Check for continuity across the terminals. If none,
replace them.
Run simulation 20 and check if CN7-10 on the
main PCB remains low. If it does, replace the
main PCB.
If the halogen lamp does not light during simula-
tion 20 after the main PCB has been found to be
normal, replace the AVR PCB.
1.
2.
A.
B.
C.
D.
Broken halogen lamp filament.
Halogen lamp fails to light.
The optical section thermostat
is triggered.
The connector terminals of the
AVR PCB make poor contact.
Defective main PCB.
Defective AVR PCB.
Causes Check procedures/corrective measures
195
3-6-5
(3) Image is too
light.
Causes
1. Insufficient toner.
2. Deteriorated developer.
3. Misadjusted developing section.
4. Dirty or deteriorated drum.
Insufficient toner.
Deteriorated developer.
Misadjusted developing sec-
tion.
Dirty or deteriorated drum.
If the add toner indicator is on, replace the car-
tridge.
Check the number of copies made with the cur-
rent developer. If it has reached the specified lim-
it, replace the developer.
Adjust the developing section.
Clean the drum. If the maintenance level has
been reached, replace it (see page 3-3-50).
1.
2.
3.
4.
Causes Check procedures/corrective measures
(4) Background is
visible.
Causes
1. Dirty optical section.
2. Deteriorated developer.
Dirty optical section.
Deteriorated developer.
Clean the main and auxiliary reflectors, mirrors
and other parts in the optical section.
Check the number of copies made with the cur-
rent developer. If it has reached the specified lim-
it, replace the developer.
1.
2.
Causes Check procedures/corrective measures
195
3-6-6
(5) A white line ap-
pears longitudi-
nally.
Causes
1. Dirty or flawed main charger wire.
2. Foreign matter in the developing section.
3. Flawed drum.
Dirty or flawed main charger
wire.
Foreign matter in the develop-
ing section.
Flawed drum.
Clean the main charger wire. If the wire is flawed,
replace it.
Check if the magnetic brush is formed uniformly. If
not, replace the developer.
Replace the drum (see page 3-3-50).
1.
2.
3.
Causes Check procedures/corrective measures
Clean the mirrors, dust filter and other parts in the
optical section.
Clean the drum or, if it is flawed, replace it (see
page 3-3-50).
Check visually if the edge of the cleaning blade is
deformed or worn. If it is, replace (see page 3-3-
59).
Replace the main charger grid.
(6) A black line ap-
pears longitudi-
nally.
Causes
1. Dirty optical section.
2. Dirty or flawed drum.
3. Deformed or worn cleaning blade.
4. Dirty or flawed main charger grid.
Dirty optical section.
Dirty or flawed drum.
Deformed or worn cleaning
blade.
Dirty or flawed main charger
grid.
1.
2.
3.
4.
Causes Check procedures/corrective measures
195
3-6-7
(7) A black line ap-
pears laterally.
Causes
1. Flawed drum.
2. Poor developing bias wire contact.
3. Dirty developing section.
4. No developing bias output.
Flawed drum.
Poor developing bias wire con-
tact.
Dirty developing section.
No developing bias output.
Shorted developing bias wire
or it makes poor contact.
Defective main PCB.
Defective high-voltage trans-
former PCB.
Check the drum visually. If it is flawed, replace it
(see page 3-3-50).
Check for poor developing bias wire contact.
Clean any part contaminated with toner or carrier
in the developing section.
Check the developing bias wire. If there is any
problem, replace it.
Run simulation 10 and check if CN8-5 on the
main PCB goes low. If not, replace the main PCB.
If no developing bias voltage is output during sim-
ulation 10 after the main PCB has been found to
be normal, replace the high-voltage transformer
PCB.
1.
2.
3.
4.
A.
B.
C.
Causes Check procedures/corrective measures
195
3-6-8
(9) Black dots ap-
pear on the im-
age.
Causes
1. Dirty or flawed drum.
2. Dirty contact glass.
3. Deformed cleaning blade.
Dirty or flawed drum.
Dirty contact glass.
Deformed cleaning blade.
Clean the drum or, if it is flawed, replace it (see
page 3-3-50).
Clean the contact glass.
Replace the cleaning blade if it is deformed (see
page 3-3-59).
1.
2.
3.
Causes Check procedures/corrective measures
(8) One side of the
copy image is
darker than the
other.
Causes
1. Unevenly distributed halogen lamp light.
2. Dirty optical section.
3. Dirty main charger wire or grid.
Unevenly distributed halogen
lamp light.
Dirty optical section.
Dirty main charger wire or grid.
Adjust the positions of the light adjusters (see
page 3-3-18).
Clean the mirrors, dust filter and any other dirty
parts in the optical section.
Check if the main charger wire or grid is dirty. If it
is, replace it.
1.
2.
3.
Causes Check procedures/corrective measures
195
3-6-9
(10) Image is
blurred.
Causes
1. Scanner moving erratically.
2. Foreign matter on the scanner rail.
3. Deformed press roller.
4. Drive system problem.
Scanner moving erratically.
Foreign matter on the scanner
rail.
Deformed press roller.
Drive system problem.
Adjust the tension of the scanner wire (see page
3-3-19).
Check visually and remove, if any.
Check visually and replace (see page 3-3-67).
Check the gears and belts. Grease the gears or
readjust the belt tension if necessary.
1.
2.
3.
4.
Causes Check procedures/corrective measures
(11) The leading
edge of the im-
age is consist-
ently mis-
aligned with
the original.
Causes
1. Misadjusted leading edge registration.
Misadjusted leading edge reg-
istration.
Readjust the leading edge registration timing (see
page 3-3-5).
1.
Causes Check procedures/corrective measures
195
3-6-10
(12) The leading
edge of the im-
age is sporadi-
cally mis-
aligned with
the original.
Causes
1. Registration clutch is installed or operating incorrectly.
Registration clutch is installed
or operating incorrectly.
Check the installation position and operation of
the registration clutch.
1.
Causes Check procedures/corrective measures
(13) Paper creases. Causes
1. Paper curled.
2. Paper damp.
3. Defective fixing pressure springs.
Paper curled.
Paper damp.
Defective fixing pressure
springs.
Check the paper storage conditions.
Check the paper storage conditions.
Replace the fixing pressure springs.
1.
2.
3.
Causes Check procedures/corrective measures
195
3-6-11
(14) Offset occurs. Causes
1. Cleaning blade installed in the wrong position.
2. Defective cleaning blade.
3. Cleaning lamp fails to light.
4. Abnormally high heat roller control temperature.
Cleaning blade installed in the
wrong position.
Defective cleaning blade.
Cleaning lamp fails to light.
The connector terminals of the
cleaning lamp make poor con-
tact.
Defective cleaning lamp.
Defective main PCB.
Abnormally high heat roller
control temperature.
Check the installation position of the cleaning
blade and correct it, if necessary (see page 3-3-
59).
Replace the cleaning blade.
Check for continuity across the terminals. If none,
replace them.
Check for one-way continuity across all the LEDs
comprising the cleaning lamp. If none, replace the
cleaning lamp.
Force CN7-4 on the main PCB to go low and
check if the cleaning lamp lights. If it does, re-
place the main PCB.
Check if the fixing unit thermistor is installed cor-
rectly.
1.
2.
3.
A.
B.
C.
4.
Causes Check procedures/corrective measures
195
3-6-12
(15) Black lines ap-
pear on both
sides of the
image in re-
duction copies.
Causes
1. Dirty blank lamps.
2. Defective blank lamps.
3. Defective main PCB.
Dirty blank lamps.
Defective blank lamps.
Defective main PCB.
Clean the blank lamps.
Check for one-way continuity across all the LEDs
comprising the blank lamps. If none, replace the
blank lamp unit.
Check for signal level changes on the main PCB.
Replace the main PCB if necessary.
1.
2.
3.
Causes Check procedures/corrective measures
(16) Image is partly
missing.
Causes
1. Paper damp.
2. Paper creased.
3. Drum condensation.
4. Flawed drum.
Paper damp.
Paper creased.
Drum condensation.
Flawed drum.
Check the paper storage conditions.
Change the paper.
Clean the drum (see page 3-3-52).
Replace the drum (see page 3-3-50).
1.
2.
3.
4.
Causes Check procedures/corrective measures
195
3-6-13
(17) Fixing is poor. Causes
1. Wrong paper.
2. Defective fixing pressure springs.
3. Flawed press roller.
Wrong paper.
Defective fixing pressure
springs.
Flawed press roller.
Check if the paper meets specifications.
Replace the fixing pressure springs.
Replace the press roller (page 3-3-67).
1.
2.
3.
Causes Check procedures/corrective measures
(18) Image is out of
focus
Causes
1. Incorrect focus adjustment.
Incorrect focus adjustment.
Adjust the focus of the image (see page 3-3-32). 1.
Causes Check procedures/corrective measures
(19) Image is not
square long-
itudinally.
Causes
1. The horizontal alignment of light source unit 2 is adjusted
incorrectly.
The horizontal alignment of
light source unit 2 is adjusted
incorrectly.
Adjust the longitudinal squareness of the image
(see page 3-3-30).
1.
Causes Check procedures/corrective measures
195
3-6-14
(20) Image is not
square lateral-
ly.
Causes
1. The vertical alignment of light source unit 2 is adjusted in-
correctly.
The vertical alignment of light
source unit 2 is adjusted incor-
rectly.
Adjust the lateral squareness of the image (see
page 3-3-31).
1.
Causes Check procedures/corrective measures
(21) Image is par-
tially missing
laterally.
Causes
1. Registration clutch incorrectly installed or malfunctioning.
2. Paper feed clutch incorrectly installed or malfunctioning.
Registration clutch incorrectly
installed or malfunctioning.
Paper feed clutch incorrectly
installed or malfunctioning.
Check and correct the clutch installation condition
and its operation.
Check and correct the clutch installation condition
and its operation.
1.
2.
Causes Check procedures/corrective measures
195
3-6-15
3-6-2 Paper misfeeds
Check visually and remove it, if any.
With 5 V DC present at CN5-1 on the
AVR PCB, check if CN5-2 on the AVR
PCB remains low when the
registration switch is turned on and
off. If it does, replace the registration
switch.
Check visually and remove it, if any.
With 5 V DC present at CN11-1 on the
AVR PCB, check if CN11-3 on the
AVR PCB remains low when the eject
switch is turned on and off. If it does,
replace the eject switch.
Change the paper.
Remedy if deformed.
Remedy if deformed.
Replace if deformed.
With 5 V DC present at CN5-1 on the
AVR PCB, check if CN5-2 on the AVR
PCB goes low when the registration
switch is turned on. If not, replace the
registration switch.
Remedy if necessary.
See page 3-6-27.
Problem Causes/check procedures Corrective measure
(1)
A paper jam in
the registration
section is
detected as
soon as the
main switch is
turned on (J03
appears).
(2)
A paper jam in
the eject
section is
detected as
soon as the
main switch is
turned on (J02
appears).
(3)
A paper jam in
the paper
drawer is
detected during
copying (PF
appears).
A piece of paper torn from
copy paper is caught around
the registration switch.
Defective registration switch.
A piece of paper torn from
copy paper is caught around
the eject switch.
Defective eject switch.
Paper in the drawer is
extremely curled.
Check if the front or rear
claws inside the paper
drawer are deformed.
Check if the springs inside
the paper drawer are
deformed.
Check if paper feed pulleys
A and B are deformed.
Defective registration switch.
Check if the paper feed
clutch malfunctions.
Electrical problem with the
paper feed clutch.
195
3-6-16
Check if the contact
between the feed rollers and
feed pulleys is correct.
Check if the contact
between the right and left
registration rollers is correct.
The registration clutch
malfunctions.
Electrical problem with the
registration clutch.
Check if the contact
between the right and left
registration rollers is correct.
Defective eject switch.
The registration clutch
malfunctions.
Electrical problem with the
registration clutch.
Check if the press roller is
extremely dirty or deformed.
Check if the heat roller
separation claws are
extremely dirty or deformed.
Check if the contact
between the eject rollers
and pulleys is correct.
Problem Causes/check procedures Corrective measure
(4) A paper jam
in the
registration
section is
detected during
copying (J03
appears).
(5)
A paper jam in
the fixing
section is
detected during
copying (J01
appears).
(6)
A paper jam in
the eject
section is
detected during
copying (J02
appears).
Remedy if necessary.
Remedy if necessary.
Check and remedy.
See page 3-6-27.
Remedy if necessary.
With 5 V DC present at CN11-1 on the
AVR PCB, check if CN11-3 on the
AVR PCB goes low when the eject
switch is turned on. If not, replace the
eject switch.
Check and remedy.
See page 3-6-27.
Clean or replace the press roller (see
page 3-3-67).
Clean or replace the heat roller
separation claws (see page 3-3-71).
Remedy if necessary.
195
3-6-17
3-6-3 PCB terminal voltages
Precautions
When handling PCBs, do not touch connectors with bare hands or damage the board.
Do not touch any PCB containing ICs with bare hands or any object prone to static
charge.
Store PCBs wrapped in aluminum foil, conductive sponge rubber or similar material.
( 1 ) Power source PCB
120 V specifications
220 - 240 V specifications
TB1
FH1
FH3
FH7
FH8
FH2
C1 L1 C2
FH4
F1 AC 250 V 15A
F
3




A
C

1
2
5

V


1
5
A
F2 AC 250 V 15A
TB2
TB9
TB10
LCN3
LCN4
ZD201
D
2
0
3
C
1
0
3
R
1
1
0
F
B
2
0
1
F
B
1
0
1
F
B
1
0
2
R
1
9
R
7
R
5
R
1
8
R
1
7
R
1
6
F
H
6
F
H
5
R
1
4
J
P
1
1
T
B
8
T
B
6
T
B
5
T
B
7
J
P
1
0
R
6
R
1
3
R
9
J
P
5
J
P
4
R
1
J
P
3
R
8
D
2
D
B
1
L
3
Z
D
1
D4
F
B
4
FB5
J
P
8
FB103
Q
1
0
1
C
N
1
ZD102
ZD101
D201
IC201
R101
C101
D101
D202
JP7
JP9
J
P
8
R109
R102
R104
R103
R106
C104
C202
FG4
C201
C102
T1
Q1
C10
D3
C11
D1 R4
R3
L2
R2
C6
FB2
FB3
FG
FG1
C4
C
5
C15
FG2
VZ1
LCN2
JP1
JP2
TB4 TB3
LCN1
C
7
C
1
6
C12
C13
C14
IC1
R10
C9 C8
R15
FB1
PC2
PC1
R11
R105
R108
R107
R
1
1
1
D
1
0
2
[L]
[N]
[L]
[L]
[N]
[BLK]
[WHT]
[L]
[N]
CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD.
REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE.
CAUTION:
TRANSFORMER CORE NOT GROUNDED.
TEST BEFORE TOUCHING.
[BLK]
[WHT]
C3
1952802
3F78-1
RICOH KEIKI CO.,LTD.
3
F
7
8
1
3
1
0
A
TB1
FH1
FH3
FH7
FH8
FH2
C1 L1 C2
FH4
F1 AC 250 V T8AL
F
3




A
C

2
5
0

V


T
2
A
L
F2 AC 250 V T8AL
TB2
TB9
TB10
LCN3
LCN4
ZD201
D
2
0
3
C
1
0
3
R
1
1
0
F
B
2
0
1
F
B
1
0
1
F
B
1
0
2
R
1
9
R
7
R
5
R
1
8
R
1
7
R
1
6
F
H
6
F
H
5
R
1
4
J
P
1
1
T
B
8
T
B
6
T
B
5
T
B
7
J
P
1
0
R
6
R
1
3
R
9
J
P
5
J
P
4
R
1
J
P
3
R
8
D
2
D
B
1
L
3
Z
D
1
D4
F
B
4
FB5
J
P
8
FB103
Q
1
0
1
C
N
1
ZD102
ZD101
D201
IC201
R101
C101
D101
D202
JP7
JP9
J
P
8
R109
R102
R104
R103
R106
C104
C202
FG4
C201
C102
T1
Q1
C10
D3
C11
D1 R4
R3
L2
R2
C6
FB2
FB3
FG
FG1
C4
C
5
C15
FG2
VZ1
LCN2
JP1
JP2
TB4 TB3
LCN1
C
7
C
1
6
C12
C13
C14
IC1
R10
C9 C8
R15
FB1
PC2
PC1
R11
R105
R108
R107
R
1
1
1
D
1
0
2
[L]
[N]
[L]
[L]
[N]
[BLK]
[WHT]
[L]
[N]
CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD.
REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE.
CAUTION:
TRANSFORMER CORE NOT GROUNDED.
TEST BEFORE TOUCHING.
[BLK]
[WHT]
C3
1952803
3F78-2
RICOH KEIKI CO.,LTD.
3
F
7
8
2
3
1
0
A
195
3-6-18
Terminals (CN) Voltage Remarks
TB1 TB2 120 V AC AC supply, input
220 - 240 V AC
TB3 TB2 120 V AC AC supply for MSW, output
220 - 240 V AC
TB4 TB2 120 V AC AC supply, input
220 - 240 V AC
TB5 TB6 120 V AC AC supply for SSW, output
220 - 240 V AC
TB7 TB8 120 V AC AC supply, input
220 - 240 V AC
TB9 TB10 120 V AC AC supply for AVRPCB and DH*, output
220 - 240 V AC
1-1 1-3 24 V DC 24 V DC supply for MPCB, output
1-2 1-4 24 V DC 24 V DC supply for AVRPCB, output
1-7 1-5 5 V DC 5 V DC supply for MPCB, output
1-8 1-6 5 V DC 5 V DC supply AVRPCB, output
* Option available only for 120 V specifications.
195
3-6-19
( 2 ) Main PCB
CN6
C5
C
3
T
R
2
C
N
7
1
4
1
B
E
C
R
5
D5
D6
DT5
DT4
DT3
TR3
CN13
DT6
E C
C1
B
D4
D3
D2
C4
IC17
IC16
IC15
IC12
IC14
IC13
8 1
CN5 CN4
C
N
3
C
N
2
R
1
2
R
1
1
R
1
0
7
R
1
0
8
I
C
1
1
C
N
8
C
N
9
R
4
R
1
1
1
7
1
5
1
8
R
1
0
R
9
R
8
R
7
R
6
4 1
1
1
1
1
9
100 31
81 50
IC9
IC5
IC6
IC7
IC10
IC8 X1
1
1
1
1 2
CN10
1 3
CN11
1 10
CN12
1 9
9
1
8
1
5
9
1
1
5
ZD1
C2
IC1
DT1
D1
8
5
80 51
1 30
5
11
15
1
1
1
2
1
1
6
C
N
1
1
2
5
10
+
+
+
+
+
1952801 REV:2
IC4
1
9
IC3
1
9
IC2
1
8
Terminals (CN) Voltage Remarks
1-1 5-2 24 V DC 24 V DC supply for MSW, output
1-2 5-2 24 V DC MSW on/off, output
2-1 5-2 24/0 V DC (pulse) OPCB LED lighting signal, output (SEG a)
2-2 5-2 24/0 V DC (pulse) OPCB LED lighting signal, output (SEG b)
2-3 5-2 24/0 V DC (pulse) OPCB LED lighting signal, output (SEG c)
2-4 5-2 24/0 V DC (pulse) OPCB LED lighting signal, output (SEG d)
2-5 5-2 24/0 V DC (pulse) OPCB LED lighting signal, output (SEG e)
2-6 5-2 24/0 V DC (pulse) OPCB LED lighting signal, output (SEG f)
2-7 5-2 24/0 V DC (pulse) OPCB LED lighting signal, output (SEG g)
2-8 5-2 24/0 V DC (pulse) OPCB scan sink, output (DIG 0)
2-9 5-2 24/0 V DC (pulse) OPCB scan sink, output (DIG 1)
2-10 5-2 24/0 V DC (pulse) OPCB scan sink, output (DIG 2)
2-11 5-2 24/0 V DC (pulse) OPCB scan sink, output (DIG 3)
2-12 5-2 24/0 V DC (pulse) OPCB scan sink, output (DIG 4)
2-13 5-2 24/0 V DC (pulse) OPCB scan sink, output (DIG 5)
2-14 5-2 24/0 V DC (pulse) OPCB scan sink, output (DIG 6)
2-15 5-3 0/5 V DC (pulse) OPCB return, input (KEY 0)
195
3-6-20
Terminals (CN) Voltage Remarks
*1 Standard equipment only for 120 V, 220 V and 240 V specifications.
*2 For 230 V specifications and optional for 240 V specifications.
2-16 5-3 0/5 V DC (pulse) OPCB return, input (KEY 1)
3-1 5-2 24 V DC 24 V DC supply for TC, output
3-2 5-2 0/24 V DC TC on/off, output
4-1 4-2 5 V DC 5 V DC supply for HUMPCB, output
4-3 4-4 HUMPCB humidity detection voltage,
input
4-5 4-4 HUMPCB temperature detection
voltage, input
5-1 5-2 24 V DC 24 V DC supply, input
5-4 5-3 5 V DC 5 V DC supply, input
6-1 6-2 0/24 V DC TCDSW on/off, input
6-3 6-6 24 V DC 24 V DC supply for DEVF, output*
1
6-4 6-6 0/24 V DC Developing unit new/old differentiation
signal, input
6-5 6-6 24 V DC 24 V DC supply for TNS, output
6-7 6-6 TNS detection voltage, input
6-8 6-6 TNS control voltage, output
7-1 5-3 0/5 V DC Zero-cross signal for AVR PCB, output
7-2 5-2 24/0 V DC Flicker resistor on/off, output*
2
7-3 5-3 5 V DC 5 V DC supply for AVRPCB, output
7-4 5-2 0/24 V DC CL on/off, output
7-5 5-3 0/5 V DC RSW on/off, input
7-6 5-2 0/24 V DC PFCL on/off, output
7-7 5-2 0/24 V DC RCL on/off, output
7-8 5-3 FTH detection voltage, input
7-9 5-3 0/5 V DC ESW on/off, input
7-10 5-2 0/24 V DC (pulse) HL light intensity control PWM, output
7-11 5-2 0/24 V DC H on/off, output
7-12 5-2 0/24 V DC DM ALM, input
7-13 5-2 0/24 V DC DM on/off, output
7-14 5-2 0/12/24 V DC FFM and ICFM full speed/half speed/off,
output
8-1 8-6 0/24 V DC TFM on/off, output
8-2 8-6 0/12 V DC HVTPCB main/transfer charging ALM,
input
8-3 8-6 0/12 V DC HVTPCB PHOTO, output
8-4 8-6 0/12 V DC HVTPCB main/transfer charging on/off,
output
8-5 8-6 0/24 V DC HVTPCB developing bias on/off, output
8-7 8-6 24 V DC 24 V DC supply for HVTPCB, output
9-1 5-2 0/24 V DC (pulse) SM coil energization pulse, output (SM B)
9-2 5-2 0/24 V DC (pulse) SM coil energization pulse, output (SM B)
9-3 5-2 0/24 V DC (pulse) SM coil energization pulse, output (SM A)
9-4 5-2 0/24 V DC (pulse) SM coil energization pulse, output (SM A)
195
3-6-21
Terminals (CN) Voltage Remarks
9-5 5-2 24 V DC 24 V DC supply for SM, output
10-1 10-3 5 V DC 5 V DC supply for HPSW, output
10-2 10-3 5/0 V DC HPSW on/off, input
11-1 5-2 0/24 V DC (pulse) LM coil energization pulse, output (LM
2)
11-2 5-2 0/24 V DC (pulse) LM coil energization pulse, output (LM
1)
11-3 5-2 0/24 V DC (pulse) LM coil energization pulse, output (LM
3)
11-4 5-2 24 V DC 24 V DC supply for LM, output
11-5 5-2 0/24 V DC (pulse) LM coil energization pulse, output (LM
4)
11-6 5-2 0/24 V DC (pulse) MM coil energization pulse, output (MM
2)
11-7 5-2 0/24 V DC (pulse) MM coil energization pulse, output (MM
1)
11-8 5-2 0/24 V DC (pulse) MM coil energization pulse, output (MM
3)
11-9 5-2 24 V DC 24 V DC supply for MM, output
11-10 5-2 0/24 V DC (pulse) MM coil energization pulse, output (MM
4)
12-1 12-2 5 V DC 5 V DC supply for MHPSW, output
12-3 12-2 5/0 V DC MHPSW on/off, input
12-4 12-6 24 V DC 24 V DC supply for AES, output
12-5 12-6 AES detection voltage, input
12-7 12-8 5 V DC 5 V DC supply for LHPSW, output
12-9 12-8 5/0 V DC LHPSW on/off, input
13-1 5-2 24 V DC 24 V DC supply for OPFM, output
13-2 5-2 0/24 V DC OPFM on/off, output
195
3-6-22
( 3 ) AVR PCB
120 V specifications
220 - 240 V specifications
R18
R1
VR1
R2
R8
R6
R
3
V
R
3
V
R
2
R
4
R
2
2
J
7
J
8
R
1
9
R
1
6
A
R
1
7
A
R
1
7
B
R
1
6
B
R
1
6
C
R
1
4
R
1
3
R
1
2
R
1
0
R
1
5
R
1
1
C
5
N
P
C
4
C
3
C
1
0
C
7
C
6
C
N
1
4
C
N
8
C
N
9
P
C
5
C
N
1
3
C
N
1
0
C
8
J
1
3
J
1
9
J
1
4
J
1
8
R
2
3
R
2
4
R
2
5
D
2
J
2
J
2
1
R
2
1
D
3
R
5
R
7
R
9
B Q1
B Q2
C1
C2
CR2
TB2
TB1
RF
CR3
CN3
1
1
1
1
1
1
1
1
1
1
1 1
1

1
CR1
C9
TRC2
TRC3
TRC1
DB
J9
J22
CN12
CN1
CN4
CN2
CN7
CN11
CN5 CN6
J5
J6
J10
J20
J17
J12
J11
J16
J15
ZD1
D1
+
+
+
+
+
J1
J4
J3
PC1
PC2
PC3
L
P
C
4
1952807
170V
WARNING
HEAT SINK NOT GROUND,
TEST BEFORE TOUCHING.
R18
R1
VR1
R2
R8
R6
R
3
V
R
3
V
R
2
R
4
R
2
2
J
7
J
8
R
1
9
R
1
7
A
R
1
7
B
R
1
6
B
R
1
4
R
1
3
R
1
2
R
1
0
R
1
5
R
1
1
C
5
N
P
C
4
C
3
C
7
C
6
C
N
1
4
C
N
8
C
N
9
C
N
1
3
C
N
1
0
C
8
J
1
3
J
1
9
J
1
4
J
1
8
R
2
4
R
2
5
D
2
J
2
J
2
1
R
2
1
D
3
R
5
R
7
R
9
B Q1
B Q2
C1
C2
CR2
TB2
TB1
RF
1
1
1
1
1
1
1
1
1
1 1
1

1
CR1
C9
TRC2
TRC1
DB
J9
J22
CN12
CN1
CN4
CN2
CN7
CN11
CN5 CN6
J5
J6
J10
J17
J12
J11
J16
J15
ZD1
D1
+
+
+
+
+
J1
J4
J3
PC1
PC2
PC3
L
P
C
4
1952806
100V
WARNING
HEAT SINK NOT GROUND,
TEST BEFORE TOUCHING.
195
3-6-23
Terminals (CN) Voltage Remarks
TB1 TB2 120 V AC AC supply for H, output
220 - 240 V AC
1-1 1-2 120 V AC AC supply, input
220 - 240 V AC
2-1 2-3 HL control voltage, output
3-1 3-4 220 - 240 V AC 220 - 240 V AC supply for flicker
resistor, output*
4-1 12-2 0/12/24V V DC FFM full speed/half speed/off, output
4-2 12-2 0/24 V DC DM on/off, input
4-3 12-2 0/24 V DC DM ALARM, output
4-4 12-2 0/24 V DC H on/off, input
4-5 12-2 0/24 V DC (pulse) HL light intensity control PWM, input
4-6 12-3 0/5 V DC ESW on/off, output
4-7 12-3 FTH detection voltage, output
4-8 12-2 0/24 V DC RCL on/off, input
4-9 12-2 0/24 V DC PFCL on/off, input
4-10 12-3 0/5 V DC RSW on/off, output
4-11 12-2 0/24 V DC CL on/off, input
4-12 12-3 5 V DC 5 V DC supply, input
4-13 12-2 24/0 V DC Flicker resistor on/off, input*
4-14 12-3 0/5 V DC Zero-cross signal, input
5-1 5-3 5 V DC 5 V DC supply for RSW, output
5-2 5-3 0/5 V DC RSW on/off, input
6-1 12-2 24 V DC 24 V DC supply for PFCL, output
6-2 12-2 0/24 V DC PFCL on/off, output
7-1 12-2 24 V DC 24 V DC supply for RCL, output
7-2 12-2 0/24 V DC RCL on/off, output
8-2 8-1 24 V DC 24 V DC supply for DM, output
8-3 8-1 0/24 V DC DM on/off, output
8-4 8-1 0/24 V DC DM ALM, input
9-1 12-2 24 V DC 24 V DC supply for CL, output
9-2 12-2 0/24 V DC CL on/off, output
10-1 12-2 24 V DC 24 V DC supply for FFM, output
10-2 12-2 0/12/24 V DC FFM full speed/half speed/off, output
11-1 11-2 5 V DC 5 V DC supply for ESW, output
11-3 11-2 0/5 V DC ESW on/off, input
12-1 12-2 24 V DC 24 V DC supply, input
12-4 12-3 5 V DC 5 V DC supply, input
13-1 12-3 FTH detection voltage, input
13-2 12-3 5 V DC 5 V DC supply for FTH, output
14-1 12-2 24 V DC 24 V DC supply for ICFM, output
14-2 12-2 0/12/24 V DC ICFM full speed/half speed/off, output
* For 230 V specifications and optional for 240 V specifications.
195
3-6-24
( 4 ) Operation unit PCB
Terminals (CN) Voltage Remarks
1-1 MPCB 0/5 V DC (pulse) MPCB return, output (KEY 1)
1-2 5-3 0/5 V DC (pulse) MPCB return, output (KEY 0)
1-3 24/0 V DC (pulse) Scan sink, input (DIG 6)
1-4 24/0 V DC (pulse) Scan sink, input (DIG 5)
1-5 24/0 V DC (pulse) Scan sink, input (DIG 4)
1-6 24/0 V DC (pulse) Scan sink, input (DIG 3)
1-7 24/0 V DC (pulse) Scan sink, input (DIG 2)
1-8 24/0 V DC (pulse) Scan sink, input (DIG 1)
1-9 24/0 V DC (pulse) Scan sink, input (DIG 0)
1-10 24/0 V DC (pulse) LED lighting signal, input (SEG g)
1-11 24/0 V DC (pulse) LED lighting signal, input (SEG f)
1-12 24/0 V DC (pulse) LED lighting signal, input (SEG e)
1-13 24/0 V DC (pulse) LED lighting signal, input (SEG d)
1-14 24/0 V DC (pulse) LED lighting signal, input (SEG c)
1-15 24/0 V DC (pulse) LED lighting signal, input (SEG b)
1-16 24/0 V DC (pulse) LED lighting signal, input (SEG a)
2-1 MPCB 5/0 V DC (pulse) BL LED lighting source, output (BL SEG a)
2-2 5-3 5/0 V DC (pulse) BL LED lighting source, output (BL SEG b)
2-3 5/0 V DC (pulse) BL LED lighting source, output (BL SEG c)
2-4 5/0 V DC (pulse) BL LED lighting source, output (BL SEG d)
2-5 5/0 V DC (pulse) BL LED lighting source, output (BL SEG e)
2-6 0/5 V DC (pulse) BL scan sink, output (BL DIG 5)
2-7 0/5 V DC (pulse) BL scan sink, output (BL DIG 6)
L5 L8 L9
SW7
CN2
1 7
SW8 SW9
SW4 SW3 SW5 SW6 SW2
SW1
L10
L11
L12
L13
L14 L15 L4
L2
7SEGMENT LED
L1
1
6
1
C
N
1
L3
L19
L6
L18
L17
L16
L20
195
3-6-25
No electricity at the
power outlet.
The power cord is not
plugged in properly.
The front cover or
release unit is not
closed completely.
Broken power cord.
Defective main
switch.
Blown fuse in the
power source PCB.
Defective safety
switch.
Defective power
source PCB.
Poor contact in the
drive motor connector
terminals.
Defective main PCB.
Broken drive motor
gear.
Broken scanner motor
coil.
Poor contact in the
scanner motor
connector terminals.
Defective main PCB.
3-6-4 Electrical problems
Measure the input voltage.
Check the contact between the power plug
and the outlet.
Check the front cover and release unit.
Check for continuity. If none, replace the cord.
Check for continuity across the contacts. If
none, replace the main switch.
Check for continuity. If none, remove the
cause of blowing and replace the fuse.
Check for continuity across the contacts of the
safety switch. If none, replace the switch.
With AC present, check for 24 V DC at CN1-1
and CN1-2 on the power source PCB and 5 V
DC at CN1-7 and CN1-8. If none, replace the
power source PCB.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 10 and check if CN7-13 on the
main PCB goes low. If not, replace the main
PCB.
Check visually and replace the drive motor if
necessary.
Check for continuity across the coil. If none,
replace the scanner motor.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 21 and check if the motor
drive coil energization pulse signals are output
at CN9-1, -2, -3 and -4 on the main PCB. If
not, replace the main PCB.
Problem Causes Check procedures/corrective measures
(1)
The machine
does not
operate when
the main
switch is
turned on.
(2)
The drive
motor does
not operate
(C21).
(3)
The scanner
motor does
not operate
(C30).
195
3-6-26
Broken lens motor
coil.
Poor contact in the
lens motor connector
terminals.
Defective main PCB.
Broken mirror motor
coil.
Poor contact in the
mirror motor
connector terminals.
Defective main PCB.
Broken toner feed
motor coil.
Poor contact in the
toner feed motor
connector terminals.
Defective main PCB.
Broken optical section
fan motor coil.
Poor contact in the
optical section fan
motor connector
terminals.
Defective main PCB.
Problem Causes Check procedures/corrective measures
Check for continuity across the coil. If none,
replace the lens motor.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 23 and check if the motor
drive coil energization pulse signals are output
at CN11-1, -2, -3 and -5 on the main PCB. If
not, replace the main PCB.
Check for continuity across the coil. If none,
replace the mirror motor.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 23 and check if the motor
drive coil energization pulse signals are output
at CN11-6, -7, -8 and -10 on the main PCB. If
not, replace the main PCB.
Check for continuity across the coil. If none,
replace the toner feed motor coil.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 10 and check if CN8-1 on the
main PCB goes low. If not, replace the main
PCB.
Check for continuity across the coil. If none,
replace the optical section fan motor.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 20 and check if CN13-2 on the
main PCB goes low. If not, replace the main
PCB.
(4)
The lens
motor does
not operate
(C41).
(5)
The mirror
motor does
not operate
(C42).
(6)
The toner
feed motor
does not
operate.
(7)
The optical
section fan
motor does
not operate.
195
3-6-27
Broken fixing unit fan
motor coil.
Poor contact in the
fixing unit fan motor
connector terminals.
Defective main PCB.
Broken internal
cooling fan motor coil.
Poor contact in the
internal cooling fan
motor connector
terminals.
Defective main PCB.
Broken paper feed
clutch coil.
Poor contact in the
paper feed clutch
connector terminals.
Defective main PCB.
Broken registration
clutch coil.
Poor contact in the
registration clutch
connector terminals.
Defective main PCB.
Problem Causes Check procedures/corrective measures
(8)
The fixing unit
fan motor
does not
operate.
(9)
The internal
cooling fan
motor does
not operate.
(10)
The paper
feed clutch
does not
operate.
(11)
The
registration
clutch does
not operate.
Check for continuity across the coil. If none,
replace the fixing unit fan motor.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 10 and check if CN7-14 on the
main PCB goes low. If not, replace the main
PCB.
Check for continuity across the coil. If none,
replace the internal cooling fan motor.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 10 and check if CN14-2 on the
main PCB goes low. If not, replace the main
PCB.
Check for continuity across the coil. If none,
replace the paper feed clutch.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 02 and check if CN7-6 on the
main PCB goes low. If not, replace the main
PCB.
Check for continuity across the coil. If none,
replace the registration clutch.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 02 and check if CN7-7 on the
main PCB goes low. If not, replace the main
PCB.
195
3-6-28
Check for continuity. If none, replace the
halogen lamp (see page 3-3-16).
See page 3-6-4.
If the HL CONT (PWM) signal is always
output from CN7-10 on the main PCB, replace
the main PCB.
If the halogen lamp does not turn off when HL
CONT (PWM) is not output to CN4-5 on the
AVR PCB, replace the AVR PCB.
Check for one-way continuity across all the
LEDs comprising the cleaning lamp. If none,
replace the cleaning lamp.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 10 and check if CN7-4 on the
main PCB goes low. If not, replace the main
PCB.
Check for continuity. If none, replace the fixing
heater (see page 3-3-62).
Check for continuity across the thermostat. If
none, remove the cause of blowing and
replace the fixing unit thermostat.
Measure the resistance. If it is , replace the
fixing unit thermistor.
Check visually and clean the thermistor
sensor part.
If the fixing heater stays on with CN4-4 on the
AVR PCB high, replace the AVR PCB.
If CN7-11 on the main PCB is always low,
replace the main PCB.
Broken halogen lamp
filament.
Optical section
thermostat triggered.
Poor contact in the
AVR PCB connector
terminals.
Defective main PCB.
Defective AVR PCB.
Defective main PCB.
Defective AVR PCB.
Defective cleaning
lamp.
Poor contact in the
cleaning lamp
connector terminals.
Defective main PCB.
Broken fixing heater
wire.
Fixing unit thermostat
1 or 2 triggered.
Broken fixing unit
thermistor.
Dirty sensor part of
the fixing unit
thermistor.
Defective AVR PCB.
Defective main PCB.
Problem Causes Check procedures/corrective measures
(12)
The halogen
lamp does not
light.
(13)
The halogen
lamp does not
turn off.
(14)
The cleaning
lamp does not
light.
(15)
The fixing
heater does
not turn on
(C61, C63).
(16)
The fixing
heater does
not turn off
(fixing unit
thermostat
triggered,
C64).
195
3-6-29
Check visually and replace the main charger
wire if it is broken (see page 3-3-13).
See page 3-6-3.
Check visually and replace the transfer
charger wire if it is broken (see page 3-3-55).
See page 3-6-3.
Check the developing bias wire for poor
contact.
Check for continuity across the connector
terminals. If none, replace them.
Run simulation 10. If no developing bias is
output while CN1-3 on the high-voltage
transformer PCB goes low, replace the high-
voltage transformer PCB.
Run simulation 10 and check if CN8-5 on the
main PCB goes low. If not, replace the main
PCB.
Broken main charger
wire.
Leaking main charger
housing.
Poor contact in the
high-voltage
transformer PCB
connector terminals.
Defective main PCB.
Defective high-voltage
transformer PCB.
Broken transfer
charger wire.
Leaking transfer
charger housing.
Poor contact in the
high-voltage
transformer PCB
connector terminals.
Defective main PCB.
Defective high-voltage
transformer PCB.
Poor contact in the
developing bias wire.
Poor contact in the
high-voltage
transformer PCB
connector terminals.
Defective high-voltage
transformer PCB.
Defective main PCB.
Problem Causes Check procedures/corrective measures
(17)
Main charging
does not take
place (C50).
(18)
Transfer
charging does
not take place
(C50).
(19)
No
developing
bias is output.
195
3-6-30
A piece of paper torn
from copy paper is
caught around the
registration or eject
switch.
Defective registration
switch.
Defective eject switch.
Wiring is broken,
shorted or makes
poor contact.
Noise.
Problem Causes Check procedures/corrective measures
(20)
A paper jam
is indicated as
soon as the
main switch is
turned on.
(21)
Others.
Check visually and remove, if any.
With 5 V DC present at CN5-1 on the AVR
PCB, if CN5-2 on the AVR PCB remains low
when the registration switch is turned on and
off, replace the registration switch.
With 5 V DC present at CN11-1 on the AVR
PCB, if CN11-3 on the AVR PCB remains low
when the eject switch is turned on and off,
replace the eject switch.
Check for continuity. If none, repair.
Locate the source of noise and remove.
195
3-6-31
Check if the surfaces of paper feed
pulleys A & B, feed roller and pulley
are dirty with paper powder.
Electrical problem with the paper feed
clutch.
Check if the surfaces of the feed roller
and pulley, right and left registration
rollers are dirty with paper powder.
Electrical problem with the registration
clutch.
Check if the front or rear claws inside
the paper drawer are deformed.
Check if the springs inside the paper
drawer are deformed.
Check if the scanner wires are loose.
Electrical problem with the scanner
motor.
Check if the front or rear claws inside
the paper drawer are deformed.
Check if the paper is curled.
Check if the paper is extremely curled.
Check if the front or rear claws inside
the paper drawer are deformed.
Check if the springs in the paper
drawer are deformed.
Check if the press roller is extremely
dirty or deformed.
Check if the heat roller separation
claws are extremely dirty or deformed.
Check if the developing unit is
extremely dirty.
3-6-5 Mechanical problems
Clean with isopropyl alcohol.
See page 3-6-27.
Clean with isopropyl alcohol.
See page 3-6-27.
Remedy if deformed.
Remedy or replace if
deformed.
Reinstall the scanner wires
(see page 3-3-19).
See page 3-6-25.
Remedy if deformed.
Change the paper.
Change the paper.
Remedy if deformed.
Remedy if deformed.
Clean or replace the press
roller (see page 3-3-67).
Clean or replace the heat
roller separation claws (see
page 3-3-71).
Clean the developing unit.
Problem Causes/check procedures Corrective measure
(1)
No primary
paper feed.
(2)
No secondary
paper feed.
(3)
Skewed paper
feed.
(4)
The scanner
does not travel.
(5)
Multiple sheets
of paper are fed
at one time.
(6)
Paper jams.
(7)
Toner drops on
the paper
conveying path.
195
3-6-32
Problem Causes/check procedures Corrective measure
(8)
Abnormal noise
is heard.
Check if the rollers and gears operate
smoothly.
Check if the paper feed clutch and
registration clutch are installed
correctly.
Grease the bushings and
gears.
Remedy.
195
3-7 Appendixes
Timing chart No. 1 ......................................................................................... 3-7-1
Timing chart No. 2 ......................................................................................... 3-7-2
Timing chart No. 3 ......................................................................................... 3-7-3
Power source PCB........................................................................................ 3-7-4
AVR PCB ...................................................................................................... 3-7-5
Operation unit PCB ....................................................................................... 3-7-6
Main PCB ...................................................................................................... 3-7-7
Connection diagram...................................................................................... 3-7-8
Wiring diagram.............................................................................................. 3-7-9
A
A A
A
A
A A
A
E
E E
E
E
E E
E
E A
E A
DC-1460 S/M (MCA,MCE)
195
A B C D E F G H I J
A B C D E F G H I J
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Timing chart No. 1 The main switch is turned on when the fixing temperature (as measured by the fixing unit thermistor) is higher than 12C/
53.6F and the machine internal temperature (as meassured by the drum thermistor) is higher than 15C/59F
3-7-1
185C/365F
F
i
x
i
n
g

t
e
m
p
e
r
a
t
u
r
e
175C/347F
160C/320F
80C/176F
CN7-11
CN8-5
CN7-13
Copy start indicator
CN7-14
CN2-1 - CN2-7
CN8-4
H
DB
DM
FFM
BL
HV
200 ms
1 s
Fast
All off All on All off
29 s*
1 s
2 s
50 ms
285 ms
10 s
200 ms
M
S
W
:

O
n
* If, when the main switch is turned on
FTH temperature 10C/50F and ambient temperature 15C/59F: 29 s
FTH temperature < 10C/50F or ambient temperature < 15C/59F: 44 s
FTH temperature 80C/176F: 5 s
A
A A A
A
A
A A A
A
E
E E E
E
E
E E E
E
DC-1460 S/M (MCA,MCE)
195
A B C D E F G H I J
A B C D E F G H I J
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Timing chart No. 2 A single copy (70% magnification ratio, bypass feed, A4R/8
1
/2" 14" paper)
3-7-2
Print key
RSW
ESW
HPSW
SM FWD
SM REV
DM
PFCL
RCL
DB
HL
HV
BL
FFM
OPFM
H (Fixing temp.)
TC
CN7-5
CN7-9
CN10-2
CN9-1 - CN9-4
CN9-1 - CN9-4
CN7-13
CN7-6
CN7-7
CN8-5
CN7-10
CN8-4
CN2-1 - CN2-7
CN7-14
CN13-2
CN3-2
R
S
W
:

O
n
R
S
W
:

O
f
f
H
P
S
W
:

O
n
E
S
W
:

O
f
f
I
n
p
u
t
O
u
t
p
u
t
100 ms
100 ms
500 ms min
2845 P
198 ms max.
65 ms 5 P
100 ms
200 ms
330 ms
246 P (SIM58)
50 ms
127 P (SIM54)
All on
190 ms
(SIM59)
All on
Side erasure 285 ms All off
Slow Slow Fast
High-level control
300 ms
3000 ms
384 ms
A
A A
A
A
A A
A
E
E E
E
E
E E
E
E A
E A
DC-1460 S/M (MCA,MCE)
195
A B C D E F G H I J
A B C D E F G H I J
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
3-7-3
Timing chart No. 3 A single copy (100% magnification ratio, drawer feed, A4R/8
1
/2" 14" paper, AE)
910 P
55 ms
min.
198 ms max.
Print key
RSW
ESW
HPSW
SM FWD
SM REV
DM
PFCL
RCL
DB
HL
HV
BL
FFM
OPFM
H (Fixing temp.)
TC
CN7-5
CN7-9
CN10-2
CN9-1 - CN9-4
CN9-1 - CN9-4
CN7-13
CN7-6
CN7-7
CN8-5
CN7-10
CN8-4
CN2-1 - CN2-7
CN7-14
CN13-2
CN3-2
P
r
i
n
t

k
e
y
:

O
n
R
S
W
:

O
f
f
H
P
S
W
:

O
n
H
P
S
W
:

O
n
E
S
W
:

O
f
f
I
n
p
u
t
O
u
t
p
u
t
100 ms
100 ms
65 ms
5 P
100 ms 5 P
100 ms
200 ms
330 ms
246 P (SIM58)
50 ms
450 ms
127 P (SIM54)
All on
190 ms
(SIM59)
All on
Side erasure 285 ms
384 ms
All off
Slow Slow Fast
High-level control
300 ms
2358 P
600 ms
350 ms
3000 ms
A
A A A
A
A
A A A
A
E
E E E
E
E
E E E
E
DC-1460 S/M (MCA,MCE)
195
A B C D E F G H I J
A B C D E F G H I J
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
3-7-4
Power source PCB
F1 F3
L2*
TB1
IN
1
TB7
IN
TB8
IN
1
1
L
F2 TB2
IN
1
TB3
TB6
TB4
OUT
OUT
1
1
TB5
OUT
TB9
OUT
1
TB10
OUT
1
IN
1
1
N
R
1
C
1
C
2
C3
C8
R3
R2
C
4
VZ1
L1 L3
R4
D1
ZD1
R17
D3 R11

~
~
DB1
+
C5 C6
FB2 FB3
FB1
C16 C7
FG
C
1
2
C
1
3
R18
+
C11
PC2
IC1
PC1
C15
C14
R15
R
1
6
R
1
4
+
C9
C10
R9
R8 R5
R
6
D
2
F
B
4
R7 R19
R10
FB5
D4
R
1
3
D
G
Q1
S
FB101
R101 C101
D101
C102
FB102
FB201
D201 D202
PC1
+
C201
+
C202
+
IC201
1 2
3 4
R
1
0
2
R
1
0
3
R
1
0
4
R
1
0
5
C
1
0
3
R
1
0
6
R
1
1
0
R
1
1
1
R
1
0
9
R
1
0
7
Q101
D
1
0
2
Z
D
1
0
2
D
2
0
3
Z
D
2
0
1
Z
D
1
0
1
FB103
+
C
1
0
4
P
C
2
CN1
OUT
1
CN1
OUT
2
+24 V
CN1
OUT
7
CN1
OUT
8
+5 V
CN1
OUT
3
CN1
OUT
4
DG
CN1
OUT
5
CN1
OUT
6
SG
T1
* For 220 - 240 V specifications only.
A
A A
A
A
A A
A
E
E E
E
E
E E
E
E A
E A
DC-1460 S/M (MCA,MCE)
195
A B C D E F G H I J
A B C D E F G H I J
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
3-7-5
AVR PCB
+
+

+
+
+
+
CN12-4
R24
R19 R18
R23
R1
R3
R2
C2
PC4
C3
C6
C4
C5
PC3
PC2
PC5
TRC1
TRC2
TRC3 CR3
CR1
CR2
ZD
VR1
R5
R7 R8
R14
R15
R22
R12
(R16A)
(R16B)
(R16C)
R13
R9
R11
R10
VR3
VR2
R4
R6
Q1
Q2
HIC
D1
D3
D2
DB RF
C7
L
C8
C9
C10
R21
1
6
5
7
11
13
7
1
2
3
5.9
5.9 12
0 V
SS
ZERO
Flicker
resistor
(for 230 V specifications
and optional for
240 V specifications)
+12
12
14
8
4
12
IC
8
4
2
3
C1
PC1
PC1
PC5
PC2
PC4
R25
CN12-3
CN12-2
CN12-1
CN10-2
CN10-1
CN9-2
CN9-1
CN5-3
CN5-2
CN5-1
CN6-1
CN6-2
CN7-1
CN7-2
CN11-2
CN11-3
CN11-1
CN13-2
CN13-1
CN13-3
CN14-2
CN14-1
FFM
PART NAME
TRC3
PC5
CN3
CR3
C10
R16A, C
MOUNT NOT MOUNT
NOT MOUNT
NOT MOUNT
MOUNT
MOUNT
MOUNT
MOUNT
MOUNT
MOUNT
NOT MOUNT
NOT MOUNT
NOT MOUNT
NOT MOUNT R23
120 V 220 - 240 V
24 V
CL
24 V
G (5 V)
RSW
5 V
24 V
PFCL
24 V
RCL
G (5 V)
ESW
5 V
5 V
FTH
ICFM
24 V
CN4-14
CN4-13
CN4-12
CN4-11
CN4-10
CN4-9
CN4-8
ZERO CROSS
Flicker REM
5 V
CL REM
RSW
PFCL
RCL
CN4-7 FTH
CN4-6 ESW
CN4-5 HL CONT
CN4-4 H REM
CN4-3 DM ALM
CN4-2 DM REM
CN4-1 FFM REM
CN8-4
CN8-3
CN8-1
CN8-2
DM ALM
DM REM
DM G (24 V)
24 V
5 V
G (5 V)
G (24 V)
24 V
R17A R17B
TB1
CN2-1
CN1-1
CN1-2
CN2-3
H LIVE
HL LIVE
AC LIVE
AC COM
HL COM
CN3-4
CN3-1
TB2 H COM
A
A A A
A
A
A A A
A
E
E E E
E
E
E E E
E
DC-1460 S/M (MCA,MCE)
195
A B C D E F G H I J
A B C D E F G H I J
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Operation unit PCB
3-7-6
C
N
1
-
1
6
S
E
G

a
C
N
1
-
1
5
S
E
G

b
C
N
1
-
1
4
S
E
G

c
C
N
1
-
1
3
S
E
G

d
C
N
1
-
1
2
S
E
G

e
C
N
1
-
1
1
S
E
G

f
C
N
1
-
1
0
S
E
G

g
C
N
1
-
9
D
I
G

0
C
N
1
-
8
D
I
G

1
C
N
1
-
7
D
I
G

2
C
N
1
-
6
D
I
G

3
C
N
1
-
5
D
I
G

4
C
N
1
-
4
D
I
G

5
C
N
1
-
3
D
I
G

6
C
N
1
-
1
K
E
Y

1
CN2-7 BL DIG 6
b1
c1
f2
b2
f3
L5 L8 L9
SW7
CN2
1 7
SW8 SW9
SW4 SW3 SW5 SW6 SW2
SW1
L10
L11
L12
L13
L14 L15 L4
L2
7SEGMENT LED
L1
1
6
1
C
N
1
L3
L19
L6
L18
L17
L16
L20
e3
c2
b3
c3
a2
7 SEGMENT LED
a3
g2 g3
d2 d3
e2
CN2-6 BL DIG 5
CN2-5 BL SEG e
CN2-4 BL SEG d
CN2-3 BL SEG c
CN2-2 BL SEG b
CN2-1 BL SEG a
C
N
1
-
2
K
E
Y

0
L1 L2 L3 L4 L5 L6
D9
SW9
D7
SW7
D8
SW8
D5
SW5
D6
SW6
D3
SW3
D4
SW4
D1
SW1
D2
SW2
L8 L9 L10 L11 L12 L13
L19 L20
L14
a2 b2 c2 d2 e2 f2 g2
a3 b3 c3 d3 e3 f3 g3
L15 L16 L17 L18 b1 c1
A B C D E F G H I J
A B C D E F G H I J
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
195
3-7-7
Main PCB 195
P G
P G
CL REM
7 12 8 1 18 11
9 3 1410 4 15
R
5
3
C
2
5
R
5
2
R
3
1
R
3
0 C10
R32
C1
C15 C14
2 V
S
A
V
S
BAABB
R
S
A
R
E
F
A
R
E
F
B
R
S
B
C
N
D
A
C
N
D
B
TdA
TdB
A
A
B
B
13
R
5
4
R
1
R
4
IC11
OUT
IN
R58
TR2
IC10
IC10
IC7
IC7
DT5
DT6
R
1
0
7
R
1
0
8
IC7
IC10
4 3
2 1
10 11
15 14
R57
R109
DT1
R105
R15
R110
H ALARM
DT4
C B
E
C B
D3
D
2
P
9
6
P
9
5
P
9
4
P
9
3
P
9
2
P
9
1
P
9
0
P
3
7
P
3
6
P
3
5
P
3
4
P
3
3
P
3
2
P
3
1
T
0
0
P
1
0
3
P
1
0
2
P
1
0
1
P
1
0
0
A
S
T
B
P
1
6
P
1
7
A
V
S
S
A
N
O
0
P
1
3
1
A
V
R
E
F
R

D
T

D
A
S
C
K
V
S
S
P
2
0
P
2
1
P
2
2
P
2
3
P
2
4
P
2
5
P
2
6
P
2
7
A
0
A
1
E
C
B
14 15
11 10
6 7
3
IC4
IC4
IC4
IC4
2
3 2
5 6
E
C B
E
DM REM
H REM
24 V
TFM REM
TC
TC IN
Flicker resistor REM*
MSW
24 V
MHPSW
LHPSW
DEVF IN
TC IN
FFM REM
HL CONT
MM 4
MM 3
MM 1
MM 2
PFCL
RCL
PHOTO REM
HV REM
DB REM
SEG a
IC16
IC16
IC16
IC16
IC16
IC16
7
6
5
4
3
2
1
12
13
14
15
16
17
18
IC16
SEG b
SEG c
SEG d
SEG e
SEG f
SEG g
OPFM REM
5 V
5 V
5 V
5 V
5 V
C5 C31
G (5 V)
G (5 V)
G (5 V)
G (5 V)
24 V
CN1-1
CN1-2
CN7-2
CN3-1
CN3-2
CN11-9
CN9-5
CN9-4
CN9-3
CN9-2
CN9-1
CN11-4
CN11-1
CN11-2
CN11-3
CN11-5
CN10-2
CN7-1
CN2-15
CN6-1
CN2-16
CN7-5
CN7-9
CN7-8
CN12-5
CN4-1
CN4-3
CN4-2
CN4-5
CN4-4
CN7-12
CN8-2
CN6-8
CN6-7
CN8-1
CN7-11
CN7-13
CN7-4
S
S
S
S
IC13
2 3
R22
R26
R51
C B
E
R106 S
S
S
S
S
S
S
S
S
28
1
S G
24 V
R21
R27
6 7
IC13
11 10
IC13
IC10
9 8
IC10
11 10
IC10
R40
A15 R92
R94
A15
_RD
R72
R73
R74
R75
R76
R77
R78
R79
R97
R96
R93
R95
R80
R98
R99
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
20
22
10
9
8
7
6
5
4
3
25
24
21
23
2
26
27
11
12
13
15
16
17
18
19
R71
R70
R69
R87
R88
R89
R90
R91
D0
D1
D2
D3
D4
D5
D6
D7
_CE
_OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
Vcc
Vpp
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
IC5
INTP1
NON MOUNT
NON MOUNT
_OC
_OC
R20
R23
IC2
IC6
3
3
A15
_WR
1 5
2 CLK
10
3
11
R
4
4
R
4
5
R
4
6
Z
D
1
13 12
+

D0
D1
D2
D3
D4
D5
D6
D7
D1
D2
D3
D4
D5
D6
D7
D8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
3
4
7
8
13
14
17
18
2
5
6
9
12
15
16
19
R12
R11
R10
R9
R8
R7
R6
6 7
IC7
+
24 V
24 V
24 V
24 V
C24
IC13
R59
R60
R5
D5
8 11
9
10
IC16 IC16
C12
C11 C26
C9 C30
C4
IC17
C29
G (24 V)
G (24 V)
G (24 V)
G (24 V)
+
S
S
9
9, 16
COM
1, 8
8
8
4
IC9
S
S
4, 5, 12, 13
IC3, 4, 7, 13 IC14 IC5 IC2, 6, 10, 17
+

3
12
+

5
6
C
3
4 R
1
0
4
7
IC14
R62
R55
R103
C
3
3
R64
R63
R65
R49
R56
R102
R66
R100
C18
D
4
C17
R48
R61
DIG 0
1
1
2
3
4
8
7
6
5
16
IC9
IC8
C
1
6
DIG 1
2 15
IC9
DIG 2
3 14
IC9
DIG 3
4 13
IC9
DIG 4
5 12
IC9
DIG 5
DIG 6
DEV SW
SHORT
DEVF
DEVF IN
6 11
IC9
7 10
14 15
IC9
S
S
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30





A15
A14
A13
A12
A11
A10
A9
A8
D7
D6
D5
D4
D3
D2
D1
D0
A7
A6
A5
A4
A3
A2
A1
A0
P66
_WR
_RD
P63
P62
P61
P60
A15
A14
VSS
A13
A12
A11
A10
A9
A8
AD7
AD6
AD5
AD4
AD3
AD2
AD1
AD0
A7
A6
A5
A4
A3
A2
RTP0
RTP1
RTP2
RTP3
RTP4
RTP5
RTP6
RTP7
IC
X2
X1
VDD
XT2
P07
_RESET
INTP0/P00
INTP1/P01
INTP2/P02
INTP3/P03
INTP4/P04
INTP5/P05
P06
AVDD
AVREF0
AN10
AN11
AN12
AN13
AN14
AN15
1
0
0
9
9
9
8
9
7
9
6
9
5
9
4
9
3
9
2
9
1
9
0
8
9
8
8
8
7
8
6
8
5
8
4
8
3
8
2
8
1
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3
8
3
9
4
0
4
1
4
2
4
3
4
4
4
5
4
6
4
7
4
8
4
9
5
0
_WR
_RD
WD
R25
R24
R83
R84
R47
R39 C
1
3
R
4
2R41
HALARM
TNS CONT
HV ALM
DM ALM
G (5 V)
ETTH
G (5 V)
HUMSENS
5 V
AES
TNS
FTH
FSW
RSW
KEY1
KEY0
DEV-UNIT
ZERO CROSS
HPSW
LM 4
LM 3
LM 1
LM 2
24 V
SM B
SM B
SM A
SM A
24 V
S
S
S
S
D
1
C20
C21 C3 S
S
D
6
S
S
S
S
S
S
S
IC14
C27
3
2
1
C22
+

+
IC5
IC5
IC5
8
9
14
7
6
1
5
4
2
C23
X1
1 3
2 HALARM
_RESET
INTP 1
R43
R68
R67
R81
R35
R38
R33
R82
R34
R37
R86
R13
R14
R85
R36
2 3
IC3
7 6
IC3
10 11
IC3
15 14
IC3
P G
P G P G
P G
6
5
7
16
+ IC6
_OC
_RESET
6 2
IC6
C8
IC1
R17 C7
R18
ADJ2
_RES2
VCC
ADJ1
8
7
6
5
1
2
3
4
WD
TC
_RES1
GND
C6
R
1
6
R
1
9
W
D
1 7
S
S
S
S G
S G
S G
S G
S G
S G
S G S G
S G
S G
S G
S G
S
VCC
NC
TEST
GND
CS
SK
DI
DO
G
S G
S G
S G
S G
S G
S G
S G
S G
S G S G
S G
S G S G
S G
S G
S G S G
S G
P G P G
CN2-8
CN2-9
CN2-10
CN2-11
CN2-12
CN2-13
CN2-14
CN6-2
CN6-4
CN6-3
CN6-5
CN5-1 CN5-4
CN7-3
CN2-1
CN2-2
CN2-3
CN2-4
CN2-5
CN2-6
CN2-7
CN13-1
CN13-2
CN10-1
CN12-1
CN12-7
CN10-3
CN12-2
CN12-8
CN5-3 CN5-2
CN8-7
CN12-4
CN6-6
CN8-6
CN12-6
P G
S G
S G
S G
S G
S G
S G
S G
CN7-6
CN7-7
CN8-3
CN8-4
CN8-5
CN12-3
CN12-9
CN7-14
CN7-10
CN11-10
CN11-8
CN11-7
CN11-6
IC12
IC15
C28
* For 230 V specifications and optional for 240 V specifications.

A B C D E F G H I J
A B C D E F G H I J
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
195
3-7-8
Connection diagram
120 V 910 W
240 V 1040 W
3 1 3 2 2 1
9 8 7
1 2 3
1 1
1 1
6- 1
9- 1
10- 1
10- 2
ICFM
FFM
ICFM
24 V
CL CL
24 V
PFCL PFCL
24 V
RCL RCL
G (5 V)
G (5 V)
G
(5
V
)
G
(5
V
)
G
(5
V
)
G
(2
4
V
)
G
(5
V
)
G
(2
4
V
)
5 V
5 V
5 V
RSW
RSW
ESW
ESW
FTH FTH
N. C
5
V
S
M
B
F
F
M
R
E
M
L
M
2
L
M
4
M
M
2
M
M
1
M
M
3
M
M
4
L
M
1
L
M
3
D
M
R
E
M
D
M
A
L
M
H
R
E
M
E
S
W
F
T
H
R
C
L
P
F
C
L
R
S
W
C
L
R
E
M
5
V
5
V
2
4
V
2
4
V
B
L
S
E
G
a
B
L
S
E
G
b
B
L
S
E
G
c
B
L
S
E
G
d
B
L
S
E
G
e
B
L
D
IG
5
B
L
D
IG
6
2
4
V
G
N
D
(2
4
V
)
2
4
V
D
M
R
E
M
D
M
A
L
M
F
lic
k
e
r R
E
M
Z
E
R
O
C
R
O
S
S
H
L
C
O
N
T
S
M
B
S
M
A
S
M
A
2
4
V
5
V
5
V
A
E
S
2
4
V
M
H
P
S
W
H
P
S
W
HPSW LHPSW AES MHPSW
L
H
P
S
W
24 V
FFM
24 V
14- 1
14- 2
TH3
HL
H
TH2 TH1
9- 2
2
1 1
2
6 5 4 3 2 1
4 5 6 7 8 9
3
1
1
3
1
1
2
2
2
3
1
2
2
1 1
2 2
3 2 1 3 2 1
11- 2
11- 3
4
-1
3
4
-1
2
4
-1
1
4
-1
0
4
- 8
4
- 7
4
- 6
4
- 5
5- 2
5- 3
7- 2
7- 1
6- 2
5- 1
4
-1
4
4
- 3
4
- 4
1
0
- 3
1
0
- 1
1
0
- 2
1
2
- 7
1
2
- 8
1
2
- 9
1
2
- 6
4
- 9
13- 3
11- 1
13- 1
13- 2
1 2 3 4
1
2
- 3
1
2
- 1
1
2
- 4
1
2
- 5
9
- 4
9
- 5
9
- 2
9
- 1
9
- 3
1
3
- 2
1
3
- 1
7
- 1
7
- 2
7
- 3
7
- 4
7
- 5
7
- 6
7
- 8
7
- 9
7
-1
0
7
-1
1
7
-1
2
1
2
- 2
3
3 1
5
7
- 7
1
H
V
24 V
F
B
TFM
OPFM
HUMPCB
TFM
D
B
MC
TC
1
- 6
1
- 5
1
- 4
1
- 3
1
- 2
1
- 1
1
- 7
H
V
A
L
M
P
H
O
T
O
R
E
M
H
V
R
E
M
D
B
R
E
M
G
(2
4
V
)
2
4
V
D
E
V
.U
N
IT
D
E
V
.U
N
IT
D
E
V
S
W
D
E
V
S
W
D
E
V
F
S
H
O
R
T
2
4
V
T
N
S
T
N
S
C
O
N
T
G
(2
4
V
)
2
4
V
2
4
V
M
S
W
T
C
2
4
V
5
V
G
(5
V
)
H
U
M
S
E
N
S
G
(5
V
)
E
T
T
H
O
P
F
M
R
E
M
T
F
M
R
E
M
2- 1
2- 2
HVTPCB
TNS
TC
DEVF
for 120 V, 220 V and
240 V specifications
Dev.bias
T
B
2
F
U
S
E
T
B
1
TB 9
T
B
8
T
B
7
T
B
6
T
B
5
1
-3
1
-4
1
-2
1
-1
2
4
- 2
4
- 1
8
- 1
8
- 2
8
- 3
8
- 4
1 3 5 2 3
1-8
1-6
1-4
1
5 4 3 2 1
4 5 4
1-2
12-4
12-3
12-2
12-1
5 V
G (5 V)
G (24 V)
24 V
1- 2
1- 1
Flicker resistor
(for 230 V specifications and
optional for 240 V specifications)
3
- 1
3
- 4
2
- 1
2
- 3
H
L
L
IV
E
H
L
C
O
MH LIVE
H COM
1
-7
1
-5
1
-3
1
-1
TB1
120 V
FUSE
250 V/15 A
120 V
FUSE
250 V/15 A
FUSE
250 V/8 A
220 - 240 V
220 - 240 V
FUSE
250 V/8 A
M
S
W
SSW
DH
B A
2
1
T
B
4
120 V
220 - 240 V
T
B
3
1
1
- 9
1
1
-1
0
1
1
- 8
7
-1
3
7
-1
4
NEUTRAL
LIVE
CORE
(for 220 - 240 V specifications only)
optional for
120 V specifications
TB2
1
1
- 5
1
1
- 2
1
1
- 1
1
1
- 3
5
- 3
5
- 1
5
- 2
1 2 3 4 5
5
- 4
3
- 2
3
- 1
6
- 4
6
- 3
6
- 6
6
- 5
6
- 8
6
- 7
8
- 6
8
- 7
8
- 4
8
- 5
8
- 2
8
- 1
4
- 1
4
- 2
4
- 3
4
- 4
4
- 5
8
- 3
6
- 1
6
- 2
6
- 1
6
- 2
1
- 2
1
- 1
1
1
- 7
1
1
- 6
1
1
- 4
3 10
4 3 2 1
4 3 2 1
3 2 1
3 2 1
3 2 1
3
1 3 4 2
9 8 7 4 5 6 12 11 1 2 1 2
B A
2-16
2-15
1-16
SEG a
SEG b
SEG c
SEG d
SEG e
SEG f
SEG g
DIG 0
DIG 1
DIG 2
DIG 3
DIG 4
DIG 5
DIG 6
KEY 0
KEY 1
1-15
1-14
1-13
1-12
1-11
1-10
1- 8
1- 7
1- 6
1- 5
1- 4
1- 3
1- 2
1- 1
1- 9
2-14
2-13
2-12
2-11
2-10
2- 9
2- 8
2- 6
2- 5
2- 4
2- 3
2- 2
2- 1
2
- 1
2- 7
2
- 7
2
- 6
2
- 5
2
- 4
2
- 3
2
- 2
NF
PSPCB
MPCB
AVRPCB
SM
DM
LM
BL
OPCB
MM
TB10
T
C
D
S
W
3 2 1
3 2 1
3 2 1
T
C
D
S
W
3 2 1
3 2 1
3 2 1
T
C
D
S
W

2
1
1
2
195-1
A B C D E F G H I J
A B C D E F G H I J
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
195
3-7-9
Wiring diagram
1
2
0
V
2
2
0
- 2
4
0
V
IN
L
E
T
HUMPCB
G
Y
C
1
1
-6
G
Y
C
1
1
-7
G
Y
C
1
1
-8
G
Y
C
1
1
-9
G
Y
C
1
1
-1
0
MM
5 V
G (5 V)
HUMSENS
G (5 V)
ETTH
5
4
3
2
1
RD P1-5
GN P1-6
C17
C30
C
1
(C
N
1
)
24 V
MSW
1
2
2
1
3
2
4
V
4
54321
SEG a
SEG b
SEG c
SEG d
SEG e
SEG f
SEG g
DIG 0
DIG 1
DIG 2
DIG 3
DIG 4
DIG 5
DIG 6
KEY 0
KEY 1
GY C14-16
GY C14-15
GY C14-14
GY C14-13
GY C14-12
GY C14-11
GY C14-10
GY C14-9
GY C14-8
GY C14-7
GY C14-6
GY C14-5
GY C14-4
GY C14-3
GY C14-2
GY C14-1
C
2
(C
N
2
)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
TC
C
3
(C
N
3
)
BK
BK
24 V
TC
1
2
O
E
C
2
5
-3
G
N
C
2
5
-2
B
E
C
2
5
-1
L
M
2
L
M
1
L
M
3
2
4
V
L
M
4
M
M
2
M
M
1
M
M
3
2
4
V
M
M
4
123456789
G
Y
C
2
8
-9
G
Y
C
2
8
-8
G
Y
C
2
8
-7
G
Y
C
2
8
-6
G
Y
C
2
8
-5
G
Y
C
2
8
-4
G
Y
C
2
8
-3
G
Y
C
2
8
-2
G
Y
C
2
8
-1
G
Y
C
2
6
-5
G
Y
C
2
6
-4
G
Y
C
2
6
-3
G
Y
C
2
6
-2
G
Y
C
2
6
-1
G
Y
C
3
0
-5
G
Y
C
3
0
-4
G
Y
C
3
0
-3
G
Y
C
3
0
-2
G
Y
C
3
0
-1
1234567891
0 123
OPFM
5
2 1
6 C26
C27
1
2
3
4
5
SM B
SM B
SM A
SM A
24 V
12
3 2
R
D
R
D
C54
C12 (CN12)
C11 (CN11)
C10 (CN10)
5
V
H
P
S
W
G
(5
V
)
MPCB
YW
BE
RD
BN
WE
1
C
9
(C
N
9
)
R
D
C
1
8
-1
B
E
C
1
8
-3
B
E
C
1
8
-5
O
E
C
1
8
-7
G
Y
C
1
7
-5
G
Y
C
1
7
-4
G
Y
C
1
7
-3
G
Y
C
1
7
-2
G
Y
C
1
7
-1
G
Y
C
5
4
-1
G
Y
C
2
0
-2
,3
P
E
C
2
0
-6
P
E
C
2
0
-7
R
D
C
2
0
-8
B
E
C
2
0
-9
P
K
C
2
0
-1
0
G
N
C
2
0
-1
1
C6 (CN6)
C5 (CN5) C4 (CN4)
12345678123412345
D
E
V
. U
N
IT
D
E
V
S
W
D
E
V
F
S
H
O
R
T
2
4
V
G
(2
4
V
)
T
N
S
T
N
S
C
O
N
T
2
4
V
G
(2
4
V
)
G
(5
V
)
5
V
5
V
G
(5
V
)
H
U
M
S
E
N
S
G
(5
V
)
E
T
T
H
TFM REM
HV ALM
PHOTO REM
HV REM
DB REM
G (24 V)
24 V
C13 (CN13)
C
8
(C
N
8
)
1
2
3
4
5
6
7
ZERO CROSS
Flicker REM
5 V
CL REM
RSW
PFCL
RCL
FTH
ESW
HL CONT
H REM
DM ALM
DM REM
FFM
GY C22-14
GY C22-13
GY C22-12
GY C22-11
GY C22-10
GY C22-9
GY C22-8
GY C22-7
GY C22-6
GY C22-5
GY C22-4
GY C22-3
GY C22-2
GY C22-1
GY C23-7
GY C23-6
GY C23-5
GY C23-4
GY C23-3
GY C23-2
GY C23-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
C
7
(C
N
7
)
BK P1-2
BK P1-1
WE
BK
BK P2
BK P3
MSW
LIVE
LIVE
24 V
MSW
1
2
4
5
6
P1
Wire color
BLACK
BROWN
YELLOW
GREEN
BLUE
WHITE
PINK
RED
ORANGE
LIGHT BLUE
PURPLE
GRAY
GREEN/YELLOW
RED/WHITE
BK
BN
YW
GN
BE
WE
PK
RD
OE
LB
PE
GY
GN/YW
RD/WE
Symbol
TB1 T
B
1
0
P5
P4
P2
2
4
V
2
4
V
G
(2
4
V
)
G
(2
4
V
)
G
(5
V
)
G
(5
V
)
5
V
5
V
12345678
B
K
C
3
5
-1
P
1
2
P
1
1
R
D
C
5
-1
R
D
C
4
5
-1
B
E
C
5
-2
B
E
C
4
5
-2
B
E
C
5
-3
B
E
C
4
5
-3
O
E
C
5
-4
O
E
C
4
5
-4
T
B
9
C
O
M
C18 (CN1)
W
E
C
3
5
-3
W
E
C
5
6
-2
B
K
C
5
6
-1
L
IV
E
COM
LIVE
LIVE
LIVE
TB4
TB3
TB2
ICFM
C56
BK P12
BK P11
RD C53-1
BK C53-2
GY C55-2
GY C55-3
GY C6-1
GY C20-1
1
2
3
B
K
B
K
4
0
W
1
0

4
0
W
1
0

*1 For 220 V/60 Hz and 230 V specifications.
*2 For 120 V, 220 V/50 Hz, 220 V/60 Hz and 240 V specifications.
*3 For 120 V, 220 V and 240 V specifications.
C
O
R
E
(fo
r 2
2
0
- 2
4
0
V
s
p
e
c
ific
a
tio
n
s
o
n
ly
)
4
0
W
1
0

F
U
S
E
T
B
8
T
B
7
PSPCB
C
O
M
C
O
M
P
8
P
7
P
6
L
IV
E
L
IV
E
P
9
T
B
6
T
B
5
P10
1A
1B
2A
2B
1
2
3
4
BK P6
BK P8
WE P7
WE P9
SSW
G
Y
C
1
2
-9
G
Y
C
1
2
-8
G
Y
C
1
2
-7
G
Y
C
1
2
-6
G
Y
C
1
2
-5
G
Y
C
1
2
-4
G
Y
C
1
2
-3
G
Y
C
1
2
-2
G
Y
C
1
2
-1
C29
C28
G
Y
C
1
1
-5
G
Y
C
1
1
-4
G
Y
C
1
1
-3
G
Y
C
1
1
-2
G
Y
C
1
1
-1
5 6 7 8 9
6 5 4 3 2 1
3 4 5 6 1 2 3 4
4 3 2 1 9 8 7
TFM
X1
C23 (CN1)
C24 (CN2)
TFM REM
HV ALM
PHOTO REM
HV REM
DB REM
G (24 V)
24 V HVTPCB
24 V
TFM
P16
P15
GY C29-3
GY C29-2
GY C29-1
7
6
5
4
3
2
1
1
2
2 1 C46
B
K
C
3
6
-1
W
E
C
3
6
-2
C22 (CN4)
W
E
C
4
9
-1
W
E
C
4
6
-2
T
B
1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
ZERO CROSS
Flicker REM
5 V
CL REM
RSW
PFCL
RCL
FTH
ESW
HL CONT
H REM
DM ALM
DM REM
FFM
321
M
H
P
S
W
W
E
P
1
1
B
K
P
1
2
C32
MHPSW
G (5 V)
5 V
123
B
K
C
4
6
-11
2
3
1
2
24 V
ICFM
RD
BK
C53 (CN14)
YWC9-1
BE C9-2
RD C9-3
BN C9-4
WE C9-5
P13
C45 (CN12)
C39 (CN6)
C38 (CN5)
C36 (CN2)
C35 (CN1)
RD
RD P17
RD
B
K
C
4
3
-2
R
D
C
4
3
-1
B
E
C
4
0
-2
B
E
C
4
0
-1
B
E
C
3
9
-2
B
E
C
3
9
-1
YWC20-12
PFCL RCL FFM
DM
O
E
C
1
0
-1
G
N
C
1
0
-2
B
E
C
1
0
-3
321
C25
C16
SM
HPSW
G
Y
C
4
1
-4
G
Y
C
4
1
-3
G
Y
C
4
1
-2
G
Y
C
4
1
-1
1234
5
V
H
P
S
W
G
(5
V
)
W
E
C
5
0
-1
T
B
2
GN C19-2
OE C19-1
B
K
B
K
1
2
3
FTH
5 V
1234
GY C51-2
GY C51-1
C37 (CN3)
GY C16-4
GY C16-3
GY C16-2
GY C16-1
OE C47-1
BE C47-2
GN C47-3
RD
BK
P14
24 V
CL
24 V
FFM
G (24 V)
24 V
DM REM
DM ALM
1
2
3
4
1
2
5 V
G (5 V)
ESW
1
2
3
1
2
C
4
4
(C
N
1
1
)
C
4
3
(C
N
1
0
)
C
4
2
(C
N
9
)C40 (CN7)
RD C29-4
GN C29-5
BE C29-6
C21
TCDSW
B
K
3 2 1
B
K
C
3
7
-4
12 11
B
K
C
4
6
-1
T
H
3
H
L
D
E
V
S
W
D
E
V
S
W
G
Y
C
5
4
-1
G
Y
C
5
4
-2
4
O
E
Y
W
B
E
R
E
C
1
8
-2
B
E
C
1
8
-4
B
E
C
1
8
-6
O
E
C
1
8
-8
1234
C33
1
2
3
B
E
B
E
12123
24 V
AES
G (24 V) A
E
S
R
D
B
E
P
K
G
N
R
D
B
E
P
K
G
N
Y
W
D
E
V
. U
N
IT
D
E
V
S
W

G
Y
G
Y
*1 *2
DEVF*3
5 4 3 2 1 3 1
G
Y
G
Y
9 8 7 6
D
E
V
. U
N
IT
D
E
V
S
W
D
E
V
F
S
H
O
R
T
2
4
V
G
(2
4
V
)
T
N
S
T
N
S
C
O
N
T
D
B

TNS
2 1
C14 (CN1)
LHPSW
G (5 V)
5 V
DEVELOPING UNIT
Dev. bias
C34
G
Y
C
2
-1
6
G
Y
C
2
-1
5
G
Y
C
2
-1
4
G
Y
C
2
-1
3
G
Y
C
2
-1
2
G
Y
C
2
-1
1
G
Y
C
2
-1
0
G
Y
C
2
-9
G
Y
C
2
-8
G
Y
C
2
-7
G
Y
C
2
-6
G
Y
C
2
-5
G
Y
C
2
-4
G
Y
C
2
-3
G
Y
C
2
-2
G
Y
C
2
-1
L
H
P
S
W
1
2
3
K
E
Y
1
K
E
Y
0
D
IG
6
D
IG
5
D
IG
4
D
IG
3
D
IG
2
D
IG
1
D
IG
0
S
E
G
g
S
E
G
f
S
E
G
e
S
E
G
d
S
E
G
c
S
E
G
b
S
E
G
a

B
E
B
E
12
B
K
B
K
2 1
CLEANING UNIT TC
R
S
W
BL
2 1
FB
MC
G
Y
C
4
2
-1
G
Y
C
4
2
-2
R
D
P
1
6
R
D
P
1
5
R
D
P
1
5
P17
C52
C51
3 1 2 1 1 C49
C19
F
T
H

T
H
2
123
5
V
G
(5
V
)
E
S
W
W
E
W
E
B
K
B
K
C50
C15 (CN2)
B
L
S
E
G
a
B
L
S
E
G
b
B
L
S
E
G
c
B
L
S
E
G
d
B
L
S
E
G
e
B
L
D
IG
5
B
L
D
IG
6
W
E
W
E
W
E
W
E
W
E
W
E
W
E
54321
E
S
W
FIXING UNIT
W
E
H
B
K
P
1
0
-1
B
K
P
1
0
-2
W
E
P
1
0
-3
W
E
P
1
0
-4
B
K
C
3
7
-1
G
Y
C
3
4
-1
G
Y
C
3
4
-2
G
Y
C
3
4
-3
B
E
C
3
3
-3
G
N
C
3
3
-2
R
D
C
3
3
-1
G
Y
C
3
2
-1
G
Y
C
3
2
-2
G
Y
C
3
2
-3
G
Y
C
3
1
-1
G
Y
C
3
1
-2
G
Y
C
3
1
-3
G
Y
C
3
1
-4
G
Y
C
3
1
-5
D
M
A
L
M
D
M
R
E
M
2
4
V
G
(2
4
V
)
H
L
IV
E
A
C
L
IV
E
IN
A
C
C
O
M
IN

H
L
C
O
M
H
L
L
IV
E
B
K
C
4
6
-2
C20
C55
C
4
6
(C
N
1
3
)
L
IV
E
C
O
M
P
E
C
6
-3
P
E
C
6
-4
R
D
C
6
-5
B
E
C
6
-6
P
K
C
6
-7
G
N
C
6
-8
Y
W
X
1
G
Y
C
6
-1
G
Y
C
6
-2
G
Y
C
6
-2
G
Y
C
6
-1
1234567891
0
1
1
1
2
1
3
1
4
1
5
1
6
G
N
C
4
6
-1
O
E
C
4
6
-2
W
E
P
1
4
W
E
P
1
3
B
K
G
N
GY C4-1
GY C4-2
GY C4-3
GY C4-4
GY C4-5
1234567
GY C8-1
GY C8-2
GY C8-3
GY C8-4
GY C8-5
GY C8-6
GY C8-7
GY C7-1
GY C7-2
GY C7-3
GY C7-4
GY C7-5
GY C7-6
GY C7-7
GY C7-8
GY C7-9
GY C7-10
GY C7-11
GY C7-12
GY C7-13
GY C7-14
10
GY C29-9
GY C29-8
GY C29-7
3
P3 RD C1-1
GN C1-2
2
4
V
O
P
F
M
R
E
M
5
V
G
(5
V
)
M
H
P
S
W
2
4
V
A
E
S
G
(2
4
V
)
5
V
G
(5
V
)
L
H
P
S
W
C
L C
4
8
T
H
1
G
Y
C
2
7
-2
G
Y
C
2
7
-3
G
Y
C
2
7
-4
G
Y
C
2
7
-5
G
Y
C
2
7
-6
OPCB
LM
H
C
O
M
DB
FB
AVRPCB
HV
1
2
B
E
C
5
6
-1
B
E
C
5
6
-2
2
4
V
P
F
C
L
2
4
V
R
C
L
C
4
1
(C
N
8
)
5
V
R
S
W
G
(5
V
)
2
4
V
G
(2
4
V
)
G
(5
V
)
5
V
Flicker resistor
for 230 V specifications
and optional for 240 V
specifications
L
M
2
L
M
1
L
M
3
2
4
V
L
M
4
O
p
tio
n
a
l fo
r 1
2
0
V
s
p
e
c
ific
a
tio
n
s
D
H

C47
O
E
B
E
G
N
O
E
C
4
4
-1
B
E
C
4
4
-2
G
N
C
4
4
-3
1 3 2
1997 MITA INDUSTRIAL CO., LTD.
MITA and are registered trademarks of MITA INDUSTRIAL CO., LTD.
MITA COPYSTAR AMERICA, INC.
Headquarters:
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TEL : (212) 554-2679
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