COST ESTIMATION FOR 6 MW POWER PROJECT

WITH TRAVELLING GRADE BOILER

S. No.

Description

1.0

Traveling Grade Boiler 30 TPH

400.00

2.0

Feed Water Systems (Deaerator)

20.00

3.0

ESP for Boiler

100.00

4.0

MS Chimney

20.00

5.0

D M Plant

22.50

6.0

Fuel Handling System

80.00

7.0

Cooling Tower

55.00

8.0

Ash Handling System

30.00

9.0

PLC

40.00

10.0

T G set

11.0

Air Compressor

12.0

P/P Integral Piping

125.00

13.0

Power Plant Integral Electrical System

125.00

14.0

H O T Crane

15.0

Lab Equipment

TOTAL

Quoted (Rs. in Lacs)

450.00
15.00

10.00
7.50

1500.00

1.0

Power Plant Equipment Cost

1500.00

2.0

Civil Work

200.00

3.0

Erection Work

75.00

4.0

Engineering and Consultancy Charges

30.00

5.0

Miscellaneous charges

10.00

6.0

Taxes and Duties

EXTRA

Unit Cost of Power Generation

Sl.No Description

6MW

01

Power Plant Equipment cost in Lacs

1500

02

Civil Cost in Lacs

200

03

Erection Cost in Lacs

75

04

Consultancy Charges in Lacs

30

05

Miscellaneous Charges in Lacs

10

06

Total Project Cost in Lacs

1815.00

07

Annual Power generation (mw x 0.9 x 24 x 330) Units

42768000

08

Power Plant Self Consumption in Units

5132160

09

Power available in downstream in Units

37635840

10

Fuel Requirement in Tones/annum

See Break-up

11

Variable Cost (Fuel Cost) Rs750/Tonne in crores

See Break-up

12

Fixed Cost (O & M 2.0% of project cost,Interest charges

10%,Depreciation 7.0%,Overheads and others) in crores

Unit Cost of Power Generation In Rupees [100% Husk]

=1.71

Unit Cost of Power Generation In Rupees [100% Bagasse]

=2.04

Unit Cost of Power Generation In Rupees [50% Husk + 50% Bagasse]=1.88

BREAK UP
i)

ANNUAL POWER GENERATION: (Capacity (Mw) X Loading Factor X Hours X Shifts in Annum) x 1000
= 6 x 0.9 x 24 x 330 x 1000
= 42768000 Units.

ii)

POWER PLANT SELF-CONSUMPTION: (Mw) X 12% Consumption X Loading Factor X Hours X Shift in Annum X 1000
= 6 x 0.12 x 0.9 x 24 x 330 x 1000 = 5132160 Units.

iii)

POWER AVAILABLE IN DOWN STREAM: Annual Power Generation - Power Plant Self consumption.
= 37635840 Units.

iv)

FUEL REQUIREMENT: As Per Design = Qty Kg/Hr. => Qty x 24 x 330 = Qty Tonnes / Annum
1000

v)

VARIABLE COST (FUEL COST): => Rs./T x Qty

106

= Crs

(Husk cost = Rs. 500/Ton).

(Bagasse cost = Rs. 500/Ton).

100% Husk =7786 Kg/Hr = 61665 T/Annum= 3.08 Crs.

100% Bagasse =10966 Kg/Hr = 86850 T/Annum=4.34Crs.
50% Husk
=3893 Kg/Hr = 30833 T/Annum=1.54 Crs.
50% Bagasse =5483 Kg/Hr = 43425 T/Annum=2.17 Crs.
vi)

FIXED COST: O & M [2.0 % project cost]

Interest
[10 % of project cost]
Depreciation [5 % of project cost]
Overheads & Others [1.5 % of project cost]

vii)

=> 1815 X 0.020

= 36.30
=> 1815 X 0.10
= 181.50
=> 1815 X 0.05
= 90.75
=> 1815 x 0.015
= 27.22
335.77 Lakhs = 3.36 Cr

UNIT COST OF POWER GENERATION: =

Variable cost + Fixed cost

Power Available at Downstream

FUEL QUANTITY REQUIREMENT FOR 30 TPH BOILER

BOILER CAPACITY

=30000 kg/hr.

Husk GCV

=3200 kcal/hr.

Bagasse GCV

=2272 Kcal/hr

Feed Water Temp in Deg.C =130

[1]

[2]

HUSK REQUIREMENT

=(Boiler Capacity X (Steam h1- Feed Water h2)

Efficiency X GCV of Husk

30000 X (811-130)
0.82 X 3200

7786 KG/HR

BAGASSE REQUIREMENT=(Boiler Capacity X (Steam h1- Feed Water h2)

Efficiency X GCV of Bagasse

Results:
100% Husk

7786 Kg/Hr

100% Bagasse

10966 Kg/Hr

50% Husk

3893 Kg/Hr

50% Bagasse

5483 Kg/Hr