Thickness of Pipe 14 mm ID = 581.60 mm Material SA 283 C/S Area 26195.86 mm^2 2080.17 kg/cm^2 Radius of Gyration ( r ) = ( OD 2 + ID 2 ))/4 E= kg/cm^2 = 210.63 mm Moment of inertia(I)=( PI()/64)*(D^4-Di^4) 1162229456 mm^4 Cc = sqrt(2 2 *E / Fy) Section modulus(Z)= Pi()/32*(OD^4-ID^4)/OD 3813088.77 mm^3 = Distance in between lifting plate ( l ) = = 6580.00 mm K = 1 K*l / r = 31.24 R Allowable Compressive stress -Fa (as per Equation E2-1 of AISC ASD) [1-(Kl/r) 2 / 2Cc 2 ]*Fy L 5/3 + (3*(Kl/r)/8Cc) - ((Kl/r) 3 /8Cc 3 ) (Kl/r) 2 / 2Cc 2 = 0.024963925 (3*(Kl/r)/8Cc) = 0.083792028 (Kl/r) 3 /8Cc 3 = 0.001394519 Therefore Fa = 1159.61 Kg/cm^2 I ) Check for axial compressive stress : - Total Equipment weight be lifted = W = 286000 Kg Load at each end = W/2 = 143000 a = 60 Shock factor = 2 In state of equilibrium , Pt 286000 Kgs P axial ( P a )= Pv / Tan a 60 minimum angle Pa P a = 165122 Kgs Compressive Stress Induced ( Pc ) = P a / Area of cross section Pv P c = 6.3 Kg/mm^2 = 630.3 Kg/cm^2 OK P I P E
O D 139.81 2059770 CALCULATION FOR SPREADER BEAM As Pc < Fa, Provided size of Spreder bar is Design load at each lifting plate = P v = W/2 x Shock Factor = PIPE PROPERTIES Min. Yield Strength (Fy) Slenderness Ratio= Fa= Tag No: V-211-004 Service:AGSU Stripper CALCULATION FOR SPREADER BEAM II ) Check for Lifting Plate Matl : A 516 Gr.65 Yield stress = 2447.25 Kg/cm^2 a) Shear at lifting eye : allowable Tensile stress St = 1615.185 Kg/cm^2 Allowable stress due to Bending =Sb = 2/3 x Yield = 1615.185 Kg/cm^2 End Radius ( R )= 330 mm Eye pad Radius ( Re )= R e = 220 mm P t = P v / Sin a = 330244 Kgs Lift Hole Dia ( di ) = 155 mm Lift Plate Thk ( t l )= 65 mm Eye plate Size = 420 / Eye plate thk = 40 mm Therefore Shear stress = Pt/(2*(Re-(di/2))*(tl+2*te)) 0.5* yield = 1223.625 Kg/cm^2 fs = 7.9914 Kg/mm^2 ####### Kg/cm^2 Since fs<Ss OK b) Tensile Strength = Pv/(2*R*tl) ft = 6.67 kg/mm^2 = 666.67 Kg/cm^2 Since ft<0.66*Yield OK c) Check for Stress Due to Bending Moment caused by Pa : Distance of Lifting hole center from Spreader Bar OD = L = 245 mm. Bending Moment due to Pa = Pa x L = 40454933.36 Kg-mm Sectional Modulus of the Lifting plate = Zxx = (t x (2x R)^2)/6 = 4719000 mm^3 Hence Stress Induced fb= Pa x L / Zxx = 857.2776724 kg/cm^2 Since f b <Sb allow OK c) Check for combined bending & Shear: fs/Ss+ fb/Sb = 1.183853039 <1 Hence Safe d) Weld check for Lug : Fillet weld size 12 mm Weld length 2960 mm Weld Area, A = Fillet Weld size * Weld Length 24864 mm^2 Direct stress in weld = Load / Area 11.50257 Kg/mm2 = 1150.257 kg/cm2 Direct stress in weld < Allowable Shear stress in welds SAFE Allowable Shear stress = Ss=