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Tag No: V-211-004 Service:AGSU Stripper

Pipe 24 " OD = 609.6 mm


Thickness of Pipe 14 mm
ID = 581.60 mm Material SA 283
C/S Area 26195.86 mm^2 2080.17 kg/cm^2
Radius of Gyration ( r ) = ( OD
2
+ ID
2
))/4 E= kg/cm^2
= 210.63 mm
Moment of inertia(I)=( PI()/64)*(D^4-Di^4) 1162229456 mm^4 Cc = sqrt(2
2
*E / Fy)
Section modulus(Z)= Pi()/32*(OD^4-ID^4)/OD 3813088.77 mm^3 =
Distance in between lifting plate ( l ) =
= 6580.00 mm
K = 1
K*l / r = 31.24 R
Allowable Compressive stress -Fa (as per Equation E2-1 of AISC ASD)
[1-(Kl/r)
2
/ 2Cc
2
]*Fy L
5/3 + (3*(Kl/r)/8Cc) - ((Kl/r)
3
/8Cc
3
)
(Kl/r)
2
/ 2Cc
2
= 0.024963925
(3*(Kl/r)/8Cc) = 0.083792028
(Kl/r)
3
/8Cc
3
= 0.001394519
Therefore Fa = 1159.61 Kg/cm^2
I ) Check for axial compressive stress : -
Total Equipment weight be lifted = W = 286000 Kg
Load at each end = W/2 = 143000 a = 60
Shock factor = 2
In state of equilibrium , Pt
286000 Kgs
P axial ( P a )= Pv / Tan a 60 minimum angle
Pa
P a = 165122 Kgs
Compressive Stress Induced ( Pc ) = P a / Area of cross section
Pv
P c = 6.3 Kg/mm^2
= 630.3 Kg/cm^2
OK
P
I
P
E

O
D
139.81
2059770
CALCULATION FOR SPREADER BEAM
As Pc < Fa, Provided size of Spreder bar is
Design load at each lifting plate = P v
= W/2 x Shock Factor =
PIPE PROPERTIES
Min. Yield Strength (Fy)
Slenderness Ratio=
Fa=
Tag No: V-211-004 Service:AGSU Stripper
CALCULATION FOR SPREADER BEAM
II ) Check for Lifting Plate
Matl : A 516 Gr.65 Yield stress = 2447.25 Kg/cm^2
a) Shear at lifting eye : allowable Tensile stress St = 1615.185 Kg/cm^2
Allowable stress due to Bending =Sb = 2/3 x Yield = 1615.185 Kg/cm^2
End Radius ( R )= 330 mm
Eye pad Radius ( Re )= R e = 220 mm
P t = P v / Sin a
= 330244 Kgs
Lift Hole Dia ( di ) = 155 mm Lift Plate Thk ( t l )= 65 mm
Eye plate Size = 420 / Eye plate thk = 40 mm
Therefore Shear stress = Pt/(2*(Re-(di/2))*(tl+2*te)) 0.5* yield = 1223.625 Kg/cm^2
fs = 7.9914 Kg/mm^2
####### Kg/cm^2
Since fs<Ss OK
b) Tensile Strength = Pv/(2*R*tl)
ft = 6.67 kg/mm^2
= 666.67 Kg/cm^2 Since ft<0.66*Yield OK
c) Check for Stress Due to Bending Moment caused by Pa :
Distance of Lifting hole center from Spreader Bar OD = L = 245 mm.
Bending Moment due to Pa = Pa x L = 40454933.36 Kg-mm
Sectional Modulus of the Lifting plate = Zxx = (t x (2x R)^2)/6 = 4719000 mm^3
Hence Stress Induced fb= Pa x L / Zxx = 857.2776724 kg/cm^2 Since f b <Sb allow OK
c) Check for combined bending & Shear:
fs/Ss+ fb/Sb = 1.183853039 <1 Hence Safe
d) Weld check for Lug :
Fillet weld size 12 mm
Weld length 2960 mm
Weld Area, A = Fillet Weld size * Weld Length 24864 mm^2
Direct stress in weld = Load / Area 11.50257 Kg/mm2
= 1150.257 kg/cm2
Direct stress in weld < Allowable Shear stress in welds SAFE
Allowable Shear stress =
Ss=

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