Professional Documents
Culture Documents
AMS
Suite:
Machinery Health
Manager
Software for ReliabilityBased Maintenance
Part # 97388 Rev. 14
4
Copyright
2010 by Emerson Process Management.
All rights reserved.
No part of this publication may be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into
any language in any form by any means without the written
permission of Emerson Process Management.
Disclaimer
This manual is provided for informational purposes.
EMERSON PROCESS MANAGEMENT MAKES NO WAR-
RANTY OF ANY KIND WITH REGARD TO THIS MATE-
RIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE. Emerson Process Management
shall not be liable for errors, omissions, or inconsistencies
that may be contained herein or for incidental or consequen-
tial damages in connection with the furnishing, perfor-
mance, or use of this material. Information in this document
is subject to change without notice and does not represent a
commitment on the part of Emerson Process Management.
The information in this manual is not all-inclusive and
cannot cover all unique situations.
Product Support
Should you have any comments on this documentation or
questions concerning the Agreement on the following
pages, please contact Emerson Process Managements
Product Support Department.
Addresses:
The Americas and Canada
Emerson Process Management
835 Innovation Drive
Knoxville, TN 37932 USA
Phone: 865-675-4274
FAX: 865-218-1416
mhm.custserv@emersonprocess.com
Europe and Middle East
Emerson Process Management
Research Park Inerleuvenlaan 50 Leuven 3001 Belgium
Phone: 32/16/74/.14.71
UK 441516779418
FAX: 32/16/74.14.19
emacust@emersonprocess.com
Asia Pacific
Emerson Process Management Asia Pacific Pte Ltd
1 Pandan Crescent
Singapore 128461
Phone: 65.67708706
FAX: 65.67708006
MHM-TechSupport@AP.EmersonProcess.com
Worldwide Web:
http://www.MHM.AssetWeb.com
AMS Machinery Manager Reference Manual
This document was written, illustrated, and produced by
Emerson Process Managements Engineering Publications
Group on PCs using Adobe
FrameMaker
, Adobe Photo-
Shop
, and Macromedia
FreeHand
.
Trademarks and Servicemarks
Emerson Process Management logo; Infranalysis; Infra-
Route; MachineView; MotorView; Nspectr; OilView
(Japan); AMS Machinery Manager; Reliability-Based
Maintenance, and logo; are registered trademarks of
Emerson Process Management.
PeakVue; RBMview; AMS Machinery Manager (Australia,
China, Japan); RBMwizard; Reliability-Based Mainte-
nance (Venezuela); SonicScan; SST; VibPro; and VibView
are pending trademarks of Emerson Process Management.
Lubricant Profile and Trivector are registered servicemarks
of Emerson Process Management.
RBM; AMS Machinery Manager (China); Reliability-
Based Maintenance (Venezuela); and design are pending
servicemarks of Emerson Process Management.
Adobe is a trademark and FrameMaker and PhotoShop are
registered trademarks of Adobe Systems, Inc. Power Mac-
intosh is a trademark of Apple Computer, Inc. Macromedia
is a registered trademark and FreeHand is a trademark of
Macromedia, Inc. Xerox and DocuTech are trademarks of
Xerox Corporation.
All other brand or product names are trademarks or regis-
tered trademarks of their respective companies.
5
License Agreement
IMPORTANT: CAREFULLY READ ALL THE TERMS
AND CONDITIONS OF THIS AGREEMENT BEFORE
OPENING THE PACKAGE OR PROCEEDING WITH
INSTALLATION. OPENING THE PACKAGE OR COM-
PLETING THE INSTALLATION INDICATES YOUR
ACCEPTANCE OF THE TERMS AND CONDITIONS
CONTAINED IN THIS AGREEMENT.
IF YOU DO NOT AGREE TO THE TERMS AND CON-
DITIONS CONTAINED IN THIS AGREEMENT,
CANCEL ANY INSTALLATION AND PROMPTLY
RETURN THIS PRODUCT AND THE ASSOCIATED
DOCUMENTATION TO Emerson, AND YOUR MONEY
WILL BE REFUNDED. NO REFUNDS WILL BE GIVEN
FOR PRODUCTS WITH DAMAGED OR MISSING
COMPONENTS.
Definition of Software
As used herein, software refers to any computer program
contained on any medium. Software includes downloadable
firmware for use in devices such as analyzers or MotorSta-
tus units and it includes computer programs executable on
computers or computer networks.
Software License
You have the non-exclusive right to use this software on
only one device at a time. You may back-up the software for
archival purposes. For network systems, you have the non-
exclusive right to install this software on only one server.
Read/write access is limited to the number of concurrent use
licenses purchased. The number of guest-only accesses is up
to a maximum of 250.
Emerson grants you a non-exclusive right to use the Soft-
ware solely for your own internal data processing operations
on the Emerson designated supported operating platform for
up to any applicable maximum number of licensed users.
You may not relicense the Software or use the Software for
third party training, commercial time sharing, rental, or ser-
vice bureau use. Client may not use the Software in, as, or
with an ASP (Application Service Provider).
Software Updates
Emerson agrees to provide you, at no charge except for
media, preparation and shipping charges, for one (1) year
from the date of purchase, all updates to the software made
at the sole discretion of Emerson. Should you purchase a
software support agreement for the next succeeding year
following the first year from the date of purchase, and there-
after on an annual basis, and if Emerson is still providing
support, you may purchase the same, annually, at the then
existing rate.
.
Updates/Upgrades
Upon receipt of new Emerson software replacing older
Emerson software, you have 30 days to install and test the
new Emerson software on the same or a different device. At
the end of the 30-day test period, you must both remove and
return the new Emerson software or remove the older Emer-
son software.
Ownership
The licensed software and all derivatives are the sole prop-
erty of Computational Systems, Inc. You may not disassem-
ble, decompile, reverse engineer or otherwise translate the
licensed program. You may not distribute copies of the pro-
gram or documentation, in whole or in part, to another party.
You may not in any way distort, or otherwise modify the
program or any part of the documentation without prior
written consent from Emerson.
Transfer
You may transfer the software and license to another party
only with the written consent of Emerson and only if the
other party agrees to accept the terms and conditions of this
Agreement. If you transfer the program, you must transfer
the documentation and any backup copies or transfer only
the documentation and destroy any backup copies.
Copyright
The software and documentation are copyrighted. All rights
are reserved.
Termination
If you commit a material breach of this Agreement, Emer-
son may terminate the Agreement by written notice.
6
Virus Disclaimer
Emerson uses the latest virus checking technologies to test
all its software. However, since no antivirus system is 100%
reliable, we strongly advise that you use an anti-virus sys-
tem in which you have confidence to verify the software is
virus-free. Emerson makes no representations or warranties
to the effect that the licensed software is virus-free.
NO WARRANTY
THE PROGRAM IS PROVIDED "AS-IS" WITHOUT
ANY WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO ANY
WARRANTIES OR MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITATION OF LIABILITY AND REMEDIES
IN NO EVENT WILL EMERSON BE LIABLE TO YOU
OR ANY THIRD PARTY FOR ANY DAMAGES,
INCLUDING ANY LOST PROFITS, LOST SAVINGS,
OR OTHER INCIDENTAL OR CONSEQUENTIAL
DAMAGES ARISING OUT OF THE USE OR THE
INABILITY TO USE THIS PROGRAM.
THE LICENSEE'S SOLE AND EXCLUSIVE REMEDY
IN THE EVENT OF A DEFECT
IN WORKMANSHIP OR MATERIAL IS
EXPRESSLY LIMITED TO THE REPLACEMENT
OF THE DISKETTES OR OTHER MEDIA. IN NO
EVENT WILL EMERSON'S LIABILITY EXCEED
THE PURCHASE PRICE OF THE PRODUCT.
Export Restrictions
You agree to comply fully with all laws, regulations, decrees
and orders of the Unites States of America that restrict or
prohibit the exportation (or re-exportation) of technical data
and/or the direct product of it to other countries, including,
without limitation, the U.S. Export Administration Regula-
tions.
U.S. Government Rights
When provided to the U.S. government, the computer soft-
ware and related materials and documentation are provided
subject to the same license rights as those enumerated
above.
Hardware Technical Help
1. Please have the number of the current version of your
firmware ready when you call. The version of the
firmware in Emerson Process Managements CSI 2100
series, and other analyzers appears on the power-up
screen that is displayed when the analyzer is turned on.
2. If you have a problem, explain the exact nature of your
problem. For example, what are the error messages?
When do they occur? Know what you were doing
when the problem occurred. For example, what mode
were you in? What steps did you go through? Try to
determine before you call whether the problem is
repeatable.
Hardware Repair
Emerson Process Management repairs and updates its hard-
ware products free for one year from the date of purchase.
This service warranty includes hardware improvement,
modification, correction, recalibration, update, and mainte-
nance for normal wear. This service warranty excludes
repair of damage from misuse, abuse, neglect, carelessness,
or modification performed by anyone other than Emerson
Process Management.
After the one year service warranty expires, each return of
a Emerson Process Management hardware product is sub-
ject to a minimum service fee. If the cost of repair exceeds
this minimum fee, we will call you with an estimate before
performing any work. Contact Emerson Process Manage-
ments Product Support Department for information con-
cerning the current rates.
Obsolete Hardware
Although Emerson Process Management will honor all
contractual agreements and will make every effort to ensure
that its software packages are backward compatible, to
take advantage of advances in newer hardware platforms
and to keep our programs reasonably small, Emerson Pro-
cess Management reserves the right to discontinue support
for old or out-of-date hardware items.
7
Software Technical Help
1. Please have the number of the current version of your
software ready when you call. The version number for
software operating under Windows
is displayed by
selecting About under the Help menu bar item.
2. If you have a problem, explain the exact nature of your
problem. For example, what are the error messages?
(If possible, make a printout of the error message.)
When do they occur? Know what you were doing
when the problem occurred. For example, what mode
were you in? What steps did you go through? Try to
determine before you call whether the problem is
repeatable.
3. Please be at your computer when you call. We can
serve you better when we can work through the
problem together.
Software Technical Support
Emerson Process Management provides technical support
through the following for those under support agreement:
Telephone assistance and communication via the
Internet.
Mass updates that are released during that time.
Interim updates upon request. Please contact Emerson
Process Management Product Support for more
information.
Returning Items
1. Call Product Support (see page 2) to obtain a return
authorization number. Please write it clearly and
prominently on the outside of the shipping container.
2. If returning for credit, return all accessories originally
shipped with the item(s). Include cables, software
diskettes, manuals, etc.
3. Enclose a note that describes the reason(s) you are
returning the item(s).
4. Insure your package for return shipment. Shipping
costs and any losses during shipment are your
responsibility. COD packages cannot be accepted and
will be returned unopened.
8
Contents
Chapter 1 Read This First
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operating Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Functional Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Special Emphasis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
User Manual Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Contents of this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Optional AMS Machinery Manager Applications . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Operating Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
AMS Machinery Manager Client/Server Architecture . . . . . . . . . . . . . . . . . . .1-14
Single User and Network Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14
AMS Machinery Manager System Architecture . . . . . . . . . . . . . . . . . . . . . . . . .1-16
Database Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-17
Network Administration Server. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-17
AMS Machinery Manager Database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18
Equipment Configuration Database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18
RBMview Database. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18
Framework Knowledge Database. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18
Component Warehouses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19
Application Specific Reference Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19
HTML Help Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19
Chapter 2 Overview of AMS Machinery Manager
The AMS Machinery Manager Database. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Measurement Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Database Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Analysis Parameter Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Alarm Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Alarm Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
10
Baseline Override. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Absolute Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Absolute Delta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Alarm Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Alarm Codes in EXPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Alarm Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Color Scheme Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
User Interaction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Fault Frequencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
AMS Machinery Manager Main Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
File Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Tools Menu Right-Mouse Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Shortcut Bar Right-Mouse Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
View Menu Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
Help Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
Chapter 3 Database Setup/Management DBASE
DBASE Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
File Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Edit Menu Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
View Menu Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Hierarchy Menu Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Tools Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Help Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Main Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Tree Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Periodic Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Modify Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Analysis Parameter/Data Acquisition (Periodic). . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Analysis Parameter Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
Alarm Limit/Data Evaluation (Periodic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
Fault Frequency Set Information (Periodic). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
Notepad Observations (Periodic). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-81
Database Global Information (Periodic). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82
Notes, Examples, and Tutorials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86
Alarm Limit Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86
Fault Frequency Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-88
11
Detail Mode Fault Frequency Set Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-88
Outputs of Fault Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-96
When and How to Use the Fixed Tach Location . . . . . . . . . . . . . . . . . . . . . . . . .3-97
Oil Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-99
Analysis Parameter/Data Acquisition (Oil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-116
Alarm Limit/Data Evaluation (Oil). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-123
Fault Frequency Set Information (Oil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-126
Notepad Observations (Oil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-126
Database Global Information (Oil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-126
Thermography Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-127
Analysis Parameter/Data Acquisition (Thermography). . . . . . . . . . . . . . . . . . .3-132
Alarm Limit/Data Evaluation (Thermography) . . . . . . . . . . . . . . . . . . . . . . . . .3-132
Fault Frequency Set Information (Thermography). . . . . . . . . . . . . . . . . . . . . . .3-133
Notepad Observations (Thermography). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-133
Database Global Information (Thermography). . . . . . . . . . . . . . . . . . . . . . . . . .3-134
Motor Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-135
Analysis Parameter/Data Acquisition (Motor) . . . . . . . . . . . . . . . . . . . . . . . . . .3-137
Alarm Limit/Data Evaluation (Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-137
Fault Frequency Set Information (Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-137
Notepad Observations (Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-137
Database Global Information (Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-137
Ultrasonic Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-138
Analysis Parameter/Data Acquisition (Ultrasonic). . . . . . . . . . . . . . . . . . . . . . .3-143
Alarm Limit/Data Evaluation (Ultrasonic). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-143
Fault Frequency Set Information (Ultrasonic). . . . . . . . . . . . . . . . . . . . . . . . . . .3-143
Notepad Observations (Ultrasonic). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-143
Database Global Information (Ultrasonic). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-143
Chapter 4 Stored Data Management - DATMGR
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Data Management Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Show Routes on Tree/Show MeasPnt on Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Show Job Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Print (Database) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Print (Area) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Print (Equipment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Print (Measurement Point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
12
Delete (Database). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Delete (Area). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Delete (Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Delete (Measurement Point). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
AsgnOfR-Spec. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
AsgnOfR-Wave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Data Statistics Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Overview of Function Bar Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Clear Basline (Database). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Clear Baslin (Area) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Clear Baslin (Equipment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Clr Ave/Sigm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Clr All Stat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Set Basl = Ave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Calc New Stat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Manual Edit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
Data Label Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
Tree by Routes/Tree by Measurement Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
Change Label (Database) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
Change Label (Area). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
Change Label (Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
Change Label (Measurement Point). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41
Spctrl Data/Wavfrm Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
Reset Ref . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
Chapter 5 Database Utility Functions - DBUTLY
DBUtly Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
DBUtly Toolbar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Other DBUtly Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Copy/Move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Database Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Copy vs. Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Copying Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Moving Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Source and Target Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Copy/Move Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
13
Modify Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
Database Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
Filter/Actions Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25
Modify Equipment Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-29
Modify Measurement Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-32
Database Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-32
Filter/Actions Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-33
Modify Measurement Points Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-40
Chapter 6 Manual Data Entry - MANLOG
Chapter 7 Route Management- ROUTE
Route Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Creating A New Route . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Route Definition Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Collection Options Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Technology Flags Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Selecting Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Auto-Build . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10
Rename Old Routes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12
Editing and Deleting Routes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-13
Edit An Existing Route . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-13
Delete An Old Route . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-17
Modify Route Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-18
Print A Route Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-23
Reorder Route List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-24
Define Multiple Route Load (MRL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-25
Using Data Transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-27
Using MRL with the Machinery Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-28
Chapter 8 Previewer
Working with Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Setting Up the Previewer Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
14
Working with Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Formatting Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Creating Connections with Other Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Appendix A DBZIP / AUTOZIP
Using DBZIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Regular User. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Power User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Using AutoZip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17
Creating Archives from the command line using AutoZip. . . . . . . . . . . . . . . . A-17
Chapter
1-1
1
Read This First
Introduction
AMS Machinery Manager is a multi-technology data analysis software package designed
for Machinery Health Management programs. AMS Machinery Manager supports CSI
Machinery Health Analyzers, online condition monitoring systems, oil analysis and other
machinery health data collection devices.
AMS Machinery Manager consists of an integrated set of 32-bit MS-Windows based soft-
ware programs.
AMS Machinery Manager features and functions include:
Supports CSI 2117, 2120, 2130 and 8000-series portable analyzers.
Supports shared access to multiple AMS Machinery Manager databases via robust
client-server architecture.
Integrates vibration, tribology, thermography, ultrasonic, and motor measurement
and analysis technologies.
Features automated AMS Machinery Manager database set-up.
Provides extensive integrated status and reporting capabilities.
Note
To install software and prepare to use AMS Machinery Manager, refer to the
AMS Machinery Manager Installation and Administration Manual.
1-2 Read This First
Operating Requirements
Emerson Process Management recommends the following resources for AMS
Manager 5.4:
Minimum Requirements
Recommended Requirements
Recommended Requirements for Online Live Transient Client
Workstations
Operating Systems
Processor
Network
Browser
Screen Resolution
Other
Operating System
Processor
Network
Browser
Screen Resolution
Other
Operating Systems
Processor
Video Card
Network
Browser
Screen Resolution
Other
I
Windows XP Professional SP2 & SP3, Windows Vista Business SP1,
Vista Ultimate SP1, Vista Enterprise SP1*, Windows 7 Professional, Windows
Ultimate, and Windows 7 Enterprise.
I
1.5 GHz, 1 GB of RAM (XP), 2 GB of RAM (Vista Business)
I
Ethernet (TCP/IP protocol)
I
Internet Explorer 6 or later
I
XGA (1024 x 768)
I
RS232 serial communications port (9-pin)**, USB 1.1 port
I
Windows XP Professional SP2 & SP3, Windows Vista Business SP1, Vista
Ultimate SP1, Vista Enterprise SP1*, Windows 7 Professional, Windows 7
Ultimate, and Windows 7 Enterprise.
I
2.0 GHz Dual Core, 2 GB of RAM
I
Ethernet (TCP/IP protocol)
I
Internet Explorer 7 or later
I
SXGA (1280 x 1024), WSXGA (1680 X 1050)
I
RS232 serial communications port (9-pin)**, USB 2.0 port
I
Windows XP Professional SP2 & SP3, Windows Vista Business SP1, Vista
Ultimate SP1, Vista Enterprise SP1*, Windows 7 Professional, Windows 7
Ultimate, and Windows 7 Enterprise.
I
2.33 GHz Dual Core, 2 GB of RAM
I
DirectX 9.0b compatible
I
Ethernet (TCP/IP protocol)
I
Internet Explorer 7 or later
I
SXGA (1280 x 1024), WSXGA (1680 X 1050)
I
RS232 serial communications port (9-pin)**, USB 2.0 port
Additional Requirements for Virtual Machine
Virtualization System
Antivirus
I
VMware Workstation 6.5.2 for Windows
I
SymantecTM Endpoint Protection v11.0.3001.2224, McAfee Antivirus Software
1-3 Operating Requirements
Functional Organization
The functions of AMS Machinery Manager fall into three general categories:
Setup/Communications - RBM database management and data collection tools
Analysis - Data plotting, automatic analysis, statistical alarms, and specific tech-
nology packages such as OilView, MotorView, SonicView, and Infrared Analyzers.
Documentation and Reporting - Powerful tracking and reporting tools for RBM
program management
All of the individual program modules are accessible from the AMS Machinery Manager
Main Menu.
For information on the program modules, see Contents of this Manual on page 1-5.
Special Emphasis
These conventions are used throughout this manual to call attention to the adjacent text:
Note
A note indicates special comments or instructions.
Caution!
A caution indicates actions that may have a major impact on the software,
database files, etc.
Warning!
Warnings indicate activities that may endanger your health or safety, or that
could damage equipment.
User Manual Prerequisites
The AMS Machinery Manager manuals are written with the assumption that you are
familiar with the basic operation of the host computer and Microsoft Windows
, Windows
2000, or Windows XP commands.
1-4 Read This First
If you are unfamiliar with the computer, peripheral hardware, or Microsoft Windows con-
ventions, Emerson strongly recommends review of the appropriate documentation before
using the AMS Machinery Manager software.
1-5 Contents of this Manual
Contents of this Manual
Chapter 1 Introduction
In addition to an introduction and a list of AMS Machinery Managers hardware and soft-
ware requirements, the Introduction describes the contents of this manual, and presents and
overview of the AMS Machinery Manager architecture.
Chapter 2 Overview of AMS Machinery Manager
Provides a general overview and describes the various components, databases, and terms
that make up AMS Machinery Manager.
Chapter 3 Database Setup/Management DBASE
The Database Setup/Management program (DBASE) is used to establish and maintain a
comprehensive database that contains the information necessary to collect, organize, ana-
lyze, and store RBM data on many different machines at one or more plant sites.
DBASE uses indexing methods to uniquely identify every data set collected for each mea-
surement point defined for a machine. Analysis parameter sets and alarm/alert levels typify
the conventions that DBASE uses to establish data collection and analysis techniques.
These techniques assist you in detecting irregular machine operation.
Chapter 4 Stored Data Management - DATMGR
The Stored Data Management program (DATMGR) performs basic utility functions for
the management of AMS Machinery Manager databases. You may use it to delete trend,
spectral, and waveform data sets, print summaries of all stored data sets, modify spectral
and waveform data set labels, and reset trend data statistics. DATMGR can also be used to
transfer off-route data to measurement points that are defined in the database.
Chapter 5 Database Utility Functions - DBUTLY
The Database Utility Functions program (DBUTLY) provides functions designed to
extract, merge and modify database information. The Copy/Move functions enable you to
copy and move information from a source database to a target database. The Modify func-
tions enable you to modify machine or measurement point definitions within the database.
Chapter 6 Manual Data Entry MANLOG
The Manual Data Logging program (MANLOG) allows trend data to be entered manually
into the AMS Machinery Manager database. In addition, the trend data may be revised
where it resides, or it may be specifically inserted into an appropriate location.
1-6 Read This First
Chapter 7 Route Management - ROUTE
The Route Management program (ROUTE) is used to create and manage a list of equip-
ment and measurement points arranged to provide an efficient path (route) for the operator
to follow when collecting data. The route also instructs the machinery analyzer how to col-
lect and store data. The ROUTE program can also be used to group similar equipment for:
Analysis with Diagnostic Plotting (PLOTDATA) or Automated fault Diag-
nostics (NSpectr)
Reporting with Exceptions Reporting (EXPORT)
Global data management with Database Utility Functions (DBUTLY)
Chapter 8 Previewer - CSIview
The Previewer program (CSIview) is an easy-to-use word processor available from the
main AMS Machinery Manager menu. CSIview allows you to create custom reports and
other documents, and it imports many standard file and graphics formats. CSIview is a con-
venient tool to display and print information generated by RBMview applications.
1-7 Optional AMS Machinery Manager Applications
Optional AMS Machinery Manager Applications
The following are optional Emerson products that can be used with AMS Machinery Man-
ager. Although mentioned throughout this manual, full descriptions of functions for these
products are provided in their associated users manuals.
Nspectr Automated Fault Analysis
Nspectr is a knowledge-based program designed to automatically diagnose mechanical
machinery problems. Nspectr makes it easier for analysts to make speedy and accurate
diagnoses of your equipment problems by providing diagnostics and recommended
actions.
Autostat Statistical Alarm Setup
Autostat creates external envelopes and alarm limit levels by performing a statistical anal-
ysis on data in the AMS Machinery Manager database. Machines which are similar in
design and exhibit similar characteristics in their vibration signatures can be grouped
together so that their spectral data can be used to statistically construct these envelope limits
and alarm limit sets.
Infrared Analysis
Infrard Analysis provides hardware and software to set up and maintain a comprehensive
thermography program. It lets you identify the equipment to be scanned, the monitoring
schedule, specific temperature limits, and other information needed to construct a database
that defines the monitoring procedures for your program. Infrared Analysis supports gen-
erating and downloading routes, and retrieving and documenting images captured with the
VDC. The software lets you generate reports in different formats, as well as perform anal-
ysis using the annotations feature.
MotorView
TM
MotorView is the optional Induction Motor Analysis program that analyzes the frequency
spectra of a motors electrical supply current to detect rotor-related electrical faults. These
include broken rotor bars, high-resistance joints, voids in aluminum cast rotors, and cracked
rotor end rings in squirrel-cage induction motors.
An extended version of the program, MotorView II, is used to detect additional electrical
problems such as faults in rotors and stators, as well as voltage imbalance. The analyses per-
formed and recommendations provided are based on measurements acquired with flux,
current, and temperature sensors.
1-8 Read This First
OilView