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TAWEELAH ALUMI NI UM EXTRUSI ON COMPANY LLC

I bn Bat t ut a Gat e, of f i ce 101, Shei kh Zayed Road, P. O. Box : 643661, DUBAI
Tel : +971 ( 4) 3688620, Fax : +971 (4) 3688591
UNI TED ARAB EMI RATES.

ALUMINI UM EXTRUSI ON PLANT KIZAD ZONE KP3
Proj ect N 298557





CONSULTANT



I nt ernat i onal Tower, Capi t al Gat e,
Abu Dhabi , UAE
Uni t ed Arab Emi r at es 53

Tel No. +971 2 6134000
Fax No. +971 2 6134001

CONTRACTOR



BUTEC UAE
Del ma street N13, Al FaraaBl dg, 11th
Fl oor,P.O.Box 109829, Tel : +971 (2) 4439869,
Fax : +971 (2) 4439852 Abu Dhabi -UAE





BUTEC DOCUMENT
CONTROL SHEET

METHOD STATEMENT FOR
WATERPROOFING OF BORED
PILES
STATUS
Document N 01-CV-MS-
001_6
I CR
Proj ect N 298557 I FD
Prepared by : AAQ I FC
Checked by : FA ABD
Appr oved by : MM I NT
Dat e : 05-04-14
For mat Pr oj ect Aut hor Document St r uct ur e Number Revi si on
A4 T BUT MS GEN 007 00

ENGINNER



ALUMINI UM EXTRUSI ON PLANT- KI ZAD
ZONE KP3
METHOD STATEMENT FOR
WATERPROOFING OF BORED PI LES
CONTRACTOR




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00 05-04-14 First Issue A. Qader F. Aggabao Michel Makdisi
Rev Date TITLE Prepared by Checked by Approved by

ENGINNER



ALUMINI UM EXTRUSI ON PLANT- KI ZAD
ZONE KP3
METHOD STATEMENT FOR
WATERPROOFING OF BORED PI LES
CONTRACTOR




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SUMMARY

Method Statement for Waterproofing of Bored Piles

1. Purpose
2. Scope
3. Reference Documents
4. Definition and Abbreviation
5. Materials, tools & equipment
6. Responsibilities
7. General
8. Work Methodology/ Procedure
9. Safety Provision
10. Environmental Provision
11. Attachment
i. Risk Assessment
II. Inspection Test Plan
III. Drawings/ Specs/ Tech Data Sheet/ Certificates etc.---if applicable










ENGINNER



ALUMINI UM EXTRUSI ON PLANT- KI ZAD
ZONE KP3
METHOD STATEMENT FOR
WATERPROOFING OF BORED PI LES
CONTRACTOR




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1. Purpose
The purpose of this method statement is to outline the Execution of Waterproofing (pile head treatment) of Bored
Piles in compliance with requirement of the contract at Aluminum Extrusion Plant Kizad Zone KP3 Project.
2. Scope
This method statement covers the said activities at Aluminum Extrusion Plant Project - Kizad Zone KP3 and any
such requirement incident to this project. This method statement shall be considered void for any other facility or
installation unless approval is acquired from the authority specific to that project.

3. Reference Documents
a) Project Quality Plan
b) Approved Drawings Applicable Codes and Standard
c) ISO 9001-2008
d) Project Technical Specification
I 7500 Waterproofing Works
`
4.0 Definition / Abbreviation
a) TALEX - Employer
b) BUTEC Contractor
c) AECOM - Engineer
d) HSE - Health, Safety and Environment
e) AFC Approved For Construction
f) QC Quality Control
g) ACI American Concrete Institute
h) BS British Standard
i) QCP Quality Control Plan
j) PM Project Manager
k) CM Construction Manager
l) ISO International Standard Organization
m) ITL Inspection Test Laboratory
n) RIN Request for Inspection
o) CHB Cast House Building
p) BOC Bottom of Concrete
q) LVL - Level
r) FFL Finish Floor Level
s) EGL Existing Ground Level
t) ADM Abu Dhabi Municipality
v) PPE Personnel Protective Equipment

5.0 Materials, tools and equipments
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a) Hand Tools
b) Grout and Void Filler
c) Liquid membrane sealer
d) Joint Filler
e) Joint Tape
f) Tie back cover
g) Water Stop PVC
h) Protection Board
i) Mason hand tools
j) PPEs
k) Knife/ Cutter
6.0 Responsibilities
6.1 The Project Manager (PM) is responsible for the overall directions of the project and ensures that
quality and safety requirements are followed.
6.2 The Construction Manager is over-all responsible for the implementation of the method statement,
to ensure that the team of engineers and foremen are aware of this Method Statement and, to
ensure that all resources (labor, material and equipment) are available to carry out the work as
planned.
6.3 The Site Engineer is responsible to carry out the work as per the approved Method Statement. He
must see to it that all works are as per approved MS and requirements of the ENGINEER.
6.4 The QA/QC Manager/ Engineer is responsible to ensure work has been done as per the
specifications and drawings, inspections are done as per this Method Statement, Quality Control
Procedure and the Inspection and Test plan, and all work are offered to the ENGINEER. He
must make sure that RFI are raised in all aspect of the work.
6.5 The HSE Manager/ Supervisor are responsible to ensure that all Safety precautions are in place,
and that all personnel on site are using the required Personal Protective Equipment. He must
also ensure that all relevant permissions are available for the works.
6.6 The Surveyor shall be responsible for the layout and level checking of all works, as per approved
shop drawings.
6.7 The ITL is responsible for all sampling and tests, as required by specifications and as per the
ENGINEERs requirements.
7.0 General
7.1 All workers those who are involved in the performance of this activity shall be well oriented to the
nature of works. To ensure that this procedure will be followed accordingly to assure that the
safety requirement will be adhered strictly.
7.2 All works shall be performed in accordance with the guide lines given in the project technical
specification.
7.3 All related works to this activity shall be constructed at the location and in conformance with lines,
grade and dimension as shown on the drawing approved for construction.
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ALUMINI UM EXTRUSI ON PLANT- KI ZAD
ZONE KP3
METHOD STATEMENT FOR
WATERPROOFING OF BORED PI LES
CONTRACTOR




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7.4 Approved materials shall be delivered on a predetermined date and in close coordination with the
personnel involved.
7.5 Strict Exclusion zones shall be highlighted and made visible to all personnel. Exclusion zone
include underneath lifting loads and inside the swing radius of the crane and in the working areas
of the trailer truck. Pedestrian traffic and or walking around or behind heavy equipment shall be
avoided and all ground personnel shall established positive eye contact with equipment operators
before moving into the path of the equipment.
7.6 Prior to lifting activities the area shall be barricaded using red and white warning tape. The
barricade is to enclose the swing radius of the heavy equipment involved; only personnel working
on task are permitted in the zone. Warning signs and safety reminder signs will be established in
clear and noticeable location.

8.0 Work Procedure/ Methodology

Delivery, Handling and Storage

8.1 Delivery, handling and storage of materials shall be in labeled packages, stored and handled in
accordance with manufacturers instructions. Protect from weather and excessive temperature and
construction operations.
8.2 Examine substrates area and conditions with installer present for compliance with requirements and
other conditions affecting performance. Verify the concrete is cured and substrate is visibly dry and
free of moisture.
Pile Head Surface Preparation
8.3 Cut away pile head surfaces up to 15mm at areas to be repaired in order to provide square edges
and avoid feather edging. Remove surface laitance, dust and other contaminants.
8.4 Construct formwork around pile head to form and contain the grout encapsulation materials. Seal
formwork joints to make them leak proof and apply form release to prevent adhesion of formed
surfaces..
Substrate Surface Preparation to received Waterproofing
8.5 Clean the substrates to remove excessive dirt, loose particles, and deleterious materials.
8.6 Concrete should have smooth surface free of protrusions and loose aggregates and structurally
sound concrete surface.
8.7 Dry the substrate as required free of moisture detrimental to the installation of waterproofing.
Preparation at Terminations & Penetrations
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ALUMINI UM EXTRUSI ON PLANT- KI ZAD
ZONE KP3
METHOD STATEMENT FOR
WATERPROOFING OF BORED PI LES
CONTRACTOR




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8.7 Clean the substrates to remove excessive dirt, loose particles, and deleterious materials.
8.8 Concrete should have smooth surface free of protrusions and loose aggregates and structurally
sound concrete surface.
8.9 Dry the substrate as required free of moisture detrimental to the installation of waterproofing.
8.10 Provide sealant cants around penetrations and at side corners of deck to wall butt joints when
recommended by the manufacturers.
Joint and Crack Treatment
8.11 Prepare, treat, grout and fill joints and cracks in substrates and remove dust and dirts before
coating surfaces with primer.
Waterproofing, Pre applied Vertical Applications
8.12 Clean the substrates to remove excessive dirt, loose particles, and deleterious materials.
8.13 Concrete should have smooth surface free of protrusions and loose aggregates and structurally
sound concrete surface.
8.14 Dry the substrate as required free of moisture detrimental to the installation of waterproofing.
8.15 Apply membrane accurately positioned in subsequent sheets to overlap the previous sheet by 75-
100mm along the edge. Ensure the underside of the succeeding sheet is clean, dry and free from
contamination before overlap.
8.16 Peel back the plastic release liner from between the overlaps as the two layers are bonded together.
8.17 Apply succeeding sheets by overlapping the previous sheet by 75-100mm along uncoated edge of
the membrane. Side laps must be firmly rolled to ensure a tight seal. Apply joint tale centered over
the end lap and roll firmly to ensure a tight seal than remove release liner..
Waterproofing, Pre applied Horizontal Applications
8.18 Clean the substrates to remove excessive dirt, loose particles, and deleterious materials.
8.19 Concrete should have smooth surface free of protrusions and loose aggregates and structurally
sound concrete surface.
8.20 Dry the substrate as required free of moisture detrimental to the installation of waterproofing.
8.21 Apply membrane facing the prepared substrate. Remove release liner during application.
8.22 Apply succeeding sheets by overlapping the previous sheets 75-100mm along the uncoated edge of
membrane. Lap area must be firmly rolled to ensure a tight seal.
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ALUMINI UM EXTRUSI ON PLANT- KI ZAD
ZONE KP3
METHOD STATEMENT FOR
WATERPROOFING OF BORED PI LES
CONTRACTOR




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8.23 Overlap the ends of the membrane a minimum of 75-100mm and apply joint tape centered over the
lap and roll firmly to ensure tight seal.
Waterproofing, Post Applied Applications
8.24 Clean the substrates to remove excessive dirt, loose particles, and deleterious materials.
8.25 Concrete should have smooth surface free of protrusions and loose aggregates and structurally
sound concrete surface.
8.26 Dry the substrate as required free of moisture detrimental to the installation of waterproofing.
8 27 Apply primer at the rate recommended, recoat areas no waterproof if contaminated by dust and
avoid excessive application of primer.
8.28Apply firmly adhere sheets over area to receive waterproofing. Accurately align sheets and maintain
uniform minimum 64mm lap widths and ends. Overlap and seal seams and stagger end laps to
ensure laps shed water.
8.29 Apply protection board and related materials as per manufacturer recommendations.
Curing, Protection and Cleaning
8.30 Do not permit foot or vehicular traffic on unprotected membrane.
8.31 Protect installed waterproofing membrane from damage due to ultra violet light, harmful weather
exposure, excessive heat, physical abuse and any other causes.

9.0 Safety Provision
9.1 All workers, supervisors and engineer shall receive safety induction course to be conducted by
qualified & competent HSE Officer.
9.2 No person other than the personnel directly involved in the work will be allowed in the work area.
9.3 All heavy equipment will operate only upon the presence of authorized supervisors.
9.4 All equipment shall be inspected prior to the operation and the start of the works.
9.5 All personnel shall be equipped with required appropriate PPE.
9.6 Tool Box Talk meeting shall be conducted before the work start by assigned Supervisor / Foreman.
9.7 Safety barricade system and acceptable signage boards shall be installed & posted as per required.
9.8 The working site shall be maintained clean and free from any hazardous item.
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ALUMINI UM EXTRUSI ON PLANT- KI ZAD
ZONE KP3
METHOD STATEMENT FOR
WATERPROOFING OF BORED PI LES
CONTRACTOR




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9.9 HSE Officer will monitor & assist the concrete works operation in accordance with the approved
safety plan.
10.0 Environmental Provision:
10.1 Noise Pollution
10.1.1 Equipment operation shall be limited only for those areas where they are required.
Unnecessary use of such equipment shall be avoided.
10.1.2 All concrete works materials shall be keeping & stacked in a proper place without blocking the
access & egress-way.
10.1.3 Good site housekeeping shall be performed before and after concrete works activities.

11.0 Attachment
I. Risk Assessment
II. Inspection Test Plan-to be submitted separately as per Engineer instructions.
III. Drawings/ Specs/ Tech Data Sheet/ Certificates etc.---where applicable