The inspection,rerating,repair and alteration procedures
for metallic and fiberglass reinforced plastic (FRP).
What is the intent of the API 570 Code? The intent of this code is to specify the in-service inspection and condition-monitoring program that is needed to determine the integrity of piping.
Who was the API 570 Code developed for? Petroleum refining and chemical process industries but may be used, where practical, for any piping system.
Can API 570 be used as a substitute for original construction requirements governing a piping system before it is placed inservice? No nor shall it be used in conflict with any prevailing regulatory requirements.
Refer to what code for high and low-density polyethylene piping? API 574 - these are excluded from API 570
What code covers Fitness-For-Service? API 579
What code covers Risk-Based Inspection (RBI)? API 580
What code covers material verification program? API 578
What code covers Valve Inspection and Testing? API 598
What code covers hot tapping practices? API 2201
What code covers flanged, threaded and welding end valves? ASME B16.34
What standard covers soil resistivity using the Wenner Four-Electrode Method? ASTM G57
What standard covers Refinery injection and process mixing points? NACE Pub 34101
What is an alteration? A PHYSICAL CHANGE in any component that has design implications affecting the pressure containing capability or flexibility of a piping system. In-kind replacement is not an alteration.
Is adding a small-bore attachment that does not require reinforcement or additional support an alteration? No
What is an authorized inspection agency? Inspection organization of the JURISDICTION where the piping system is used, insurance company, owner/user, independent inspection organization or independent inspection organization licensed or recognized by the jurisdiction where the piping system is used (contractor).
What is an authorized piping inspector? An employee of an authorized inspection agency
What is auxiliary piping? Instrument and machinery piping, typically small-bore. Such as flush lines, seal oil lines, analyzer lines, balance lines, buffer gas lines, drains and vents
What is a corrosion specialist per API 570? A person acceptable to the owner/user who is knowledgeable and experienced in the specific process chemistries, corrosion degradation mechanisms, material selection, corrosion mitigation methods, corrosion monitoring techniques and their impact on piping systems.
What are deadlegs? Components of a piping system that normally have no significant flow.
What is design pressure? The pressure at the most severe condition internal or external pressure and temperature (minimum or maximum) expected during service.
What size examination point for piping 10" or small? 2" max.
What size examination point for piping larger that 10"? 3" max.
What term describes a person who possesses an ultrasonic shear wave qualification from the API or an equivalent qualification approved by the owner/user? An industry-qualified UT shear wave examiner
What are injection points per API 570? Points located where chemicals or process additives are introduced into a process stream.
Are locations where two process streams join considered injection points? No, these are mix points
What term describes established limits for process variables that can affect the integrity of the piping system if the process operation deviates from the established limits for a predetermined amount of time? Integrity operating envelope (Velocity, Ph, Temp. and flow rate)
What is MAWP? Maximum internal pressure permitted in the piping system for continued operation at the most severe condition of coincident internal or external and temperature (min. or max.) expected during service.
What is MDMT? The lowest temperature at which a significant pressure load can be applied to piping systems as defined in the applicable code.
What term is used to describe "points of joining of process streams of differing composition and/or temperature"? Mix points
An authorized inspector employed by an owner/user is referred to as what per API 570? owner/user inspector
Can tube or tubing be considered piping per API 570? Yes, Materials designated as "tube" or "tubing" in the specifications are treated as pipe in this code when intended for pressure service.
What term per API 570 is used to describe a section of piping that is exposed to a process environment of similar corrosivity or expected damage mechanisms and is of similar design conditions and construction material? A piping circuit
What is primary process piping per API 570? Process piping in normal, active service that cannot be valved of or, if it were valved off, would significantly affect unit operability. Typically does not include spb or auxiliary process piping.
What is the term "repair" per API 570? The work necessary to restore a piping system to a condition suitable for safe operation at the design conditions.
What is a repair organization per API 570? Owner/user, contractor or one who is authorized by, acceptable to, or otherwise not prohibited by the jurisdiction and who makes repair in accordance with API 570.
What is a change in the design temperature, design pressure or the MAWP of piping system? Rerating
Process piping, often SBP downstream of block valves that can be closed without significantly affecting the process unit operability is known as ______ ______ _______ per API 570. secondary process piping
What term is used to describe the minimum thickness without corrosion allowance, based on structural and other loading? structural minimum thickness
Who shall exercise control of the piping system inspection program, inspection frequencies and maintenance? owner/user
Who shall control activities relating to the rating, repair and alterration of a piping system? Owner/user inspection organization
Who shall have education and experience in accordance with Annex A of this inspection code? authorized piping inspector
Who is responsible for developing, documenting, implementing, executing, and assessing piping inspection systems and inspection procedure? owner/user
Who is responsible for implementing an effective MOC process that will review and control changes to the process and to the hardware? owner/user
Who is responsible to the owner/user for activities involving design, engineering review, rating, analysis, or evaluation of piping systems covered by API 570? the piping engineer
Who shall perform all repairs and alterations? a repair organization
Who is responsible to the owner/user and shall provide the materials, equipment, quality control, and workmanship necessary to maintain and repair the piping system? Repair organization
Who is responsible to the owner/user for determining that the requirements of API 570? authorized piping inspector
Who shall evaluate and accepted all examination? authorized piping inspector
Who is responsible for timely notification to the inspector or engineer of issues that affect piping integrity? Operations, maintenance, engineering or other personnel who have special knowledge or expertise related to particluar piping systems
What shall be established for all piping systems? A inspection plan
Who should be consulted when developing a piping systems that operate at elevated temperatures and piping systems that operate below the ductile-to-brittle transition temperature? A corrosion specialist
What can be used to determine inspection intervals and the type and extent of future inspection/examinations? RBI
RBI assessment it shall include a systematic evaluation of both the __________ and the associated __________ of failure, in accordance with API _______. probability, consequence, 580
What are important steps in accessing probability of piping failure? Identifying and evaluating potential damage mechanisms, current equipment condition and the effectiveness of the past inspections.
What are important steps in assessing the consequence of piping failure? Identifying and evaluating the process fluid(s), potential injuries, environmental damage, equipment damage and equipment downtime.
What are factors to consider in the probability assessment? appropriateness of the materials of construction, equipment design, appropriateness of the design code and standards utilized, effectiveness of corrosion monitoring programs.
The consequence of a release is dependent on _____ and ________ of process fluid contained in the equipment. type, amount
When should the rbi assessment be updated? after each equipment inspection, each time the process or hardware changer are made or after any event occurs that could significantly affect damage rates or damage mechanisms.