Professional Documents
Culture Documents
June 2007
Contents
4
TCAD Distortion Analysis Based on the
TCAD for Electrostatic Discharge
Harmonic Balance Method
5 Introduction I process and device simulation model set in
An Efficient Simulation Environment for Trend for
1D and 2D. In a further step, ESD-related
Modeling Single Event Effects with the Electrostatic discharge (ESD) is a major threat Thinner Oxides
to the reliability of integrated circuits, where modeling shown in Figure 3 is addressed by:
Sentaurus Tool Suite VSUPPLY VBD
approximately 20% of total integrated circuit • High-temperature calibrated models: Impact
6 (IC) failures are due to ESD [1]. Discharge Latch-Up ionization and mobility (low-field, carrier-to-
Impact of Gettering Effects in Solar Cells of charged objects or human discharge into Margin carrier scattering, high-field saturation)
Device Damage
7 IC chip pins with very high currents (up to Margin
• Bipolar-specific models: Recombination
Simulation of 4H-SiC Vertical Junction FET 10 A) and short duration (1 ns to 200 ns)
and bandgap narrowing
in Sentaurus Device causes serious damage to the very sensitive
devices of the circuitry. This happens during Vh Vt1 V • Electrothermal effects: Self-heating
manufacturing, assembly, shipment, and in the Figure 1. Typical ESD design window for mechanisms and heat flows
field. protection devices. • Information about layout and measurement
This article demonstrates the successful use setup: Contact resistances and 3D layout
of TCAD for the simulation and investigation insights into the internal device behavior (such features
respect to ESD robustness. The full range from measurement. In particular, TCAD can be Snapback
Welcome to the latest issue of TCAD ESD calibration, ESD device simulation, to used successfully for the study of 3D effects
issue, I am delighted to present articles ESD stress is far beyond the range of normal reducing expensive experiments on wafers. 10-3
showing the wide application of TCAD operation conditions. Among the most 0 10 20 30 40
important effects to be considered within the From the device or TCAD engineering Drain Voltage [V]
tools for modeling and analyzing physical
ESD regime are self-heating, conductivity perspective, establishing a full-fledged Figure 3. Physical effects considered for
phenomena and effects beyond nanoscale
modulation due to high carrier injection, ESD TCAD workbench from process and successful ESD modeling. The example shows
silicon CMOS devices.
nonuniform operation (current filamentation), layout information, and from the calibration the high-current behavior of a power MOS device
As device features continue to scale down, of simulation models including the high obtained by simulation.
and avalanche breakdown at reverse-biased
the threat of device or circuit failures caused current/high temperature regime, allows the
junctions.
by reliability issues such as electrostatic evaluation of process variation influences, the Essential for correct device modeling and
discharge (ESD) and single event effects To characterize the device high-current determination of layout dependency, and the calibration is knowledge about the TLP tester
(SEEs) grows. For example, device engineers regime, mostly the transmission line pulsing optimization of ESD structures. The improved rise-time, the pulse duration, and the voltage
face difficult challenges of designing robust (TLP) technique is used [2]. This two-terminal understanding of the internal device failure extraction method used in measurements in
ESD protection and meeting the required technique consists of feeding a constant modes results in building better input/output order to implement the same conditions in
ESD levels in new designs. The first article current pulse into the device under test (DUT) protection structures and the possibility simulation. The HBM tester–equivalent circuit
outlines a TCAD-driven ESD approach and monitoring the voltage response. The of virtual testing and development of new model must be known if HBM robustness is to
that enables chipmakers to develop a pulse has a typical duration of 100 ns with a structures. TCAD also helps speed up ESD be simulated and compared to measurements.
comprehensive methodology to analyze rise-time of 10 ns. The characterization using design to keep pace with IC developments The mixed-mode simulation capability of
and treat ESD-related problems. Another TLP allows for obtaining device characteristics at reduced design-cycle times by reducing Sentaurus Device permits the integration
reliability issue is SEE, which can cause up to very high current levels, while preventing time-to-market and cost-to-market. of the HBM tester–equivalent circuit model
unwanted changes to semiconductor early destruction due to self-heating.
From the circuit or library design perspective, with the physical device model of the DUT
devices when highly energetic particles Within the device simulation environment, TCAD permits the development and in the simulation environment. A comparison
strike an IC chip. We include an article to TLP is used to calibrate high-current, high- application of physically based SPICE of TLP versus HBM measurement/simulation
show an efficient way of modeling the effects temperature regimes to measurements. For ESD compact models and parameter methodologies is shown in Figure 4.
of single event upset on CMOS devices. the qualification and specification of ESD extraction methodologies from simulation Methodology for ESD Device
This edition also includes articles on specialty robustness, other more realistic ESD stress and measurement. The SPICE ESD compact Calibration and Simulation
devices. For readers interested in analog models are used. The most prominent one models allow for simple and fast use within
RF devices, one article examines the use is the human body model (HBM), which circuit and analog design, and for optimization The junction breakdown characteristics due
of harmonic balance in Sentaurus Device reproduces the discharge of the body of a of protection configurations. The simulation- to impact ionization and tunneling should be
to analyze the distorting characteristics human being. Additional models used are based methodology allows checking of critical already in good agreement with measurements
of an SiGe BJT and Si NMOS RF device. the machine model (MM) and the charged input/output protection configurations before at room temperature. Nevertheless, in some
Recent progress in improving SiC material device model (CDM). Apart from the field of IC tape-out and avoiding redesigns. cases, a fine-tuning of model parameters
with zero micropipe defects is pushing application, they differ from the HBM due to a may be necessary. The onset of breakdown
different rise-time, peak current, duration, and Requirements for ESD Modeling is influenced mainly by the doping profile
SiC electronic devices for high-power and
high-temperature applications into the polarity [3]. The starting point for a successful calibration (gradient), the bending of material interfaces
mainstream. We include an article showing of the ESD characteristics of a device is a (for example, LOCOS bird’s beak), and the
In summary, the basic functionality of an ESD
the benefits of using TCAD to explore and well-calibrated, low-current and breakdown doping profile corner effects (3D).
protection device or circuit is to provide a
optimize an emerging technology such as low-resistivity discharge-current path, which
SiC. In addition, we highlight the impact of prevents the internal circuitry as well as the
gettering effects in solar cells. protection device/circuit itself from being
I trust that you will enjoy this edition of TCAD damaged during an ESD event. The ESD
News. Please contact us for your comments protection functionality is ‘transparent’ to
and feedback. the internal circuitry under normal operation
conditions. Figure 1 shows the most important
With best regards, Figure 2. Formation of
parameters of the so-called ESD design
window. current filament leading
Abs(TotalCurrentDensity)
1.0e+06 to temperature hot-spot in
TCAD-Driven ESD Optimization 6.3e+04 a device during an ESD
Terry Ma
4.0e+03
pulse using Sentaurus
TCAD is a powerful tool for identifying and 2.5e+02
Id [A]
Vhbm 10-6
10-7
Chbm Ctb DUT 10-8
70% of tp
Time
Salicide blocked Drain 10-9
10-10
tr tp tf 0 2 4 6
Vd [V]
Id [A]
Voltage Time
Figure 6. ESD failure signature: molten silicon
0.005 Holding Point
between drain and source contacts due to current
Figure 4. TLP versus HBM measurement/simulation methodologies. TLP is more suitable for calibration filaments.
purposes due to controlled current condition. HBM tries to reproduce the discharge through the human 0 2 4 6
body and is used for ESD robustness assessment. Both methods have comparable pulse energies, and Vd [V]
NPN transistor. The positive feedback loop shows the structure of the NMOS simulated.
inhomogeneous in the third dimension as Only half of the device has been modeled to
formed by increasing impact ionization and well. In that case, 3D simulation is needed.
increasing forward bias of the base-emitter save mesh points by taking advantage of the
Similar to the case of the snapback point, this symmetry plane in the middle of the device.
junction produces the well-known voltage situation can be considered in 2D by adding
snapback behavior with a negative differential The gate length is 0.35 mm, and the entire
an external series resistance extracted from simulation area is 6.3 x 3.5 x 10 mm. The
resistance (NDR) regime until a holding 3D simulation.
Id = 1e-2 A Id = 1.4e-2 A Id = 1.5e-2 A
h G 5.5e+03
contacts are taken into account; otherwise, -2.7e+20
1.0e+03
e
this can lead to erroneous calibration. At the
Figure 5. Schematic cross section of NPN point where the device becomes intrinsic (the DCG Id = 3e-4 A Id = 3.4e-4 A Id = 3e-3 A
transistor (or parasitic NPN transistor in MOS thermally generated carrier concentration
case) showing carrier flow in snapback operation. exceeds the doping concentration), the
so-called second breakdown or thermal
The calibration of the snapback current breakdown sets in. The device is damaged
level It1 may require some adjustment of the irreversibly by the melting of silicon as a Id = 1e-2 A Id = 1.4e-2 A Id = 1.5e-2 A
parameters of the low-field mobility model result of the fast thermal runaway caused Figure 7. Three-dimensional NMOS structure
for low- and medium-range temperatures by the positive feedback loop, consisting simulated; the DCG has been varied.
because self-heating may play a role. If of decreasing resistivity and increasing
evidence of inhomogeneous current flow is Figure 8 shows the typical snapback
temperature. The current level at which this LatticeTemperature
found (inhomogeneous triggering [6]), it is I–V characteristics during an ESD surge. The 1.3e+06
happens is called It2. By its nature, the second 1.1e+05
necessary to use 3D simulations to correctly structure with the smaller drain-contact to
breakdown is a 3D effect. The thermal runaway 9.0e+05
predict snapback behavior (see Example gate (DCG) spacing shows a lower resistivity 7.0e+04
instability occurs in a very confined region of 5.0e+03
of 3D ESD Simulation). In a later step, the in the high-current regime as expected. The
the device, drawing the total device current 3.0e+03
Voltage [V]
V_D2 Model:
S
use of APEX is available from SolvNet [10]. R_Tc, which switches irreversibly from a very A Protection
Transistor
Compact Modeling for ESD high to a very low Ohmic state at a critical Input Internal
Circuitry
temperature. The modeling of avalanche HBM 2.0 kV C
There is a great need to include ESD compact breakdown at the collector-base junction is C B
Vce ∆Vh
Protection
models in circuit simulations to predict critical the key element for simulating the snapback Diode D1
S
Vinput
current paths and critical (I,V) node values, and behavior. To eliminate the singularity at Vcb Rbext E
Temperature [°C]
specific add-on modules to form a full ESD V_D2
Diode D2 Compact
Voltage [V]
Model:
compact model. Avalanche
S
Protection
Source A
Transistor
The operational regime of devices under ESD Input Internal
Circuitry
stress is beyond the range in which standard HBM 4.5 kV C Vce 500
Vce
compact models have been tested and verified; Rb
C
Protection
B
S
whereas, the full ESD compact models allow Vinput Diode D1
Rbext E
for reproducing behavior under ESD stress B V_D2
A
in circuit simulation. Thermal effects are
R_Tc
included by establishing a feedback loop
0 1e-07 2e-07 3e-07
between electric and thermal domains. The Figure 11. Protection NPN transistor ESD Time [s]
thermal domain is modeled using first-order or compact model: (red) standard models, (black) Transition into permanent low
higher-order thermal RC networks, depending ESD compact model add-ons, and (green) Ohmic state (device damaged)
on the complexity of the temperature fields of coupling to thermal network.
the device (one or more highly localized hot Figure 13. Increasing the HBM stress voltage to 4.5 kV leads to damage of the protection NPN
transistor. This is modeled by an abrupt and irreversible voltage drop at a predefined critical temperature
spots or almost homogeneous distribution). The transient triggering behavior [14] is
Tc. Time axis is plotted in linear scale.
Figure 10 shows how the ESD compact influenced mainly by the junction capacitances
models are set up. (displacement current triggering), which
cause a decreasing trigger voltage peak for
increasing stress current rise-times, as well as reduced by increasing the triggering speed References
ESD Compact Model Subcircuit (T dependent)
Including Parasitic Devices
by the base forward transit time (finite amount of the protection NPN using an external base [1] “Fundamentals of ESD, Part One–An Introduction to ESD,”
Thermal RC Network
Standard Models
of time required by the carriers to traverse the resistance. The external base resistance Electrostatic Discharge Association. Article available at <http://
Electric Contacts
Cth1 Cth2 Cthn [2] J. E. Barth et al., “TLP Calibration, Correlation, Standards, and
ESD Add-ons capacitance), which reduces the triggering forward-bias the base-emitter junction and, New Techniques,” IEEE Transactions on Electronics Packaging
Tamb speed. Capacitances and base transit time therefore, the snapback occurs earlier. If the Manufacturing, vol. 24, no. 2, pp. 99–108, 2001.
[3] G. Notermans, P. de Jong, and F. Kuper, “Pitfalls when correlating
as well as the current gain of the bipolar HBM precharge voltage increases from 2 kV TLP, HBM and MM testing,” in Electrical Overstress/Electrostatic
transistors, which determines the holding
T1, T2, ..., Tn
to 4.5 kV, the protection NPN transistor is Discharge Symposium (EOS/ESD), pp. 170–176, 1998.
Figure 10. Modular setup of ESD compact models voltage Vh, are parameters belonging to the damaged by the second breakdown. In the [4] M. P. J. Mergens, On-Chip ESD Protection in Integrated Circuits:
including thermal network fed by dissipated Device Physics, Modeling, Circuit Simulation, Ph.D. thesis, ETH
standard compact model instances. Their circuit simulation shown in Figure 13, this Zurich, Switzerland, 2001.
power Pel. The resulting temperatures T1…Tn extraction is usually performed by simulations happens as soon as the protection NPN [5] K. Esmark, H. Gossner, and W. Stadler, Advanced Simulation
complete the feedback loop.
or measurements under normal operation temperature reaches a predefined critical Methods for ESD Protection Development, Amsterdam: Elsevier,
2003.
conditions. Their values in the very diverse temperature Tc.
A dedicated methodology for the extraction of ESD current regimes may differ considerably
[6] C. Russ et al., “Non-Uniform Triggering of gg-nMOSt Investigated
by Combined Emission Microscopy and Transmission Line
ESD compact model parameters is developed, Summary
compared to normal operation conditions. Pulsing,” in Electrical Overstress/Electrostatic Discharge
based on TCAD results and measurements. Therefore, a readjustment of these parameters ESD is a real threat to IC reliability; therefore,
Symposium (EOS/ESD), pp. 177–186, 1998.
[7] C. H. Díaz, S.-M. Kang, and C. Duvvury, “Simulation of Electrical
The calibrated ESD compact models can be may be necessary to obtain the correct meeting ESD robustness specifications is Overstress Thermal Failures in Integrated Circuits,” IEEE
used within circuit simulations to determine behavior under ESD stress conditions. mandatory. Treating ESD-related problems Transactions on Electron Devices, vol. 41, no. 3, pp. 359–366,
1994.
critical current paths, to identify endangered is a challenging task. The use of TCAD
ESD Circuit Simulation [8] C. Salaméro et al., “Accurate prediction of the ESD robustness
devices, and to optimize protection circuitry. to simulate and investigate ESD-related of semiconductor devices through physical simulation,” in 43rd
Circuit simulations with up to ten ESD In Figure 12, the ESD compact models for problems enables robust and reliable design Annual International Reliability Physics Symposium, San Jose,
CA, USA, pp. 106–111, 2005.
protection devices and 100 standard devices a protection NPN transistor and for two of ESD protection devices/circuits, thereby [9] D. Pogany et al., “Quantitative Internal Thermal Energy Mapping
are feasible. The limitation arises from the protection diodes are used within an input pin reducing IC development costs and cycle of Semiconductor Devices Under Short Current Stress Using
well-known convergence problems caused by protection HBM circuit simulation. time. Backside Laser Interferometry,” IEEE Transactions on Electron
Devices, vol. 49, no. 11, pp. 2070–2079, 2002.
the strong nonlinear behavior of the protection For simplicity, the internal circuitry comprising However, reliable modeling of devices and [10] “Simulation of Current Filament During Electrostatic Discharge
devices under ESD stress conditions and from the first stages of the circuit is sketched circuits under ESD stress conditions requires
Pulse (Z-2007.03),” available from SolvNet <https://solvnet.
synopsys.com/retrieve/020415.html>, May 2007.
their interaction with the rest of the circuit. by a box only. The protection diode ESD specialized knowledge and broad experience. [11] V. Vassilev et al., “A CAD assisted design and optimisation
The nonlinearities cannot be eliminated, but compact models include effects such as The TCAD-driven ESD methodology, which methodology for over-voltage ESD protection circuits,” in 15th
European Symposium on Reliability of Electron Devices, Failure
they can be reduced to an acceptable level voltage overshoot due to forward recovery has been developed by the Synopsys Physics and Analysis (ESREF), Zurich, Switzerland, 2004.
by giving particular attention to numeric [15], reverse breakdown, and conductivity Consulting and Engineering group and has [12] J. Li, S. Joshi, and E. Rosenbaum, “A Verilog-A Compact Model
issues. While nonlinear behavior (for example, modulation due to high injection. Applying been outlined in this article, has a proven for ESD Protection NMOSTs,” in Proceedings of the IEEE
Custom Integrated Circuits Conference, San Jose, CA, USA,
snapback devices) is one key issue to account a positive HBM stress between the input track record of success in helping customers pp. 253–256, September 2003.
for in ESD simulations, it makes the numeric pin and ground leads to a main current flow meet their challenges of treating ESD-related [13] S. L. Miller, “Ionization Rates for Holes and Electrons in Silicon,”
treatment extremely unstable and computing through D2 and the protection NPN, which problems. The two service offerings, TCAD Physical Review, vol. 105, no. 4, pp. 1246–1249, 1957.
goes into snapback and, therefore, limits the [14] H. Wolf, H. Gieser, and W. Wilkening, “Analyzing the
intensive. Nevertheless, the circuit complexity ESD Workbench and ESD Compact Model Switching Behavior of ESD - Protection Transistors by Very Fast
extends simple input/output pad protection voltage at the VCC line. The voltage at the Development, can be customized specifically Transmission Line Pulsing,” in Electrical Overstress/Electrostatic
input pin is given by the sum of the voltages Discharge Symposium (EOS/ESD), Orlando, FL, USA,
configurations, including large parts of the to protect your IC products from ESD pp. 28–37, September 1999.
internal circuit. For the implementation of at VCC and the voltage drop across D2. damage. [15] K. J. Tseng, “Modelling of diode forward recovery characteristics
the ESD add-on model equations, Verilog-A Due to voltage overshoot, the voltage drop using a modified charge-control equation,” International Journal
Contact tcad_team@synopsys.com for more of Electronics, vol. 84, no. 5, pp. 437–444, 1998.
behavioral modeling language can be used. across D2 can exceed the stationary DC
information on our ESD service offerings.
Verilog-A can be read by most common circuit voltage drop considerably. It is shown that
simulators such as HSPICE® and Spectre. the transient voltage peak at the input pin is
Besides small-signal and noise characteristics, f1 2f1 3f1 4f1 2f1-f2 f1 f2 2f2-f1
Frequency Frequency log(Input)
these distortion effects are the most important
properties in analog radio frequency (RF) Figure 1. (Left) Input signal with modulation frequency f1 (black) results in output signal with spectral Figure 2. Schematic of third-order intercept point,
circuits such as power amplifiers, mixers, and components at f1 and integer multiples of f1 (harmonic distortion). (Right) Two-tone input signal at f1 which is defined by the extrapolated crossing
and f2 also generates spectral components at 2f1-f2 and 2f2-f1 (intermodulation distortion). point of the fundamental first and third harmonics
drivers. Although distortion is the fundamental
of the output signal.
mechanism of mixers to generate signals at
various frequencies, it must be as low as
possible for most other applications.
Distortion characteristics are divided typically The HBM can be used for 1D, 2D, or 3D transconductance and the input impedance. Figure 5 shows a generic NMOS with a
into two groups: simulation setups using drift-diffusion or The input impedance diffusion capacitance nominal gate length of 65 nm, width of 1 µm,
hydrodynamic frameworks. Arbitrary devices Cbe in BJTs is more nonlinear compared oxide thickness of 2 nm, and substrate doping
• Harmonic distortion: A sinusoidal input
and circuits can be simulated including various to the gate capacitance Cgs in MOSFETs, of 5 x 1017 cm–3. The device is biased to Vds
signal at frequency f (also called one-tone)
classes of FETs, (hetero) bipolar transistors, causing the strong frequency-dependent = 1.2 V and is modulated with a gate source
results in an output signal with spectral
HEMTs, as well as optoelectronic devices distortion characteristics in BJTs; whereas, voltage of 0.1 V at 1 MHz.
components at f (first harmonic), 2f (second
such as semiconductor lasers [2]. As a major the MOS devices feature a very low frequency Figure 6 shows the V_IP3 characteristics
harmonic), and 3f (third harmonic) (see
advantage of the HBM, arbitrary large-signal dependence of distortion. Figure 4 also as a function of the DC gate voltage Vgs for
Figure 1 (left)). The extrapolated crossing
modulation conditions can be captured within shows that the third harmonic of the collector different substrate dopings Ns and oxide
point of the first and third harmonics is
one single simulation using a ramping strategy. current features a second-order low-pass thicknesses tox. With increasing Vgs, the
called the third-order interception point
This is more efficient compared to transient characteristic, causing a strong decrease of linearity increases and features a sharp peak
(IP3) and is a typical metric to characterize
simulations, where a new simulation must be the third-order intercept voltage (V_IP3) in the around the threshold voltage, which originates
the linearity of a device or system (see
started for each modulation condition. GHz regime. from cancellation effects of the higher order
Figure 2).
As a consequence of the increased system harmonics [3][4].
• Intermodulation distortion: The input signal
size that must be solved during an HBM Figure 7 shows the first harmonic of the
comprises two sinusoidal signals with 102 Ic3 1
simulation, the memory requirements are Ic2
electron density in a cut through the channel
fundamental frequencies f1 and f2 (also Ic1
V_IP3
typically 5–20 times higher than for a classical 10 1
called two-tone) with equal amplitudes. as a function of the DC bias voltage Vgs. For
DC, AC, or transient simulation. However, on 100
0.5
low bias Vgs, the electron density towards the
The resulting, more complex, spectrum First Harmonic
shared-memory architectures, the simulation drain side is modulated remarkably stronger
of the output signal is shown in Figure 1
V_IP3 [V]
10-1
speeds up linearly with the number of
IC [mA]
0
(right). The typical quantity to characterize Second Harmonic than for high Vgs. This is one cause of the
processors. 10-2
higher distortion at low bias Vgs observed in
this situation is the extrapolated crossing
point of the fundamental signal at f1 with SiGe Bipolar Transistor Distortion 10-3
-0.5 Figure 6.
the amplitude at 2f1-f2, which is called the Analysis 10 -4
Third Harmonic The HBM can be used also to investigate
third-order intermodulation intercept point Silicon germanium (SiGe) is a key technology 10-5 -1 high-amplitude modulation conditions
(IIP3). for RF integrated-circuit design. In the first
108 109
Frequency [Hz]
1010
such as the 1-dB compression point or
In most applications, the intercept points are example, the frequency-dependent harmonic Figure 4. Frequency-dependent harmonic the saturation behavior of first-order and
not reached due to saturating signals at high distortion characteristics of a typical SiGe distortion characteristics of SiGe. Third-order third-order modulation products in two-tone
input amplitudes. Nevertheless, the intercept bipolar transistor (BJT) (see Figure 3) are voltage intercept point (V_IP3) strongly decreases experiments.
points serve as main figures of merit for analyzed using a 2D simulation setup. For in low GHz regime due to increasing third
distortion. the harmonic balance investigation, eight harmonic of collector current.
Gate
harmonics are taken into account.
Although distortion characteristics are
relatively easy to measure, little is known The device is biased (without matching circuit) 65 nm NMOS Distortion Analysis
about the physical origin at the device level. In to Vce = 1.5 V and Vbe = 0.9 V. The biasing
addition, most modeling activity has focused is chosen such that the transit frequency The scaling of CMOS technology offered a
on compact models, which inherently miss ft reaches its maximum value of 77 GHz. In significant improvement in RF performance in
the important physics behind distortion and addition, the base voltage is modulated with MOS devices. In view of the fast growth of the Source Drain
are often not scalable. 10 mV at varying frequencies. wireless communication market, designers DopingConcentration [cm-3]
1.2e+20
are exploring conventional CMOS instead
Figure 4 shows the frequency-dependent
1.2e+17
Harmonic Balance in Sentaurus Device of III–V or SiGe in RF circuits. Since system 1.3e+14
could, in principle, be used to analyze stringent for future wideband RF applications, -1.7e+18
V_IP3 [V]
include harmonic distortion, intermodulation
n [cm–3]
10 0
Id [mA]
1e+11
distortion, and signal compression analysis 10-3
for a wide range of devices using a one-
dimensional, two-dimensional, or three- 5e+10
Ns = 5e17 cm-3, tox = 2.0 nm 10-4
dimensional geometry, and a mixed-mode Ns = 5e16 cm-3, tox = 2.0 nm
Ns = 5e17 cm-3, tox = 1.5 nm
simulation setup. Sentaurus Device is the ideal 10-1
Ns = 5e16 cm-3, tox = 1.5 nm
0
10-5
Id1 at f1
Id3 at 2f1−f2
0.2 0.4 0.6 0.8
simulation tool for optimization with respect to Vgs[V]
1
10 -2
10 -1
100
-0.1 -0.05 0 0.05
distortion effects already in the device design X [µm]
Vg1 [V]
phase.
Figure 6. Bias dependence of third-order voltage Figure 7. First harmonic component of electron Figure 8. NMOS saturation behavior of
References intercept point (V_IP3) for varying substrate density in NMOS channel. At low DC bias fundamental and third-order drain current
[1] B. Troyanovsky, Z. Yu, and R. W. Dutton, “Physics-based dopings and gate oxide thicknesses. Around the voltage Vgs, the electron density is modulated components for increasing modulation voltage.
simulation of nonlinear distortion in semiconductor devices using threshold voltage, V_IP3 features a peak due to more strongly at the drain side. For modulation amplitudes above 0.2 V, saturation
the harmonic balance method,” Computer Methods in Applied
Mechanics and Engineering, vol. 181, no. 4, pp. 467–482,
cancellation effects of higher order harmonics. effects start limiting the available current and
2000. power gain.
[2] S. Odermatt, B. Witzigmann, and B. Schmithüsen, “Harmonic
balance analysis for semiconductor lasers under large-signal
modulation,” Optical and Quantum Electronics, vol. 38, no. 12‑14,
pp. 1039–1044, 2006.
[3] B. Murmann et al., “Impact of Scaling on Analog Performance
and Associated Modeling Needs,” IEEE Transactions on Electron
Devices, vol. 53, no. 9, pp. 2160–2167, 2006.
[4] R. van Langevelde et al., “RF-Distortion in Deep-Submicron
CMOS Technologies,” in IEDM Technical Digest, San Francisco,
CA, USA, pp. 807–810, December 2000.
An Efficient Simulation Environment for Modeling Single Event Effects with the
Sentaurus Tool Suite
Single event effects (SEEs) in microelectronics transistor 90-nm SRAM cell has been modeled
are caused when highly energetic particles with the Sentaurus tool suite, as shown in 1
present in packaging materials, or in natural Figure 1. As device sizes shrink, memory Bit Line
cells are becoming much more compact in Bit Line Bar
Voltage [V]
space and terrestrial environments (for 0.5
example, protons, neutrons, alpha particles, size, with entire cell areas now comparable
or heavy ions), strike sensitive regions of a to single-transistor drain-node areas of only a 0
10-3
silicon feedstock has forced cell manufacturers metal precipitates C* in silicon:
to look for new sources. To satisfy the market
2 10-4
in the short-term to mid-term, extending ∂C ∂C
+ 4πrρD (C *– C)
Gettering Time [minute]
feedstock to low-quality materials such as = D 10
∂t ∂x 2 20
solar-graded silicon or thin film techniques 10-5
30
40
is feasible and has been widely discussed.
where D is the diffusivity of the impurity, r is
These approaches require a detailed 10-6
the radius of the metal precipitate, and ρ is the
understanding of not only the carrier transport
precipitate density.
mechanisms but also process physics,
10-7 Figure 2. Spatially varying SRH lifetimes
namely, diffusion and gettering processes. Sentaurus Process allows users to define new 0 20 40 60 80 100
Depth [µm] for the device simulation.
With its comprehensive capabilities in device species in silicon and to define new equations
and process simulation, TCAD can provide for the diffusion, segregation, and reactions of
solar cell engineers with valuable insights to these new species as simple text strings. For In the next step, the trap distribution passes propagation method, and the finite-difference
harness the last percentage of cell efficiency. example, the following line defines the partial to the device simulator Sentaurus Device. time-domain full-wave Maxwell solver.
differential diffusion-segregation equation for The trap density Ntrap together with a capture
Weber et al. [1] recently successfully Finally, the influence of process variation on
the impurity Fe in silicon: cross section σn translates to a spatially
reproduced Fe gettering experiments in device characteristics is evaluated. Figure 3
boron-doped diffusion processes using varying Shockley–Read–Hall (SRH) lifetime shows the influence of gettering time on solar
Sentaurus Process and Sentaurus Device. In pdbSetString Silicon Fe Equation \ (see Figure 2): cell efficiency. In this setup, after 40 minutes,
this article, we illustrate the implementation of “ddt(Fe)-$Dm*grad(Fe)-PrecDissol” all Fe atoms are gettered by the Al rearside,
an aluminum gettering process described by τ SRH, n = 1/Ntrapνthσn resulting in a strong increase of the short-
Plekhanov et al. [2]. circuit current efficiency.
For each time step, Sentaurus Process solves where νth is the thermal carrier velocity.
A crucial material parameter for solar cells to Figure 4 shows the dependency of the
this differential equation and provides the
achieve reasonable efficiency is the minority To calculate the white-light generation, the gettering time on external quantum efficiency
spatial distribution of the species.
carrier lifetime or diffusion length. A high transfer matrix method is used. Sentaurus (EQE). Due to a lower minority lifetime, the
lifetime is achieved by reducing the number of After the reactions and diffusion equations Device offers a variety of different optical EQE is lowered in the red part of the spectrum
recombination centers (traps) in the Si wafer. are set up, the process flow with arbitrary solvers such as raytracing, the beam as the carriers generated at the rear are unable
temperature ramps can be defined. Here,
Therefore, for the successful use of solar- to reach the p-n junction.
a 1D simulation with a very simple ramp,
graded materials, it is essential to consider 18
References
namely, a constant temperature at 900°C
defect engineering in the design of the
for four different gettering times (10, 20, 30, 17 [1] T. Weber et al., “Numerical Simulation of Gettering and
fabrication process. In particular, an optimized Recombination in Iron-Contaminated Boron Emitters,” in
and 40 minutes) is investigated. The rear of
design of gettering processes, which reduce Proceedings of the 21st European Photovoltaic Solar Energy
Efficiency [%]
16
the 100-μm thick silicon wafer is covered by Conference (EUPVSEC), Dresden, Germany, September 2006.
the amount and impact of impurities present
Al (at a depth of 100 μm). The main result of 15 [2] P. S. Plekhanov et al., “Modeling of gettering of precipitated
in the Si wafer, is vital to obtain high cell impurities from Si for carrier lifetime improvement in solar
the process simulation is the trap distribution cell applications,” Journal of Applied Physics, vol. 86, no. 5,
efficiencies. 14
shown in Figure 1. In addition to the trap pp. 2453–2458, 1999.
Aluminum gettering uses the fact that, distribution, the emitter doping profile can 13
above the eutectic temperature of 577°C, be modeled for use in subsequent device 12
the solubility of metals in Al is very high simulations, but this is not discussed further 0 20 40 60
(1021 cm–3) compared to their solubility in in this article. Gettering Time [minute]
Si (1017 cm–3). This provides a tremendous Figure 3. Dependency of cell efficiency on
driving force for metal atoms to segregate into gettering time.
the Al or Al–Si liquid layer. As the segregation
process occurs simultaneously with the
impurity diffusion, the gettering process can
be described by: 1
1013
• A segregation equation at the Al–Si material
External Quantum Efficiency [1]
boundary. 0.8
Traps [cm-3]
Silicon carbide (SiC) has long been semiconductor technology is understanding Simulated
high-power and high-temperature applications and experimental results. The challenges Gate Gate Vg = 2.914 V (4.0 V)
0.2
faced by SiC MOSFETs provide an important
pioneering work of Tairov and Tsvetkov [1] improvements, the inversion layer mobility is Vg = 2.781 V (3.0 V)
who developed the modified seed sublimation still too low for commercial-grade devices. 0.1
growth process that spearheaded today’s TCAD simulations suggest that a high number 0.05
Vg = 2.500 V (2.5 V)
SiC substrate technology, the industry of interface traps can explain the experimentally Vg = 0.000 V (0.0 V)
has improved steadily the quality, size, and extracted inversion layer mobility [7]. On the 0
0 1 2 3 4 5
cost of SiC substrates, all of which are key other hand, oxide reliability in SiC MOSFETs Drain Voltage [V]
manufacturability considerations in any is a topic of concern when targeting high- Figure 3. Measured (points) and simulated (lines)
semiconductor technology. voltage and high-temperature applications. Ids–Vds characteristics of VJFET. Gate voltages
SiC MOSFET design can lead to electric in parentheses are the actual gate voltages. The
A major quality concern has been the so-called fields in the oxide substantially higher than in discrepancy is due to gate contact resistance,
micropipe defects that are considered to be silicon devices, which combined with a lower which is not explicitly considered in the
associated with screw dislocations and to injection barrier for carriers due to the higher simulation [9].
align themselves along the c-axis of the crystal. band gap of SiC can lead to poor reliability. As 4H-SiC Measurement
Since a single micropipe defect in the device a consequence of these remaining challenges, 100
Impact Ionization Simulation
active area is sufficient to degrade or destroy SiC oxide-free power-switching devices have
the device, these defects have hindered the been investigated recently. An example is the Drain 80
cost is approximately an order of magnitude describing the operational phenomena and Figure 2 shows the meshed VJFET structure. 0
higher than silicon, SiC technology has model parameters calibrated to the process The inset shows a finely meshed p-n junction 0 500 1000 1500 2000
Drain Voltage [V] at Vg = 0 V
already demonstrated commercial feasibility in and materials used to fabricate the devices. region and parts of the vertical channel. Such
high-voltage Schottky barrier diodes (SBDs), In a previous article, we compiled the key a refinement is needed to resolve properly Figure 4. Measured and simulated breakdown
and new devices and applications are being material and model parameters for the 4H- the space-charge regions and to capture voltage.
considered [3]. SiC polytype [8]. In this article, we perform accurately the impact ionization effects
simulations of a 4H-SiC trenched-and- References
Emerging Applications for SiC for breakdown simulation. These meshing [1] Y. M. Tairov and V. F. Tsvetkov, “Investigation of Growth Processes
Electronic Devices implanted VJFET, a type of device that holds constraints can be easily implemented in of Ingots of Silicon Carbide Single Crystals,” Journal of Crystal
commercial promise. The device structure and Sentaurus Structure Editor using either Growth, vol. 43, no. 2, pp. 209–212, 1978.
The recent commercial interest in hybrid experimental data are from Zhao et al. [9]. [2] P. G. Neudeck and J. A. Powell, “Performance Limiting Micropipe
its graphical user interface or its powerful
electric vehicles has extended the Defects in Silicon Carbide Wafers,” IEEE Electron Device Letters,
scripting capabilities. vol. 15, no. 2, pp. 63–65, 1994.
opportunities for electronic content in
Source [3] P. Friedrichs and R. Rupp, “Silicon Carbide Power Devices
automobiles. The high temperature and 0 Electrical simulations are performed with - Current Developments and Potential Applications,” in 11th
harsh environmental conditions prevalent in Sentaurus Device using physical models European Conference on Power Electronics and Applications
(EPE), Dresden, Germany, September 2005.
automotive applications provide a natural Gate Gate incorporating:
2 [4] R. Kelley, M. S. Mazzola, and V. Bondarenko, “A Scalable SiC
medium for SiC relative to lower-temperature • Doping-dependent and temperature- Device for DC/DC Converters in Future Hybrid Electric Vehicles,”
in Twenty-First Annual IEEE Applied Power Electronics
rating semiconductors such as silicon. One dependent Shockley–Read–Hall (SRH) Conference and Exposition (APEC), pp. 460–463, March 2006.
of the most intriguing possibilities is the 4 recombination and Auger processes. [5] Y. Sugawara et al., “12.7kV Ultra High Voltage SiC Commutated
simplification of cooling requirements – for Gate Turn-off Thyristor: SICGT,” in 16th International Symposium
example, the elimination of secondary cooling • Doping-dependent mobility models with on Power Semiconductor Devices & ICs (ISPSD), Kitakyushu,
Japan, pp. 365–368, May 2004.
6 high-field velocity saturation effects.
loops necessary to maintain existing silicon-
Y [µm]
– thereby reducing costs [4]. In this scenario, 8 [7] H. Linewih and S. Dimitrijev, “Channel-Carrier Mobility Parameters
5.8e+15 Sentaurus Device accounts for the anisotropic for 4H SiC MOSFETs,” in Proceedings of the 23rd International
the higher cost of SiC devices relative to Si Conference on Microelectronics (MIEL), Niš, Yugoslavia,
5.5e+12 properties of 4H-SiC resulting from the
devices is offset by the lower system costs. pp. 425–430, May 2002.
10 -4.7e+13 hexagonal crystal structure. Table 1 lists [8] “TCAD Simulation of Silicon Carbide Devices: Part I. Models and
Another high-visibility, potential application -5.0e+16 some important model parameters used in the Parameters,” TCAD News, pp. 3–5, September 2006.
is improving power grid efficiency. Wind and -5.2e+19 4H-SiC simulations for mobility and impact ionization. [9] J. H. Zhao et al., “3.6 mΩcm2, 1726 V 4H-SiC normally-off
solar energy sources produce direct current 12 trenched-and-implanted vertical JFETs and circuit applications,”
Simulation results for a single-cell VJFET with IEE Proceedings – Circuits, Devices and Systems, vol. 151,
and rely on inverter modules for conversion no. 3, pp. 231–237, 2004.
Drain an active area of 320 µm x 293 µm, showing
to alternating current used by the power grid. [10] W. J. Schaffer et al., “Conductivity Anisotropy in Epitaxial 6H and
Idrain versus Vdrain characteristics for various 4H SiC,” in Materials Research Society Symposia Proceedings,
Current inverter module technology is based 0 2 4 6 vol. 339, pp. 595–600, April 1994.
gate biases, are presented in Figure 3.
on silicon devices and operates at 90–96% X [µm] [11] T. T. Mnatsakanov et al., “Universal Analytical Approximation
efficiency. Though this efficiency seems high, Figure 4 shows the breakdown characteristics of the Carrier Mobility in Semiconductors for a Wide Range of
Temperatures and Doping Densities,” Semiconductors, vol. 38,
SiC devices offer the potential to increase the Figure 1. Device structure and doping profile of for the same device, as well as the region no. 1, pp. 56–60, 2004.
efficiencies of inverter modules to the 95–98% VJFET. of the device undergoing acute avalanche [12] T. Hatakeyama et al., “Physical Modeling and Scaling Properties
range, which is significant. An example of the generation. The simulated results show good of 4H-SiC Power Devices,” in International Conference on
Simulation of Semiconductor Processes and Devices (SISPAD),
potential for SiC in this application is the The VJFET structure allows the realization of agreement with experimental data. Tokyo, Japan, pp. 171–174, September 2005.
recent demonstration of a SiC commutated ‘normally off’ devices, which are desirable for
gate turn-off thyristor (GTO) with a blocking fail-safe protection. The device structure is
voltage of 12.7 kV [5]. defined in Sentaurus Structure Editor and is
shown in Figure 1. The device is created on Table 1. Important model parameters used in the simulations for mobility and impact ionization.
Motivation for Simulating SiC Devices the Si face of the 4H-SiC material and has Model Parameter Coefficients
As with other maturer semiconductor an n- vertical channel and drift region with a
Mobility
technologies, the early stages of process doping concentration of 6.5 x 1015 cm–3. The
definition, device design, and optimization p+ gate regions, with a doping concentration For Electrons For Holes Unit Reference
can greatly benefit from TCAD simulation. of 1.0 x 1018 cm–3, are created on the MuMax 947 124 cm2/(Vs) [10]
Arguably, the motivation for TCAD simulation sidewalls of the trenches. The p++ contact Anisotropic Mobility
of SiC devices is even higher than in other regions have a doping concentration of 5.0 x
MuMax 700 114 cm2/(Vs) [7][11]
technologies since SiC substrate cost is still 1019 cm–3.
Impact Ionization G = alpha * exp( -beta / E)
relatively high, making large-scale experimental The n+ substrate, above the drain contact,
wafer splits very costly. Moreover, the is doped with a concentration of 6.0 x
alpha 2.10e+07 2.96e+07 1/cm [12]
exceptional material attributes of SiC provide 1018 cm–3, and the n+ source region has a beta 1.70e+07 1.60e+07 V/cm
fertile ground for exploring truly novel device concentration of 1.0 x 1018 cm–3. The trench Anisotropic Impact
structures that transcend the operational region comprises a 50-nm thick thermal Ionization
principles and range of silicon-based devices. oxide, followed by a 200-nm thick silicon alpha 1.76e+07 3.41e+08 1/cm [12]
Since many of these device structures want nitride layer, and the remaining portion is filled beta 3.30e+07 2.50e+07 V/cm
to exploit the high breakdown field in SiC to with oxide. The vertical channel is designed to
realize high-blocking voltages, careful design have an opening of 0.63 µm, and the blocking
and simulation of junction terminations are layer or the n- drift region is designed to have
essential [6]. a thickness of approximately 9.4 µm.
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