Note : Skirt Data : Skirt Outside Diameter at Base SOD 5016.0000 mm Skirt Thickness STHK 8.0000 mm Skirt Internal Corrosion Allowance SCA 1.0000 mm Skirt External Corrosion Allowance 0.0000 mm Skirt Material SA-516 70 Basering Input: Type of Geometry: Basering W/Gussets & Chair Cap Thickness of Basering TBA 35.0000 mm Design Temperature of the Basering 60.00 C Basering Matl SA-36 Basering Operating All. Stress BASOPE 114.46 MPa Basering Yield Stress 236.09 MPa Inside Diameter of Basering DI 4860.0000 mm Outside Diameter of Basering DOU 5170.0000 mm Nominal Diameter of Bolts BND 30.0000 mm Bolt Corrosion Allowance BCA 0.0000 mm Bolt Material SA-36 Bolt Operating Allowable Stress SA 114.46 MPa Number of Bolts NGIV 16 Diameter of Bolt Circle DC 5130.0000 mm Ultimate Comp. Strength of Concrete FPC 20.7 MPa Allowable Comp. Strength of Concrete FC 8.3 MPa Modular ratio Steel/Concrete 9.833 Thickness of Gusset Plates TGA 14.0000 mm Width of Gussets at Top Plate TWDT 100.0000 mm Width of Gussets at Base Plate BWDT 67.0000 mm Gusset Plate Elastic Modulus E 200486.0 MPa Gusset Plate Yield Stress SY 236.1 MPa Height of Gussets HG 240.0000 mm Distance between Gussets RG 100.0000 mm Dist. from Bolt Center to Gusset (Rg/2) CG 50.0000 mm Number of Gussets per bolt NG 2 Thickness of Top Plate or Ring TTA 25.0000 mm Radial Width of the Top Plate TOPWTH 100.0000 mm Circum. Width of the Top Plate CMWTH 190.0000 mm Anchor Bolt Hole Dia. in Top Plate BHOLE 50.0000 mm External Corrosion Allowance CA 0.0000 mm Anchor chair design is checked in PV Elite by applying seismic force 201 kN and weight to match empty and operating weights. Anchor Chair Design Check ZUBAIR OIL FIELD DEV. 18.06.2013 250921551TZ001 0 Project : Date : Tank No: Rev : Anchor Chair Design Check ZUBAIR OIL FIELD DEV. 18.06.2013 250921551TZ001 0 Dead Weight of Vessel DW 206157.5 N Operating Weight of Vessel ROW 2178664.0 N Earthquake Moment on Basering EQMOM 0.0 N-mm Wind Moment on Basering WIMOM 0.0 N-mm User Moment at the Base [EarthQuake Case] 1347354112.0 N-mm (UEQMOM) User Moment at the Base [WindLoad Case] 1347354112.0 N-mm (UWIMOM) Percent Bolt Preload ppl 100.0 Use AISC A5.2 Increase in Fc and Bolt Stress Yes Use Allowable Weld Stress per AISC J2.5 Yes Factor for Increase of Allowables per AISC A5.2 1.3333 [Fact] Bolt Operating Allowable Stress [Fact] SA 152.609 MPa All. Comp. Strength of Concrete [Fact] FC 11.032 MPa Note : The Concrete, Bolt and Plate Stresses have been increased by 1/3 per AISC A5.2. [Fact = 4/3] Results for Basering Analysis : Analyze Option Governing Bolt Load Condition, Wind + Dead Weight Condition: Area Available in all the Bolts 8047.4399 mm^2 Trial# k knew Cc Ct z j Ft Fs 1 0.383 0.071 1.732 2.256 0.418 0.782 225308.5 78.0 2 0.071 0.201 0.714 2.953 0.487 0.764 212284.4 56.1 3 0.201 0.115 1.231 2.664 0.458 0.775 216737.0 63.5 4 0.115 0.159 0.918 2.855 0.477 0.769 213418.0 58.4 5 0.159 0.133 1.087 2.758 0.468 0.773 214991.0 60.9 6 0.133 0.147 0.990 2.816 0.473 0.771 214024.2 59.3 7 0.147 0.139 1.044 2.785 0.470 0.772 214537.9 60.2 8 0.139 0.143 1.013 2.802 0.472 0.771 214241.6 59.7 9 0.143 0.141 1.030 2.793 0.471 0.772 214404.8 59.9 10 0.141 0.142 1.021 2.798 0.472 0.771 214312.6 59.8 The Actual Stress in a Single Bolt [Sbolt]: = 2 * Ft / ( T1 * Dc * Ct ) = 2 * 214364.0 / ( 0.499 * 5130.000 * 2.795 ) = 59.886 MPa , Should be less than 152.6 Thickness of the Band of Bolting Steel [T1] = Number of Bolts * Bolt Area / ( 3.14159 * Dc ) = 16 * 502.965 / ( 3.14159 * 5130.000 ) = 0.499 mm Check the Bearing Stress in the Concrete [fc(max)] = fc`[( 2kd + t3 ) / ( 2kd )] = 646.704[(2*0.142*5130.000+155.000)/(2*0.142*5130.000)] = 1.109 MPa , Should be less than 11.0 Project : Date : Tank No: Rev : Anchor Chair Design Check ZUBAIR OIL FIELD DEV. 18.06.2013 250921551TZ001 0 Required Gusset Thickness [tg]: = P1( 6a - 2l)/Fbl) = 8538.8789 ( 6*57.000 - 2*77.000 )/(110755.195*77.000) = 9.525 (not less than 9.525 + 0.000 ) mm Values for table 10.3, l = 77.000 , b = 879.273 , l/b = 0.087572 Maximum Moment per unit width [Mmax]: = Max( Mx, My ) = Max( 1756.891 , 3163.089 ) = 3163.089 N Reqd Thickness of Basering, Brownell & Young Method [T]: = ( 6 * Mmax / fallow ) + Ca = ( 6 * 3163.089 / 236.1 ) + 0.000 = 8.966 mm Nomenclature: a = ( Dc-Ds )/2 Skirt Distance to Bolt Circle P = Sa * Abss Maximum Bolt Load l = Avgwdt Average Gusset Width g1 = Gamma 1 Constant Term f( b/l ) g2 = Gamma 2 Constant Term f( b/l ) g = Flat distance / 2 Nut 1/2 Dimension (from Tema) Fb Allowable Bending Stress Moment Term, based on geometry [Mo]: = P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-g1*P/(4pi) Moment Term = 9243.7979 N Required Thickness of Chair Cap [Tc]: = ( 6 * Abs(Mo) / Fb ) + Ca = ( 6 * Abs( 9243.80 ) / 236.09 ) + 0.0000 = 15.3279 mm Required Gusset Plate Thickness [tg]: = P / ( Stress Term * l ) + Ca = 76750.63 / ( 124.1100 * 77.000 ) + 0.000 = 9.525 (not less than 9.525 + 0.000 ) mm Required Skirt Thickness to withstand Local Bending [t]: = 1.76 * ( P*a/( m * ( h + tba ) * 1.5 * Sktope) ) 2/3 * r 1/3 + Ca = 1.76*(76750*57.000/(1007.27*275.00*206)) 2/3 *2508.00 1/3 +Ca = 4.304 + 0.000 = 4.304 mm Summary of Basering Thickness Calculations Required Basering Thickness (tension) 8.9663 mm Actual Basering Thickness as entered by user 35.0000 mm Required Thickness of Chair Cap 15.3279 mm Actual Top Ring Thickness as entered by user 25.0000 mm Required Gusset thickness, + CA 9.5250 mm Actual Gusset Thickness as entered by user 14.0000 mm Project : Date : Tank No: Rev : Anchor Chair Design Check ZUBAIR OIL FIELD DEV. 18.06.2013 250921551TZ001 0 Required Thickness of Skirt for Local Stress 4.3039 mm Given Thickness of Skirt 8.0000 mm Required Gusset Height to meet local stress 73.5144 mm Weld Size Calculations per Steel Plate Engineering Data - Vol. 2 Compute the Weld load at the Skirt/Base Junction [W] = SkirtStress * ( SkirtThickness - CA ) = 29.558 * ( 8.000 - 1.000 ) = 206.89 N /mm Results for Computed Minimum Basering Weld Size [BWeld] = W / [( 0.3 * UltStress ) * 2 * 0.707] = 206 / [( 0.3 * 399 ) * 2 * 0.707] = 1.220 mm Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size Vertical Plate Load [Wv] = Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) ) = 76750.6 / ( 190.000 + 2 * ( 240.000 + 25.000 ) ) = 106.598 N /mm Horizontal Plate Load [Wh] = Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) ) = 76750.6 * 57.000 /(190.000 * (265.000 ) + 0.6667 * (265.000 ) ) = 45.023 N /mm Resultant Weld Load [Wr] = ( Wv + Wh) = ( 106.60 + 45.02) = 115.716 N /mm Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld] = Wr / [( 0.3 * UltStress ) * 2 * 0.707] = 115.72 / [( 0.3 * 399 ) * 2 * 0.707] = 0.682 mm Results for Computed Minimum Gusset to Top Plate Weld Size Weld Load [Wv] = Bolt Load / ( 2 * TopWth ) = 76750.6 / ( 2 * 100.000 ) = 383.753 N /mm Weld Load [Wh] = Bolt Load * e / ( 2 * Hgt * TopWth ) = 76750.6 * 57.00 / ( 2 * 265.000 * 100.000 ) = 82.543 N /mm Project : Date : Tank No: Rev : Anchor Chair Design Check ZUBAIR OIL FIELD DEV. 18.06.2013 250921551TZ001 0 Resultant Weld Load [Wr] = ( Wv + Wh) = ( 383.75 + 82.54) = 392.530 N /mm Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld] = Wr / [( 0.3 * Ultstress ) * 2 * 0.707] = 392.53 / [( 0.3 * 399 ) * 2 * 0.707] = 2.314 mm Note: The calculated weld sizes need not exceed the component thickness framing into the weld. At the same time, the weld must meet a minimum size specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending on the component thickness. Summary of Required Weld Sizes: Required Basering to Skirt Double Fillet Weld Size 4.7625 mm Required Gusset to Skirt Double Fillet Weld Size 6.3500 mm Required Top Plate to Skirt Weld Size 6.3500 mm Required Gusset to Top Plate Double Fillet Weld Size 2.3141 mm