One Company Unlimited Solutions

T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
1
ACS800
Liquid Cooling Unit
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
2
Obj ec t i ves
Describe the connections of the cooling unit
Describe the functionality of the RMIO board
Locate the components of the cooling unit
Describe the use of the control panel for local
controls and read actual values and alarms
Upon the completion of this module,
you will be able to
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
3
Li qui d Cool i ng Uni t
D
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
4
Di mensi ons
There are two LCU cabinet sizes
The 300 mm wide, 70 kW cooling
power with single pump, about 100
l/min depending on the system
pressure.
The 600 mm wide, 195 kWcooling
power with redundant pumps, about
300 l/min depending on the system
pressure.
600mm
(630mm as separate unit)
600mm
2000mm
195kW unit
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
5
PI -di agr am of t he 195k W uni t
GA-102 GA-101
PIA
202
PIA
203
PI
204
TIA
201
External cooling
return
Input from
External cooling
Internal cooling
return from cabinets
Internal cooling
to cabinets
V307 V306
EA-100
PA-102
V301
V302
V303
V304 V305
V308
V309
V310
V311
V312 V313
V314
V315
V316
Expansion tank
Pump
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
6
I nt er nal Cool i ng Syst em
Di agr am
Air-to-Coolant
Heat
Exchanger
A-to-
C-
Heat
Exch.
Air-to-Coolant
Heat
Exchanger
Air-to-Coolant
Heat
Exchanger
Air-to-Coolant
Heat
Exchanger
A-to-
C-
Heat
Exch.
A-to-
C-
Heat
Exch.
Inlet and
outlet valves
(a and b)
Drain and
bleed valves
(c and d)
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
7
Component Layout
Internal liquid
connection
Expansion tank
Internal liquid
connection
Motor protective
circuit breakers
External liquid
connection
RDCU
Heat exchanger
Base pan which is able to
hold 4 to 6 liters of liquid
Bleed valve
Pressure gauge
Drain / filling
valve
Pump
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
8
Pumps
In a two-pump system, the selection of automatic
alternation of the pumps is recommended
prevents drying out and ensures a longer life of the
pumps
The pumps are prefilled with a water-glycol-inhibitor
mixture
Without liquid the pump must not be rotated at all
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
9
Spec i f i c at i ons
GRUNDFOS CRN 10-2 A-P-G-E-HQQE
Flow, Q: 10 m3/h
Head, H: 97 m max 117 m
Liquid temp.: 40 C to +180 C
Operation pres.: 16 bar / 120 C
Rotation direction: CCW
Motor: 50 Hz 60 Hz
3 kW 4 hp
380 - 415 V, D
660 - 690 V, Y
380 - 480 V, D
660 - 690 V, Y
2900 2920
rpm
3470 3520
rpm
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
10
Temper at ur e Sensor
Type: PT100
Installed in AISI316 sensor pocket
thread
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
11
Pr essur e Sensor
Sensor: Thick film on
ceramic
Measuring Range: 0...10
bar
Output/ Supply Voltage:
4...20 mA/24 (9...30) VDC
Operating Temperature:
U
supply
= 24 VDC: -
25 ...+85 C
Media Temperature 60
bar: -25 ...+85 C
Torque Moment Pressure
Connection: 15...20Nm
P
I
+
-

U
s
positive supply
U
s
Negative supply
Earth
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
12
Li qui d Leak age Det ec t or
Type: VVA 1
Installation in collecting trays
Protection class IP54
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
13
Pr essur e Level s
Base pressure
recommended base pressure is from 100 to 150 kPa
maximum base pressure is 200 kPa
Operating pressure
base pressure + pressure created by the pump
maximum operating pressure is 600 kPa
Pressure gauge PI 204 monitors the system pressure
Base pressure of the expansion tank should be 40kPa
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
14
Temper at ur e Level s
Internal cooling system:
Minimum inlet temperature: 5 C (41 F)
Maximum inlet temperature: 42 C (107 F)
Maximum temperature variation: 4 C ( 7 F)
Maximum temperature rise: 13 C (23 F); depends on
mass flow.
External cooling system:
Minimum inlet temperature: 5 C (41 F)
Maximum inlet temperature: 38 C (100 F)
Delta T max. 11 C (52 F)
Maximum temperature variation: 7 C ( 45 F)
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
15
Temper at ur e Cont r ol
ACS800-1007LC 195 kW
EA-100
V311
Closed
V313
V312
Fully Open
TIA
201
V310
External cooling
return
Input from
External cooling
T
C
RDCU
RAIO
ACS800-1007LC cabinet
Temperature
0 (4)20 mA
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
16
RMIO Board Connections
Terminal Block X21 RMIO board
1 VREF Reference voltage +10 V DC max. 10 mA
2 GND
3 AI1+ Analogue Input 1
Temperature TIA-201 0...10 V 4 AI1-
5 AI2+ Analogue Input 2
Pressure PIA-202 (0)4 ... 20mA 6 AI2-
7 AI3+ Analogue Input 3
Pressure PIA-203 (0)4 ... 20mA 8 AI3-
9 AO1+ Analogue Output 1
Current source for TIA-201 0 ... 20 mA 10 AO1-
11 AO2+ Analogue Output 2
0 20 mA 12 AO2+
Terminal Block X22
1 DI1 Pump 1 MCB
2 DI2 Pump 2 MCB
3 DI3 Leakage Detector
4 DI4 Fan Control Relay
5 DI5 Line Up Stand By
6 DI6 Start / Stop
7 +24 VDC +24 VDC max. 100 mA
8 +24 VDC
9 DGND1 Digital ground
+24 VDC max. 100 mA 10 DGND2
11 DI7 (DI IL) Reset
Terminal Block X23
1 +24 VDC Aux. voltage output 24 VDC, 250 mA or 130 mA if
NLMD-01 option included
2 GND
Terminal Block X25
1 RO11 Relay output 1
Pump 1 2 RO12
3 RO13
Terminal Block X26
1 RO21 Relay output 2
Pump 2 2 RO22
3 RO23
Terminal Block X26
1 RO31 Relay output 3
LCU Fault 2 RO32
3 RO33
K1
N
L
K2
To cooled
units
F10
F1
F2
VVA1
K3
TIA-201
PIA-202
PIA-203
2
1
2
1
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
17
Instrument Diagram
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
18
Si gnal s
Signals connected to digital inputs from 1 to 4 generate
following alarm messages:
PUMP 1 MCB, The motor protective circuit breaker of pump 1 (F1)
has tripped
PUMP 2 MCB, The motor protective circuit breaker of pump 2 (F2)
has tripped
LIQUID LEAKAGE, Leakage sensor has detected liquid (DI3 =0)
FAN CONTROL RELAY , Fan control relay K3 is not active.
Terminal Block X22
1 DI1 Pump 1 MCB
2 DI2 Pump 2 MCB
3 DI3 Leakage Detector
4 DI4 Fan Control Relay
5 DI5 Line Up Stand By
6 DI6 Start / Stop
7 +24 VDC +24 VDC max. 100
mA
8 +24 VDC
9 DGND1 Digital ground
+24 VDC max. 100
mA
10 DGND2
11 DI7 (DI IL) Reset
F1
F2
VVA1
K3
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
19
Out put s
Relay output 1 is used to start / stop pump 1
Relay output 2 is used to start / stop pump 2
If the parameter 33.01 CONTROL TYPE is set to
Local, relay output 3 is used for fault indication to
cooled units
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
20
LCU Cont r ol Pl ac es
An overriding system can control ACS800-
1007LC.
ACS800-1007LC is connected to other systems
in the same way as drive units
See the drive or inverter unit hardware manual
of your delivery
ACS800-1007LC can also be controlled
locally via its digital inputs
Service controls via Control Panel (CDP
312R)
One Company Unlimited Solutions
T
r
a
i
n
i
n
g

S
o
l
u
t
i
o
n
s
21
LCU Cont r ol Func t i ons
This table lists how some control functions are performed
Function is performed via
Control place selection (i.e. whether the
ACS800-1007LC is controlled by an
overriding system, via Control Panel or
digital inputs)
Parameter 33.01 CONTROL TYPE
Parameter setting (including warning
and trip limits)
The control panel or PC-Tool
Monitoring fault and warning
messages, state information and
measured signals
The control panel and an overriding
system
Communication with an overriding
system
Parameter 7.01 CONTROL WORD
Control of the ACS800-1007LC without
an overriding system
Digital output RO3 and digital inputs DI5
and DI6. RO3 indicates a fault, DI5
indicates that the system is ready for start
(when Par. 33.03 STAND-BY USE is set
to YES), DI6 starts/stops the LCU.