SARULLA PROJECT

NIL-2 Wellpad

Preliminary Design for

Rig Pad Foundation
- CALC-SB001A -

1-Jul-14

Issued for Internal Review

22-Apr-14

Issued for Internal Review

REV

DATE

DESCRIPTION

Prepared by

Checked by

Approved by

SARULLA PROJECT

Preliminary Design for Rig Pad

Foundation
NIL-2 Wellpad

Page

- CALC-SB001A 1-Jul-14
Rev. B

REVISION MODIFICATION LOG

PAGE

REVISION
A

DESCRIPTION

B
x

Location cover add

Refer to actual soil investigation activities
Pre boring shall perform considering of grained surface that can not
be penetrate in using by hammer.
Bore pile foundation will be perform considering of couse pre-boring

REFERENCE
- Ponny Structure assemble drawing - Skidding Rig
- Drilling Pad - NIL2, Sketch drawing layout
- Preliminary design approach of soil bearing cap. Using CPT (that have heen determined).
- SPT estimate value (refer to actual investigation of technical drilling)
- Minutes Meeting regarding power of rig - 800 Hp (max weight in operating must consider with manufacture)

OVERVIEW
* Bored pile foundation will be consider as alternative design due the actual situations (If Raft foundataion Failed)
cause;
- Low Bearing Capacity of Soil
- Non availability of proper bearing stratum at shallow depths (embankment material consideration - Sandy)
- Heavy loads from the super structure for which shallow foundation may not be economical or feasible
-

Preliminary Design for Rig Pad

Foundation

SARULLA PROJECT

NIL-2 Wellpad

Page

- CALC-SB001A 1-Jul-14
Rev. B

A. FIELD INVESTIGATION DATA

A.1 SOIL ASSESSMENT FOR SHALLOW FOUNDATION
* Summary of field investigation data, refer to Preliminary Geotechnical Recomendation of NIL-2 Wellpad - SOL.
* S-1 as CPT and BH-II as SPT point location will be teken in analysis basic design of rig pad foundation.(near from well-1).

Allowable bearing Cap.(ton/m2) for Shallow Foundation

No./Id
Terzaghi
Meyerhoff
Brinch hansen
S-1
39.61
56.29
19.01
BH-II
Safety Factored

35.37
3.00

49.99

Allowable (min)
19.01

17.20

17.20
17.20 ton/m2

171.4 KN/m2

A.2 SOIL ASSESSMENT FOR PILE FOUNDATION

* S-1 as CPT point location and BH-II as SPT point location shows below
- hard layer target N SPT > 60
1.40 m'
- S-1 depth penetration
=
30.00 m'
- BH-II depth penetration
=
(19.00) m'
- BH-II Ground Water Level
=

* Table 01, borelog typical based on CPT & SPT

No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Depth (m)
Z1
Z2
2.00
2.00
4.00
4.00
6.00
6.00
9.00
9.00
10.00
10.00
12.00
12.00
14.00
14.00
16.00
16.00
18.00
18.00
20.00
20.00
22.00
22.00
24.00
24.00
26.00
26.00
28.00
28.00
30.00

* Pile properties
Type pile
: Bore pile
D.
=
L
=

Soil
Statification
Sand
Sand
Sand
Sand
Sand
Sand
Sand
Sand
Sand
Clay
Sandy Clay
Sandy Clay
Sand
Sand
Sand

0.60 m'
4.00 m'

CPT
Kg/cm2
100.00
-

SPT
N
36.00
51.00
54.00
60.00
60.00
60.00
45.00
30.00
36.00
37.00
40.00
60.00
60.00
60.00
60.00
Summary =
Average SPT =

Concrete compressive strength

Concrete unit weight
Cover Area of Pile (A)

A.2.1 AXIAL LOAD RESISTANCE - PILE

* Material Resistance, Check
- Total weight,
Wp = A * L * wc
- Concrete compressive strength
f'c
- Pile nominal cap.
Pn = 0.30 * fc' * A - 1.2 * Wp =
- Pile nominal capacity with reduction (0.6)

=
=
=
=

26.62
19,000
1,579.69
947.8

L1
(m)
2.00
2.00
2.00
3.00
1.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
30.00
49.93

L1 * N
72.00
102.00
108.00
180.00
60.00
120.00
90.00
60.00
72.00
74.00
80.00
120.00
120.00
120.00
120.00
1,498.00

f'c =
19 Mpa
Wc =
24 KN/m3
= / 4 * D^2
=
0.283 m'

KN
Kpa
KN
KN

Preliminary Design for Rig Pad

Foundation

SARULLA PROJECT

NIL-2 Wellpad

Page

* SPT-Mayerhof, check
- SPT - average
SPT value around strouss pile
- (8.D up from bottom until 4.D below from bottom pile), estimate
- Dia. Strouss
- Length Strouss
- Bottom area strouss
- Cover area
Strouss nominal capacity with empiric of N SPT
Pn = 40 * Nb * Ab + * As Pn = 380 * * Ab
- Strouss nominal capacity with reduction (0.6)
* material resistance, check
* SPT-Mayerhof, check

0.6 * Pn
0.6 * Pn

49.93

Nb =
D=
L=
Ab = / 4 * D^2 =
As = * D * L =

51.00
0.60
4.00
0.28
7.54

m
m
m2
m2

953.28487

5364.96
min Pn * 0.6 = 571.971 KN

947.82
571.97

=
=

- CALC-SB001A 1-Jul-14
Rev. B

KN
KN

Allowable resistance (min) =

571.97 KN

A.2.2 LATERAL LOAD RESISTANCE - PILE

* Based on Momen Max (BRINCH HANSEN)

SPT value, depth -1 m = 36.00

Triaxial-Uncolidated Undrained Shear Strength, Cu
Cu =
1.95 Kg/cm2
191.23 KN/m2
- Flextural concrete resistance;
fb = 0.40 * fc' * 103
=
782.8 KN/m3
- Momen inertia
Ic = / 64 * D^4 =

0.0064 m4

- Momen resistance (W);

W = Ic / (D/2)
=
- Momen Max
My = fb * W

0.02121 m3

f = Hu / [ 9 * u * D ]
.. Eq(1)
g = L - ( f + 1.5 * D )
.. Eq(2)
My = Hu * ( e + 1.5 * D + 0.5 *..f Eq(3)
)
My = 9 / 4 * D * u * g2

.. Eq(4)

e = Lateral force distance to ground level

e = 0 (assume no lateral force)

Eq(1)
Eq(2)

f = 0.00 * Hn
g = 3.1 -0 * Hn
g^2 = 9E-07 * Hn^2-0.006 * Hn +9.6
9 / 4 * D * cu = 258

Eq(3)

My = Hn* ( 0.9 +
0 * Hn)
My = 0.0005 * Hn^2
+
0.9 * Hn
My = 0.0002 * Hn^2
+
-1.6 + 2480.9182
-2480.918
0 = 0.0002 * Hn^2
+
2.5 +
Mmax = Hn * ( e + 1.5 * D + 0.5 * f ) = 1251.45 KN-m

Eq(4)

Eq(3)

My = Hn* ( 0.9
16.6 = 0.0005* Hn^2
0=
0.0005* Hn^2

+
+
+

* Based on Deflection Max (BROMS)

H = yo * kh * D / [ 2 * b * ( e * b + 1 ) ]
-

CBR estimate 1 m' depth = 6.5

%
- Determining of Modulus Subgrade reaction, k
based on AASHTO - Rigid Pavement
MR = 10.342 x CBR
=
67.22 KN/m3
k = MR x 2.03
= 136.46 KN/m3

16.60 KN-m

Dia. Pile, m
Length, pile, m
Modulus subgrade reaction, KN/m3
Modulus elastic pile, KN.m2

0 * Hn)
0.9 * Hn
0.9 * Hn =

with,

-16.60

Hn =
f=
Mmax

927.60
0.90
>

KN
m
My

Hn = 18.26 KN
0.6 * Hn = 10.96 KN

Lateral Force resistance =

b = [ kh * D / ( 4 * Ec * Ic ) ]0.25
D=
L=
kh =
Ec = 4700 * fc' * 103 =

0.60
4.00
136.46
2E+07

Long Pile (OK)

m
m
KN/m3
KN/m2

10750

Preliminary Design for Rig Pad

Foundation

SARULLA PROJECT

NIL-2 Wellpad
-

Page

Inertia,
Ic = / 64 * D^4 =
Lateral force distance to ground level, m
e=
yo =
Max deflection pile, m
= [ kh * D / ( 4 * Ep * Ip ) ] =
Koef pile deflection
b *L = 0.05 < 2.5 Short Pile

- CALC-SB001A 1-Jul-14
Rev. B

5
0.006 m4
0.10 m
0.006 m
0.01

H = yo * kh * D / [ 2 * * ( e * + 1 ) ] =
Nominal lateral resistance, pile
Nominal lateral resistance, pile * reduction factor (0.6) =
* Based on Momen Max (BRINCH HANSEN)
* Based on Deflection Momen Max (BROMS)
B. LOAD ASSESSMENT
1 Skidding Rig (assume)
- Total weight

=
=

Upper Structure (Rig assume)

- Total weight
=
=

0.6 * Hn =
0.6 * Hn =

10.96
11.75

KN
KN

Allowable resistance (min) =

120,004 lbs
54,433 Kg
54.5
Ton

1981.2
5435.6
1981.2

460,000 lbs
208,652 Kg
209
Ton

Skidding overview

Pad Foundation

Concrete unit weight

Concrete compressive strength
Tensile strength bars, deform ( > 12) fy
Tensile strength bars, plain ( < 12) fy

Width of Foundation
Length of Foundation
Thick of Foundation

Equipement Load Data

* Weight
- Full weight Tot (assume)
- Running weight (add 110%) at single skidd
* Centre of Gravity Calculation,

=
=

Height of package, HP
Operating center of gravity, Ye = Y0

263.2 Ton
289.5 Ton
=
=

Wind Calculation
* Height above ground level
* Wind Pressure (qz) - assume
* Gust Factor

h = 10.00 m
(5-10m)

10.00 m
5.00 m

Q = sum of all service point loads

= (sum (Skidd + Rig)) + slab weight
=
410 Ton

qz = 685.8 N/m2
G = 0.87

Wc =
24 KN/m3
f'c =
19 Mpa
fy =
400 Mpa
fy =
240 Mpa
BF = 5.52 m
LF = 31.00 m
HF = 0.30 m
W = 1208 KN
= 120.8 Ton

Foundation weight

10.96 KN

26100

*
*
*
*
*
*
*

19.6 KN
11.7 KN

100

% distribution load applied

Preliminary Design for Rig Pad

Foundation

SARULLA PROJECT

NIL-2 Wellpad
*
*
*
*
*
5

Force Coefficient
Equipment Projected Area
Wind Load
Projected wind height
Moment due to wind load

Cf =

'= W*(HW + hf)

Earthquake Load (EQ)

Height above ground level (h)
Seismic base shear, V
(for factored load)
Voperating
V x equipment load
Operating center of gravity
yO (bob)
Operating center of gravity
yO (bof)
Moment :
Operating Condition :
MEQ(O) =
Voperating x yO (bob)
=
Voperating x yO (bof)

Axial
( kN )
Factored Load Combination - Operating Condition
7436.4
LC 1-1 1.4*(D + DO)
6374.1
LC 1-2 1.2*(D + DO) + 1.6*W + 1.6*M
6374.1
LC 1-3 1.2*(D + DO) + 1.0*E
0.9*(D
+
D
)
+
1.6*W
4780.55
LC 1-4
O
4780.55
LC 1-5 0.9*(D + DO) + 1.0*E
MAX
7436.4
Unfactored Load Combination - Operating Condition
5311.72
LC 2-1 (D + DO)
5311.72
LC 2-2 (D + DO) + W
5311.72
LC 2-3 (D + DO) + 0.7*E
MAX
5311.72
Note

Description or Formula

0.50

Af = 19.81 m2
W = 5.91 kN
hw = 5.00 m
Mw = 31.32 kN.m

= 10.00 m
= 0.232
= 67.2 kN
= 5.00 m
= 5.30 m

=
=

C. LOAD DATA SUMMARY

Load data for foundation design
Axial Load:
* Footing weight
* Full weight
Lateral Load:
* Wind force at X direction
* Wind force at Y direction
* Base shear in operating cont'd at X dir.
* Base shear in operating cont'd at Y dir.
Overturning Moment:
* Moment due to wind load in X dir.
* Moment due to wind load in Y dir.
* Mom' due to EQ in opr' cond' in X dir.
* Mom' due to EQ in opr' cond' in Y dir.

LC

Page

335.8 kN.m
356.0 kN.m

D=
Do =

1208.3 kN
4103.5 kN (110% addition)

Wx =
Wy =
Eqox =
Eqoy =

5.91
5.91
67.17
67.17

kN
kN
kN
kN

Mwx =
Mwy =
Meqox =
Meqoy =

31.32
31.32
335.84
335.84

kN.m
kN.m
kN.m
kN.m

Horizontal (kN)
Hx
Hy

Moment (kN.m)
Mx
My

9.46
67.17
9.46
67.17
67.2

9.46
67.17
9.46
67.17
67.2

50.12
335.84
50.12
335.84
335.8

50.12
335.84
50.12
335.84
335.8

5.91
47.02
47.02

5.91
47.02
47.02

31.32
235.09
235.09

31.32
235.09
235.09

- due the limatation data, the factored load combination prefer to used (based on manufacture) in design concrete reinforcement by
load and resistance factored design method

C. FOUNDATION
* Trial and error procedure shall be applied in this preliminary design.
- Case-1, Raft Foundation
- Case-2, Pile Foundation
C.1 RAFT FOUNDATION
* Allowable bearing capacity of shallow foundation shall applied.
Allowable bearing Cap.(ton/m2) for Shallow Foundation
No./Id
Terzaghi
Meyerhoff
Brinch hansen
S-1
39.61
56.29
56.29
BH-II
35.37
49.99
49.99
Safety Factored
3.00

- CALC-SB001A 1-Jul-14
Rev. B

Allowable (min)
39.61
35.37
35.37 ton/m2

352.4 KN/m2

Preliminary Design for Rig Pad

Foundation

SARULLA PROJECT

NIL-2 Wellpad

Page

- CALC-SB001A 1-Jul-14
Rev. B

C.2 Foundation Stability Check

Overturning Moment Stability

Mo : Overturning moment =
Moment Load
Mr : Moment resistant
=
Axial force * (LF/2)
=
Axial force * (BF/2)
SFM :overturning safety factor
SFM shall be > 2 for permanent load condition
> 1.5 for temporary load condition
factored - Overturning Moment Stability
Load
Axial
Mo-y
Mo-x
Comb.
(kN)
(kN.m)
(kN.m)
LC 1-1
LC 1-2
LC 1-3
LC 1-4
LC 1-5

7,436.41
6,374.07
6,374.07
4,780.55
4,780.55

0.00
50.12
335.84
50.12
335.84

Sliding Stability
Hs : sliding horizontal load
Hr : sliding resistant
m : coefficient of friction
SFH : sliding safety factor

=
=
=
=

LC 1-1
LC 1-2
LC 1-3
LC 1-4
LC 1-5

7,436.41
6,374.07
6,374.07
4,780.55
4,780.55

Mr-y
(kN.m)

0.00
50.12
335.84
50.12
335.84

horizontal load
axial force * m
0.3
Hr/Hs

factored - Sliding Stability

Load
Axial
Hs-x
Comb.
(kN)
(kN)
0.00
9.46
67.17
9.46
67.17

*depend on x or y direction
* for y direction
* for x direction

Hs-y
(kN)

Mr-x
(kN.m)

115,264
98,798
98,798
74,099
74,099

20524.50
17592.42
17592.42
13194.32
13194.32

SFM-X

N/A
1971.29
294.18
1478.47
220.63

Remark

N/A
351.02
52.38
263.26
39.29

N/A
>2..ok
>2..ok
>2..ok
>2..ok

- permanent LOAD
- permanent LOAD
- permanent LOAD
- permanent LOAD

depend on x or y direction

Hr
(kN)

0.00
9.46
67.17
9.46
67.17

SFM-Y

SFH-x

2,230.92
1,912.22
1,912.22
1,434.17
1,434.17

SFH-y

N/A
202.22
28.47
151.66
21.35

N/A
202.22
28.47
151.66
21.35

Remark
N/A
>2ok
>2ok
>2ok
>2ok

- permanent LOAD
- permanent LOAD
- permanent LOAD
- permanent LOAD

Soil Bearing Capacity

AF Area
:
of footing Plan
W Section
:
modulus

= BF * LF
=
171.12 m2
2
884.12
= 1/6 * BF * LF for y direction
=
2
157.43
= 1/6 * LF * BF for x direction
=
Assuming soil has no tension resistance, the following two condition fit with loading condition shall be applied.
Condition 1
if moment/axial < 1/6 LF
smax = max soil pressure
smin = min soil pressure

= (Axial/AF) + (Moment/W)
= (Axial/AF) - (Moment/W)

Condition 2
if moment/axial > 1/6 LF
smax = max soil pressure
x = effective width

= 2*Axial/(LF*x)
= 3*(LF/2 - e)

smax shall be < allowable soil bearing capacity (ss)

smin shall be < allowable soil bearing capacity (ss)

Check Bearing Capacity in X Direction

Load

Axial

Comb
LC 1-1
LC 1-2
LC 1-3
LC 1-4
LC 1-5

(kN)
7436.41
6374.07
6374.07
4780.55
4780.55

My
(kN.m)
0.00
50.12
335.84
50.12
335.84

e-x

1/6LF

(m)
0.00
0.01
0.05
0.01
0.07

(m)
5.17
5.17
5.17
5.17
5.17

Con
1
1
1
1
1

smax
(kPa)
43.46
37.57
39.38
28.26
30.07

smin
(kPa)
43.46
36.93
35.12
27.62
25.80

ss
(kPa)
352.43
352.43
352.43
352.43
352.43

Remark
OK
OK
OK
OK
OK

Preliminary Design for Rig Pad

Foundation

SARULLA PROJECT

NIL-2 Wellpad

Check Bearing Capacity in Y Direction

Load
Axial
Mx
e-y
Comb
LC 1-1
LC 1-2
LC 1-3
LC 1-4
LC 1-5

(kN)
7436.41
6374.07
6374.07
4780.55
4780.55

(kN.m)
0.00
50.12
335.84
50.12
335.84

1/6LF

(m)
0.00
0.01
0.05
0.01
0.07

(m)
5.17
5.17
5.17
5.17
5.17

Page

smax
(kPa)

Con

43.46
37.57
39.38
28.26
30.07

1
1
1
1
1

- CALC-SB001A 1-Jul-14
Rev. B

smin
(kPa)

ss
(kPa)

43.46
36.93
35.12
27.62
25.80

Remark

352.43
352.43
352.43
352.43
352.43

OK
OK
OK
OK
OK

C.3 Footing Flexural Reinforcement ( Top & Bottom Reinforcement )

X and Y Direction
distance edge pad to edge
distance of center of pile to edge
Concrete weight
Soil above weight
Momment force

cx = ( Lx - bx ) / 2 =
ex = cx - a =
W1 = cx * Ly * h * wc =
W2 = cx * Ly * z * ws =

width of pad
Distance from concrete cover to center of bars
Effective distance pad
Concrete compressive strength, fc'
Tensile strength bars, deform ( > 12) fy
Mod. Elasticity
Force distribution factor of concrete
Flexural strength reduction factor

Rn

< Rmax

m
m
KN
KN

Mux = 619.70 KNm

b = Ly =
5,520 mm
d' =
40 mm
d = h - d' =
260 mm
=
19.00 Mpa
ex. Gunung Garuda = 490.00 Mpa
E = 200000 Mpa
1 =
0.85
b = 1* 0.85 * fc/ fy * 600 / ( 600 + fy ) = 0.01542
0.8
=
Rmax = 0.75 * b * fy * [1-*0.75* b * fy / ( 0.85 * fc ) ] =
4.67
Mn = Mux / =
774.6 KNm
6
2
2.08
Rn = Mn * 10 / ( b * d ) =
(OK)
= 0.85 * fc / fy * [ 1 - {1 2 * Rn / ( 0.85 * fc ) } ] =
min =
=
As = * b * d =

Reinforcement bar ratio

Min reinforce bar ratio
maximum reinforcement bar ratio
Extensive reinforcement, used
Dia. Reinforcement
Reinforcement spacing
Max reinforcement spacing
Reinforcement spacing, used
Bar reinforcement used

15.5
12.85
604
0.00

0.0046
0.0025
0.0046
6,531 mm2

D
13
mm
s = / 4 * D2 * b / As = 112.18 mm
smax = 150.00 mm
s = 112.18 mm
D

13

110

for x & y direction (2 layer)

D. RESULT
- Bearing capacity of sub grade can holding, Load that applied. So pile foundation can be hold down in used.
- Must be refer to skidding track and also Rigs manufacture,..about configuration and load distribution.
- Please consider about mix design of concrete,. Job mix and regarding material composition (if manual site mix applied).
-