T E C H N O L O G Y

COURIER

3SL
Compact slurry analyzer
Assay accuracy is comparable with
manual sample-laboratory procedure.
Sampling and analysis is done in the
same consistent way around the clock.
Cost per sample is radically lower.
Lower cost allows frequent assays for
real-time process monitoring and
control.
What can Courier

analyzers do for you?
Courier

on-stream analyzers use the

same WDXF X-ray fluorescence analysis
methods for assaying as used in tradi-
tional laboratory analysis. Sampling,
analysis and sample return are fully
automatic and do not require operator
attendance. Slurry samples do not
require any preparation before analysis.
Benefits
Increased recoveries as problems are
detected and solved rapidly.
Concentrate quality is controllable
and undesired variations are mini-
mized.
Plant operation is coordinated
resulting in more throughput.
Results from process tests and improve-
ments are readily available.
Savings in assaying costs.
COURIER

3SL
Courier

3SL is a member in the family of the Courier

on-line XRF-analyzers for elemental assays.
The compact analyzer system offers flexibility and scalability for process monitoring and control in all
sizes of processing plants. Courier

3SL is a single frame analyzer to minimizing the infrastructure and

labor required for installation. It complements the family of high performance Courier

analyzers in
distributed applications and remote sampling points. Outokumpu provides Customer Support Agreement to
guarantee maximum performance and reliability of the analyzer system.
Courier

3SL excites the sample in flow

cell using low intensity X-rays. Atoms in
the sample react by emitting fluores-
cence radiation which is characteristic
of each individual element in the
periodic table.
Courier

3SL uses the same high

resolution wavelength dispersive
analyzer technology as high perfor-
mance laboratory analyzers for critical
assays. Complementary energy disper-
sive technology is used to increase the
range of elements analyzed.
Sample presentation
X-ray fluorescence radiation penetrates
slurry only a short distance, typically
less than 1 mm. Reliable on-stream
process assays are only available if the
sample right at the surface of the
analyzer window is representative of
the whole process flow.
Outokumpu - developed Jet Cell
technology guarantees that fresh
representative sample reaches the
sensitive area for analysis.
Sampling
Primary sampling in the Courier 3SL
analyzer system is based on the well
proven fast loop techniques of taking a
representative primary sample from
the process flow to the analyzer
secondary sampler. A smaller sample is
then divided for analysis.
Example of resolution difference between
wavelength and energy dispersive detectors
Dependable assays from
representative samples
COURIER

3SL
Sample handling
Secondary sampling is used to make
sure that the sample is presented to the
analyzer in a repeatable and representa-
tive way, and to remove air from the
sample.
Courier

3SL analyzer introduces a

completely new and innovative second-
ary sampling system. The patented
secondary sampling module offers
efficient screening of trash and taking a
representative sample using a simple,
compact module integrated into the
analyzer frame.
Primary samplers
Samples are taken from the process
using various types of standard Outo-
kumpu primary samplers:
PSA and sector samplers for pressur-
ized process pipes
LSA, SKA and NLA samplers for
unpressurized pipes and launders
SPA samplers for well mixed vessels
Low head required by the Courier

3SL analyzer usually allows the sample

flows to be handled by gravity without
need for pumping. Smaller process
flows can be taken through the ana-
lyzer as such.
The primary sample flow may be
continuous with or without automatic
flushing, or the sample flow may be
stopped and the delivery line flushed
automatically between samples to
ensure availability of the process
sample.
Analyzer operator interface
The Courier

3SL analyzer operator

interface combines the use of control
switches and indicator lamps with the
graphic local display mounted on the
analyzer probe control panel. Most
recent assays and analyzer status are
shown on the display.
MAIN FEATURES
Analyzer system
Up to twelve Courier

3SL analyzers
can be networked together to share a
common operator station and one
connection to the plant process control
(DCS) system.
The operator station PC computer
displays the assays, trends and analyzer
status information. It is also used for
setting up the parameters of the
Courier

3SL analyzers. Operator

station collects analyzer system
diagnostic data for local and remote
support.
Outokumpu product range has
compatible PROSCON 2100 process
control and management systems for
metallurgical applications.
Calibration sampling
The Courier

3SL analyzer includes as a

standard an easy to use and reliable
calibration sampler. The built in calibra-
tion sampler helps the operator to take
a truly representative and repeatable
sample from the measured slurry for
comparative laboratory assays. The
calibration data can be read from the
analyzer to the operator station
OUTOCAL calibration program.
The calibration sampler is also able to
demultiplex measured samples.
Analyzer probe
The Courier

3SL analyzer combines in

a unique and cost effective way the
well-proven wavelength dispersive X-
ray fluorescence and the energy
dispersive X-ray fluorescence methods.
The analyzer has automatic reference
measurement for instrument calibration
and self diagnostics. The analyzer probe
contains the core analytical compo-
nents of the analyzer in a protective
NEMA 4X compliant stainless steel
enclosure.
Flow cell
Patented Jet Cell technology guarantees
that a representative fresh sample is
always presented for assaying. The flow
cell design guarantees controlled
sample flow pattern in front of the
analyzer window. Analyzer probe
changes automatically the window,
which wears because of sample con-
tact.
ISO 9001 quality
assurance
Outokumpu Mintec Automation
product line is ISO 9001 accredited
and has a rigorous quality manage-
ment policy to ensure that the quality
expectations of customers are met.
The Analyzer has certification.
Number of sample streams
One Courier

3SL analyzer can mea-

sure up to 6 process sample streams
through 3 inlets.
The Courier

3SL analyzer probe can

measure elements from calcium to
uranium (atomic numbers 20 to 92).
Sample flow rates
Recommended 80-200 l/min. (20-57
GPM), minimum 40 l/min. (11 GPM)
and maximum 300 l/min. (85 GPM).
Number of simultaneous
assays
Courier

3SL analyzer can provide up

to 12 simultaneous assays from each
process sample. The assays can be
calculated by using several calculation
models to adapt to varying ore types.
Sample measurement time
Sample measurement time is selectable
for each sample. Typical time for a
sample measurement is 2 to 5 minutes.
Analysis cycle
Normal analysis cycle for three process
samples is from 6 to 15 minutes
SPECIFICATIONS
depending on the measuring time for
each sample.
Assays are calculated and updated
within cycle time of the analyzer. By
using the moving average for the
analysis calculation, measurement
results from the consecutive sample
measurements can be used to improve
the statistics for low assays.
Measurable concentration
range
Typical measurable concentration range
is 0.006 to 100% by weight for slurries.
Detection limit
For most elements in slurry samples
detection limit is 30..60 ppm with the
WDXF-measurement channel. With the
EDXF-measurement channel detection
limit is typically 30..500 ppm.
Repeatability
Short-term stability of the analyzer
under the specified conditions is 0.1%.
The measurements of an internal
reference sample automatically com-
pensate for drift.
Accuracy
Accuracy of measurement is a function
of the sample parameters such as:
matrix composition, mineralization and
particle size. Under normal operating
conditions 4..8% relative standard
deviation for minor concentrations, and
2..5% relative standard deviation for
major concentrations is achieved for
individual slurry sample measurements
of concentration levels well above the
minimum
Analyzer calibration
Optional integrated calibration sampler
takes a repeatable and representative
sample for the analyzer calibration.
Note: These specifications are for a typical
configuration and project scope only. Actual
scope and performance data does vary
according to individual plant and project
specifications and product variations.
Footprint
1.1 (d) x 1.2m (w) (43 (d) x 47 (w))
Easy maintenance access is gained in
approximately 2.5 x 3 m installation
area.
Flushing water
Sand filtered raw water, 2..6 bar
(30..90 psi)
average 30 l/min (7.9 gal/min)
peak 100 l/min (26.3 gal/min)
Instrument air
Pressure 5..10 bar (72.5..145 psi)
operating pressure adjusted to 4..6 bar,
(60..90 psi), 35 Nl/min (9.2 norm. gal/
min) average consumption
Power supply
Single phase AC, 230V +10%, -15% at 5A
50/60 Hz or 115V 10% at 9A 50/60 Hz.
Power consumption max 500W. UPS is
recommended.
Operating ambient tem-
perature
+5 ..+30C (41..86F)
+5 ..+50C (41..122F) with optional
cooler
Storage temperature
-20 ..+60C (-4..140F)
Environmental classifica-
tion
Analyzer probe and probe control set:
IP56 (NEMA 4X)
Courier

is a registered trademark of
Outokumpu Oyj.
Patents are pending for several
Courier

3SL features.
Maintenance
The Courier

3SL analyzer is designed

to require minimal maintenance. The
analyzer probe window change is
automatic.
Installation Requirements
The Courier 3SL analyzer is built in a
compact framework including the
analyzer probe, probe control set,
secondary sampling module and the
calibration sampler.
Dimensions
1020 (d) x 1150 (w) x 2150mm (h)
40.4 (d) x 45.3 (w) x 84.6 (h)
Weight
550 kg (1300 lbs)
Shipping weight
700 kg (1600 lbs)
T E C H N O L O G Y
Outokumpu has a long and broad experience in the recovery and refining of base
metals. The company has developed a comprehensive line of metallurgical processes
and related advanced equipment. Outokumpu TankCell

technology is used by major

mining companies around the world. State of the art on-stream analyzers and
automation systems have been used in Outokumpus concentrators and refineries
since late 1960s. The company is market and technology leader with more than 600
on-stream analyzer systems delivered to mineral processing and metallurgical appli-
cations.
Worldwide sales and service:
Australia China Mexico Russia
Outokumpu Technology Outokumpu Beijing IPC Chihuahua, ZAO Mineral
Pty. Ltd. Representative office S.A. de C.V. Processing Engineers
Tel. (61) 8 9316 1966 Tel. (86) 10 6506 5951 Tel. (52) 14 81 3636 Tel. (7) 812 324 1332
Fax (61) 8 9316 1952 Fax (86) 10 6500 6512 Fax (52) 14 81 3637 Fax (7) 812 324 1339
Canada Finland Peru South Africa
Outokumpu Technology Outokumpu Mintec Oy Outokumpu Tcnica Outokumpu Technology
Tel. (1) 905 671 3304 Tel. (358) 9 4211 Per S.A.C. (Pty) Ltd.
Fax (1) 905 671 8413 Fax (358) 9 421 3156 Tel. (51) 1 221 0833 Tel. (27) 11 799 2410
Fax (51) 1 221 2633 Fax (27) 11 799 2449
Chile Japan Poland U.S.A.
Outokumpu Tcnica Outokumpu Japan K.K. Outokumpu Poland Outokumpu Technology,
Chile Ltda Tel. (81) 3 3661 6401 Sp. z o.o. Inc.
Tel. (56) 2 379 4700 Fax (81) 3 3661 6421 Tel. (48) 22 8258 252 Tel. (1) 303 792 3110
Fax (56) 2 431 4800 Fax (48) 22 8251 961 Fax (1) 303 799 6892
Outokumpu Mintec Oy
P.O. Box 84
FIN-02201 Espoo, Finland
Tel. +358 9 4211
Fax +358 9 421 3373
www.outokumpu.com/mintec
0501E