1KHD626830de Commissioning Report ETL600

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ABB Switzerland Ltd
COMMISSIONING REPORT
Powerline Carrier Equipment: Series ETL600
Project :
..
ABB Order N :
..
Station :
..
Link :
..
Equipment N :
..
Frequency :
TX = kHz
Direction :
..
RX = kHz
Commissioning Report contains

ETL600
System Test Report
Pages
C1 to C13
HMI600
Printout of Configuration
Pages
.............
HMI600
Printout of Status
Pages
.............
The tuning of the equipment is in accordance with the following instructions:

Programming and Testing of ETL600
Compatibility Requirements for ETL600
Tuning of ETL600 Rx RF Filter P4RX
Tuning of ETL600 Tx RF Filter E5TX
Input Voltage Change B5LC
APLC Channel Equalization for ETL600
Firmware Download for ETL600
Technical Data ETL600
1KHW001493-EN
1KHW001490-EN
1KHW001491-EN
1KHW001492-EN
1KHL015788-EN
1KHW001494-EN
1KHW001496-EN
1KHW001498-EN
Rev. ind:
..
Type des.
Prep.
Appr.
Resp.dept.
Part no.
R. Pauli / PSNEX
H. Benninger / PSND
PSNEX
2006-02-14
2007-02-14
No. of p.
Doc.kind
Title
Commissioning Report ETL600
Doc. no.
ABB Switzerland Ltd
Lang.
1KHD626830
FILE: 1KHD626830de Commissioning Report ETL600.doc; TEMPLATE: TECHN_DOC_STAND_P.dot R0; SKELETON: ; SAVEDATE: 2/15/2007 10:53:00 AM
en
13+
Rev. ind.
Page
C1
SAFETY INSTRUCTIONS
Please refer to chapter 2 of Instruction Manual 1KHW001489.
Designations and abbreviations used:

Designation
Meaning
___________
Measured value
[ ... ]
Programmed value
Preferred setting (default)
]D
[X ]
Test passed or jumper is set
Not tested or jumper is not set
B5LA
Module type
BER
Bit Error Ratio
Def.
Default value
equ.
Equipment
fLo
Lower frequency, usually meant as low cut-off frequency
LED
Light Emitting Diode found on the front panel
HMI600
User Interface Program for ETL600 running on a PC
N11, , N71
Position in rack. Slot number N11, , N71
Rx
Receiver
Tx
Transmitter
PC
Personal Computer
X11, , X71
Position in rack. Equivalent to N11, , N71
(T.22/..1)
Connector 1 of terminal block connected to board at rack position N22
REVISION
Rev. ind.
Page (p.)
Chapter (c.)
Description
Date
Dept./Init.
Step C10.2
Replaced T22 by T71
p. 1, p. 13
p. 1
C.14, C.15
Changed department designations

Added lines for Link designation and HMI600 status printout
Inserted tests of G.703.1 and LAN ports
2006-04-26
PTUKT/Be
2007-02-01
PSND/Be
Doc. no.
ABB Switzerland Ltd
Lang.
1KHD626830
en
Rev. ind.
Page
C2
Rev. ind.
Equipment HE
Test
Permissible
No.
Test procedure
C.1.
General
C.1.1
Checking the line of communication
C.1.2
Test point
value
result
Line attenuation
dB
[ ]
Return loss Ar
dB
[ ]
Visual checks
Proper wiring of protective earth
P7LA, P7LC
PE wired
[ ]
Proper wiring of protective earth
Cubicle
PE wired
[ ]
Proper wiring of power supply
P7LA, P7LC
polarity ok
[ ]
jumpers & fuses

ok
Proper settings on power supply modules B5LA, B5LC

If the positive pole (+) of the battery is
grounded, place an earth jumper to the
positive pole (+) of the cubicle supply
C.2.
Test
Units
upper
[ ]
Cubicle supply terminals
lower
[ ]D
[ ]
Power supply for channel rack P7LA

upper * lower
[ ]
[ ]D
Battery supply 48V DC
B5LA (BAT-0V)
-46 to 56
V DC
Mains supply 230V AC
B5LC (UR-0V)
-46 to 52
V DC
[ ]
[ ]D
Mains supply 115V AC
B5LC (UR-0V)
-46 to 52
V DC
[ ]
[ ]D
Ripple on 48V DC
B5LA (BAT-0V)
<1
V rms
[ ]
[ ]D
Ripple on UR (Mains)
B5LC (UR-0V)
<1
V rms
[ ]
[ ]D
C.2.1
C.2.2
C.2.3
C.2.4
C.2.5
upper und lower stands for upper rack / lower rack and applies to 80 W equipment ETL680 only.
Notes:
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Sign Commissioning Eng.:
Sign Witness Eng.:
Doc. no.
ABB Switzerland Ltd
Lang.
1KHD626830
en
Rev. ind.
Page
C3
Rev. ind.
Equipment HE
Test
Permissible
No.
Test procedure
Test point
value
Test
Units
result
C.3.
Upload configuration
[ ]
C.4.
Change configuration, if necessary
[ ]
C.4.1
Reducing Output power, if necessary

Determine Ar min = minimal value of Ar as
measured in C.1.1
Ar min=
___________
dB
Calculate output power reduction Ared:

No reduction, if Ar min 12 dB:
Ared = max(0, (3 - Ar min / 4 ))
Ared =
___________
dB
Decrease Max. power PEP by Ared
HMI600:
Configuration / System /
Channel settings /
Max. power (PEP)
[ ]
Store configuration to flash
HMI600: Equipment /
Store configuration to
FLASH
[ ]
C.5.
Transmitter
C.5.1
Adjust Tx RF level
Dialog box: Adjust Tx RF level
Click Start or Set
C.5.2
RF line monitor on RF
hybrid or RF line (X175)
value indicated
in dialog box
[ ]
LED to be ON
[ ]
Adjust Tx alarm level

Dialog box: Adjust Tx alarm level
Click Activate Tx alarm level, set jumper
CH and turn 4 potentiometer R116 on
P1LA till LED on it lights
Tx alarm indication:
RF hybrid & - in case of

80W - combiner
LED to be ON
[ ]
State of HW alarm relay after

programmed delay.
Pins 2-3 of V9OT cable
Closed
[ ]
LED to be OFF
[ ]
Turn 3 potentiometer R116 on P1LA till

LED on it goes off.
Tx alarm indication
RF hybrid & - in case of

80W - combiner
LED to be OFF
[ ]
State of HW alarm relay after

programmed delay.
Pins 2-3 of V9OT cable
Open
[ ]
Click OK.
Notes:
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Sign Witness Eng.:
Doc. no.
ABB Switzerland Ltd
Lang.
1KHD626830
en
Rev. ind.
Page
C4
Rev. ind.
Equipment HE
Test
Permissible
No.
Test procedure
C.6.
Receiver
C.6.1
Adjust Rx RF level
Test point
value
Test
Units
result
Menu: Equipment Commissioning and

maintenance, dialog box: Adjust Rx RF
level
Follow the instructions in the dialog box
Line attenuation
Dialog box
Increase of receive level (due to parallel

PLC links)
Dialog box
__________
dB
__________
dB
Adjustment performed
C.6.2
Connect RF cable and set alarm

thresholds 1
Alarm thresholds set (Menu:
Configuration / System / Alarm settings)
C.6.3
[ ]
Dialog box
[ ]
Check link alarms 1

Link alarm of the local equipment
Alarm status of the local

equipment
Link alarm of the remote equipment
C.6.4
Tune hybrid P3LE
No local link
alarm
[ ]
No remote link
alarm
[ ]
Till minimum is
read by HMI.
[ ]
RF Coaxial cable to be connected.

Dialog box: Tune RF hybrid
Dialog box
Press 'Start measurement' & adjust the

balancing network (Resistance with
jumper RA/RB/RC/RD/RP and
potentiometer R226, inductance with
jumper LA LN/LP and capacitance with
jumpers CA to CL, CP)
C.6.5
SNR pilot
Upload status data of local equipment
SNR pilot
Ch 1 Ch 2 Ch 3
HMI600
C.7.
Equalization
C.7.1
Measure frequency response
> 15
dB
[ ]
[ ]
Ch 1 Ch 2 Ch 3
In menu Equipment / Commissioning and HMI600

maintenance / Frequency response /
APLC channel 1, APLC channel 2 or
APLC channel 3
1
[ ]
[ ]
[ ]
[ ]
If the remote equipment is operational

The tuning is not necessary when the ETL600 is operated without Rx filter P4RX.
Notes:
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Sign Witness Eng.:
Doc. no.
ABB Switzerland Ltd
Lang.
1KHD626830
en
Rev. ind.
Page
C5
Rev. ind.
Equipment HE
Test
No.
C.7.2
Permissible
Test procedure
Test point
value
Test
Units
Select Equalizer
Ch 1 Ch 2 Ch 3
In menu Equipment / Commissioning and HMI600

maintenance / Select equalizer / APLC
channel 1, APLC channel 2 or
APLC channel 3
C.8.
result
[ ]
[ ]
[ ]
[ ]
R1BC, if present
Activate alarms as programmed on
R1BC.
Corresponding N/C
contacts on R1BC.
Closed
[ ]
Deactivate alarms as programmed on

R1BC.
Corresponding N/C
contacts on R1BC.
Open
[ ]
Dialog box
Actual time and

date
[ ]
Download date/time to RTC
Dialog box
Wrong time
Upload date/time from RTC
Dialog box
Correct time
C.9.
Configure Real time Clock (RTC)
C.9.1
Setting real time clock

Menu: Equipment, Commissioning and
maintenance, Eventrecorder, Set clock
Download date/time to RTC
C.9.2
Test external real time clock

synchronization, if available
Menu: Equipment, Commissioning and
maintenance, Eventrecorder, Set clock
Test
No.
Test procedure
C.10.
NSD600 / G4AI, if present
C.10.1
NSD600 loop test

Check Actual transmission
time TLink
Permissible
value
Test point
HMI600
< 2*T0
[ ]
Test
result
Units
ms
TPE1
TPE2
_______
_______
Menu: Equipment,
Commissioning and
maintenance, NSD600 send
loop test
Notes:
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Sign Witness Eng.:
Doc. no.
ABB Switzerland Ltd
Lang.
1KHD626830
en
Rev. ind.
Page
C6
Rev. ind.

Test
No.
Test procedure
C.10.2
Command transmission time

Tx command A
Rx command A
Command B
Rx command B
Tx command C
Rx command C
[ ] Mean value
[ ]
T0
(T71/11) (T71/12) [ ]
(T/...) (T.../) [ ]
Tx command D
Rx command D
ms
Refer HMI600
(T71/5) (T71/6)
(T/...) (T.../)
[ ] Mean value
[ ]
T0
(T71/13) (T71/14) [ ]
(T/...) (T.../) [ ]
Terminal:
Command D
ms
Refer HMI600
(T71/3) (T71/4)
(T/...) (T.../)
Terminal:
Command C
C.10.3
[ ] Mean value
[ ]
T0
(T71/9) (T71/10) [ ]
(T/...) (T.../) [ ]
ms
Refer HMI600
(T71/7) (T71/8)
(T/...) (T.../)
[ ] Mean value
[ ]
T0
(T71/15) (T71/16) [ ]
(T/...) (T.../) [ ]
Test
result
Units
Refer HMI600
(T71/1) (T71/2)
(T/...) (T.../)
Terminal:
Tx command B
Permissible
value
Test point
Terminal:
Command A
Equipment HE
ms
TPE1
TPE2
________
________
TPE1
TPE2
________
________
TPE1
TPE2
________
________
TPE1
TPE2
________
________
Reset counters
Menu: Equipment,
Commissioning and
maintenance, Eventrecorder,
Reset counter, OK:
HMI600
All counters = 0
[ ]
C.11.
Testing of O4LE
C.11.1
Service Phone.
Mark if configured:
N11
[ ]
N22
[ ]
N54
[ ]
Pick up the phones and talk.
Service phone, at front Talk is possible

panel
without feedback
N11
[ ]
N22
[ ]
N54
[ ]
Hot line direct phone
Mark if configured:
N11
[ ]
N22
[ ]
N54
[ ]
N11
[ ]
N22
[ ]
N54
[ ]
C.11.2
Pick up the phone, wait, pick up Direct phone

remote phone
Talk is possible
without feedback
Notes:
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Sign Witness Eng.:
Doc. no.
ABB Switzerland Ltd
Lang.
1KHD626830
en
Rev. ind.
Page
C7
Rev. ind.

Test
No.
C.11.3
Test procedure
Remote subscriber
Equipment HE
Permissible
value
Test point
N11
[ ]
Mark if configured:
Measure voltage at open loop

condition
43 V 52 V
Pick up the phone, wait, pick up

remote phone
C.11.4
C.11.5
Mark if configured:
PAX-BLOCKING normal
Measure at terminal,
telephony 6a-6b,
6b-7a
6a-6b is open
6b-7a is closed
PAX-BLOCKING blocked
Interrupt local loop, wait about
30 sec.
telephony 6a-6b,
6b-7a
6a-6b is open
6b-7a is closed
Pax 4-wire
Mark if configured:
Terminal, telephony
Close and open at Remote equ. 3a-3b
at terminal, telephony 4a-4b
E-Wire must toggle
Test E-Wire:
Feed 800 Hz with configured

input level of remote PAX
(Default: -3.5 dBm).
V DC
Talk is possible
without feedback
Pax 2-wire
Measure Output level.
Test
result
Units
Feed into rem. equ. at Configured Output

level 1 dB
terminal, telephony
(Def.: -3.5 dBm)
1a-1b
dBm
(600 )
N22
[ ]
N54
[ ]
N11:
___________
N22:
___________
N54:
___________
N11
[ ]
N22
[ ]
N54
[ ]
N11
[ ]
N22
[ ]
N54
[ ]
N11
[ ]
N22
[ ]
N54
[ ]
N11
[ ]
N22
[ ]
N54
[ ]
N11
[ ]
N22
[ ]
N54
[ ]
N11
[ ]
N22
[ ]
N54
[ ]
N11
[ ]
N22
[ ]
N54
[ ]
(Activate at terminal, telephony telephony 2a-2b
4a-4b)
PAX-BLOCKING normal
telephony 6a-6b,
6b-7a
6a-6b is open
6b-7a is closed
N11
[ ]
N22
[ ]
N54
[ ]
telephony 6a-6b,
6b-7a
6a-6b is open
6b-7a is closed
N11
[ ]
N22
[ ]
N54
[ ]

30 sec.
Notes:
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Sign Witness Eng.:
Doc. no.
ABB Switzerland Ltd
Lang.
1KHD626830
en
Rev. ind.
Page
C8
Rev. ind.

Test
No.
C.11.6
Test procedure
Equipment HE
Permissible
value
Test point
Pax 4/2-wire
Mark if configured:
Test E-Wire:
Close and open at terminal,
telephony 4a-4b
Terminal, telephony
3a-3b
E-Wire must toggle
Measure Output level at AF1.
Feed into terminal,

telephony 1a-1b
Configured Output
level 1 dB
(Def.: -3.5 dBm)

terminal, telephony
level 1 dB
1a-1b
(Def.: -7.0 dBm)

input level (Def.: -3.5 dBm).
4a-4b)
Measure Output level at
PAX2W.
input level (Def.: -3.5 dBm).
Test
result
Units
N11
[ ]
N22
[ ]
N54
[ ]
N11
[ ]
N22
[ ]
N54
[ ]
dBm
(600 )
N11
[ ]
N22
[ ]
N54
[ ]
dBm
(600 )
N11
[ ]
N22
[ ]
N54
[ ]
dBm
(600 )
N11
[ ]
N22
[ ]
N54
[ ]
4a-4b)
Test Local/Transit:
Measure Output level at AF1.
input level of PAX2W (Def:
-0.0 dBm).

terminal, telephony
level 1.5 dB
(Def.: -7.0 dBm)
8a-8b
telephony 8a-8b
Activate terminal, telephony

5a-4b and 4a-4b.
C.11.7
PAX-BLOCKING normal
telephony 6a-6b,
6b-7a
6a-6b is open
6b-7a is closed
N11
[ ]
N22
[ ]
N54
[ ]
30 sec.
telephony 6a-6b,
6b-7a
6a-6b is open
6b-7a is closed
N11
[ ]
N22
[ ]
N54
[ ]
Transit mode for E&M wire
Mark if configured:
N11
[ ]
N22
[ ]
N54
[ ]
N11
[ ]
N22
[ ]
N54
[ ]
Terminal, telephony
Close and open at Remote equ. 3a-3b
at terminal, telephony 4a-4b
Test E-Wire:
E-Wire must toggle
Notes:
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Sign Witness Eng.:
Doc. no.
ABB Switzerland Ltd
Lang.
1KHD626830
en
Rev. ind.
Page
C9
Rev. ind.

Test
No.
Test procedure
C.11.8
Testing the teleoperation

ports
C.11.9
Teleoperation AF1, if not

used for telephony
Equipment HE
Permissible
value
Test point
Mark if configured:
N11 N22 N34 N54 N65

[ ] [ ] [ ] [ ] [ ]
Feed into terminal,

telephony 1a-1b
N11:
_______1
N22:
_______1
___________1
telephony 2a-2b
N34:
N54:
___________1
Ext. Boost not active.
N65:
___________1
___________1
N22:
___________1
N34:
C.11.10 Teleoperation AF2
N11:
___________
N22:
___________
_______1
N34:
___________
N54:
_______1
N54:
___________
N65:
_______1
N65:
___________
N11 N22 N34 N54 N65

[ ] [ ] [ ] [ ] [ ]
N11:
_______1
N22:
_______1
___________1
teleop. 4a-4b
N34:
N54:
___________1
ext. Boost not active.
N65:
___________1
N22:
___________1
N34:
N11:
___________
N22:
___________
_______1
N34:
___________
N54:
_______1
N54:
___________
N65:
_______1
N65:
___________
N11 N22 N34 N54 N65

[ ] [ ] [ ] [ ] [ ]
N11:
_______1
N22:
_______1
___________1
teleop. 6a-6b
N34:
___________1
N54:
N65:
N22:
___________1
N34:
N54:
N65:
___________1
Measured Output level at

AF3-OUT
Expected Output
level at AF3-OUT
Feed into rem. equ. at
terminal, teleop. 5a-5b
___________1
dBm
(600 )
Mark if configured:
Fed input level, [dBm],

@ 800 Hz at AF3-IN of remote.
N11:

AF2-OUT
Expected Output
level at AF2-OUT
___________1
dBm
(600 )
Mark if configured:

N11:

AF1-OUT
Expected Output
level at AF1-OUT

@ 800 Hz at AF1-IN
N11:
Test
result
Units
dBm
(600 )
N11:
___________
N22:
___________
_______1
N34:
___________
_______1
N54:
___________
_______1
N65:
___________
Notes:
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Sign Witness Eng.:
Doc. no.
ABB Switzerland Ltd
Lang.
1KHD626830
en
Rev. ind.
Page
C10
Rev. ind.

Test
No.
Test procedure
Equipment HE
Permissible
value
Test point
Mark if configured:
N11 N22 N34 N54 N65

[ ] [ ] [ ] [ ] [ ]

N11:
_______1
N22:
_______1
___________1
teleop. 8a-8b
N34:
N54:
___________1
N65:
___________1
___________1
N22:
___________1
N34:
___________
N22:
___________
_______1
N34:
___________
N54:
_______1
N54:
___________
N65:
_______1
N65:
___________
Mark if configured:
Test EXT-BOOST:
Activate at remote
equ. at terminal,
teleop. 9a-9b

@ 800 Hz at AF4-IN
Feed into rem. equ. at Expected Output

terminal, teleop. 7a-7b level at AF4-OUT
___________
N22:
___________
N54:
___________
teleop. 8a-8b
C.12.
V.11 ports
C.12.1
V.11 Port 1
Front plate
P4LT/P4LU
BER test
V.11 PORT 1
V.11 Port 2
Front plate
P4LT/P4LU
BER test
V.11 PORT 2
C.12.2
C.13.
V.24 ports
C.13.1
V.24 Port 1
Front plate
P4LT/P4LU
BER test
V.24 PORT 1
V.24 Port 2
Front plate
P4LT/P4LU
BER test
V.24 PORT 2
C.13.2
dBm
(600 )
N11:
C.11.13 Teleoperation AF4 used for

ext. teleprotection
N11:

AF4-OUT
Expected Output
level at AF4-OUT

N11:
Test
result
Units
N11:
_______1
N22:
_______1
N54:
_______1
N11
N22
N54
[ ]
[ ]
[ ]

AF4-OUT
dBm
(600 )
N11:
___________
N22:
___________
N54:
___________
BER 10-5
during ____ sec
[ ]
BER 10-5
during ____ sec
[ ]
BER 10-5
during ____ sec
[ ]
-5
BER 10
during ____ sec
[ ]
Notes:
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Sign Witness Eng.:
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Rev. ind.
Page
C11
Rev. ind.

Test
No.
C.13.3
C.13.4
C.13.5
C.13.6
Test procedure
Equipment HE
Permissible
value
Test point
V.24 Port 3
Front plate
P4LT/P4LU
BER test
V.24 PORT 3
V.24 Port 4
Front plate
P4LT/P4LU
BER test
V.24 PORT 4
V.24 Port 5
Front plate
P4LT/P4LU
BER test
V.24 PORT 5
V.24 Port 6
Front plate
P4LT/P4LU
BER test
V.24 PORT 6
C.14.
Testing of G.703.1 port
C.14.1
G.703.1 Port
Front plate
P4LT/P4LU
BER test
G.703.1 PORT
C.15.
Testing of LAN port
C.15.1
LAN Port
Front plate
P4LT/P4LU
Test of throughput
LAN PORT
Percentage of errored frames
LAN PORT
Test
result
Units
BER 10-5
during ____ sec
[ ]
BER 10-5
during ____ sec
[ ]
BER 10-5
during ____ sec
[ ]
BER 10-5
during ____ sec
[ ]
BER 10-5
during ____ sec
[ ]
Throughput
during _____ sec
% errored frames
during _____ sec
_____
__________________
_________
[ ]
C.16.
Manual reset
C.17.
Documentation
If possible, take printout of
Configuration data for
reference.
[ ]
Save the 'et6' file on disk with

Serial No. of ETL coded in the
file name, e.g.
HE400327C.et6.
[ ]
Notes:
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Sign Witness Eng.:
Doc. no.
ABB Switzerland Ltd
Lang.
1KHD626830
en
Rev. ind.
Page
C12
Rev. ind.
Equipment HE
Pending Items List:
Issue
Description
YES
NO
YES
NO
Exceptions Noted: F
Commissioning Approved:
Name
of responsible
Signature &
Date
Company
PSNP3
ABB Switzerland Ltd
Consultant
Doc. no.
ABB Switzerland Ltd
Customer
Lang.
1KHD626830
en
Rev. ind.
Page
C13

1KHD626830de Commissioning Report ETL600

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1KHD626830de Commissioning Report ETL600

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Powerline Carrier Equipment: Series ETL600

Commissioning Report contains

System Test Report

The tuning of the equipment is in accordance with the following instructions:

Commissioning Report ETL600

ABB Switzerland Ltd

Designations and abbreviations used:

Preferred setting (default)

Test passed or jumper is set

Not tested or jumper is not set

Bit Error Ratio

Lower frequency, usually meant as low cut-off frequency

Light Emitting Diode found on the front panel

User Interface Program for ETL600 running on a PC

Position in rack. Slot number N11, , N71

Position in rack. Equivalent to N11, , N71

Connector 1 of terminal block connected to board at rack position N22

Replaced T22 by T71

Changed department designations

ABB Switzerland Ltd

Commissioning Report ETL600

Checking the line of communication

Proper wiring of protective earth

Proper wiring of power supply

jumpers & fuses

Proper settings on power supply modules B5LA, B5LC

Cubicle supply terminals

Power supply for channel rack P7LA

Battery supply 48V DC

Mains supply 230V AC

Mains supply 115V AC

ABB Switzerland Ltd

Commissioning Report ETL600

Change configuration, if necessary

Reducing Output power, if necessary

Calculate output power reduction Ared:

Decrease Max. power PEP by Ared

Store configuration to flash

Adjust Tx alarm level

RF hybrid & - in case of

State of HW alarm relay after

Pins 2-3 of V9OT cable

Turn 3 potentiometer R116 on P1LA till

RF hybrid & - in case of

State of HW alarm relay after

Pins 2-3 of V9OT cable

ABB Switzerland Ltd

Commissioning Report ETL600

Menu: Equipment Commissioning and

Increase of receive level (due to parallel

Connect RF cable and set alarm

Check link alarms 1

Alarm status of the local

Link alarm of the remote equipment

Tune hybrid P3LE

RF Coaxial cable to be connected.

Press 'Start measurement' & adjust the

Measure frequency response

In menu Equipment / Commissioning and HMI600

If the remote equipment is operational

ABB Switzerland Ltd