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),
(3.1)
where U(t) is the basic amplitude of the voltage and t is the time. If the basic amplitude of
the voltage is constant (U(t)=const), there is no flicker in the network. As a result of
nonlinear dynamic loads, the quick connection and disconnection of some consumers, the
basic amplitude U(t) of the voltage can fluctuate with time. However, each switching on
and off of consumers in the network, changes in their power, active and/or reactive, causes
voltage fluctuations across the entire network. When the value of the basic amplitude U(t)
is not constant (U(t)const), it can be any variable with time. For example, let us take the
function defined by (3.2) with some random frequency fm (frequency of modulation). The
amplitude that describes the fluctuation of U(t) is equal to 20 % of the amplitude of the
basic signal U (factor of modulation m=0.2).
() = +sin( 2
).
(3.2)
The modulation factor m is defined by equation (3.3), Figure 3.3.
=
. (3.3)
Based on everything mentioned above, equation (3.1) can now be written as
() = [1 +sin(2
)] sin(2
),
(3.4)
or in the general form:
() = [1 +
,
=1
sin(2
,
+
,
)] sin(2
),
(3.5)
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Ljubia Spasojevi Doctoral dissertation
where m
m,i
, f
m,i
and
m
,
i
are the amplitude, frequency and phase shift i component of the
modulation signal, respectively, and N is the number of all the modulation components. In the
case when there is only one frequency of modulation (i=1, f
m
=10 Hz, U=1 p.u. and m=0.2),
equation (3.5) becomes
() = [1 +0.2 sin( 2 10 )]sin(2 50 ).
(3.6)
Figure 3.3 shows an example where the voltage signals basic frequency (fb) is modulated
with a sinusoidal signal of a voltage frequency of 10 Hz (fm), equation (3.6). It is clear that
the basic frequency of the voltage is still 50 Hz, but now the peak values of the signal
fluctuate with a frequency of 10 Hz (see the blue line in Figure 3.3). These oscillations of
the voltage-peak values represent the oscillations of the envelope voltage. If this voltage
envelope contains a frequency from 0.5 Hz to 35 Hz as a consequence, flicker will occur in
light sources.
Figure 3.3 Voltage frequency of 50 Hz and an amplitude of 1 p.u. modulated by f
m
=10 Hz
and m=0.2 p.u.
Figure 3.4 shows the spectrum of the modulated voltage signal shown in Figure 3.3. It is
clear that there are three frequencies, the fundamental frequency (50 Hz) and on each side
one additional frequency (40 Hz and 60 Hz). These two frequencies are obtained by
subtracting (adding) the frequency of modulation from the basic frequency. In this way it is
possible to obtain a spectrum of the amplitude for any voltage envelope. Now, based on the
U-f curve shown in Figure 3.1 it is possible to assess whether the level of flicker will cause
discomfort in people.
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Ljubia Spasojevi Doctoral dissertation
Figure 3.4 Amplitude spectrum of the signal from Figure 3.3
The voltage envelope can be calculated in many ways. The first and simplest way is to use
the algorithm of a discrete Fourier transformation (DFT). Using DFT we obtain the
spectrum components of the signal, as shown in Figure 3.4, in the case of the modulated
voltage signal shown in Figure 3.3. The speed of the calculation can be improved with a fast
Fourier transform (FFT), while the accuracy can be improved by using a variable window.
Another approach that can be used to calculate the voltage envelope is based on a structure
with a squaring demodulation, as shown in Figure 3.5. Also, this structure is used in the
flickermeter and will be described later.
Figure 3.5 Square modulation structure
As previously mentioned, the main sources of severe voltage fluctuations are industrial
loads with fluctuating power demands. Also, wind turbines and wave power, etc., can
generate flicker [9], [10].
Arc furnace
An arc furnace is probably the load that produces the most flicker in a power system [9],
[10]. When the arc furnace operates, an unstable arc is established between the electrodes
and the scrap causing fluctuations of the power consumption and thus a potential flicker
problem. As a rule of thumb, the ratio between the short-circuit capacity at the point of
common coupling (PCC) to the maximum demand of the arc furnace should be greater than
80 in order to limit the risk of severe flicker caused by the arc furnace. The best way to
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Ljubia Spasojevi Doctoral dissertation
investigate the actual flicker situation is to perform on-site measurements using a
flickermeter based on [6]. If the arc furnace is connected to a network with changing loads
over time, a good idea is to measure the flicker permanently and thereby observe the trend
of the flicker. A common method to reduce flicker originating from an arc furnace is to
increase the short-circuit level by installing a new main transformer with a higher capacity,
installing active mitigation equipment like a SVC, etc., or to improve the control strategies
of the arc furnace [11].
Welding machine
Welding machines can also introduce major power-quality problems. A welding machine
normally has a much shorter on-time than off-time, resulting in both current harmonics
and sudden current spikes, leading to a voltage drop at the point of common coupling. If a
welding machine is a major load on the power network, the current spikes can cause
significant flicker levels if the repetitive frequency is within the flicker frequency window.
Wind turbines
The flicker emission from a wind turbine is mainly caused by a fluctuating power
production due to wind-speed changes, since the generated power from a wind turbine is
proportional to the cube of the wind-speed. This means a small change in the wind-speed
will result in a much greater change in the produced output power. If the wind turbine is
installed in a weak network, the change in output power due to a fluctuating wind speed
can cause considerable voltage changes at the point of common coupling and thereby
flicker. Other reasons for flicker emission originating from a wind turbine are the tower
shadow effect and, for pitch-controlled wind turbines, the limited bandwidth of the pitch
mechanism [12]-[15].
3.2 Estimate of the flicker level
The simplest way to estimate the level of flicker is the use of flicker curves, which are given
in the IEEE standard [6], [7], Figure 3.6. The term changes per minute is used as the unit
for the modulating voltage frequency in Figure 3.6. For a modulating voltage, one cycle is
two changes. Thus, 120 changes per minute are equal to 1 Hz. The curves 230 V, 120 V and
100 V are obtained from 230 V, 120 V and 100 V, 60 W incandescent-bulb measurements
with a rectangular modulated voltage, respectively. These curves indicate the relative
voltage fluctuation (U/U) with respect to the modulating voltage frequency. The flicker
curves shown in Figure 3.6 give the borderline values of the relative voltage fluctuation for
a corresponding modulating voltage frequency when the short-term flicker indicator (Pst)
is equal to one. A relative voltage fluctuation below the flicker curve will cause Pst to be less
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Ljubia Spasojevi Doctoral dissertation
than one. A relative voltage fluctuation above the flicker curve will cause Pst to be higher
than one.
Figure 3.6 Flicker curve for rectangular modulation frequencies presented in IEEE 141-1993,
P
st
=1
As the flicker curve is the simplest way to estimate the flicker level, the relative voltage
fluctuations for different lamp types to obtain the same flicker level can be compared using
the flicker curves of different lamp types. Figure 3.7 shows the instantaneous flicker curves
of the four lamp types. Figure 3.7 shows that the incandescent lamp is the most sensitive to
flicker, since its modulating voltage amplitudes are the lowest when Pinst, max equals one.
Figure 3.7 Instantaneous flicker curves for different lamp types [8]
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Ljubia Spasojevi Doctoral dissertation
The energy-saving lamp is the most insensitive to flicker because of its highest modulating
voltage amplitudes [16]. To obtain the flicker curves of different lamp types, the reference
flicker level needs to be defined. Therefore, the reference values of the relative voltage
fluctuations and the corresponding modulating voltage frequencies, which can cause the
reference flicker level, should be defined first. The Standard IEC 61000-4-15 gives the
values of the sinusoidal modulated voltage for a 230 V incandescent lamp when the
maximum instantaneous flicker sensation Pinst, max equals one.
3.3 Flickermeter
To evaluate the flicker level in power systems, it is necessary to develop a measurement
tool that can represent the relationship between the voltage fluctuations and the human
vision system. Therefore, a device called a flickermeter has been developed to measure any
quantity representative of flicker. There were four important national flickermeters that
already existed before the flickermeter was defined [6]. The major reason why an
international flickermeter had to be defined was that the national flickermeters did not
give universal results that can indicate the flicker level. All the specifications and all the
necessary provisions of the flickermeter were defined in [6]. In it there is a fundamental
mathematical formulation of the device and the implementation process for testing and
measurement. The specifications of the flickermeter are applicable only to a 60 W,
230 V/120 V incandescent lamp. A universal flickermeter model that would cover all types
of lamps does not exist because there is no universal curve of flicker for all lights.
It is important to bear in mind that the primary objective of the flickermeter is not to
provide an evaluation of voltage fluctuations, but of the flicker perception caused by these
fluctuations. To reach to this, the equipment has to be designed so that it is able to
transform the input voltage fluctuations into an output parameter that is proportionally
related to the flicker perception. This is possible by simulating the process of physiological
visual perception, which is the so-called lamp-eye-brain chain, [17]. The architecture of the
flickermeter is described in Figure 3.8., which shows the flickermeter can be divided into
two parts, each performing one of the following tasks:
Simulation of the response of the lamp-eye-brain chain.
Online statistical analysis of the flicker signal and the presentation of results.
The first task is performed by blocks 2, 3 and 4 of Figure 3.8, while the second task is
accomplished by block 5. The response of each block will be analysed in the following
subsections.
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Ljubia Spasojevi Doctoral dissertation
Figure 3.8 Block scheme of flickermeter
Block 1 input voltage adapter
The supply voltage is the input for this block. In this block there is a voltage-adapting
circuit that can scale the RMS value of the input voltage down to an internal reference level
and does not modify the modulated voltage waveform. This means that all the flicker
measurements can be made independently of the input carrier voltage level. The output of
this block is the normalized RMS value of the input voltage [8].
Block 2 - squaring multiplier
For the referenced incandescent lamp, the light produced by the lamp depends on the
energy consumed by the lamp. The consumed energy by the lamp is proportional to the
square of the input lamp voltage. This block is used to simulate this squaring behaviour of
the lamp. Since the incandescent lamp has a thermal time constant because of the filament
of the lamp, a low-pass filter function is used to present this time-constant function and it is
part of the weighting filter in block 3 [8]. Let
() = (sin)(1 +sin
),
(3.7)
where U(t) is the supply voltage with amplitude A and angular frequency , which is
modulated by a sinusoidal waveform with the amplitude m and angular frequency m. The
signal at the output of the squaring multiplier has the following form:
()
2
=
2
2
1 +
2
2
+
2
2
1 +
2
2
sin2 +
2
8
sin2(+
) +
2
8
sin2(
) +
2
2
sin(2+
) +
2
2
sin(2+
) +
2
sin
2
4
sin 2
(3.8)
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Ljubia Spasojevi Doctoral dissertation
Block 3 filters
This block consists of series circuits of two filters, i.e., the demodulator filter and the
weighting filter [8]:
Demodulator filter (high-pass filter +low-pass filter)
The demodulator filter includes a first-order high-pass filter (3 dB cut-off frequency at
0.05 Hz) to filter the DC-component caused by the squaring function in block 2 and a low-
pass filter to filter all the components that are equal to, or greater than, the fundamental
frequency of the carrier voltage [8]. A sixth
-
order low-pass Butterworth filter (gives a 3 dB
cut-off frequency at 35 Hz for a 50 Hz system and a 3 dB cut-off frequency at 40 Hz for a 60
Hz system) is recommended in this block. By filtering the DC component and all the
frequency components higher than the fundamental angular frequency , only the
following terms remain:
=
2
sin
2
4
sin2
.
(3.9)
Weighting filter
The weighting filter simulates the frequency response of a coiled-filament gas-filled lamp
and the human visual system. As mentioned in block 2, the filament lamp has a thermal
time constant function; it is considered as a low-pass filter with a cut-off frequency of about
6 Hz. The transfer function of the weighting filter is described as [8]:
() =
2
+2 +
2
x
1 +
2
1 +
3
1 +
.
(3.10)
For a 60 W 230 V incandescent lamp:
k = 1.74802
= 2 4.05981
1
= 2 9.15494
2
= 2 2.27979
3
= 2 1.22535
4
= 2 21.9.
For a 60 W 120 V incandescent lamp:
= 2 4.167375
1
= 2 9.077169
2
= 2 2.939902
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Ljubia Spasojevi Doctoral dissertation
3
= 2 1.394468
4
= 2 17.31512.
Block 4 - non-linear variance estimator
This block consists of a squaring block and a first-order low-pass filter with a time constant
of 300 ms. The block is used to simulate the delay effect of the human brain. The output of
this block is called output 5 of the flickermeter [6], [8], and it is the instantaneous flicker
level. A flickermeter is calibrated to produce a maximum instantaneous flicker value of 1, in
case when the amplitude and frequency of the modulated voltage are equal to values
shown in Table 1, where m is the modulation factor defined by (3.3) and fm is the
modulation frequency.
Table 1 Values of the parameters f
m
and m for instantaneous values of the flicker equal to 1 [6]
f
m
[Hz] m [%] f
m
[Hz] m [%]
0.5 2.340 10.5 0.270
1.0 1.432 11.0 0.282
1.5 1.080 11.5 0.296
2.0 0.882 12 0.312
2.5 0.754 13 0.348
3.0 0.654 14 0.388
3.5 0.568 15 0.432
4.0 0.500 16 0.480
4.5 0.446 17 0.530
5.0 0.398 18 0.584
5.5 0.360 19 0.640
6.0 0.328 20 0.700
6.5 0.300 21 0.760
7.0 0.280 22 0.824
7.5 0.266 23 0.890
8.0 0.256 24 0.962
8.8 0.250 25 1.042
9.5 0.254 33.33 2.130
10.0 0.260 - -
A value of one unit of flicker levels is based on the human perceptibility threshold for 50%
of observers looking a 60 W 230 V incandescent lamp. The output of this block is the
instantaneous flicker level Pinst. Since the input signal (voltage) of the flickermeter is a
periodic signal, Pinst is also a periodic signal. The maximum value of Pinst, which is also
called the maximum perceptibility at output 5 in [6], is an important value in the flicker
measurement. It is used in the standard IEC 61000415 to define the voltage modulation
amplitude for each specific voltage modulation frequency. The information about the
modulated voltage can be used also to evaluate the performance of the flickermeter. There
is a ratio of 0.68 between the maximum value of Pinst and the short-term flicker-level
indicator Pst for the voltage modulation frequency range 0.525 Hz [8].
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Ljubia Spasojevi Doctoral dissertation
Block 5 - statistical calculation block
Block 5 is used for the statistical calculation of the short-term flicker indicator Pst and the
long-term flicker indicator Plt using the time-at-level method [6].
Short-term flicker indicator (P
st
)
The Pst value represents the perceived flicker severity averaged over a ten-minute
measurement interval. A value of 1.0 or higher represents a flicker level that will bring
annoyance to an observer. The Pst value can be calculated using the equation:
= 0.0314
0.1
+0.0525
1
+0.0657
3
+0.28
10
+0.08
50
,
(3.11)
where the percentiles P0.1, P1, P3, P10 and P50 are the instantaneous flicker levels exceeding
0.1 %, 1 %, 3 %, 10 % and 50 % of the time during the observation period. The suffix s in
the equation indicates that the smoothed values should be used, which are shown in the
equation below. P1s, P3s, P10s and P50s can be determined as:
P
1s
=(P
0.7
+P
1
+P
1.3
) / 3,
(3.12)
P
3s
=(P
2.2
+P
3
+P
4
) / 3,
(3.13)
P
10s
=(P
6
+P
8
+P
10
+P
13
+P
17
) / 5,
(3.14)
P
50s
=(P
30
+P
50
+P
80
) / 3.
(3.15)
The IEC standard gives four observation intervals (1 min, 5 min, 10 min and 15 min).
However, only the 10-min interval will be used for the Pst assessment during field
measurements. The other three intervals can be used for the laboratory measurements [8].
The 10-min interval was chosen because it is sufficiently short to characterize in detail a
load whose operating cycle is long (e.g., an arc furnace) and also sufficiently long so that it
is not affected by very isolated short-term variations.
Long-term flicker indicator (P
lt
)
Since the short-term flicker indicator is only suitable to assess the flicker caused by an
individual source with a short duty-cycle, another flicker indicator, which can assess the
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Ljubia Spasojevi Doctoral dissertation
combined effects of several flicker sources (e.g., welders, motors) operating randomly, or
flicker sources having a long and variable duty-cycle, should be defined. The long-term
flicker indicator Plt has been defined for this purpose. It can be derived from the short-term
flicker indictor Pst values over a certain measuring period that relates to the duty-cycle of
the flicker sources. The mathematical equation used to calculate Plt is shown below:
3
=1
3
. (3.16)
Here, N is the number of the Pst measurements during the Plt observation period [8].
Normally, in practice, 2 hours is selected as the observation period for the long-term flicker
indicator Plt. To calculate Plt values, 2 hours must be a discrete time interval. Two-hour
sliding windows are not allowed. Since the Pst observation interval is 10 minutes and the Plt
interval is 2 hours, the number of measurements N will be 12 [8].
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Ljubia Spasojevi Doctoral dissertation
4 Electric arc furnace
The use of electric arc furnaces (EAFs) has grown rapidly over the past 30 or so years. The
main reason for this is their productivity, precision, flexibility and some advanced
applications for steelmaking. Of all the steel made today, 36% is produced by the electric-
arc-furnace route and this share will increase to 50% by 2030 [16]-[18]. On the other hand,
their time-varying nature and non-linear voltage-current characteristics have a large,
negative influence on the power quality. They are major sources of voltage oscillations in
power system that can produce the effect known as flicker. Also, EAFs need a significant
quantity of reactive power, which may give rise to the voltage instability in a power system
without proper compensation [16]-[18].
An electric arc furnace converts electrical energy to thermal energy in the form of an
electric arc in order to melt the raw materials held by the furnace. The arc is established
between the electrode and the melting bath and is characterized by a low voltage and a
high current. Electric arc furnaces are used for smelting and refining metals, mainly the
iron in the steel production. Using an electric arc we can achieve an extremely high
temperature and a high power density. Due to the high concentration of power in a small
area, an equal allocation of heat is not possible [16]-[18]. Therefore, electric arc are used
for melting metals and alloys, while for heat treatments they are inappropriate.
Electric arc furnaces based on alternating current (AC) and direct current (DC) represent
one of the most intensive, disturbing loads in sub-transmission or transmission electric
power systems. They are characterized by rapid changes in the absorbed powers,
especially during the initial stage of melting. Nowadays, arc furnaces are designed for very
large power-input ratings and due to the nature of both the electrical arc and the melt-
down process, these devices can cause large power-quality problems on the electricity net,
mainly harmonics, inter-harmonics, flicker and voltage imbalances. The Voltage-Current
(U-I) characteristic of the arc is non-linear, which can cause harmonic currents [18], [19].
In general, electric arc furnaces are classified according to their method of heating, as
follows:
furnace with a direct electrical arc
furnace with an indirect electrical arc
furnace with a submerged arc [19] - [21].
4.1 Furnace with a direct electrical arc
For these furnaces there is a specific low voltage, a high current and the electric arc is
established between graphite electrodes and batches that gradually heat up and melt.
Direct arc electric furnaces are very popular for the melting of alloy steels and range in size
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Ljubia Spasojevi Doctoral dissertation
from a few kilograms, for laboratory units, to in excess of 100 tonnes per batch. Typically,
the units found in foundries are in the range of 1 to 10 tonnes [19] - [21].
The scheme of an EAF with a direct electrical arc is presented in Figure 4.1. The furnace
consists of a spherical hearth (bottom), a cylindrical shell and a swinging water-cooled
dome-shaped roof. The roof has three holes for consumable graphite electrodes held by a
clamping mechanism. The mechanism provides for the independent lifting and lowering of
each electrode. The water-cooled electrode holders also serve as contacts for transmitting
the electric current supplied by water-cooled cables (tubes). The electrode and the scrap
form the star connection of three-phase current, in which the scrap is the common junction.
The furnace is mounted on a tilting mechanism for tapping the molten steel through a tap
hole with a pour spout located on the rear side of the shell. The charge door, through which
the slag components and alloying additives are charged, is located on the front side of the
furnace shell. The charge door is also used for removing the slag (de-slagging). The scrap is
commonly charged from the furnace top. The roof with the electrodes is swung aside before the
scrap charging. The scrap arranged in the charge basket is transferred to the furnace by a crane
and then dropped into the shell [19], [20].
Figure 4.1 Furnace with a direct electrical arc
Advantage of a direct arc furnace:
Quicker readiness for use
Longer hearth life
Ease of repair
Great independence of the quality of the charge
Analysis of the metal can be kept to an accurate limit.
The major disadvantage of this type of furnace is the high cost of the electricity and the cost
of the equipment. The heating costs are higher than for other furnaces [19] - [21]. This,
Slag
Arc
Spout
Charging
door
Molten steel
Electrodes
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Ljubia Spasojevi Doctoral dissertation
however, can be adjusted, to some extent, by using low-cost scrap turning or boring as the
metal charge.
4.2 Indirect arc furnaces
Generally, indirect arc furnaces consist of a horizontal barrel shape steel shell lined with
refractories. The melting is effected by the arcing between two horizontally opposed
carbon electrodes or graphite electrodes. The heating is via radiation from the arc to the
charge. The barrel-shaped shell is designed to rotate and reverse through approximately
180 C in order to avoid excessive heating of the refractories above the melt level and to
increase the melting efficiency of the unit. The furnace is mounted on the rollers and the
rollers can be driven to rock the furnace. The metal melts because of the heat radiated from
the arc and the heat from the hot refractory lining. Indirect arc furnaces are suitable for
melting a wide range of alloys, but are particularly popular for the production of copper
base alloys. The units operate on a single-phase power supply and hence the size is usually
limited to relatively small units. The scheme of an EAF with an indirect electrical arc is
presented in Figure 4.2 [19], [20].
Figure 4.2 Furnace with an indirect electrical arc
4.3 Furnace with a submerged arc
A submerged arc furnace is mainly used for ferroalloy production, e.g., ferromanganese,
ferronickel, ferrosilicon, ferrochrome, silicon manganese. In furnaces with a submerged arc
the electrodes are directly put into the molten alloy. The electric arcs are established in the
gaseous area within the slag. The charge is heated by the heat emitted in the arcs and also
by the Joule heat developed as the current passes through the charge. The energy
consumption of these furnaces is relatively high, and for high-carbon ferrochrome the
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Ljubia Spasojevi Doctoral dissertation
electrical energy consumption varies between 2000 kWh/T alloy, with pre-reduction to
4000 kWh/T alloy, without pre-reduction and feed preheating [20]. These furnaces
represent the most powerful consumers of electricity. Figure 4.3 shows the scheme of the
submerged arc furnace.
Figure 4.3 Furnace with a submerged arc
4.4 Electric arc
An electric arc is the electrical breakdown of a gas that produces an on-going plasma
discharge, resulting from a current through normally non-conductive media such as air.
The electric arc was first described in 1802 as a "special fluid with electrical properties", by
Vasily V. Petrov, a Russian scientist [21].
The arc occurs in the gas-filled space between at least two conductive electrodes that are
made of tungsten or carbon, and it results in a very high temperature. The electric arc is a
continuous discharge and may occur either in direct-current circuits or in alternating
circuits, while a similar electric spark discharge is momentary. Under the influence of an
electric field the particles between the electrodes are electrified and their movement is
directed. Positively charged particles are directed towards the cathode, while negatively
charged particles move towards the anode. The electric arc has a non-linear relationship
between the current and the voltage characterized by a small cathode voltage drop (from
10 to 20 V) and high current density (from 100 A/cm
2
to over 1000 A/cm
2
). The current
level between the electrodes is directly proportional to the gradient of the electric
potential. Figure 4.4 shows the voltage-current (U-I) characteristics of the electric arc.
Normally, gas is an electrical insulator [19], [20].
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Ljubia Spasojevi Doctoral dissertation
With a small voltage difference between the electrodes a small current (negligible) that is
proportional to the voltage will flow. This can be explained by the higher speed of the free
electrons and the positive ions in the stronger electric field, Figure 4.4 point 1. Increasing
the voltage at point 2 does not cause an increased current. This can be explained by the
limited number of charge carriers. If the voltage level rises above point 2, the electrons
accelerated at that level cause the ionization of other molecules. In this way the number of
charge carriers is increased and the current begins to increase with increasing voltage [19],
[20], [21].
Figure 4.4 Voltage-current characteristic of an electric arc
The voltage at point 3 is characteristic for a given gas environment and the type of
electrodes. Under the influence of this voltage, the secondary ionization of space occurs,
which is manifested in the form of sparks. The quantity of the charge carrier has increased
to such an extent that the environment can be treated as being conductive. The voltage
between the electrodes is decreased and this generates the negative U-I characteristic of
the arc. At point 4, the arc is established; electrons with a high speed collide with the
neutral atoms (molecules) and ionize them [20], [21].
Electric arc of direct current
An electrical arc of a direct current is obtained with the short circuit of two graphite
electrodes connected to a source of direct-current voltage. Following a brief short circuit
the electrodes move apart and between them the arc is established, Figure 4.5. Positively
charged particles move to the cathode, become neutral and accumulate on it. That is the
reason why the top of the cathode is a conical surface, while at the anode crater is formed.
Electric arc that burns between the electrodes has a surface temperature of over 4000C
and is characterized by a different electrode voltage drop. The anodes voltage drop is
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Ljubia Spasojevi Doctoral dissertation
about 10 V, while the cathode's voltage drop is larger and amounts to 2540 V. The voltage
drop along the length of the arc is practically negligible [19], [21].
Figure 4.5 Electrical arc of direct current
There are three distinct zones of the arc: the anode area, the body of the electric arc and the
cathode area. The length of the anode area is about 10
-3
cm and it is filled with electrons
that move towards the anode because the anode does not emit positive ions. Because of
these electrons, there is voltage drop on the anode. The length of the cathode area is less
than the anode area and its length is about 10
-5
cm. The voltage on the body of the electric
arc is increased in proportion with the distance from the cathode. The current density
emitted from the cathode is given by the Richardson-Dushman equation [21]:
=
2
2
,
(4.1)
where:
J is the emission density in [amperes/cm
2
]
M and N are constants (characteristic for each type of material) in [amperes/cm
2
(
K)
2
]
T is the temperature of cathode in [
K]
B is a correction factor due to the Schottky effect
The U-I characteristic of the direct current arc is negative and its shape is parabolic. Figure
4.6 shows the U-I characteristic of the direct current arc.
l
Arc
U
arc
A
K
U
k
U
k
U
a
60
Ljubia Spasojevi Doctoral dissertation
Figure 4.6 Static characteristic of a DC electric arc
Changing the arc length (l), i.e., the distance between the electrodes, means the shape of the
curve is changed. Also, the voltage level that is necessary for the electric arc is modified.
Increasing the current of the arc as result, there is an increase of the temperature into the
electric arc. The temperature of the electric arc directly influences the ionisation, i.e., a
higher temperature means better ionisation (higher conductance of arc). Based on the
results of much experimental research, the equations that describe the characteristic
values and lengths of the electric arc have been formulated [19]. Equation (4.2) describes
the characteristic values of the electric arc.
= + +
+
arc
,
(4.2)
where:
U
arc
is the voltage of the arc [V]
I
arc
is the current of the arc [A]
l is the length of the arc [m]
A, B, C, D are constants that depend on the type electrodes and the gas environment.
Based on the results of many experimental measurements, a simplified equation that
describes the length of the arc can be written as:
arc
=
arc
l
+40,
(4.3)
where:
U
arc
is the voltage of the arc [V]
E
arc
is the electric field in the arc (approximately constant 1700-1900 V/m)
40 is a constant that represents the drop voltage on the electrodes.
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Ljubia Spasojevi Doctoral dissertation
Electric arc of alternating current
In case when the voltage supply is alternating, the conditions of the arc burning and its
characteristics are very different. The forms of the U-I characteristic of the electrical arc
depend on the conditions of burning of the arc, essentially from its cooling conditions. The
dynamic characteristics of a low-power electric arc for the conditions of intensive cooling
are shown in Figure 4.7.
Figure 4.7 Dynamic characteristics of the arc
During each pass of the current through zero, the area is cooled and deionized.
Furthermore, the resistance of the space between the electrodes is increased and there is
demand for a higher voltage level for the establish arc (voltage peak). This voltage peak
represents the voltage level of the arc ignition. With the advent current of the arc, the
voltage of arc is dropped to minimum for maximum value of current. The decreasing
current causes the voltage to increase to the point when the arc disappears (the voltage
level of shutdown). In the case when the power of the arc is higher and the conditions of
the cooling are lower, the voltage peaks and the voltage level of the shutdown are lower.
The dynamic characteristics of a high-power electric arc for low conditions of cooling are
shown in Figure 4.8.
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Ljubia Spasojevi Doctoral dissertation
Figure 4.8 Dynamic characteristics of a high-power electric arc
This form of the U-I features is characteristic for high-power electric arc furnaces for
melting steel, were the arc burns almost constantly. For the values of the arc current equal
to 10-15 kA, the measured current density in the AC electric arc is approximately 10
7
A/m
2
,
while the diameter of the arc is about 2 cm. For larger values of the arc current, the current
range is 100 kA, the current density is 108 A/m
2
and the diameter of the arc is about 3 cm.
The major useful characteristic of the arc is its high density heat, which can reach a value of
2 GW/m
2
. The temperatures on the surface of the arc are in the range 40005000
C, while
the temperature in its interior can reach 15000
C [19], [20].
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Ljubia Spasojevi Doctoral dissertation
5 Dynamic reactive-power compensation
The lack of static compensation means an inability to control the power factor in conditions
of variable load. In the dynamic type of reactive-power compensation the reactive power is
produced in a way that there is the possibility to quickly change the production level,
regardless of the voltage level at the connection point. Dynamic reactive-power
compensation can be stepped or continuous, depending on the configuration of the static
compensators. Therefore, dynamic sources can increase (or decrease) the level of reactive
power in the conditions of the voltage drop (overvoltage) and thus avoid a voltage collapse.
Some of the major advantages of the use of dynamic reactive-power compensation are:
compensation of the reactive power, which requires consumers with rapid changes in the
load
fast switching on and off of the capacitor, without a time delay for the discharge of a
capacitor
no transient phenomena
extending the lifetime of the system to compensate
Static compensators based on power-electronic, synchronous generators and
compensators represent the dynamic sources of reactive power.
5.1 Flexible alternating-current transmission system
The technological advancement of power-electronics has enabled the production of more
modern compensating devices and devices for the management of more complex power
systems. The Flexible Alternating Current Transmission System (FACTS) is a concept based
on power-electronics that enhance the value of transmission networks by increasing the
use of their capacity [22]. FACTS technology has created new opportunities for power
management and achieving the full capacity of transmission networks. The idea for the
development of these devices was born in the 1980s in order to solve problems around the
construction of transmission lines and facilitate the control of transmission power [23],
[24]. However, as already mentioned, the main reasons were the increase of the maximum
transmission capacity of the existing transmission system and the management of power
flows on certain routes.
FACTS devices work by acting on certain parameters, such as serial or parallel impedance,
current, voltage, phase angle, etc [24]. Using these devices is particularly justified in
applications that demand one or more of the following characteristics:
fast dynamic response
ability for frequent changes of output values
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Ljubia Spasojevi Doctoral dissertation
finely adjustable output values
rapid implementation in order to achieve a significant increase in capacity
reduction of transmission costs.
FACTS technology is not just a device that solves a certain problem, it is more of a set of
devices that can be applied individually or in coordination with other devices in order to
manage one or more parameters of the system [24]. In general, FACTS devices, depending
on the connection to the transmission system, could be divided as follows:
serial devices
parallel devices
combined serial-serial devices
combined serial-parallel devices.
Serial FACTS devices are very effective in the management of power flow as well as
increasing the stability of the system. Using a serial compensator the total effective series
impedance between two points of the transmission line can be reduced by influencing the
flow of active power. The possibility of controlling the power flow can be used to increase
the limit of the transient stability and the damping of the power oscillation [22], [24].
FACTS devices for series compensation are composed of capacitors, reactors and thyristor
converters. Types of serial FACTS devices are [24]:
Static Synchronous Series Capacitor SSSC
Thyristor Controlled Series Capacitor TCSC
Thyristor Controlled Series Reactor TCSR
Thyristor Switched Series Reactor TSSR
Thyristor Switched Series Capacitor TSSC.
Parallel compensation is used to influence the electrical characteristics of the transmission
lines in order to increase the initial value of the power that can be transmitted through a
transmission line and control the voltage values along the transmission line [24]. Parallel
FACTS devices are:
Static Synchronous Generator SSG
Static Synchronous Compensator STATCOM
Static Var Compensator SVC
Battery energy storage system BESS.
Combined FACTS devices are composed of mutual combination serial and parallel devices.
Someone of most important FACTS devices of this type are:
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Ljubia Spasojevi Doctoral dissertation
Unified Power Flow Controller UPFC
Thyristor-controlled phase-shifting transformers TCPST
Interline Power Flow Controller (IPFC).
5.2 Static VAr Compensator
Static VAr compensator (SVC) is the common name for several types of FACTS devices. SVC
is a parallel connected static VAr generator or absorber whose output is adjusted to
exchange the capacitive or inductive current in order to achieve the control of specific
parameters of the power system (typically the voltage on the BUS). With the application of
SVC, the power-transmission capability of the electric network can be increased, the
system voltage can be stabilized, the low-frequency oscillation of system can be damped,
and sub-synchronous oscillation can be suppressed, while the application of SVC in power
distribution network, voltage fluctuation, flicker, negative sequence and harmonic
interference caused by nonlinear loads and impact loads can be reduced, the power quality
can be improved, the productivity and power factor can be increased, the reactive tide can
be decreased, and the net loss can be reduced. These types of devices are mainly controlled
by a thyristor and the most important of these are thyristor-controlled reactors (TCRs) and
thyristor-Switched capacitors (TSCs). The structure of the SVC is the obtained combination
of TCR and TSC, such as the Fixed Capacitor Thyristor Controlled Reactor (FC-TCR)
structure and the Thyristor Switched Capacitor Thyristor Controlled Reactor (SC-TCR)
structure. This combination is ensures greater flexibility in the realization of control work
and reducing the injection harmonics of the current.
FC-TCR structure
The TCR structure can ensure continuously controllable reactive power only in the lagging
power-factor range. In order to achieve dynamic, controllable, reactive power also on the
leading power-factor domain, a fixed-capacitor (FC) structure is connected in parallel. The
FC-TCR compensator consists of a fixed capacitor bank utilized as high-order current
harmonics filters, and parallel reactors whose fundamental current harmonic is controlled
by means of thyristor AC switches [24]. The FC-TCR structure can be seen in
Figure 5.1. This type of SVC can provide an adjustment of the reactive power in both
quadrants, i.e., capacitive and inductive. The capacitors ensure the constant capacitive
reactive power (current, IFC) for the devices and usually inductance (L) is added in series,
Figure 5.1, which forms a resonant circuit that filters harmonic and/or interharmonic from
the network [24]. The variable inductive reactive power (current, ITCR) is ensured by the
thyristor-controlled reactors. The sum of the capacitive and inductive reactive powers
represents the total reactive power (current, ISVC), equation (5.1), which the device
generates or absorbs over the range from IFC to ITCR+IFC.
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Ljubia Spasojevi Doctoral dissertation
(5.1)
Figure 5.1 FC-TCR structure of SVC
The voltage-current characteristic for the FC-TCR is shown in
Figure 5.2. The compensator voltage-current characteristic encompasses the area of
inductive and capacitive loadings within the boundaries determined by the FC and the
thyristor-controlled reactor powers. It should be emphasized that the compensator is a
source of odd harmonics and, if the control angles of antiparallel-connected thyristors are
unequal, even harmonics can occur too. The third harmonics in the compensator current
can be cancelled by the delta connection of the reactor branches.
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Ljubia Spasojevi Doctoral dissertation
Figure 5.2 Voltage-current characteristic for FC-TCR type of SVC
The current in the reactor can be controlled in a continuous manner from maximum
(thyristor valve closed) to zero (thyristor valve open) by the controllable range of the
thyristor firing angle . The firing angle is defined as the delay angle from the point at
which the voltage becomes positive to the point at which the thyristor valve is turned on
and the current starts to flow. Figure 5.3 shows a simplified electric scheme of the TCR,
while Figure 5.4 shows the waveforms of the voltage and the current through the TCR
structure [24].
Figure 5.3 Structure of TCR
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Ljubia Spasojevi Doctoral dissertation
Figure 5.4 Waveforms of voltage and current through the TCR structure
Let us define the source voltage as:
() =
sin,
(5.2)
where US is the peak value of the applied voltage and is the angular frequency of the
supply voltage [24].
The current through the inductance L is obtained with:
()
() = 0,
(5.3)
() =
1
() +.
(5.4)
For the boundary condition i(t=)=0,
() =
(cos +cos ).
(5.5)
Using Fourier analyses we can derive an expression for the fundamental reactor current as
a function of angle , equation (5.6) [24].
() =
(1
2
sin2),
(5.6)
where U is the amplitude of the applied ac voltage, L is the inductance of the thyristor-
controlled reactor, and is the angular frequency of the applied voltage. Equation (5.6)
can be rewritten as:
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Ljubia Spasojevi Doctoral dissertation
() =
(),
(5.7)
where BTCR represents the reactive admittance (susceptance) of the TCR defined as:
() =
(1
2
sin2),
(5.8)
=
1
.
(5.9)
The variation of the perunit value of BTCR with the firing angle is shown in
Figure 5.5. The perunit value of BTCR is obtained with respect to its maximum value Bmax as
the base quantity [24].
Figure 5.5 Control characteristics of the TCR susceptance, B
TCR
()
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6 The Modelling of Electric Arc Furnaces
One of the main sources of voltage fluctuations in power systems are electric arc furnaces.
It is therefore important to develop accurate models of the electric arc furnace for network
power-quality analyses that make it possible to simulate the conditions that cause flicker.
There are various methods for modelling electric arc furnaces. All these models can be
classified into four groups:
Time-domain analysis methods [25], [26], [27],
Frequency-domain analysis methods [28], [29],
Chaotic variation methods [30], [31],
Models based on the electric arc furnaces periodic draw of active and reactive power
[32].
Usually, the electric arc furnace (the electric arc) is modelled as a voltage source. The
amplitudes of the frequency components of the voltage source are time-modulated to
describe the arc-length variations that cause network-voltage fluctuations. Determining the
frequency characteristic of the arc length can be a difficult task. To simulate the arc-length
variation, a stochastic or a deterministic approach can be used. The stochastic approach
provides random variations of the length, which is closer to reality, but makes the
mathematical analysis complex and requires longer simulation times due to the need for a
statistical evaluation. With the deterministic approach the arc length varies as a sine
function with a selected frequency. However, this approach does not fully describe the
operation of the electric arc furnace, but allows a much easier simulation with shorter
simulation times and without any additional statistical assessment of the results. The
deterministic model usually provides higher flicker levels at a certain operating point of the
electric arc furnace compared to the stochastic model. However, deterministic modelling is
not entirely satisfactory, because a nonlinear phenomenon is modelled as a linear one.
In [26] the arc length is modelled as a controlled voltage source based on a nonlinear u-i
characteristic. The time modulation of the voltage source is achieved by two different time-
variation laws based on sinusoidal and white-noise functions. In the first case (sinusoidal
law) a frequency of 8.8 Hz for the changing arc length is chosen, as this is the frequency
that lies at the centre of perceptivity of the flicker. This modelling approach, when only the
worst frequency is considered, ignores the whole spectrum of characteristic flicker
frequencies that can have a significant effect on the flicker level. A more realistic modelling
of the furnace operation can be achieved with the addition of a white-noise, time
modulation of the arc length, as in [26] and also in [33]. However, neither author explains
or mentions how to specify the white-noise function that would be able to accurately
describe the spectrum of characteristic flicker frequencies.
An alternative approach to modelling the arc length is described in [34], where chaos
theory is used. The irregular and aperiodic behaviour of the arc length is based on the
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Ljubia Spasojevi Doctoral dissertation
Lyapunov exponent. With chaos theory the disadvantages of the stochastic approach to
modelling can be resolved, and such a model can describe the phenomena in an electric arc
furnace more accurately. Also, Chuas chaotic circuit can be used for modelling the
variation of the arc length. A disadvantage of this type of modelling is that the data
obtained with the simulation does not correspond to the measured data in the network and
therefore all the obtained results must be accepted with caution.
In [27] the arc is modelled as a controlled voltage source that is based on a piece-wise
linear approximation of the u-i characteristic of the load. The approximation and
simplification of the data for the modulation characteristics of the arc could make the
accuracy and reliability of this method questionable.
In order to overcome the described shortcomings, a new method of modelling the arc
length is proposed. With this method it is possible to achieve a satisfactory accuracy for
modelling the time-modulation of the electric arcs length. The advantages of this model
with respect to other models are presented.
6.1 Representative Samples of Voltage and Current
Representative voltage and current samples are obtained from a large number of current
and voltage measurements from electric-arc furnaces in the power system. Representative
samples of the voltage (or current) are one-second or one-minute intervals extracted from
longer (e.g., 100-second, 10-minute) voltage (or current) intervals [35]. Each sample
represents a characteristic and unique combination of the harmonic and interharmonic
voltage components for every operating cycle of the arc furnace. The representative
samples represent a unique fingerprint of each individual arc furnace, as shown in [35] and
[36]. The flicker levels of short, representative samples Pst,r are also almost equal to the
flicker level of the longer interval they substitute Pst, as shown in Figure 6.1.
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Ljubia Spasojevi Doctoral dissertation
Figure 6.1 Value of P
st
for a long signal and P
st,r
value of a representative sample
The Selection of Representative Samples
The ten-minute measured waveforms of voltage and current obtained at the 110-kV level
are presented in Figure 6.2 and 6.3. From measurements we know all the characteristic
values for these two signals (active and reactive power, flicker level).
Figure 6.2 Waveforms of voltage measured at the 110-kV level
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Ljubia Spasojevi Doctoral dissertation
Figure 6.3 Waveforms of current measured at the 110-kV level
In the next step it is necessary to conduct mathematical signal processing, which consists of
the several steps described below:
Creating one-second samples In this step 10-min measured voltage and current
signals are divided into 600 one-second intervals (one-second samples). When creating the
sample it is important to ensure that each voltage sample begins and ends at the point of passing
through 0. Current samples must be synchronized with voltage samples. In Figure 6.4 and Figure
6.5 the voltage and current samples are shown.
Figure 6.4 One-second sample of voltage at the 110-kV level
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Ljubia Spasojevi Doctoral dissertation
Figure 6.5 One-second sample of current at the 110-kV level
Calculation P, Q and Pst In this step is necessary to calculate the active and reactive power
and the flicker level for each generated one-second sample, i.e., for each one-second sample
we calculate the values of the flicker level (Pst, s) as well as the active (Ps) and reactive
power (Qs). The values obtained in this step are shown in Figure 6.6 and will be used as a
reference for selecting representative samples.
Figure 6.6 a) Active power of one-second samples and the mean value; b) reactive power of one-
second samples and the mean value
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Ljubia Spasojevi Doctoral dissertation
The red line in Figure 6.6a represents the active power of each individual, one-second
sample, while the green line represents the mean value of the active power of all the one-
second samples. Figure 6.6b is the same, where the blue line represents the reactive power
of each one-second sample and the yellow line represents the mean value of the reactive
power of all the one-second samples.
The value of the flicker level for each individual one-second sample is calculated as follows.
Firstly, from the one-second voltage sample we form a longer ten-minute voltage signal.
The longer ten-minute voltage signal is formed by repeating the one-second voltage sample
600 times. Next, for the newly created ten-minute voltage signal obtained in this way we
calculate the short-term of flicker level (Pst). The easiest way to do this is to use the
flickermeter. The calculated Pst of the newly created ten-minute signal represents the Pst of
the one-second voltage sample. The calculated values of Pst for each individual one-second
voltage sample are presented in Figure 6.7.
Figure 6.7 Flicker level (P
st
) of all the one-second samples
Selection of a representative sample In this step we select the six representative
samples with approximately the same characteristic as the longer ten-minute measured signal.
The selection of representative samples was made in such a way that all the selected samples
have approximately the same level of flicker (the most important condition), as well as active
and reactive power, as the ten-minute measured signal. The reference value of the flicker level
for selecting the representative samples is the measured value of the flicker at the 110-kV level
(P
st
). The values P
m
and Q
m
are used as a reference for the active and reactive powers.
The Figure 6.8 shows the values of the flicker level Pst, s and the active Ps and the reactive Qs
powers for the six one-second selected representative samples, s=1, 2, 3, 4, 5, 6. All the
parameters are related to one phase. Also, in the same figure we can see the parameters of
the measured ten-minute signal. The Pst represents the ten-minute value of the flicker level
measured at the 110-kV level, while Pm and Qm represent the mean values of the active and
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Ljubia Spasojevi Doctoral dissertation
reactive powers of the same signal at the same voltage level. In Table 2 the values of these
parameters are presented numerically.
Now, from the six presented representative samples the representative sample with the
most accurate values of Pst should to be selected. The representative sample numbered one
with values of parameters P1 and Q1 was selected.
Figure 6.8 Parameters of the measured ten-minute signal (P
st
, P
m
, Q
m
) and the representative
samples (P
s
, Q
s
active and reactive power of representative sample s=1, 2, 3, 4, 5, 6) for one
phase
Table 2 Numerical values of the parameters P
st
, P and Q of the measured ten-minute signal and
of the representative samples (phase values)
P
m
[MW] Q
m
[MVAr] P
st
Measured
signal
13.49 10.09 1.450
Representative
sample
P [MW] Q [MVAr] P
st
1 12.62 10.44 1.453
2 12.88 11.41 1.447
3 14.20 10.90 1.454
4 12.72 10.50 1.455
5 12.47 9.91 1.443
6 12.94 9.09 1.442
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Ljubia Spasojevi Doctoral dissertation
6.2 Model of the flickermeter
A schematic model of the flickermeter used in this work is shown Figure 3.8. The model
flickermeter was designed with the PSCAD software. It is based on [6] and already
described in Section 3.3. The input signal for this model (u(t)) is the voltage signal from
which should be calculated the flicker level, while the output signal (S(t)) represents the
instantaneous value of the flicker. Statistical processing of the S(t) signal provides us with
the short term value of the flicker level (Pst). Figure 6.9 presents the model of flickermeter
designed in PSCAD software, while in Table 3 the parameters of designed flickermeter
model are presented.
Figure 6.9 Scheme of the flickermeter model
Table 3 Parameters of the model shown in Figure 6.9
Parameter Value
N
1
(s)
N
2
(s)
N
3
(s)
100.5499s
0.06981s+1
1
D
1
(s)
D
2
(s)
D
3
(s)
s
2
+51.017s+3308.8017
0.129885s+1
0.007267s+1
G
T
1280000
0.3 s
Testing of S(t)
In order to validate the accuracy of the designed model it is necessary to test the model.
The Flickermeter model was tested according to the standard IEC 61000-4-15 [6] with sine
and rectangular signal modulation. The signal used for the testing is given with the
equations
() = sin(250) [1 +sin(250
)], (6.1)
where m is the modulation factor defined by (3.3) and fm is the modulation frequency. In
Table 1 are the standard prescribed values of these two parameters.
The prescribed accuracy is achieved if the values of the output signal S(t) (for sine
modulations with different amplitudes and frequencies) are equal to 1, with a tolerance of
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Ljubia Spasojevi Doctoral dissertation
5% [6]. In Table 4 the values obtained from the test were shown, while in Figure 6.10
they are graphically represented. In Figure 6.10 it is clear that the deviations of S(t) are
within the prescribed limits, except for the first two and the last value. If we take a look at
Figure 3.1 it is clear that these frequencies do not significantly influence the flicker level.
Table 4 The values of S(t) obtained by tests
f
m
(Hz) S(t) f
m
(Hz) S(t)
0.5 0.750 10.5 1.012
1.0 0.875 11.0 1.010
1.5 0.925 11.5 1.007
2.0 0.925 12.0 1.005
2.5 0.975 13.0 1.000
3.0 0.991 14.0 0.995
3.5 0.991 15.0 0.993
4.0 0.993 16.0 0.995
4.5 1.011 17.0 0.993
5.0 1.005 18.0 0.998
5.5 1.015 19.0 1.000
6.0 1.015 20.0 1.009
6.5 1.007 21.0 1.005
7.0 1.008 22.0 1.008
7.5 1.015 23.0 1.010
8.0 1.015 24.0 1.018
8.8 1.015 25.0 1.038
9.5
10.0
1.015
1.010
33.3 1.544
- -
Figure 6.10 Graphical overview of the values from Table 4
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Ljubia Spasojevi Doctoral dissertation
Testing of the P
st
In the second test, the flickermeter model was tested with a rectangular modulation signal
according to IEC 61000-4-15 with a rectangular signal modulation. The Pst for different
modulation frequencies was calculated. In each case, the value of Pst has to be 1.000.05
[6]. In Table 5 the characteristics of the rectangular signal and the calculated Pst values are
presented. In Figure 6.11 the table values are graphically displayed. On the basis of figures
Figure 6.10 and Figure 6.11 we can conclude that the flickermeter model designed in
PSCAD software has an acceptable accuracy. Borderline case in which deviation is larger
than allowed can be ignored, because it does not have a major impact on accuracy.
Table 5 Characteristics of the rectangular signal and P
st
values
Rectangular
changes per minute
Voltage changes U/U [%]
230 V lamp 50
Hz system
Calculated
P
st
1 2.724 1.0228
2 2.211 1.0288
7 1.459 1.0259
39 0.906 1.0325
110 0.725 1.0228
1620 0.402 1.0035
4000 2.4 1.2710
Figure 6.11 Values of P
st
for rectangular signal
6.3 Basic Concept of the Model of the Electric Arc Furnace
The model has to be developed so that it can satisfactorily describe every operating point
of the furnace. Moreover, the model should be general, i.e., it should make it possible to
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Ljubia Spasojevi Doctoral dissertation
model different arc furnaces. To achieve this, a correlation between the voltage and the
current of the electric arc has to be established. That correlation is described [26] by a
non-linear voltage-current u-i characteristic, given with equations (6.2) and (6.3):
), (6.2)
, (6.3)
where uA and iA are the arc voltage and current, respectively, UAT is the threshold value to
which the voltage tends when the current increases and C and D are constants, whose
values determine the difference between the increasing and decreasing current parts of the
u-i characteristic. The correlation between the threshold value of the voltage and the arc
length is explained by (6.4):
= + , (6.4)
where l represents the length of the arc in centimetres, A is the constant that represents the
sum of the anode and cathode voltage drops and B represents the voltage drop per unit of
the arc length. By inserting equation (6.4) in (6.3) we obtain:
= + +
(6.5)
The values for all the above-mentioned constants are given in Table 2.
Table 6 Values of the constants
Parameter Value
A
B
C
D
40 V
10 V/cm
30,000 W
5,000 A
In order to simulate the time dependence of the arc model, a time-variable arc length is
used:
=
0
(
) ,
(6.6)
0
=
0
+
= +
0
+
.
(6.7)
In the above equation u
A0
is the arc voltage corresponding to the reference length of the arc l
0
.
The parameter k is given by (6.8) and represents the ratio between the arc voltages threshold
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Ljubia Spasojevi Doctoral dissertation
value U
AT
(l) at length l, and U
AT
(l
0
) at the reference length l
0
[26].
=
()
(
0
)
=
A +B
A +B
0
.
(6.8)
The time-variation of the arc-length can be expressed by:
() =
0
(), (6.9)
where l0 represents the reference arc length when the furnace does not generate flicker
and r(t) is the law of the arc-length variation [26]. In the case when the length of the arc l
does not change over time (the length of the arc is equal to the reference length of the arc,
l=l0) the arc voltage-current characteristic would be time-invariant. The furnace would not
produce flicker, but only voltage and current harmonics would be generated and injected
into the power system, which is a consequence of the non-linear characteristics of the arc.
The arc length for this case can be calculated as:
0
= +
0
0
=
.
(6.10)
System Configuration
Figure 6.12 shows the part of the steel plants network under investigation.
Figure 6.12 Single-line scheme of the plant network
The network model involves a high-voltage network equivalent uHVNE with its short-circuit
inductance LLSC and resistance RLSC, a 110/35-kV transformer substation, the resistance RC
and inductance LC of the cable line between the substation and the furnace transformer,
and the 35/0.555-kV furnace transformer. The inductance and the resistance of the cable
line between the furnace transformer and the furnaces electrodes and the inductance and
the resistance of the furnaces electrodes are represented by the furnaces inductance Lf
and resistance Rf. The values of these parameters and the elements of the network are
shown Table 7. The value for the inductance Lf will be specified later in such a way that the
reactive power corresponds to the measured value. The other values correspond to the
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Ljubia Spasojevi Doctoral dissertation
actual parameters of the steel plant. The short-circuit power Ssc at the 110-kV bus equals
3750 MVA. Respecting the turn ratio of the transformers, all the measured values were
calculated at a low-voltage level.
Table 7 Values of the parameters of the model shown in Figure 6.12
Component Parameter Value
High-voltage
network equivalent
S
sc
u
HVNE
R/X
3750 MVA
110 kV
0.1
Tr 110/35
S
tr1
u
ntr1
u
ktr1
R/X
40 MVA
110/ 35 kV
10.49 %
0.1
Tr 35/0.555
S
tr2
u
ntr2
u
ktr2
R/X
35 MVA
35/0.555 kV
5.96 %
0.1
Values of the parameters at 0.555 kV voltage level
cable resistance
cable inductance
furnace resistance
RC
LC
Rf
2.7610
-6
1.3110
-8
H
1.8010
-3
The value of l0 is calculated so that the furnaces active power is the largest for every tap
position of the furnace transformer. This is achieved when the value of UAT0 is equal to 30%
of the voltage value (for that tap position) on the low-voltage side of the furnace
transformer. This correlation was determined experimentally based on real measured data.
Since the furnaces inductance Lf is not known from the real factory network, its value was
also determined experimentally based on the data from the selected representative sample
(P1, Q1). The values of these parameters were set such that the simulation model of the
electric arc furnace has approximately the same values of the active and reactive power as
the representative sample. Table 8 presents the experimentally determined parameters
based on real measured data.
Table 8 Values of experimentally determined parameters of the model used in the simulation
Parameter of
Representative Sample
Value
Determined
Parameter
Value
P
1
12.62 MW
U
AT0
l
o
167 V
12.84 cm
Q
1
10.44 MVAr L
f
8.0210
-6
H
The law of the arc-length variation r(t) in the case when the length of the arc l is not equal
to the reference length of the arc l0 but changes with time will be presented in the following
sections.
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Ljubia Spasojevi Doctoral dissertation
Modeling the Electrical Arc Length
The basic idea of the proposed approach to modelling the electric arc furnace is that the
electrical arc is modelled as a controlled voltage source [26]. This voltage source has to be
controlled so that it generates waveforms at the 110-kV level that correspond to the
waveforms of the representative (measured) samples. To achieve this, the amplitudes of all
the harmonic and interharmonic components of the voltage source have to be controlled.
Therefore, the function F(f, A, ) (f frequency, A amplitude, phase displacement of
interharmonic) for control of the voltage source must be determined. This function, in fact,
describes the arc-length variation.
All the resistances and reactances of the network in Figure 6.12 (of the 110/35-kV and
35/0.555-kV transformers, of the cable and of the furnaces resistances and reactances) can
be replaced with one equivalent resistance Req and one equivalent reactance Xeq, while the
electric arc furnace can be represented as a controlled voltage source. In this case, the
simplified single-line scheme shown in Figure 6.13 is obtained.
Figure 6.13 Simplified single-line scheme of the plant network
The waveforms of the voltage and current (i.e., the amplitudes and phase angles of all the
harmonics and interharmonic components) at node B (measured at the 110-kV bus and
recalculated to the 0.555-kV level) are known from the measurements and are
representative samples of the voltage uRS and the current iRS. The voltage drop u can be
calculated with (6.11) and, consequently, the waveforms of the voltage at point A can be
obtained with (6.12). The voltage uA is the voltage at the point of the arc furnaces
connection to the network.
=
),
(6.11)
)
(6.12)
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Ljubia Spasojevi Doctoral dissertation
Using the representative samples of voltage and current and the equivalent impedance, the
voltage waveforms at point A can be calculated. Equation (6.12) is an ordinary differential
equation that has to be solved numerically, because the data are given in discrete form. In
this way the obtained voltage waveforms at the point A correspond to the actual
waveforms at that point. The voltage drops in phases b and c are calculated in the same
way.
Next, it is necessary to define the law of the arc-length variation r(t) in the case when the
length of the arc l is not equal to the reference length of the arc l0 but changes with time.
This can be calculated from the voltage envelope of the representative sample spectrum.
The arc voltage value uA in (6.3) corresponds to the calculated voltage (from
measurements) at point A in Figure 6.13. The arc current can be easily calculated
(respecting the turn ratio of the transformers) from measured representative samples of
the current. The obtained voltage fluctuations at point A correspond to the actual voltage
fluctuations at the 0.555-kV level. Since the voltage waveform at point A is known, the
voltage envelope at 0.555-kV can be calculated.
Calculation of the Voltage Envelope
To calculate the voltage envelope of uA the squaring-demodulation method is used [37].
The structure of this method is shown in Figure 6.14, while Figure 6.15 and Figure 6.16
show the signal waveforms before and after passing through the squaring-demodulation
structure. The filter used in this case is a first-order high-pass filter with a cut-off frequency
of 3 dB at 0.05 Hz, while a 6
th
-order Butterworth low-pass filter has a cut-off frequency of
3 dB at 35 Hz. The high-pass filter is used to eliminate the DC component and the
Butterworth filter to reject the double main frequency components caused by the squaring
demodulator, Figure 6.16. By applying a fast Fourier transform (FFT) to the signal p'(t) a
set of interharmonics (amplitudes A and phase angles ) for this signal are calculated. A
sampling frequency for the FFT equal to 1 Hz was chosen.
Figure 6.14 Squaring-demodulation structure
The calculated set of interharmonics can be considered as being characteristic for each
individual installed furnace and therefore represents its fingerprint in the system. The
signal p(t) is computed by applying an inverse fast Fourier transform (IFFT), covering the
frequency range from 1 Hz to 35 Hz, to the obtained set of interharmonics. Since this range
of interharmonics involves all the important frequencies for flicker [38], [39] it will be used
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Ljubia Spasojevi Doctoral dissertation
for modelling the time variation of the arc length r(t) in (6.9). The obtained signal involves
all the signals with frequencies from 1 Hz to 35 Hz generated by the electric arc furnace
during its operation. In this way the interharmonics were calculated based on the data
from actual measurements.
Figure 6.15 Waveform input signal of the squaring-demodulation structure
Figure 6.16 Waveform output signal of the squaring-demodulation structure
6.4 The Results of the Simulation
A detailed three-phase model of an industrial network in a steel factory, shown in Figure
6.12, was designed with the PSCAD software. The network equivalent is represented with a
voltage source respecting the short-circuit power Ssc at the 110-kV bus. The non-linear
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Ljubia Spasojevi Doctoral dissertation
arc-furnace model was implemented in the simulation program with three single-phase
controllable voltage sources. The control function F(f, A, ) for the control of the voltage
source at the arc-furnace model is based on equations (6.6) and can be written as:
=
= ()
0
(
). (6.13)
Substituting the calculated signal p(t) in equation (6.9) the law of the arc-length variation
is derived. In order to achieve identical levels of flicker Pst in the simulation and the
representative sample, the signal p(t) was multiplied by the constant G (gain), which was
determined experimentally (based on measured data) and was set to 6.25, equation (6.14).
() = ().
(6.14)
Applying the above-mentioned equation (6.9) for the time-variation of the arc-length
becomes:
() =
0
(). (6.15)
Furthermore, based on the time-variation of the parameter k expressed by (6.8) and
(6.15), the parameter k can be written as:
() =
+ ()
+
0
= 1
()
+
0
. (6.16)
Finally, the equation that describes the control function F of the controllable voltage sources
representing the electric arc furnace model is given by:
= 1
()
+
0
+
0
+
.
(6.17)
A total simulation time (T) of 50 seconds was chosen with a sampling frequency of 6.4 kHz.
In the simulation the waveforms of the voltage at the 110-kV and 0.555-kV levels were
observed along with the flicker level at the 110-kV level. The interharmonics spectrum of
the voltage at 110 kV, which is the cause of the flicker, is shown in Figure 6.17. Two sets of
interharmonic spectra are shown: the simulated and the measured. Although the
differences in the amplitude between some interharmonics can be seen, both voltages
cause approximately the same level of flicker at 110 kV. The amplitudes of the 50-Hz
component of the measured and obtained signals are identical and equal to 89.90 kV. In
Figure 6.17 they are given with different lines because of the ordinate scaling.
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Ljubia Spasojevi Doctoral dissertation
Figure 6.17 The spectrum of interharmonics at the 110-kV level; a) measured, b) simulated
The waveforms of the voltage and current simulated at the 0.555-kV level are shown in
Figure 6.18 and Figure 6.19. These correspond to the waveforms of the voltage and the
current of the electrical arc.
Figure 6.18 Waveforms of the voltage simulated at the 0.555-kV level
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Ljubia Spasojevi Doctoral dissertation
Figure 6.19 Waveforms of the current simulated at the 0.555-kV level
If we put the waveforms of the voltage and current simulated at the 0.555-kV level in the
same figure, Figure 6.20, it is clear that there are no phase displacements between them.
Also, it is clear that irrespective of the polarity of the voltage, the arc remains permanently
conductive. In Figure 6.20 the voltage of the arc uA is given in volts, while the arc current is
given in kiloamperes.
Figure 6.20 Simulated waveform of the voltage u
A
and the waveform of the current i
A
of the
electrical arc
The absence of a phase shift between the arc voltage and the arc current, and the fact that
the arc contains only ohmic resistance was confirmed. Based on all these simulation
results, the obtained arc voltage-current u-i characteristic of this electric arc furnace model
is shown in Figure 6.21.
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Ljubia Spasojevi Doctoral dissertation
Figure 6.21 Dynamic voltage-current u-i characteristic obtained from the simulation results
The time variation of the arc length l obtained with this method and the reference length of
the arc l0 are shown in Figure 6.22.
Figure 6.22 Reference arc length l
0
and the arc length obtained in the simulation l
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Ljubia Spasojevi Doctoral dissertation
In the picture it is clear that the main characteristic of the electric arc is fast and large
changes of the length in a very short period of time. Also, the picture clearly shows that at
any point the arc length is not equal to 0. Based on that can be concluded that the electric
arc is uninterrupted.
Figure 6.23 shows a representative samples instantaneous values of the flicker S(t) at the
110-kV level together with the simulated values. It is clear that the waveforms of these two
signals are approximately the same. After the statistical processing of both signals,
approximately the same value of Pst was obtained, as shown in Table 9.
Figure 6.23 Representative samples S(t)
RS
and simulated S(t)
sim
instantaneous values of flicker
at the 110-kV level
The simulated flicker level Pst, sim, the flicker level of a representative sample Pst, r and the
flicker level measured at 110 kV Pst are shown in Table 9; the measured active and reactive
power (Pm, Qm), active and reactive power of representative sample (P1, Q1) and the
simulated values (Psim, Qsim) are shown in the same table.
Table 9 Values of active power, reactive power and flicker level
Parameter Value
P
st
P
st, r
P
st, sim
1.450
1.453
1.457
P
m
P
1
P
sim
13.49 MW
12.62 MW
12.62 MW
Q
m
Q
1
Q
sim
10.09 MVAr
10.44 MVAr
10.44 MVAr
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Ljubia Spasojevi Doctoral dissertation
7 Developing the control algorithm
It is widely known that the voltage fluctuations at the point of connection are mainly
caused by a rapid change in the reactive power of the electric arc furnace. The TCR can
quickly alter the inductive current in a continuous way as the system demands, via
changing the firing angle () of the thyristors connected in series with the reactor. Using a
suitable controller for the firing angle () the consumption of reactive power from the
power system and the voltage fluctuations can be decreased to an acceptable level. The
control algorithm has an important role in the proper and efficient operation of the TCR
[40], [41].
Static VAr compensators (SVCs), based on conventional thyristor-phase-controlled
technology, can generate or consume reactive power. SVCs represent the most common
and most widely used type of FACTS devices that are used to compensate for the negative
impact of EAFs [42], [43]. In order to achieve the maximum dynamic characteristics of the
SVC, which are limited by delays in the reactive power measurement and the ignition of the
thyristors, an appropriate control algorithm has to be developed. The control algorithm of
the SVC is an important part for SVC operation, because the dynamic characteristic of the
SVC mostly depends on it [44].
Over time, many different types of control algorithms have been researched and applied to
SVCs. In [44] and [45] the proposed control algorithm is based on a robust control strategy:
in [46] a self-tuning PID controller is proposed, while in [47] a conventional PID is
proposed. The authors proposed control schemes of the SVC based on fuzzy logic in [40],
[48] and [49]. Fuzzy logic is suitable for implementation because of the variety of
advantages that can be used over conventional computational systems.
In this work a procedure for developing and testing a P controller for an industrial SVC will
be shown and its operation will be demonstrated by means of a simulation for a real
industrial network case.
7.1 Vector illustration of three-phase quantities
A three-phase system can be described by three vectors in a complex plane, which with
respect to the coordinate system rotate with a synchronous speed. In order to simplify the
analysis, the conversion of the three-phase system to a rectangular coordinate system is
made. The conversion of the three-phase system to a rectangular coordinate system is
based on the following assumption. The set of current variables in the three-phase system,
whose sum is equal to zero, can be represented as unique vector in the complex plane,
Figure 7.1a. Then, that vector can be represented in the rectangular coordinate system.
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Ljubia Spasojevi Doctoral dissertation
For the conversion of the three-phase system onto a rectangular coordinate system we use
direct quadrature zero (dq0 or dq) and (0) transformations. The dq transformation is
a transformation of the quantities from the three-phase stationary coordinate system to the
quantities in the dq rectangular rotating coordinate system. The transformation is
conceptually similar to the dq transformation, and whereas the dq transformation is the
projection of the phase quantities a onto two-axis rectangular rotating coordinate system,
the transformation is the projection of the phase quantities onto a stationary
rectangular coordinate system, Figure 7.1b.
Figure 7.1 Vector illustration of three-phase quantities: a) vector in the complex plane b) in the
stationary rectangular coordinate system
In the case when the sum of the three-phase variables is not equal to zero, it is necessary to
determine a zero component. This case will be neglected, because the compensation device
that will be analysed in this doctoral dissertation is connected to the system with three
phase conductors and therefore the zero component of the current in each case is equal to
0. Moreover, there is a possibility of the occurrence of a zero-voltage component, as the
consequence of various external impacts, but in combination with the zero-current
component there is no impact on the instantaneous power of the compensation device.
This is the reason why we can leave out the zero components in further work.
The transformation from the three-phase stationary coordinate system to the two-phase,
so-called , rectangular stationary coordinate system is made using the transformation
matrix T, defined as:
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Ljubia Spasojevi Doctoral dissertation
=
2
3
1
1
2
1
2
0
3
2
3
2
1
2
1
2
1
2
.
(7.1)
The variables of the coordinate system are calculated from the variables of the three-
phase system as follows:
0
=
3
and
0
=
3
.
(7.2)
The calculated components and represent the vector projection to the perpendicular
axis, Figure 7.1b. From the obtained and components of the voltage and current (i
,
u
2
+
2
(7.3)
and
=
2
+
2
.
(7.4)
The transformation from the three-phase stationary coordinate system to the two-phase,
so-called dq transformation, rectangular rotating coordinate system is made using the
transformation matrix Tdq, defined as
=
2
3
cos() cos
2
3
cos +
2
3
sin() sin
2
3
sin +
2
3
1
2
1
2
1
2
.
(7.5)
The variables of the dq coordinate system are calculated from the variables of the three-
phase system as follows
0
=
3
and
0
=
3
.
(7.6)
In the conversion to the dq rotating coordinate system it is necessary to indicate that the
transformation matrix is no longer constant. Now, the transformation matrix is time-
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Ljubia Spasojevi Doctoral dissertation
dependent and as a variable contains the angular speed . The angular speed represents
the synchronous speed of the rotating dq coordinate system. A vector illustration in the
two-phase synchronous rotating coordinate system is shown Figure 7.2b.
Figure 7.2 Vector illustration of three-phase quantities: a) vector in the complex plane b) in the
dq rotating coordinate system
The transformation to the dq rectangular rotating coordinate system gets real practical
value when the angular speed of the dq coordinate system is equal to the angular speed of
the three-phase system. In such a case, the AC quantities, voltage and current, in the three-
phase AC system are converted to the constant quantities of the dq rotating coordinate
system (only in steady-state conditions). This property is very suitable for the
development of a control algorithm for system devices.
Instantaneous active and reactive power
The instantaneous active power in the three-phase system quantities can be calculated
using the following equation:
() =
1
()
1
() +
2
()
2
()+
3
()
3
().
(7.7)
The instantaneous reactive power can be described as part of the power that exists in each
phase and whose sum of all three phases is equal to zero. Because of it, there is no influence
of the instantaneous reactive power on the instantaneous active power.
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Ljubia Spasojevi Doctoral dissertation
Using the transformation matrix (7.1) the instantaneous active and reactive power can be
written in the rectangular coordinate system as:
=
3
2
,
(7.8)
=
3
2
.
(7.9)
In the same way, using the transformation matrix (7.5) the instantaneous active and
reactive power can be written in the dq rectangular rotating coordinate system as:
=
3
2
,
(7.10)
=
3
2
.
(7.11)
If we make an appropriate synchronization of the dq rectangular rotating coordinate
system, the value of uq will be:
= 0.
(7.12)
This synchronization is achieved when the angle () between the voltage vector of phase
L1 and d-axe of the dq rotating coordinate system is equal to 0. According to all the
mentioned equations for the instantaneous active and reactive power in the dq coordinate
system become:
=
3
2
,
(7.13)
=
3
2
.
(7.14)
On the basis of (7.14), we can conclude that the q-component of the current is proportional
to the reactive power, while the d-component is proportional to the active power.
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Ljubia Spasojevi Doctoral dissertation
7.2 Compensation principle and mathematical model of TCR
For the design of the control algorithm for a TCR the simplified equivalent scheme shown
in Figure 7.3 is used.
Figure 7.3 The simplified equivalent scheme of a TCR a) delta configuration; b) star
configuration
The symbols used are as follows:
,
and
and
,
and
,
(7.15)
,
(7.16)
,
(7.17)
,
(7.18)
where
and
(7.19)
or on p.u.:
.
(7.20)
Applying the dq transformation, a 3-phase system can be transformed into a dq
synchronous rotation coordinate system (SRCS). Assuming that the phase inductances and
phase resistances are equal (X and R respectively), equation (7.19) can be written as (7.21)
in d-q SRCS and using the Laplace transform.
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Ljubia Spasojevi Doctoral dissertation
X
=
(7.21)
where s=d/dt. In this case both components (
and
= .
In steady-state conditions the values of
and
X
=
,
(7.22)
,
(7.23)
=
1
+
,
(7.24)
=
1
+
.
(7.25)
Based on equations (7.24) and (7.25) a simplified mathematical model of the TCR device in
dq SRCS is obtained and is shown in Figure 7.4.
Figure 7.4 Simplified mathematical model of TCR
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Ljubia Spasojevi Doctoral dissertation
7.3 Controller design
The derivation of the control algorithm of the TCR device in the d-q SRCS starts from the
simplified mathematical model shown in Figure 7.4. Firstly, a proper synchronization of the
coordinate system must be made. With this proper synchronization the reactive
component (
) of the TCR current is proportional to the reactive power (q) of the TCR
device. The dq SRCS is synchronized to the medium-voltage (MV) level so that the angle
between the voltage vector of uMV (voltage at the MV level) and the d-axes of the dq SRCS
equals 0.
From Figure 7.4 it is clear that a change in the factor b influences the value of
. Therefore,
the desired values of
) and the
reactive component of the system current (
) flows from the power system to the EAF and its reactive component should be
compensated to zero. Figure 7.5 shows a simplified system configuration.
Figure 7.5 Simplified scheme of the system
For point A we can write:
,
(7.26)
where
and
are the system current, the SVC current and the load current,
respectively. Subsequently, the current of the SVC device (isvc) can be written as:
,
(7.27)
where
and
are the TCR and FC currents. Based on equations (7.26) and (7.27), the
reactive current components of the system current (
) in
the dq SRCS are obtained:
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Ljubia Spasojevi Doctoral dissertation
In a fully compensated system, the reactive component of the system current (
) should
be equal to zero. In other words, the reactive component of the TCR current should be
adjusted so that
equals zero:
In this way, when the TCR controller regulates the system current (
represent the instantaneous values of the reactive power and the RMS voltage at the
MV level. The reference current
.
Figure 7.6 Basic idea for the design of the control algorithm,
,
(7.28)
,
(7.29)
= 0
= (
)
(7.30)
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Ljubia Spasojevi Doctoral dissertation
The control algorithm is based on the continuous monitoring and computing of the reactive
current from the power system. The frequency range of 0.5 to 35 Hz should be extracted
from the whole spectrum of the reactive current since this frequency spectrum (with
observable magnitudes starting at less than 1.0 %) represents the main source of the
flicker phenomena [50], [51]. Frequencies outside this range should not influence the
operation of the controller because they could reduce its efficiency to reduce the flicker.
This can be achieved by filtering the input signals of the P controller. In this study filters
based on a fast Fourier transform (FFT) were used.
Based on the actual values of the inputs, the control algorithm calculates the required value
of the susceptance (BTCR) in p.u. A correlation between the susceptance BTCR and the firing
angle is nonlinear and is described by the following equation [52]:
=
2 2 +2
,
(7.31)
where XL represents the maximum reactance of the TCR. By changing the susceptance of
the BTCR, the RMS value of the current through the reactor is changed and can be expressed
as a function of the firing angle as follows:
(2 2 +2),
(7.32)
where Urms is the RMS value of the connected voltage, L is the inductance of the TCR, and
is the angular frequency of the voltage at the connection point [53].
Transfer function of the P controller
The transfer function of the P controller from Figure 7.6 can be expressed as follows:
where
represents the reference value of the reactive current component on the MV level,
while
is the measured value of the reactive component of the total system current (
).
It should be noted that
, as already shown.
Subsequently, the response time of the TCR (TTCR) is limited by the thyristors ignition
delay [52]. Namely, the thyristor phase angle can be varied once during each half-cycle (in
each phase). The ignition delay is not fixed and depends on the instant of the reference
change (thyristor dead-time) and the delay between the sampling instant and the instant
when the thyristor starts to conduct (firing delay). The required frequency of changing the
,
(7.33)
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Ljubia Spasojevi Doctoral dissertation
value of the parameter b is six times the fundamental frequency for a three-phase 6-pulse
TCR. In order to model the TCR delay, the parameter b should be multiplied by a first-order
block with the time constant TTCR representing the average delay time, as shown in
equation (7.34).
=
1 +
.
(7.34)
Taking into account equation (7.33) we obtain:
=
(1 +
)
.
(7.35)
By using equation (7.35), a direct connection between the controller output and the
mathematical model of the TCR is established. Based on this definition of the parameter b',
and taking intoaccount equations (7.24), (7.25) and (7.35), the following set of equations is
obtained for the TCR current:
=
1
+
1 +
,
(7.36)
=
1
+
1 +
,
(7.37)
where
are the d- and q- components of the measured voltage at the SVC connection
point. This set of equations represents the mathematical model of a TCR controlled with a P
controller. The block diagram of the mathematical model can be seen in Figure 7.7.
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Ljubia Spasojevi Doctoral dissertation
Figure 7.7 The simplified mathematical model of the TCR with the P controller
7.4 Model testing
The static analysis
In order to analyse the static accuracy, the dynamic accuracy and the stability of this model,
its transfer function has to be determined. By inserting equation (7.36) into (7.37) the
transfer functions of the system shown in Figure 7.7 are calculated as follows (equations
(7.38) and (7.39)):
=
1
+
1 +
1
+
1 +
1
+
.
(7.38)
=
+
2
(1 +2
) +2 +
2
2
,
where:
=
1
, =
1
, =
1
.
(7.40)
x
R'
b
X'
s +
1
R'
b
X'
s +
1
i
d
i
q
K
p
i
q
b
b
X'
b
X'
x
1
1+sT
TCR
'
'
'*
b'
u
d
'
u
q
'
()
=
(7.39)
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Ljubia Spasojevi Doctoral dissertation
For the determination of the static accuracy of the system, the static error in the stationary
state of the system (s=0) is observed. Theoretically, this error is minimal in the ideal case
when the condition
2
1,
.
(7.41)
Based on equation (7.41) it can be concluded that this controller with a negative feedback
loop in the stationary state is not able to achieve its reference properly, i.e., for every value
of the gain Kp there will be a static error.
If we define the transfer function of the P controller as
equations (7.36) and (7.37) become
=
1
+
1 +
,
(7.43)
=
1
+
1 +
.
(7.44)
By inserting equation (7.43) into (7.44), the transfer function of the system becomes:
()
=
(7.45)
=
+
2
(1 +2
) +
2
+
2
2
.
As previously discussed, for s=0 we have:
()
2
= 1.
(7.46)
for
,
(7.42)
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= 0.50.
(7.47)
Therefore, for the value of Kp = 0.50 there is no static error. The value of Kp was
determined from the transfer function for the case when the ratio between X1 and R1 is
constant and equal to 10/1.
The dynamic analysis
For the dynamic analysis of the system, the output values in transient conditions have to be
observed. It is very important that the mathematical model describes, as much as possible, in
detail a real TCR. Therefore, the value of the TCR delay time T
TCR
is very important and has to
be selected carefully.
In this work, the value of TTCR was determined based on the real simulation model of a TCR,
which was modelled in the PSCAD simulation software. The step change in the reference
current was initiated and the response of the TCR simulation model to this change was
observed. Based on simulations of the different instants of the reference change and the
different SVC operating points, an average response was estimated. Next, the step response
of the mathematical model described by equation (7.45) for different values of TTCR was
calculated.
Based on a mutual comparison of the average response obtained from the PSCAD
simulation model and the results obtained from the mathematical model, the value of TTCR
was chosen. The selected value gives a response that best fits the response of the
simulation model. In Figure 7.8, line 1 represents the response of the TCR in the PSCAD
simulation model, while lines 2, 3 and 4 represent the response of the mathematical model
for different values of TTCR.
The controller tracks its reference properly, reaches its value and the static error can be
neglected for all cases. Based on this it can be concluded that the P controller with a gain
Kp=0.50 and a value of TTCR=4 ms operates with minimal static error and with a delay time
that corresponds to the average delay time of an actual TCR. The SVC current in the
simulation model also contains harmonics.
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Figure 7.8 The step response of the system; 1 response of the real TCR model; 2 response of
the mathematical model for the case T
TCR
=6 ms; 3 response of the mathematical model for the
case T
TCR
=4 ms; 4 response of the mathematical model for the case T
TCR
=2 ms
The stability was tested using the Bode stability criterion. According to this criterion, a
closed-loop system will be stable if the value of the gain is less than 1 at the critical
frequency. The critical frequency is equal to -180 degrees. The obtained results are shown
in Figure 7.9. Based on Figure 7.9 it can be concluded that the system will be stable for the
selected parameters Kp and TTCR.
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Figure 7.9 Bode diagram of F(s)
tr
for values of T
TCR
=0.004 s and K
p
=0.50;
7.5 The simulation results
The SVC control system proposed in this work has been applied for the realistic model of a
steel factory. The electric arc furnace is modelled as described in Chapter 6. The control
function F of the controllable voltage sources is described by (6.17).
Firstly, for modelling the time variation of the electric arc length a sinusoidal function with
different frequencies was used. Frequencies of 5, 9 and 13 Hz were used. For this case,
equation (6.17), which defines the control function of the controllable voltage sources,
becomes:
= 1
(2
)
+
0
+
0
+
,
(7.48)
where fsin can have values of 5, 9 or 13 Hz. Since the frequency of 9 Hz is the worst for the
flicker production, waveform of simulated data only for this frequency will be graphical
presented. For other frequencies the simulated data will only be presented numerically.
After simulations with the sinusoidal function for modelling the time variation of the
electric arc length, simulations with a signal that involves all the important frequencies for
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flicker were made. The calculation procedure for this signal is described in Chapter 6. The
equation (6.17) describes the control function of the controllable voltage sources used in
this case. In each simulated case the parameters of the electric arc furnace model were
adjusted so that the model generated the same level of flicker (Pst) at 110 kV. The model
was calibrated according to the field measurements.
The system configuration
In Figure 7.10 a simplified single-line diagram of the steel plants network under
investigation is shown. The network model involves a high-voltage network equivalent
with its short-circuit inductance (LLSC) and resistance (RLSC), a 110/35-kV transformer
substation, the resistance (RC) and inductance (LC) of the cable line between the substation
and the furnace transformer, the 35/0.74-kV furnace transformer and inductance (Lf) and
the resistance (Rf) of the cable line between the furnace transformer and the furnace
electrodes.
Figure 7.10 Single-line scheme of the plant network
The values of these parameters are shown in Table 10 and correspond to the actual
parameters of the steel plant. The short-circuit power (Ssc) at the 110-kV bus equals
3200 MVA.
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Table 10 Values of the parameters of the model shown in Figure 7.10
Component Parameter Value
High-voltage
network equivalent
S
sc
u
n
R/X
3200 MVA
110 kV
0.1
Tr 110/35
S
tr1
u
ntr1
u
ktr1
R/X
100 MVA
110/35 kV
11 %
0.1
Tr 35/0.747
S
tr2
u
ntr2
u
ktr2
R/X
80 MVA
35/0.7473 kV
6.135 %
0.1
cable resistance RC 21010
-3
cable inductance LC 2.810
-3
H
furnace cable
resistance
Rf 4310
-3
furnace cable
inductance
Lf
1.1110
-5
H
The scheme of the SVC device used in these simulations is shown in Figure 7.1. The SVC is
connected on the 35-kV voltage level and its parameters are presented in Table 11.
Figure 7.11 Scheme of the SVC device
Table 11 Parameters of the SVC device
Component Parameter Value
reactor
resistor
filter 2. harmonic
filter 3. harmonic
filter 4. harmonic
L
SVC
R
SVC
FC
2H
FC
3H
FC
4H
0.102 H
3.204
35 MVAr
35 MVAr
35 MVAr
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7.6 Modelling of the electric-arc length using sinusoidal
function
Simulations without a connected SVC
A simulation of the steel-factory model without the SVC was carried out. A total simulation
time (T) of 20 seconds was chosen, with a sampling time of 15 s. Waveforms of the
simulated signals (frequency of arc length modulation 9 Hz), active (P) and reactive (Q)
powers of the furnace, are shown in Figure 7.12. Pfurnace and Qfurnace represent the active and
reactive powers of arc furnace, respectively, measured on the low-voltage side of the
furnace transformer. The figure shows fluctuations of the active and reactive powers.
These oscillations have a frequency of 9 Hz, and through the furnace transformer are
transferred to the medium-voltage level. Furthermore, over the substation transformer
these oscillations are farther transferred to the 110-kV voltage level.
Figure 7.12 Simulated signals of the active and reactive powers without the connected SVC at
the low-voltage level of the furnace transformer (frequency of the arc-length modulation 9 Hz)
Figure 7.13 and Figure 7.14 show the simulated signals of the active and reactive powers
that are obtained at different voltage levels. Figure 7.13 shows the simulated signal of the
active and reactive powers at the medium-voltage level, while Figure 7.14 shows the same
simulated signal at the 110-kV level. If we compare Figure 7.14 and Figure 7.12 it is clear
that there are differences between the quantities of active and reactive powers
downloaded from the power system and consumed in the arc furnace. This difference
represents the quantity of energy that is required to cover the losses in the transformers
and the cables.
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Figure 7.13 Simulated signals of the active and reactive powers of the furnace without the SVC
at the 35-kV level (frequency of arc length modulation 9 Hz)
Figure 7.14 Simulated signals of the active and reactive powers without the connected SVC at
the 110-kV voltage level (frequency of the arc-length modulation 9 Hz)
Furthermore, in the next figures (Figure 7.15-Figure 7.22) are the waveforms of other
quantities obtained by simulations. Figure 7.15 and Figure 7.17 show the waveforms of the
voltage and current, respectively, at the medium-voltage level. If we look carefully at Figure
7.15 we can see fluctuations of the peak value of the voltage. These fluctuations can be
easily seen if we look at the waveform of RMS value of this voltage. The waveform of the
RMS voltage value at the medium-voltage level is shown in Figure 7.16.
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Figure 7.15 Waveform of the voltage at the medium-voltage level without the SVC (frequency of
the arc-length modulation 9 Hz)
Figure 7.16 Fluctuations of the RMS voltage at the medium-voltage level (frequency of the arc-
length modulation 9 Hz)
The current waveforms at the medium-voltage level are presented in Figure 7.17.
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Figure 7.17 Waveform of the current at the medium-voltage level without the SVC (frequency of
the arc-length modulation 9 Hz)
The phase displacement between the voltage and the current at the medium voltage level
without the SVC can be seen in Figure 7.18.
Figure 7.18 Phase shift between the voltage and current at the medium-voltage level without the
SVC
The waveforms of the voltage and the current at the 110-kV level are shown in Figure 7.19
and Figure 7.20. In Figure 7.19 and Figure 7.20 we can see the fluctuations of the peak
values of the voltage and current, respectively, while Figure 7.21 shows the phase shift
between them.
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Figure 7.19 Waveform of the voltage at the 110-kV level without the SVC (frequency of the arc-
length modulation 9 Hz)
Figure 7.20 Waveforms of the current at the 110-kV level without the SVC (frequency of the
arc-length modulation 9 Hz)
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Figure 7.21 Phase displacement between the voltage and the current at the 110-kV level without
the SVC
Based on the above, the negative impacts of the electric arc furnace on the power system
can be clearly seen in the figures. The voltage and current fluctuations at the 110-kV
voltage level, the oscillations of the active and reactive power as well as the quantity of
reactive power that withdraws from the power system are at unacceptably high levels. As a
consequence of this, the voltage fluctuations appear as flicker. Figure 7.22 shows the
instantaneous value of the flicker measured at the 110-kV level. A statistical analysis of the
presented signal results in the value of Pst, the value of which is listed in Table 12. Also, in
Table 12 are all the numerical values of P, Q and Pst obtained with these simulations on a
different voltage level and with a different frequency of the arc-length modulation.
Figure 7.22 Instantaneous value of the flicker at the 110-kV level (frequency of the arc-length
modulation 9 Hz)
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Table 12 Simulated values of the active (P) and reactive (Q) powers and the flicker level (P
st
)
without the connected SVC, for different arc-length modulation
Without SVC
Arc length
modulation
U
35
= 1 p.u. P [MW] Q [MVAr] cos P
st
5 Hz
Network 110 kV 59.77 80.91 0.59
1.55 Network 35 kV 58.17 69.97 0.64
Furnace 0.74 kV 56.70 56.25 0.70
9 Hz
Network 110 kV 59.65 81.43 0.59
1.55 Network 35 kV 57.74 70.62 0.63
Furnace 0.74 kV 56.57 56.75 0.70
11 Hz
Network 110 kV 59.72 81.09 0.59
1.55 Network 35 kV 58.39 70.29 0.63
Furnace 0.74 kV 56.11 56.32 0.70
13 Hz
Network 110 kV 59.63 81.08 0.59
1.55 Network 35 kV 58.29 70.27 0.63
Furnace 0.74 kV 56.03 56.30 0.70
Simulations with connected SVC
Afterwards, the simulation of the realistic model steel factory with the SVC connected at
the 35-kV voltage level was carried out. The parameters of the P and PI controllers used in
the simulations are given in Table 13. The parameters of the PI controller were chosen
such that a first-order response of the system was achieved.
Table 13 Parameters of controllers
Controller Parameter Value
P Kp 0.5
PI (voltage control)
Kp
Ti
10
2.5 ms
PI (reactive power
control)
Kp
Ti
0.001
100 ms
Reactive power and flicker-regulation mode
Firstly, the case when the SVC operates in flicker-compensation mode with different
frequencies of the arc-length modulation was simulated. In Table 14 the numerical values
of P, Q and Pst obtained by simulations for the full load with the connected SVC (for
different frequencies of the arc length) are listed.
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Table 14 Simulated values with connected SVC for the period t<6 s at the 35-kV level
With SVC - P controller
Arc length
modulation
P [MW] Q [MVAr] cos P
st
5 Hz
Network 110 kV 61.43 5.25 0.99
0.56 Network 35 kV 60.85 0 1
Furnace 0.74 kV 56.47 56.43 0.70
9 Hz
Network 110 kV 61.30 5.22 0.99
0.65 Network 35 kV 60.72 0 1
Furnace 0.74 kV 56.49 56.15 0.70
11 Hz
Network 110 kV 60.57 7.57 0.99
0.76 Network 35 kV 60.75 2.25 0.99
Furnace 0.74 kV 56.24 56.26 0.70
13 Hz
Network 110 kV 61.09 12.58 0.98
0.96 Network 35 kV 60.50 6.693 0.99
Furnace 0.74 kV 56.09 56.16 0.70
Waveforms of the all simulated signals (frequency of arc-length modulation 9 Hz) are
presented in the figures from 7.23 to 7.28. Figure 7.23 shows the waveforms of the active
and reactive powers measured at the low-voltage level of the furnace transformer. For the
period t<6 s the furnace operates with full load. If we compare Figure 7.23 (t<6 s) and
Figure 7.12 we can see that the fluctuations of the active and reactive powers are
approximately the same. Based on this we can conclude that the furnace works at the same
operating point, i.e., the industrial process in the furnace is not changed, irrespective
whether the SVC is connected or not. At the moment t=6 s, the furnace load is changed.
In Figure 7.24 we can see the positive effects of the operation of the SVC controller. We can
see that the fluctuations of the active and reactive powers at the low-voltage side of the
substation transformer (meddle-level) are significantly reduced compared to the
fluctuations of the active and reactive powers that can be seen in Figure 7.13. Also, it is
clear that the quantity of the downloaded reactive power from the power system is
practically negligible. At the moment t=6 s, the furnace load is changed. As can be seen in
Figure 7.24, this change of the furnace load does not have any impact on the proper
operation of the controller, i.e., the controller continues to minimize the fluctuations and
the quantity of the downloaded reactive power from the power system also for the period
t>6.
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Figure 7.23 Simulated signals of active and reactive powers with connected SVC at the low-
voltage level of the furnace transformer (frequency of the arc-length modulation 9 Hz)
Figure 7.24 Simulated signals of the active and reactive powers of the furnace with the SVC at
the low-voltage level of the substation transformer before and after the change of furnace load
(frequency of the arc-length modulation 9 Hz)
The waveforms of the active and reactive powers at the 110-kV level are presented in
Figure 7.25. It should be noted that there is still downloading of the reactive energies from
the power system. In fact, it is the reactive energy which is spent for magnetizing the core
of the substation transformer. Although there is a consumption of reactive power the
power factor (cos) is within the prescribed limits, as can be seen in Table 14. In most
cases the minimum allowed value of cos is 0.95. If necessary, this quantity of reactive
energy can also be fully compensated using the proposed controller.
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Figure 7.25 Simulated signals of the active and reactive powers at the 110-kV level downloaded
from the power system with the SVC (frequency of the arc-length modulation 9 Hz)
In Figure 7.26 we can see a waveform of the RMS value of the voltage at the medium-
voltage level. We can see that the fluctuations of the RMS value of the voltage at Figure 7.26
are lower than the fluctuations that can be seen in Figure 7.16 (the case when the
controller does not operate). As a direct consequence of the lower voltage fluctuations,
there is lower level of flicker at 110 kV.
Figure 7.26 Fluctuations of RMS voltage at the medium-voltage level with the connected SVC
(frequency of the arc-length modulation 9 Hz)
At the moment t=6 s when the furnaces load is changed, as a consequence of a decreased
active power there is a lower value of the current. This lower value of the current means a
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lower voltage drop on the transformers and consequently there is an increase in the RMS
value of the voltage, Figure 7.26.
The current waveforms at the medium-voltage level with the connected SVC can be seen in
Figure 7.27. The transitional process is done quickly and without introducing an
overcurrent. Although the arc furnace operates at the same operating point as in the case
without the connected SVC, (same level of active and reactive powers for t=6 s), now the
peak values of the current are significantly smaller than the peak values that can be seen in
Figure 7.17. This means the arc furnace now operates more efficiently, and cos is higher.
Figure 7.27 Waveform of current at the medium-voltage level during the transient process
reactive power and flicker mode (frequency of the arc-length modulation 9 Hz)
The phase shift between the voltage and the current at the 110-kV level before and after
the change of the furnace's load is shown in Figure 7.28. We can see that the phase shift is
constant, i.e., independent of the load of furnace it remains unchanged. The amplitude of
the voltage is given in kV, while the amplitude of the current is given in kA.
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Figure 7.28 Phase displacement between the voltage and the current at the 110-kV level
(frequency of the arc-length modulation 9 Hz)
The waveforms of the thyristors ignition angle can be seen in Figure 7.29.
Figure 7.29 Values of the tyristor's ignition angle, , the reactive power and the flicker-
regulation mode (frequency of the arc-length modulation 9 Hz)
Furthermore, the figures from Figure 7.30 to Figure 7.32 present the waveforms of the
active and the reactive powers of the SVC device. Here, it should be mentioned that the
direction of the power is defined as being positive when the power flows from the SVC
device to the arc-furnace transformer (shown in Figure 7.10). As a consequence of that, we
have negative values of the active power of the SVC and TCR. The negative value of the
active power means that the SVC and TCR consume active power from the system and it
actually represents the active losses in the SVC device. In Figure 7.30 we can see the total
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power losses of the SVC device, and the power losses that occur in the TCR and filters. The
following figure, Figure 7.31, shows the losses incurred in each filter.
Figure 7.30 Active power (losses) of SVC and TCR (frequency of the arc-length modulation
9 Hz)
Figure 7.31 Active power (losses) of the filters (frequency of the arc-length modulation 9 Hz)
The waveforms of the total reactive power that the SVC device exchanges with system can be
seen in Figure 7.32. Also, in the figure we can see the waveforms of the reactive power of the
filters and the reactive power of the TCR. The capacitive reactive power has a positive sign,
while the inductive reactive power has a negative sign.
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Figure 7.32 Simulated signal of the reactive power of the SVC, TCR and FC (frequency of the
arc-length modulation 9 Hz)
Voltage-regulation mode
Finally, the case when the SVC operates in voltage-regulation mode was simulated. Like in
the mode of reactive power and flicker regulation, for the period t<6 s the furnace operates
with a full nominal load and at the moment t=6 s the load of the furnace is changed. Figure
7.33 shows the waveforms of active and reactive powers at the medium-voltage level
downloaded from the power system in this case.
Figure 7.33 Simulated signals of the active and reactive powers at the medium-voltage level
downloaded from the power system (frequency of the arc-length modulation 9 Hz)
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At the moment t=6 s the load of the furnace is changed and as a consequence of this
reduced load, there is an increase in the voltage, Figure 7.34. In Figure 7.34 we can see that
the system reaches the desired value (in this case 1 p.u.) of the voltage after a change of the
load for a short period. If we compare Figure 7.34 and Figure 7.26, it is clear that the
fluctuations of the RMS voltage value in both figures are almost the same, i.e., the flicker
level is almost the same. Based on this it can be concluded that the SVC with this controller
when it operates in voltage-regulation mode also has the ability to reduce the level of
flicker.
Figure 7.34 Fluctuations of RMS voltage at the 35-kV level with the connected SVC, voltage
regulation (frequency of the arc-length modulation 9 Hz)
The current waveforms which system draws from power system at the medium-voltage
level with the connected SVC can be seen in Figure 7.35. Also in this case, like in the
reactive-power and flicker-regulation mode, the transitional process is done quickly and
without an overcurrent occurring.
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Figure 7.35 Waveform of the current which system draws from power system at the medium-
voltage level during the transient process voltage-regulation mode (frequency of the arc-length
modulation 9 Hz)
The waveforms of the thyristors ignition angle can be seen in Figure 7.36.
Figure 7.36 Values of the tyristor's ignition angle , the voltage-regulation mode (frequency of
the arc-length modulation 9 Hz)
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7.7 Modelling of the electric-arc length using a signal that
involves the all-important frequencies for flicker
As in the previous section, firstly the simulation of the realistic model of the steel factory without
the SVC was carried out. All the simulation parameters are unchanged, except the function
which is used for modelling the arc length. Also, the procedure for the simulation is the same.
Frist, simulations without the connected SVC were made. After these simulations, simulations
with the connected SVC were made. During the simulating process with the connected SVC at
the moment t=6 s the furnaces load is changed.
Simulations without the connected SVC
In Table 15 the numerical values of P, Q and P
st
obtained by simulations for the full load without
the connected SVC are listed. If we compare the data from Table 15 with the data in Table 12 we
can see that the active and reactive powers and the power factor have approximately the same
values. This means that the furnace works at the same operating point.
Table 15 Simulated values of the active (P) and reactive (Q) powers and
the flicker level (P
st
) without the connected SVC
Without SVC - P controller
P [MW] Q [MVAr] cos P
st
Network 110 kV 58.89 79.28 0.60
1.55 Network 35 kV 57.68 69.34 0.64
Furnace 0.74 kV 56.07 56.77 0.70
In the next figures are all the signals obtained with these simulations. In Figure 7.37 we can
see the simulated signals of the active and reactive powers at the low-voltage level of the
furnace transformer. Now, we can see that the fluctuations are higher and include more
than one frequency. For this case it can be said that it is more realistic than the case that
includes only one frequency.
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Figure 7.37 Simulated signals of the active and reactive powers without the SVC at the low-
voltage level of the furnace transformer
The simulated signals of the active and reactive powers that the system withdraws from
the power system can be seen in Figure 7.38.
Figure 7.38 Simulated signals of the active and reactive powers without the SVC at the 110-kV
level
The voltage fluctuations at the medium-voltage level can be seen in Figure 7.39, while the
fluctuations of the current which system draws from power system at the same voltage
level are presented in Figure 7.40. The waveform of the RMS voltage value at the medium-
voltage level is shown in Figure 7.41.
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Figure 7.39 Waveform of the voltage at the medium-voltage level without the SVC
Figure 7.40 Waveform of the current which system draws from power system at the medium-
voltage level without the SVC
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Figure 7.41 Fluctuations of the RMS voltage at the medium-voltage level
The waveforms of the voltage and the current at the 110-kV level are presented in Figure
7.42 and Figure 7.43.
Figure 7.42 Waveform of the voltage at the 110-kV level without the SVC
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Figure 7.43 Waveforms of the current at the 110-kV level without the SVC
Figure 7.44 shows the waveforms of the instantaneous value of the flicker obtained at the
110-kV level.
Figure 7.44 Instantaneous value of the flicker at the 110-kV level
The waveforms of the total active power (losses) of SVC can be seen in In Figure 7.45, while
Figure 7.46 shows the reactive power that the SVC device exchanges with system for this
case.
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Figure 7.45 Active power of the TCR and the SVC
Figure 7.46 Reactive power of the FC, the TCR and the SVC
Reactive power and flicker regulation mode
In this section are the results of simulations with the connected SVC. In Table 16 the
numerical values of P, Q, cos and Pst obtained by simulations for the periods t<6 s and
t>6 s with the connected SVC are listed. At the moment t=6 s, the furnaces load is changed.
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Table 16 Simulated values with the connected SVC for the period at MV level reactive power
and flicker-regulation mode
With SVC - P controller
t < 6 s t > 6 s
P [MW] Q [MVAr] cos P
st
P [MW] Q [MVAr] cos P
st
Network 110 kV 61.78 5.00 0.99
0.80
49.11 3.35 0.99
0.68 Network 35 kV 61.24 0 1 48.77 0 0.99
Furnace 0.74 kV 56.03 57.07 0.70 41.60 46.18 0.67
Figure 7.47 shows the simulated signals of the active and reactive powers with the
connected SVC at the low-voltage level of the furnace transformer before and after the
change of the furnaces load. Like in all the simulations before, the furnace operates at the
same operating point.
Figure 7.47 Simulated signals of the active and reactive powers with the connected SVC at the
low-voltage level of the furnace transformer
In Figure 7.48 we can see the simulated signals of the active and reactive powers with the
SVC at the low-voltage level of the substation transformer before and after the change of
the furnaces load. From the figure we can see that the change of the furnaces load does not
have an influence on the work of the controller. The controller continues to minimize the
fluctuations and the quantity of the downloaded reactive power from the power system,
independent of the level of the load.
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Figure 7.48 Simulated signals of the active and reactive powers of the furnace with the SVC at
the low-voltage level of the substation transformer before and after the change of the furnaces
load
Simulated signals of the active and reactive powers at the 110-kV level downloaded from
the power system with the SVC are shown in Figure 7.49. In this case there is also the
downloading of reactive power from the power system.
Figure 7.49 Simulated signals of the active and reactive powers at the 110-kV level downloaded
from the power system with the SVC
In Figure 7.50 we can see the waveform of the RMS value of the voltage at the medium-
voltage level. We can see that the fluctuations of the RMS value of the voltage in Figure 7.50
are lower than the fluctuations that can be seen in Figure 7.41 (the case when the
controller does not operate).
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Figure 7.50 Fluctuations of the RMS voltage at the medium-voltage level with the connected
SVC
The waveforms of the currents at the medium-voltage level during the transient process
are presented in Figure 7.51.
Figure 7.51 Waveforms of the currents at the medium-voltage level during the transient process
reactive power and flicker mode
Figure 7.52 shows the instantaneous value of the flicker at the 110-kV level.
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Figure 7.52 Instantaneous value of the flicker at the 110-kV level
Voltage-regulation mode
In this section are the figures with the waveforms of the signal obtained by simulations in
the voltage-regulation mode. In Figure 7.53 we can see the RMS voltage fluctuations at the
MV level. At the moment t=6 s the load of furnace is changed. From Figure 7.53 it is clear
that the controller operates correctly before and after the furnaces load is changed. In
Figure 7.54 we can see the waveforms of the currents which system draws from power
system at MV level and it is clear that the transitional process is done quickly and without
any overcurrent occurring.
Figure 7.53 Fluctuations of the RMS voltage at the 35-kV level with the connected SVC, voltage
regulation
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Figure 7.54 Waveform of the current which system draws from power system at the medium-
voltage level during the transient process voltage-regulation mode
Figure 7.55 presents the simulated signals of the active and reactive power (at the low-
voltage level of the substation transformer) downloaded from the power system before
and after the change of the furnaces load.
Figure 7.55 Simulated signals of the active and reactive powers (medium-voltage level)
downloaded from the power system
In Figure 7.56 we can see the waveform of the tyristor's ignition angle , before and after
the furnaces load.
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Figure 7.56 Values of the thyristor's ignition angle , voltage-regulation mode
7.8 Simulation with another frequency spectrum
In order to verify the accuracy of the designed controller model, in this section the
numerical results of additional simulations are presented. All the parameters of the
simulation model are unchanged, except for the law of the arc-length variation. The
calculate procedure of the law of the arc-length variation is identical to the procedure
described in Chapter 6. The only difference is that the starting point for the calculation of
the law of the arc-length is changed, i.e., a different measured signal (signal obtained by
real measurement at other arc furnace location) is taken. According to the previously
described procedure, a representative sample from the measured signal was calculated and
selected. Furthermore, from that representative sample the law of the arc-length was
calculated. Figure 2 shows the waveform of the electric arc length obtained using this
simulation. If we compare Figure 6.22 with Figure 7.57, it is clear that these are two
different arcs with a different frequency spectrum. Also, we can see that the length of arc l1
is longer than the length of arc l shown in Figure 7.57.
In Table 17 the numerical values of P, Q, cos and Pst obtained by simulations for this case
with and without the connected SVC are listed. We can see that the active and reactive
powers and the power factor of the furnace have approximately the same values. This
means that the furnace works at the same operating point. The active power that the
system draws from the power system now is larger. That is a consequence of the existing
losses in the SVC device. In addition, we can see the difference between the power factor
and the level of flicker. With the connected SVC the power factor is almost equal to 1, while
the flicker level is lower than 1. Based on this we can conclude that in this case the
proposed controller also works correctly.
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Figure 7.57 The waveform of the electric arc length
Table 17 Simulated values with the second law of the arc-length
Without connected SVC
P [MW] Q [MVAr] cos P
st
Network 110 kV 59.32 79.48 0.59
1.55
Furnace 0.74 kV 56.23 56.77 0.70
With connected SVC
Network 110 kV 61.96 5.21 0.99
0.80
Furnace 0.74 kV 56.25 57.00 0.70
7.9 Assessment of the controller characteristics
In the first part of the experimental work we made a simulation with only one frequency of
the arc length. Observing the data in Table 14 it can be concluded that the proposed
controller has the capabilities to fully compensate for the reactive power, the power factor
(cos) and reduce the level of flicker to an acceptable level for each modulation of the arc
length. In Figure 7.58 the flicker levels for different modulations of the arc length can be
seen. Based on this it can be concluded that increasing the frequency modulation, the
capabilities of the controller to reduce the flicker level are reduced, i.e., the controller has
more difficulty in following the fluctuations with higher frequencies. It is widely known
that when using the SVC the level of the flicker can be reduced by a factor of up to 2. On the
basis of this and the data shown in Figure 7.58 it can be concluded that a frequency of 11
Hz for the modulation length of the arc is more useful in studies than a frequency of 9 Hz.
Although the human eye is more sensitive to the frequency of 9 Hz, the frequency of 11 Hz
gives more realistic results. With a frequency of 9 Hz the reduction factor of the flicker is
approximately 2.5, which is almost impossible to achieve in practice.
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Figure 7.58 Simulated values of the flicker level with the connected SVC for different
modulation frequencies (for P
furnace
56.21 MW)
In the second part of the experimental work, the length of the arc is modulated by a signal
that included the full spectrum of characteristic frequencies for the occurrence of the
flicker. Based on the data obtained with these simulations, whose numerical values are
presented in Table 16, we can see that in this case, the controller successfully minimizes
the negative influences of the EAF on the power system. If we compare the waveforms
shown in the figures obtained by the simulations when we have only one frequency for the
modulation of the arc length with the figures when we have the full spectrum of
characteristic frequencies we can see that there is the same trend of behaviour for the
controller. The ability to compensate for the reactive power and voltage control in both
cases can be realized. Only that the compensation of the flicker level for some individual
frequencies is better than in the case if we have the whole spectrum of characteristic
frequencies. Also, we can see that in both cases the transition process in the EAF (a sudden
change of power) does not affect the stable operation of the controller.
In Figure 7.58 we can see the level of flicker with and without the connected SVC device
with the first law of the arc-length. The level of flicker with and without the connected SVC
device with the second law of the arc-length is same as shown in Figure 7.58.
We can see that the correction factor of the level of flicker in both cases is equal to 1.92. As
already mentioned, using the SVC the level of the flicker can be reduced by a factor of 2.
Based on all this, we can conclude that by using the proposed controller we can achieve
practically the maximum efficiency of the SVC, regardless which spectrum produces
electric arc furnace at the connection point. If we compare the pictures 7.58 and 7.59 we
can see that modelling the electric arc length with a frequency of 11 Hz produces
acceptable results for the compensation, i.e., the results obtained in this way are
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approximately the same as the results obtained using simulations that included the whole
spectrum of characteristic frequencies. It is important to note that the active power of the
electric arc furnace in all the simulations remains the same.
Figure 7.59 Simulated values of the flicker level with and without the connected SVC; the arc
length modulated with first law of the arc-length to occur
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8 Conclusion
This doctoral dissertation deals with the negative impacts of electric arc furnaces in the
power system. Generally, we know that the EAFs represent large consumers of electrical
energy, which because of their nonlinear characteristics have a strong feedback influence
on the power quality at the electric power system, and as such require the installation of
compensation devices. In the development and design process of compensating devices an
important role is played by a simulation model of the EAF. The process of developing and
designing the compensation devices for the EAF represents a major problem. In particular,
this problem is expressed (because of the non-linear electrical characteristics) when we
need to develop and design the simulation model of the EAF.
This dissertation is divided into two parts: first is the theoretical part and second is the
research-development part of the work. The theoretical part includes the first 5 chapters
and presents the existing situation and issues, while the research-development part of this
work is contained in the last three chapters, and in it are the results of the research work
and solutions to some existing problems. Also, the research-development part of the
dissertation includes the contributions to science. The key contributions to science of this
doctoral dissertation are from the fields of the development and the design of the real
model of the EAF and the control algorithm for the compensation device in order to
eliminate the negative impacts of the EAF on the power system.
In this doctoral dissertation a new method for modelling electric arc furnaces based on
representative samples of voltages and currents is presented. The proposed arc-furnace
model provides the waveforms of the voltage and current as well as the characteristics
(spectrum of interharmonics, flicker level) that are almost equal to the waveforms in the
real plant.
The proposed method is based on a deterministic approach for the generation of the arc
length. The arc-length variation is derived from the measured interharmonic spectrum of
an arc furnace. An advantage of the approach proposed in this thesis is that it can generate
a full set of frequencies that cause the flicker (i.e., interharmonics) which are generated by
the furnace.
The new model can be used for a comprehensive analysis of the influence of the electric arc
furnace on the network, as it produces similar conditions in the network to the actual
furnace. The proposed model is general and can be used for all arc furnaces. However,
furnaces differ substantially, not only due to their different sizes, but also due to the
different melting processes, different electrode regulators and different connections to the
network. Therefore, for an accurate representation of a particular arc-furnace,
measurements are needed for the calibration of the arc-furnace model. Generally, it would
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be possible to group the furnaces based on their effect on the network. This would require
an analysis of a larger number of furnaces and is a goal of our future work.
The simulation results showed that the modelling of an electric arc length with a frequency
of 11 Hz produces results that are comparable with the results obtained by simulations in
the case when the length of electric arc is modelled with the whole spectrum of
characteristic frequencies.
The research-development part of this doctoral dissertation relates to the development
and implementation of an SVC controller. In this part of the doctoral dissertation we
presented a method for developing and implementing an SVC controller in a feedback-loop
strategy. The presented controller is based on the transfer function of the TCR
mathematical model, and was designed in the d-q coordinate system. The proposed
controller was designed with the objective being to eliminate the negative impact caused by
electric arc furnaces (EAFs) on a power system.
A mathematical model of the proposed SVC controller in the d-q synchronous rotating
coordinate system (SRCS) was developed first. Then, a completely stability analysis of the
system (analysis in dynamic and steady-state conditions) was carried out. In the end, the
efficiency of the presented controller is demonstrated by means of computer simulations of an
actual steel-factory network model.
The major advantages of the proposed controller are the better flicker compensation, the
ability to regulate the voltage and the requirement for only single-point network
measurements. Using an actual industrial network model, the proposed controller was
validated by means of simulations. The simulation results showed that the proposed model
can be used successfully to compensate for the reactive power, reduce the flicker level or to
regulate the voltage. The main advantages of the proposed controller are good flicker
compensation, the ability to regulate the voltage and that its implementation requires only
a single point for the network measurement. A single measurement point also means a
lower price for the installation of the system and fewer possibilities for failure.
The control algorithm proposed in this thesis can also be applied to other types of FACTS
devices, such as a STATCOM or thyristor-controlled series compensator. The control
algorithm was developed for positive system currents. The arc-furnace unbalance will be
investigated in future work. Also, future work on the subject will include an evaluation of
the proposed controller in a real-time digital simulator (hardware in the loop).
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