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No.1,Shengyang Road,Qufu City,Shandong
Province,273100,P.R.China
Tel 0086-537-4438666-6028
Fax 0086-537-4411936
E-mail sales@sacredsun.cn
01
Warning Electricity shock Protecting eyes With adults custody No short circuit
No fame and spark Recycled Proper disposal Read instructions UL certifcate
Security Instruction
Please read these instructions carefully in order to make correct, safe, and effective operation. This
manual provides you with very important installation and operation guidelines, which will guarantee
your equipment an optimal performance and longer service life.
For your safety,please do not open battery by yourself, only professionals shall be allowed to
open and maintain the battery;
Due to battery be potential harmful to the environment and health,battery shall be replaced by
manufacturers service center.If there is need to replace and maintain,please contact after-sale
service center.
Used battery is recyclable, and improper disposal of battery may be great harmful to the
environment and health.So,used battery shall be proper disposed following relative regulations
and law or shall be returned to our company for disposal.
Please choose the batteries of the same model for replacement, and batteries produced by
different manufacturers shall be strictly forbidden for connecting in one system.
Notices
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Security Instruction ..............................................................................................................01
Chapter One Product Introduction
1. Product Characteristics ....................................................................................................02
2. Main Applications .............................................................................................................03
Chapter Two Type and Dimensions
1. Product Series ..................................................................................................................04
2. Battery and Terminal Layout ............................................................................................05
Chapter Three Technical Characteristics
1. Performance Curve ..........................................................................................................06
2. Discharge Data ................................................................................................................08
Chapter Four Operation
1. Discharge .........................................................................................................................10
2. Temperature .....................................................................................................................10
3. Floating charge and equalizing charge ...........................................................................10
4. Recharge ..........................................................................................................................12
5. Storage .............................................................................................................................13
6. Unnormal Operation Condition .........................................................................................14
Chapter Five Installation,Commissioning and Maintenance
1. Installation ........................................................................................................................15
2. Connection .......................................................................................................................15
3. Commissioning .................................................................................................................15
4. Maintenance .....................................................................................................................16
contents
ability after battery deep discharge, excellent long cycle endurance performance.
container, good for heat dissipation.
02 03
Floating design life
Floating design life is 10 years.
Shape Design
Copper insert hidden screw thread front terminal is convenient for installation connection and
maintenance.
Front centralized gas exhaust system,battery internal acid fog and gas could be vented to
outdoor.
Structure Design
Narrow structure design,cells are arranged in 2*3 type, plates in parallel position with battery
Gel electrolyte
High purity gas phase SiO imported from Germany used for Gel electrolyte ensuring even
distribution inside battery and no acid stratifcation.
Extra electrolyte acid flling system which ensure quantity of gel electrolyte is correctly flled over
the plates and separators,perfect heat dispersion, prevents thermal runaway caused by water
loss under high temperature and over discharged conditions.
Special separator
AMERSIL PVC-SiO micro-porous separator ensures low internal resistance, high porosity,
intense absorption of gel electrolyte and long cycle life.
Patent safety valve
Patent labyrinth type two-layer and explosion-proof acid filter valve design, sensitive open
and close, acid filter in valve preventing acid fog escape and preventing out flame in when
depression.
Long service life
The grid is made of lead-calcium-tin alloy with corrosion proof character, and take gas
recombination technology.
Low density of gel electrolyte reduce corrosion of plate grids.
Plates cured by high-temperature and high-moisture process forming long life 4BS crystal
structure;
Effcient formation process, guarantee for the plates quality;
Product Characteristics
Deep discharge performance
With excellent deep discharge proof performance, the battery can be connected in load after
100% discharge and recover the original capacity after 4 weeks.Strong recharge recovering
Low self-discharge rate
The grid is made of heavy load lead-calcium-tin multi-element alloy,low self-discharge rate, it is
2% per month;
High purity Gel electrolyte; storage at ambient temperature 25 for two years, the rest capacity
remains more than 50%.
Reliable sealing performance
Electrode poles sealing adopt multi-layer O type high pressure sealing ring,no terminal
electrolyte leakage.
Excellent gas recombination performance, no acid fog escape in operation and battery could be
installed together with equipment.
Applicable for wide temperature range
Extra electrolyte design ensures it can work in high temperature or over discharge condition,
preventing dry up of the battery.
Thick ABS container and cover with high impact proof, vibration prood, prevents leakage and
container bulging.
Cable communication station and exchange station
Wireless communication station and distribution base station
Electricity power,army and other special network telecommunication base station
Data and TV signal transmission system
EPS/UPS;
Cycle application
Main Applications
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Chapter One Product Introduction
2
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Product Series
Battery and Terminal Layout
Table 2-1 battery type and dimensions
6FTJ-100A125A
6FTJ-150A
6FTJ-100B 150B
Chapter Two Type and Dimensions
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Discharge Curve ( 25 )
Service life and temperature curve
Charge characteristic curve under different depth of discharge (25 )
Discharge capacity and temperature curve
Performance Curve
Chapter Three Technical Characteristics
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Figure 3-1 Discharge curve at different discharge rate
Figure 3-3 Floating service life curve under different temperature
Figure 3-4 Charge characteristic curve under different depth of discharge
Figure 3-2 Voltage curve of simulation wind energy system cycle application
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Constant current discharge data (A, 25) Constant power discharge data (W/cell,25)
Discharge Data
Table 3-1 Battery Constant Current Discharge Data Sheet Table 3-2 Battery Constant Power Discharge Data Sheet
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The battery will be out of work beyond 6 months.
In such method,it takes about 24~36h for battery fully charged. For achieving better
,discharge over 40% DOD is prohibited, except protective measure
10 11
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Discharge
Temperature
Floating Charge and Equalizing charge
Chapter Four Operation
End voltage with different discharge rate must be less than the specifed value. Charge the battery
as soon as possible after discharge.
In order to extend the service life, the depth of discharge should be less than 60% of the rated
capacity. The discharge over 60% DOD is deep discharge and would shorten the service life.
Under the temperature of -20
is adopted such as raising temperature.
The operation temperature range is -20~55. All the performance data is measured at ambient
temperature of 25.The optimal temperature is 255, over high temperature would shorten the
service life and over low temperature would lower the capacity available. The highest acceptable
temperature is 55.
Floating operation is the best operation condition for battery. In foating operation, the battery
keep fully charged state,under this condition,battery could reach the longest service life.Under
the temperature of 25, recommended floating charge voltage setting value is 2.23V/
performance, the floating charge voltage should be suitable adjusted according to ambient
temperature, temperature compensation coeffcient is -3.5mV//cell, for details please refer to
Table 4-1.
Floating charge
Table 4-1 Floating charge voltage under different temperature
After fnish installation,before the battery system is put into operation, the battery bank should
be supplementary charged.
Running in full-foating operation for a long term, but not discharge under more than 40%C20
capacity, the batteries need an equalizing charge regularly and the equalizing charge cycle
are 6 months to one year.
2.33V / cell with limited current of 0.15 C20 (A), charge for 8~12 hours(non continuous charge is
allowed)
Charge voltage shall be adjusted according to the ambient temperature, temperature
compensation coeffcient is -3.5mV / cell / ,for details please refer to table 4-2.
Equalizing charge or supplementary charge is needed in the following cases:
Recommended charge method as follows:
Equalizing charge
Ambient Temperature ()
Floating Charge Voltage
(V/cell)
0 2.33
10 2.29
15
20
2.27
25
2.25
30
2.23
35
2.21
2.19
cell,
s
discharge(%)
Storage time: battery is ex-work in fully charged,storage time should be limited,for ensuring battery
to 2.33V / cell, then change to constant voltage charge of 2.33V / cell until the charge
12 13
l Refer to the required time as table 4-3.
l In constant voltage case, the charge current keep unchanged for 3 hours in the fnal stage of
charge.
Charge the battery with constant current of no more than 0.2C20(A), until the battery voltage rises
Any of the following two items can be regarded as the fully charged symbol.
Table 4-2 Equalizing charge voltage under different temperature
Recharge
Recharge the battery immediately after discharge according to the below method:
After equalizing charge, for batteries with voltage lower than 2.18V / cell, we should make the
battery discharged in 0.1C20 A for 4-6 hours, and then charge the battery with constant voltage of
2.35V / cell and limited current of 0.15C20 A.
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Charge voltage shall be adjusted according to the ambient temperature, temperature compensation
coeffcient is -3.5mV// cell.
Table 4-3 Required charge time in different depth of discharge
Storage
The battery should be stored in clean and dry environment .
performance,storage time please do not exceed following time:
Under 25, six months
Under 30, three months
Under 40, six weeks
The state of charge can be confrmed by the testing result of open circuit voltage after storage for 24
hours at 25.
Ambient Temperature()
Equalizing Charge Voltage
(V/cell)
0 2.43
10 2.39
15
25
2.37
30
2.35
35
2.33
2.31
Depth of
Charge current of
constant current
charge(A)
Time for changing
constant current charge
to constant voltage
charge(h)
Charge voltage of constant
voltage charge(V)
Charge time(h)
20
0.1C20 1.6 2.33 8
0.15C20 1.2 2.33 6
50
0.1C20 4.3 2.33 14
0.15C20 3.3 2.33 12
80
0.1C20 6.8 2.33 16
0.15C20 5.5 2.33 14
100
0.1C20 8.7 2.33 18
0.15C20 6.8 2.33 16
20
2.29
completed.
It is necessary to limit the current, and the optimum limiting value is within 0.2C20(A).
hardware damagement or manufacturing defects,and make sure the right polarity
2.33V/cell for 8 to 12 hours;
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Installation
Connection
Commissioning
Chapter Five Operation and Maintenance
Batteries integrated in equipment should be compliance with the installation instructions, Battery
which is separately installed on rack and cabinets should be connected by bolts to the foundation.
Battery racks or cabinets should be properly installed according to instructions.
Testing of the open circuit with the storage battery can decide whether it shall be supplemental
charged. If the voltage drops to 2.10V/cell, the battery shall be supplemental charged in time.
Improper maintenance will shorten the battery service life or decrease the service performance.
The battery supplemental charge method during the storage is: charge battery with 2.35V/cell for 8
to 12 hours.
Before connecting, make a overall check of all the batteries and connectors to see whether there is
.
The charge equipments are in cut-off state and without loads, then connect the positive and negative
terminals to chargers.
During the installation and transit of the battery, use insulted tools, gloves, aprons and safety
glasses,avoiding battery is impacted, do not twist connecting terminals and safety valve in transit.
Placing tools and conductive articles on the battery is strictly prohibited.
Dusty connecting terminal or loose connection will cause battery sparkle,so please keep the
connecting terminals clean and tighten the connectors as per required torque value,but please do
not cause torsional stress to terminals.
Assure battery operation in the clean environment.
Before operation, battery charge voltage must be adjusted as constant value as per ambient
temperature.Such as,at 25 , charge the battery with 2.23V/cell for 16 to 24 hours, or with
If the storage condition is serious, adjust charge voltage is necessary.
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Table 4-4 open circuit voltage at different charge state
Charge State Voltage(V)/cell
100% 2.18
80% 2.16
60% 2.12
40% 2.10
20% 2.06
Unmeant deep discharge,battery can not be charged for a long term with small current which is
lower than system requirement, or else,the battery capacity will fall down early.
Battery is discharged fully.
Sulphuric acid is run out completely, only water is left in electrolyte,under this condition recharge will
cause lead pine-tree crystal,it will result that separator is penetrated,thus short circuit is occurred.
Plate sulfating grade is highest,and internal resistance is largest.
Unnormal Operation Condition
16 17
Maintenance
Monthly maintenance:
Measure and record the ambient temperature of the battery-room, battery container and
terminals temperature.
Check battery cleanliness,terminal damage and heating track,container and lid damage and
temperature.
Measure and record the total voltage and foating current of the battery system.
Correct immediately once fnding problem.
Quarterly Maintenance:
Repeat every item of monthly inspection.
Measure and record the foating voltage of each on-line battery.
Annually Maintenance:
Repeat every item of quarterly maintenance and inspection.
Check whether the connector loose or not,please tight immediately once fnding loose parts.
Perform a discharge test to check the exact load every year, discharge 30%_40% of the rated
capacity.
Three-year Maintenance:
l Carry out a capacity test(C20) every three years and every year after six years of operation.
If the capacity of the battery is lower than 60% of the rated capacity, the battery should be
replaced.
Maintenance notes
Please do not operate and store battery in inversion position or in horizontal position
Check whether the battery installation is comply with design requirement or installation
documents or not.
Please use insulated tools when operation and maintenance,any metal objects to be put on
top of the battery shall be strictly prohibited;
Please do not use any organic solvent to clean batteries;
Please do not take down safety valve or add any substance into battery
Please do not smoke or set out fre near batteries.
Please keep battery fully charged within 24 hours after discharge,avoid capacity affected
Stored battery performance could be in degeneration,please put the battery in operation early.
Only professionals shall be allowed to maintain the battery.
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