An ISO 9001:2000 Company

CERABOND EP is an epoxy resin based structural bonding agent used for ensuring
monolithic bond between old and new concrete and is highly recommended for structural
repair works.

ADVANTAGES:

Ideal for structural repairs
Monolithic bond
Capable of transmitting very high stresses
Excellent water & alkali resistance
Can be applied on dry as well as damp surfaces
Can be cured under moist / wet conditions

FUNCTION:

In epoxy modified systems, cement
hydration and epoxy polymerization occur
simultaneously. The hardened resin forms
thin layers on the cement hydrate and
binds the hydrates to form a network in
which the epoxy phase interweaves
through the cement hydrate phase. The
epoxy system thus develops high strength
and adhesion and has low permeability,
good water resistance and chemical
resistance.

USES:

Cera Bond EP is highly useful for
bonding fresh concrete to old concrete
that is fully cured.
Cera Bond EP can be used to bond
sprayed concrete/mortar to old concrete
surfaces.
Cera Bond EP can be used on horizontal
and vertical surfaces as a repair ingredient
to corroded or spalled concrete.
Cera Bond EP is ideally suitable for:
- Jacketing applications for
strengthening the existing concrete
elements like columns, beams,
basements etc.
- As a bonding agent for concrete
repairs using cement plaster/screed
and for guniting.
- As waterproof joint in sandwich
constructions.

METHOD OF APPLICATION:
Surface Preparation: To obtain good
adhesion, it is essential to have a clean and
sound substrate. All laitence, oil, grease
etc, shall be cleaned by grinding, wire
brushing, chipping, sand blasting or
chemical etching.
Mixing and application: The base and
hardener in the specified proportion shall
be mixed to get a uniform colour. The
mixed material shall be applied on the
prepared concrete surface with stiff
bristled brush. The fresh concrete/cement
mortar/guniting shall be carried out on a
tack free surface which will be achieved
within 30-60 minutes of application. The
new concrete shall be placed within 4-6
hours time. For getting best results, the
water- cement ratio of the new concrete
shall be as minimum as possible.

CERABOND EP
Epoxy bonding agent for structural
concrete




Curing: Full curing takes around 5-6 days
and it is absolutely essential that the
repaired surface be cured properly.

COMPATIBILITY:

Cera Bond EP is compatible with all
types of concrete, cement based grouts,
polymer modified cement systems etc.

PROPERTIES:

Compressive Strength
(ASTM D 695) 75 N/mm
2

Tensile Strength @ 7
day (ASTM D 638) 38 N/mm
2

Bond Strength 15 N/mm
2

Pull out Adhesion
Strength @ 3 day (BS
1881: Part 207)
2.91 N/mm
2

Pull out Adhesion
Strength @ 7 day
(ASTM D 4541)
15.4 N/mm
2


Maximum overlay time 6 hours @ 35
o
C
Minimum overlay time 60 min







POT LIFE:
The working time of Cera Bond EP
depends upon the temperature.
At 35
0
C pot life is about 60 minutes.

COVERAGE:

Cera Bond EP will have coverage of
2 - 2.5m
2
/kg per coat.
The coverage can vary depending on the
surface condition.

SHELF LIFE:

12 months in sealed container if stored
below 35
o
C.

PACKAGING:

Supplied in 1, 6Kg ready to use units.

HEALTH & SAFETY:

Avoid contact with skin for prolonged period.
In case of any contact with eyes, wash
immediately with plenty of water and seek
medical attention.

Please consult Cera - Chem. technical
cell for further details.




Cera-Chem Pvt Ltd also manufacture and markets a wide range of products including:
Concrete Admixtures Water Proofing Systems Tile Adhesives & Joint Grouts Polymer
Modified Structural Repair Products Epoxies & Bonding Agents Industrial Flooring
Elastomeric Sealants Anti-Corrosive Treatments Non shrink Cementitious Grouts Epoxy
Grout Polyester Grouts Curing compounds Mould Release Agents Construction fibers

Whilst any information and / or specification contained herein is to the best of our knowledge true and accurate, no
warranty is given or implied in connection with any recommendation or suggestions made by us, our Representatives,
Agents or Distributors, as the conditions of use of any labour involved are beyond our control.



Cera-Chem Private Limited
SUPERIOR CONSTRUCTION CHEMICALS
71-C, New Avadi Road, Kilpauk, Chennai 600010
Ph: +91-42183033, Fax: +91-26443621
Email: corporate@cerachemindia.com
www.cerachemindia.com
Edition: Nov 2011