Intervention Solutions Broch

INTERVENTION SOLUTIONS
Hot Tap & Line Stop Fittings, Equipment,

Accessories and
nd Service for Energy Piping Systems
Content
Distribution Products
LS-2 Fittings
Class 150 - Max. 285 psi @ 100F
Weld Fittings ........................................ Page 4
Reduced Branch Weld Fittings........... Page 5
Spherical Fittings ................................ Page 5
Reduced Branch Spherical Fittings ... Page 5
Class 300 - Max. 740 psi @ 100F
Split Sleeve Fittings ............................. Page 6
Split Sleeve Fittings
w/Side Outlet ....................................... Page 6
Spherical Fittings................................. Page 6
LS-2 Completion Plugs
and Spare O-Rings .............................. Page 7
Style 50 Mechanical Split Sleeves
with LS-2 Branch Options.................. Page 7
Transmission Products
Line Stop Fittings
Class 150 - Max. 285 psi @ 100F
Class 300 - Max. 740 psi @ 100F
Class 600 - Max. 1480 psi @ 100F
Split Sleeve Line Stop Fittings............ Page 8
Line Stop Fittings w/Side Outlets ...... Page 9
Line Stop Reducing Branch Fittings .. Page 9
Line Stop Spherical Fittings ............. Page 10
Line Stop Flanges .............................. Page 10
Line Stop Completion Plugs ............. Page 11
Purge & Equalization Fittings .......... Page 11
Accessories
PIG Signals ......................................... Page 11
Shell Cutters & Pilot Drills .......... Page 12-13
Sealing Cups ...................................... Page 14
Hot Tapping Machines ...................... Page 15
Line Stop Plugging Equipment ............. 16-17
For Questions or Customer Service

Fittings and Accessories Intervention Solutions Tulsa, OK 918.583.3000
Equipment and Services Intervention Solutions Chicago, IL 847.631.3641
General Questions and Support Pipeline Solutions Bradford, PA 814.362.9200
Blackhawk Fittings Sales Inquiry email at blackhawk@dresser.com
Hot Tap and Line Stop Fittings

Dresser LS-2 fittings are available for steel piping systems in threaded sizes from
1-1/4 through 3 and flange fittings from 4 through 12. LS-2 fittings are designed,
tested and manufactured to meet and/or exceed the code area replacement
requirements for pressure containment per ASME B31.4 (Liquid Pipelines) /
B31.8 (Gas Pipelines).
The LS-2 line of fittings are designed for use in Class 1, 2, 3 & 4 locations at the
Maximum Allowable Operating Pressures of 285 psi for ANSI Class 150 fittings and
740 PSI for ANSI Class 300 split-sleeve fittings. ANSI Class 300 spherical fittings
rated for Class 1, 2, 3, and 4 locations are also available upon request.
Full-encirclement Split Sleeve Line Stop fittings are available in ANSI 150, 300, 600
and 900 from 4 through 48 sizes. Fittings can be manufactured with Side Outlet,
Spherical configurations, or with a standard Weld Neck Flange for hot tapping
applications. Clearance grooves for Backing Strips can be provided on request;
everything in the catalog is considered standard fittings. Custom fittings are always
available, however changes may de-rate pressure ratings. Line Stop Flanges and
Completion Plugs are also available.
Dresser pressure control and split sleeve fittings are compatible with specific tapping
and plugging equipment. All fittings can be designed to ASME/ANSI B31.8 (Gas
Pipelines); B31.4 (Liquid Pipelines); B31.3 (Chemical Plants & Refineries); B31.1
(Power Plants); DOT 192 Federal Regulation for gas pipelines; DOT 195 Federal
Regulation for liquid pipelines and most international codes.
All fittings are welded in accordance with ASME Section IX or API 1104 Welding
Procedures. Dresser employs Quality Assurance and Quality Control Procedures,
as well as In-Process Inspection and Documentation.
Dresser Pipeline Solutions offers an extensive line of high quality products for
the global gas & oil energy transmission and distribution markets, including the
Intervention Solutions line of pressure control fittings listed in this catalog.
Intervention Solutions | 3
LS-2 Weld Fittings* - Class 150**

Max 285 PSI @ 100F
All dimensions are approximate and given in inches (mm)
1-1/4- 3 LS-2 Threaded Weld Fittings - Class 150

Size
(in)
Size
(mm)
Part Number
Weight
(lbs)
Weight
(kg)
H
(in)
H
(mm)
1-1/4
32
6501-1513-00
1.8
0.8
2.25
75
1-1/2
40
6501-1515-00
0.9
2.25
75
50
6501-1502-00
2.5
1.0
1.88
68
80
6501-1503-00
7.2
3.3
2.75
75
Size
(in)
Size
(mm)
Part Number
Weight
(lbs)
Weight
(kg)
H
(in)
H
(mm)
M
(in)
M
(mm)
1-1/4
32
6511-1513-00
1.8
4.75
121
1.87
67
1-1/2
40
6511-1515-00
1.8
6.00
152
2.25
75
50
6511-1502-00
5.5
2.5
5.25
133
2.50
83
80
6511-1503-00
14
6.3
8.00
203
3.37
121
Size
(in)
Size
(mm)
Part Number
Weight
(lbs)
Weight
(kg)
H
(in)
H
(mm)
100
6501-1504-00
20
9.1
4.00
102
150
6501-1506-00
55
24.9
5.00
127
200
6501-1508-00
90
40.8
5.00
127
10
250
6501-1510-00
145
65.8
5.50
140
12
300
6501-1512-00
190
86.2
5.38
137
Size
(in)
Size
(mm)
Part Number
Weight
(lbs)
Weight
(kg)
H
(in)
H
(mm)
M
(in)
M
(mm)
100
6511-1504-00
35
15.9
9.80
249
4.12
171
150
6511-1506-00
55
24.9
13.32
338
5.62
224
200
6511-1508-00
130
59.0
14.81
376
7.00
273
10
250
6511-1510-00
185
83.9
19.00
482
8.50
378
12
300
6511-1512-00
280
127.0
21.50
546
10.00
441
1-1/4- 3 LS-2 Threaded Weld Fittings w/Side Outlet - Class 150
4- 12 LS-2 Flanged Weld Fittings - Class 150
4- 12 LS-2 Flanged Weld Fittings w/Side Outlet - Class 150
* Includes Standard Plug and Blind Flange Kit

** Flat bottom design also available
4 | Dresser
LS-2 Reduced Branch Weld Fittings* - Class 150**

Max 285 psi @ 100F
LS-2 Reduced Branch Weld Fittings Class 150
Size
(in)
Size
(mm)
Part Number
Configuration
Weight
(lbs)
Weight
(kg)
2x4
50 x 100
6501-0204-00
Threaded
2.5
1.0
3x4
80 x 100
6501-0304-00
Threaded
7.2
3.3
4x6
100 x 150
6501-0406-00
Flanged
20
9.0
6x8
150 x 200
6501-0608-00
Flanged
55
25
8 x 10
200 x 250
6501-0810-00
Flanged
90
41
8 x 12
200 x 300
6501-0812-00
Flanged
90
41

** Flat bottom design also available
LS-2 Spherical Weld Fittings - Class 150

Max 285 psi @ 100F
2 - 12 LS-2 Spherical Fittings - Class 150

Size
(in)
Size
(mm)
Part Number
Weight
(lbs)
Weight
(kg)
A
(in)
A
(mm)
B
(in)
B
(mm)
C
(in)
C
(mm)
6523-1502-00
6523-1503-00
19
D
(in)
D
(mm)
E
(in)
3.18
6.85
174
5.10
130
4.65
8.62
10.20
259
7.50
190
6.90
E
s(mm)
50
80
118
9.70
246
3.65
95
175
14.40
366
5.75
146
100
6523-1504-00
60
27.2
11.20
285
9.37
237
6.90
175
16.19
411
7.25
184
150
6523-1506-00
115
52.2
15.75
400
11.25
290
9.25
238
20.00
525
10.62
271
200
6523-1508-00
198
89.8
19.00
485
12.50
320
11.00
280
23.50
600
13.25
340
10
250
6523-1510-00
272
123.3
22.63
575
14.12
360
12.63
325
26.75
680
16.50
425
12
300
6523-1512-00
444
201.3
27.25
690
16.25
410
15.15
385
31.25
795
20.00
510
NOTE: Top half of spherical tting shown.
Threaded Fitting Design

for 2and 3 Pipe Sizes
Flanged Design 4 - 12
w/Side Outlet
Bottom Outlet Design

90 View
LS-2 Reduced Branch Spherical Fittings* - Class 150

Max 285 psi @ 100F
LS-2 Reduced Branch Weld Fittings - Class 150
Size
(in)
Size
(mm)
Part Number
Configuration
Weight
(lbs)
Weight
(kg)
2x4
50 x 100
6523-0204-00
Threaded
24
11
3x4
80 x 100
6523-0304-00
Threaded
35
16
4x6
100 x 150
6523-0406-00
Flanged
71
32
6x8
150 x 200
6523-0608-00
Flanged
105
48
8 x 10
200 x 250
6523-0810-00
Flanged
177
80
8 x 12
200 x 300
6523-0812-00
Flanged
259
117
* Includes Plug and Blind Flange Kit

*285 psi Pressure Rating: Maximum allowable operating pressure at 100F with completion plug and
cap or blind ange installed in Class 1, 2, 3 & 4 locations.
LS-2 Split Sleeve Fittings - Class 300**

Max 740 psi* @ 100F .72 DF
2 - 12 LS-2 Split Sleeve Fittings - Class 300
Size
(in)
Size
(mm)
Part Number
Weight
(lbs)
Weight
(kg)
H
(in)
H
(mm)
L
(in)
L
(mm)
50
80
6503-3002-00
5.56
141
5.75
146
6503-3003-00
16
8.00
203
7.50
190
100
150
6503-3004-00
77
35
6.25
159
10.75
273
6503-3006-00
146
66
7.87
200
14.00
356
200
6503-3008-00
233
106
9.50
241
16.50
419
10
250
6503-3010-00
347
170
11.00
279
20.00
508
12
300
6503-3012-00
557
253
12.75
324
22.00
559
2 - 12 LS-2 Split Sleeve Fittings w/Side Outlet - Class 300

Size
(in)
Size
(mm)
Part Number
Weight
(lbs)
Weight
(kg)
C
(in)
C
(mm)
H
(in)
H
(mm)
L
(in)
L
(mm)
50
6513-3002-00
10
80
6513-3003-00
20
4.5
4.75
7.25
7.25
121
8.00
203
5.75
146
183
11.00
279
7.50
100
6513-3004-00
92
41.5
190
7.25
183
13.50
343
10.75
273
150
6513-3006-00
182
200
6513-3008-00
296
82.5
9.87
251
19.20
488
14.00
356
134
12.37
314
23.50
600
16.50
419
10
250
6513-3010-00
475
215
15.25
387
28.00
711
20.00
508
12
300
6513-3012-00
699
317
17.87
454
32.70
830
22.00
559
LS-2 Spherical Weld Fittings - Class 300**

Max 740 psi @ 100F
2 - 12 LS-2 Spherical Sleeve Fittings - Class 300

Size
(in)
Size
(mm)
Part Number
Weight
(lbs)
Weight
(kg)
A
(in)
A
(mm)
B
(in)
B
(mm)
50
6523-3002-00
7.35
3.4
6.87
175
5.06
129
4.65
118
9.68
80
6523-3003-00
23.5
10.5
10.19
259
7.50
190
6.88
174
14.38
100
6523-3004-00
76
34.5
11.56
294
9.32
237
7.25
184
16.56
150
6523-3006-00
162
73.4
15.75
400
7.63
194
9.38
238
17.00
200
6523-3008-00
273
123.8
16.50
419
8.25
210
9.50
241
10
250
6523-3010-00
451
204.5
20.63
524
10.38
264
11.63
12
300
6523-3012-00
603
273.5
22.25
565
11.25
286
12.25
** Includes Standard Plug and Blind Flange Kit
E
Side Outlet Design - Linear View
6 | Dresser
Bottom Outlet Design - 90 View
C
(in)
C
(mm)
D
(in)
D
(mm)
E
(in)
E
(mm)
246
2.87
72.9
365
5.75
146
420
7.25
184
432
10.13
257
17.75
451
10.25
260
295
22.00
559
13.50
343
311
23.50
597
14.50
368
LS-2 Completion Plugs and Spare O-Rings

1-1/4 - 3 LS-2 Completion Plugs for Class 150 & 300
Size
(in)
Size
(mm)
Completion Plug
Part Number
Weight
(lbs)
Weight
(kg)
Spare O-Ring
Part Number
1.25
32
6430-0001-00
.5
.22
2002-0220-00
1.5
38
6430-0002-00
.5
.22
2002-0130-06
50
6430-0002-00
.5
.22
2002-0130-00
80
6430-0003-00
.90
2002-0148-00
Size
(in)
Size
(mm)
Completion Plug
Part Number
Weight
(lbs)
Weight
(kg)
Spare O-Ring
Part Number
100
6430-0004-00
10
4.5
2001-6004-01
150
6415-0006-00
20
9.1
2001-6006-01
200
6415-0008-00
30
13.6
2001-6008-01
10
250
6415-0010-00
50
22.6
2001-6010-01
12
300
6415-0012-00
70
31.7
2001-6012-01
Size
(in)
Size
(mm)
Completion Plug
Part Number
Weight
(lbs)
Weight
(kg)
Spare O-Ring
Part Number
100
6430-0004-00
10
4.5
2001-6004-01
150
6430-0006-00
21
9.5
2001-6006-01
4 - 12 LS-2 Completion Plugs for Class 150
4 - 12 LS-2 Completion Plugs for Class 300
200
6430-0008-00
31
14
2001-6008-01
10
250
6430-0010-00
52
24
2001-6010-01
12
300
6430-0012-00
75
34
2001-6012-01
Style 50 Mechanical Sleeves* with LS-2 Hot Tap Fittings

When field welding is NOT an option, Dresser offers the Style 50
mechanical sleeve integrated with LS-2 fittings with side outlets
for Hot Tap service connections on CIP.
Custom-fabrication to your exact size specifications
Pre-engineered configurations
Eliminates the need for field welding
Factory-tested, factory-coated
Ideally suited for cast-iron piping applications

DRESSER - Your one-stop
Shown above is a Dresser Style 50

mechanical split sleeve with LS-2 weld
tting with side outlet permitting
optional Dresser coupled PE transitions.
shopping solution for fast, costeffective hot tapping and branch

outlet service connections!
*All Style 50 Mechanical Hot Tap Sleeves with LS-2 Fittings are made to order. Consult Dresser Customer Service for your particular requirements and applications.
Split Sleeve Line Stop Fittings - Class 150, 300 and 600
4 - 36 Line Stop Fittings - Class 150 - Max 285 psi @ 100F Meets .4 DF
Size
(in)
Size
(mm)
Part Number
Weight
(lbs)
Weight
(kg)
H
(in)
H
(mm)
L
(in)
L
(mm)
100
6315-0004-00
45
20
6.75
171
10.75
273
6
8
10
12
14
16
18
20
22
24
26
28
30
34
36
150
200
250
300
350
400
450
500
550
600
650
700
750
850
900
6315-0006-00
6315-0008-00
6315-0010-00
6315-0012-00
6315-0014-00
6315-0016-00
6315-0018-00
6315-0020-00
6315-0022-00
6315-0024-00
6315-0026-00
6315-0028-00
6315-0030-00
6315-0034-00
6315-0036-00
75
115
185
280
365
560
670
970
1170
1340
1340
1595
1750
2165
2430
34
52
84
130
165
255
300
440
530
607
670
722
793
980
1100
7.87
9.50
11.00
12.75
13.50
15.00
16.50
17.68
18.87
20.50
21.15
22.65
26.25
29.12
30.50
200
241
279
324
343
381
419
449
479
521
537
575
667
740
740
14.00
16.50
20.00
22.00
26.00
30.00
33.00
36.00
40.00
43.00
47.00
49.00
51.00
57.00
61
356
356
508
559
660
762
838
914
1016
1092
1194
1245
1295
1448
1524
Size
(in)
Size
(mm)
Part Number
Weight
(lbs)
Weight
(kg)
H
(in)
H
(mm)
L
(in)
L
(mm)
4
6
8
10
12
14
16
18
20
22
24
26
28
30
34
36
100
150
200
250
300
350
400
450
500
550
600
650
700
750
850
900
6330-0004-00
6330-0006-00
6330-0008-00
6330-0010-00
6330-0012-00
6330-0014-00
6330-0016-00
6330-0018-00
6330-0020-00
6330-0022-00
6330-0024-00
6330-0026-00
6330-0028-00
6330-0030-00
6330-0034-00
6330-0036-00
55
87
125
185
195
300
410
560
685
985
1075
1590
1740
1950
2995
3065
25
39
57
84
88
136
186
254
310
446
487
721
789
884
1358
1390
7.125
8.375
10.06
11.25
13.00
14.12
15.75
17.25
18.37
19.50
22.12
23.25
24.75
26.25
29.12
30.50
181
213
255
286
330
359
400
438
467
495
562
590
629
667
740
775
10.75
14.00
16.50
20.00
22.00
26.00
30.00
33.00
36.00
40.00
43.00
47.00
49.00
51.00
57.00
61
273
356
356
508
559
660
762
838
914
1016
1092
1194
1245
1295
1448
1524
L
Line Stop Fittings are also
available from 40 thru 48
sizes. Call Dresser for exact
specications.
4 - 36 Line Stop Fittings - Class 300 - Max 740 psi @ 100F Meets .4 DF
* Contact Dresser Customer

Service for Class 900 details and
specifications.
Dresser Line Stop Fittings can be
custom-designed to your particular
pipeline specifications. Blind Flange
Kits and Completion Plugs are sold
separately.
4 - 36 Line Stop Fittings - Class 600 - Max 1480 psi @ 100F

Size
(in)
Size
(mm)
Part Number
Weight
(lbs)
Weight
(kg)
H
(in)
H
(mm)
L
(in)
L
(mm)
DF.72
DF.6
DF.5
DF.4
4
6
8
10
12
14
16
18
20
22
24
26
28
30
34
36
100
150
200
250
300
350
400
450
500
550
600
650
700
750
850
900
6360-0004-00
6360-0006-00
6360-0008-00
6360-0010-00
6360-0012-00
6360-0014-00
6360-0016-00
6360-0018-00
6360-0020-00
6360-0022-00
6360-0024-00
6360-0026-00
6360-0028-00
6360-0030-00
6360-0034-00
6360-0036-00
60
100
160
280
385
540
690
815
1210
1725
1895
2445
2730
3050
4105
5155
27
45
73
127
175
245
314
370
550
784
861
1111
1241
1386
1866
2343
8
9.562
11.19
13
14.25
15.12
17.25
18.5
19.75
20.87
22.75
24.87
26.5
28
29.75
31
203
243
284
330
362
384
438
470
502
530
578
632
673
711
756
787
8
14
14
20
22
26
30
33
36
40
43
47
49
51
57
61
203
356
356
508
559
660
762
838
914
1016
1092
1194
1245
1295
1448
1549
1480
1480
1480
1480
1480
1480
1480
1480
1480
1480
1480
1480
1480
1480
1480
1480
1480
1480
1480
1220
1230
1460
1480
1430
1270
1340
1290
1230
1260
1300
1260
1250
1480
1330
1250
1010
1020
1220
1360
1190
1050
1120
1080
1020
1050
1080
1050
1040
1400
1070
1000
810
820
970
1090
950
840
890
860
820
840
870
840
830
8 | Dresser
Pressure Ratings (psig)
Split Sleeve Line Stop Fittings w/Side Outlet - Class 150, 300 and 600
4 - 30 Split Sleeve Line Stop Fittings w/Side Outlet @ 100 F
Size
(in)
Size
(mm)
Class 150
Max 285 psi
@ 100F
Meets .4 DF
Part Number
Weight
(lbs)
Weight
(kg)
Class 300
Max 740 psi
@ 100F
Meets .4 DF
Part Number
Weight
(lbs)
Weight
(kg)
Class 600
Max 1480 psi
@ 100F
Meets .72 DF
Part Number
Weight
(lbs)
Weight
(kg)
100
6313-1504-00
60
26
6313-3004-00
70
32
6313-6004-00
73
33
150
6313-1506-00
105
48
6313-3006-00
123
56
6313-6006-00
130
60
200
6313-1508-00
175
80
6313-3008-00
186
84
6313-6008-00
220
100
10
250
6313-1510-00
290
132
6313-3010-00
286
130
6313-6010-00
385
175
12
300
6313-1512-00
420
190
6313-3012-00
447
203
6313-6012-00
528
240
14
350
6313-1514-00
570
258
6313-3014-00
636
288
6313-6014-00
746
338
16
400
6313-1516-00
830
377
6313-3016-00
802
363
6313-6016-00
955
433
18
450
6313-1518-00
990
450
6313-3018-00
1018
462
6313-6018-00
1133
514
20
500
6313-1520-00
1340
608
6313-3020-00
1489
675
6313-6020-00
1579
716
22
550
6313-1522-00
1630
740
6313-3022-00
1630
740
6313-6022-00
2189
1000
24
600
6313-1524-00
1840
835
6313-3024-00
2355
1068
6313-6024-00
3110
1410
30
750
6313-1530-00
2670
1210
6313-3030-00
3385
1535
6313-6030-00
3976
1803
NOTE: Consult Dresser for custom tting sizes and specications to meet your particular requirements.
Split Sleeve Line Stop Fittings w/Reducing Branch Class 150, 300 and 600
All dimensions are approximate and given in inches
Line Stop w/Reducing Branch @ 100 F Meets .4 DF

Class 150 - Max 285 psi @ 100F
Class 300 - Max 740 psi @ 100F
Size
(in)
Weight
(lbs)
Class 150
Part Number
Dim L.
(in)
Dim H
(in)
Class 300
Part Number
Dim L.
(in)
Dim H
(in)
6x4
60
5115-0604-00
10.75
8.50
5130-0604-00
10.75
9.00
8x4
70
5115-0804-00
10.75
9.50
5130-0804-00
10.75
10.00
10 x 6
130
5115-1006-00
14.00
11.25
5130-1006-00
14.00
11.25
12 x 6
175
5115-1206-00
14.00
12.25
5130-1206-00
14.00
12.75
14 x 8
220
5115-1408-00
16.50
13.50
5130-1408-00
16.50
13.75
16 x 12
320
5115-1612-00
22.00
15.00
5130-1612-00
22.00
15.50
20 x 12
530
5115-2012-00
22.00
17.00
5130-2012-00
22.00
17.50
Line Stop w/Reducing Branch - Class 600 - Max 1480 psi @ 100F Meets .72 DF
Size
(in)
Weight
(lbs)
Class 600
Part Number
Dim L.
(in)
Dim H
(in)
6x4
80
5160-0604-00
10.75
9.50
8x4
90
5160-0804-00
10.75
10.50
10 x 6
175
5160-1006-00
14.00
12.25
12 x 6
200
5160-1206-00
14.00
13.50
14 x 8
295
5160-1408-00
16.50
14.75
16 x 12
495
5160-1612-00
22.00
16.75
20 x 12
680
5160-2012-00
22.00
19.00
L
NOTE: Line Stop Reducing Branch Fittings are also
available in other sizes. Consult Dresser Customer
Service for your particular requirements.
Blind Flange Kits (sold separately): 4 thru 12 nominal sizes includes blind flange, studs, nuts and
non-asbestos ring gasket. Consult Dresser Customer Service for ordering details at 918.583.3000 or
814.362.3200.
Split Sleeve Line Stop Spherical Fittings Class 150, 300 and 600
Line Stop Spherical for Sizes 4 - 30 @ 100 F
Size
(in)
Size
(mm
Weight
(lbs)
Class 150
Max 285 psi @ 100F
Meets .4 DF
Part Number
Class 300
Max 740 psi @ 100F
Meets .4 DF
Part Number
Class 600
Max 1480 psi @ 100F
Meets .72 DF
Part Number
100
100
6323-1504-00
6323-3004-00
6323-6004-00
150
150
6323-1506-00
6323-3006-00
6323-6006-00
200
200
6323-1508-00
6323-3008-00
6323-6008-00
10
250
250
6323-1510-00
6323-3010-00
6323-6010-00
12
300
300
6323-1512-00
6323-3012-00
6323-6012-00
14
350
350
6323-1514-00
6323-3014-00
6323-6014-00
16
400
400
6323-1516-00
6323-3016-00
6323-6016-00
18
450
450
6323-1518-00
6323-3018-00
6323-6018-00
20
500
500
6323-1520-00
6323-3020-00
6323-6020-00
22
550
550
6323-1522-00
6323-3022-00
6323-6022-00
24
600
600
6323-1524-00
6323-3024-00
6323-6024-00
30
650
750
6323-1530-00
6323-3030-00
6323-6030-00
Dresser Line Stop spherical fittings are offered in size-on-size design. Reducing size
configurations and custom branch outlets are available upon request. Standard part
numbers are designed to B31.8, 0.72 Design Factor. Other design codes available upon
request.
Blind Flange Kits (sold separately): 4 thru 30 nominal sizes includes

blind flange, studs, nuts and non-asbestos ring gasket. Consult
Dresser Customer Service for ordering details at 918.583.3000 or
814.362.3200.
Line Stop Flanges - Class 150, 300, 600 and 900*

Line Stop Flanges for Sizes 4 - 30
Size
(in)
Size
(mm)
Class 150
Max 285 psi @ 100F
Part Number
Weight
(lbs)
Class 300
Max 740 psi @ 100F
Part Number
Weight
(lbs)
Class 600
Max 1480 psi @ 100F
Part Number
Weight
(lbs)
100
6100-1504-00
16
6100-3004-00
21
6100-6004-00
40
150
6100-1506-00
25
6100-3006-00
41
6100-6006-00
77
200
6100-1508-00
40
6100-3008-00
70
6100-6008-00
113
10
250
6100-1510-00
56
6100-3010-00
94
6100-6010-00
185
12
300
6100-1512-00
86
6100-3012-00
140
6100-6012-00
224
14
350
6100-1514-00
111
6100-3014-00
190
6100-6014-00
334
16
400
6100-1516-00
141
6100-3016-00
250
6100-6016-00
462
18
450
6100-1518-00
153
6100-3018-00
305
6100-6018-00
531
20
500
6100-1520-00
188
6100-3020-00
380
6100-6020-00
678
22
550
6100-1522-00
230
6100-3022-00
460
6100-6022-00
820
24
600
6100-1524-00
270
6100-3024-00
540
6100-6024-00
959
26
650
6100-1526-00
300
6100-3026-00
670
6100-6026-00
1060
28
700
6100-1528-00
315
6100-3028-00
690
6100-6028-00
1140
30
750
6100-1530-00
360
6100-3030-00
880
6100-6030-00
1230
32
800
6100-1532-00
435
6100-3032-00
980
6100-6032-00
1425
34
850
6100-1534-00
465
6100-3034-00
1120
6100-6034-00
1480
36
900
6100-1536-00
520
6100-3036-00
1240
6100-6036-00
1750
*Contact Dresser customer service for Class 900 details and specifications.
10 | Dresser
Line Stop Completion Plugs - Class 150, 300, 600 and 900*
Line Stop Completion Plugs for Sizes 4 - 30
Size
(in)
Size
(mm)
Solid
Part Number
Weight
(lbs)
Scarfed
Part Number
Weight
(lbs)
Flow-Thru
Part Number
Weight
(lbs)
100
6200-6004-00
10
6202-6004-00
12
6201-6004-00
150
6200-6006-00
20
6202-6006-00
24
6201-6006-00
200
6200-6008-00
35
6202-6008-00
42
6201-6008-00
16
10
250
6200-6010-00
60
6202-6010-00
65
6201-6010-00
27
12
300
6200-6012-00
90
6202-6012-00
100
6201-6012-00
41
14
350
6200-6014-00
110
6202-6014-00
125
6201-6014-00
50
16
400
6200-6016-00
112
6202-6016-00
135
6201-6016-00
52
18
450
6200-6018-00
112
6202-6018-00
160
6201-6018-00
54
20
500
6200-6020-00
120
6202-6020-00
180
6201-6020-00
68
22
550
6200-6022-00
150
6202-6022-00
220
6201-6022-00
101
24
600
6200-6024-00
225
6202-6024-00
305
6201-6024-00
169
26
650
6200-6026-00
375
6202-6026-00
380
6201-6026-00
214
28
700
6200-6028-00
475
6202-6028-00
620
6201-6028-00
234
30
750
6200-6030-00
520
6202-6030-00
700
6201-6030-00
275
32
800
6200-6032-00
520
6202-6032-00
740
6201-6032-00
302
34
850
6200-6034-00
670
6202-6034-00
770
6201-6034-00
383
36
900
6200-6036-00
850
6202-6036-00
875
6201-6036-00
592
* Contact Dresser Customer Service for Class 900 details and specifications.
Flow-Thru Completion Plug
Solid Completion Plug
Scarfed Nipple Completion

Plug available for replacing
coupon in tapped hole
** Scarfed nipple and flow through plugs are for standard size-on-size fittings - other configurations
available on request
NOTE: Line Stop Completion Plugs are also available from 40 thru 48 sizes upon request.
Guide Bar Completion Plug

for Size on Size Fittings
Guide BarCompletion Plug
Class 150, 300, 600
Purge & Equalization

Fittings
Purge & Equalization Fittings
Weight
(lbs)
Part Number
6.5
6600-6002-00
12.5
6600-6003-00
Part Number
6203-6004-00
Weight
11
6203-6006-00
22
6203-6008-00
37
10
6203-6010-00
62
12
6203-6012-00
93
14
6203-6014-00
114
Pig Signals
16
6203-6016-00
116
Manual Reset, Bi Directional

Part Number 7000-1000-00
18
6203-6018-00
117
20
6203-6020-00
125
22
6203-6022-00
155
24
6203-6024-00
230
26
6203-6026-00
381
28
6203-6028-00
480
30
6203-6030-00
523
32
6203-6032-00
616
34
6203-6034-00
677
36
6203-6036-00
857
38
6203-6038-00
1323
40
6203-6040-00
1788
42
6203-6042-00
1838
44
6203-6044-00
2345
46
6203-6046-00
3350
48
6203-6048-00
3860
Extensions Only
Size
(in)
Size (in)
Size
(in)
Part Number
36
7000-0300-00
48
7000-0400-00
60
7000-0500-00
72
7000-0600-00
84
7000-0700-00
96
7000-0800-00
108
7000-0900-00
Replacement Kit
Part Number 7000-1000-50
LS-2 Shell Cutters & Pilots

Cutters
Nominal Size
(in)
Actual Size
(OD)
Pilot Drill
Part Number
Weight
(lbs)
Nominal Size
Weight
(lbs)
Part Number
3.875
3003-0875-00
3.30
.50
5900-0004-00
5.875
3005-0875-00
8.80
2.00
5900-0006-00
7.750
3007-0750-00
20.00
2.50
5900-0008-00
10
9.750
3009-0750-00
23.00
10
2.75
5900-0010-00
12
11.750
3011-0750-00
40.00
12
3.00
5900-0012-00
Shell Cutters for Hot Tapping & Line Stopping

Hot Tap Cutters
Nominal Size
(in)
Actual Size
(OD)
3
4
Line Stop Cutters
Part Number
Weight
(lbs)
Nominal Size
(in)
Actual Size
(OD)
Part Number
Weight
(lbs)
2.438
3002-0438-00
3.938
3003-0938-00
3.438
3003-0438-00
5.938
3005-0938-00
5.469
3005-0469-00
7.875
3007-0875-00
15
7.312
3007-0312-00
15
10
9.875
3009-0875-00
23
10
9.500
3009-0500-00
23
12
11.812
3011-0812-00
36
12
11.500
3011-0500-00
36
14
13.062
3013-0062-00
42
14
12.750
3012-0750-00
42
16
15.062
3015-0062-00
55
16
14.688
3014-0688-00
55
18
17.000
3017-0000-00
60
18
15.062
3015-0062-00
60
20
19.000
3019-0000-00
84
20
17.000
3017-0000-00
84
22
21.000
3021-0000 -00
98
22
19.000
3019-000 0-00
98
24
23.000
3023-0000-00
125
24
21.000
3021-0000-00
125
26
25.000
3025-0000-00
127
26
23.000
3023-0000-00
127
28
27.000
3027-0000-00
156
28
25.000
3025-0000-00
156
30
29.000
3029-0000-00
232
30
27.000
3027-0000-00
232
32
31.000
3031-0000-00
275
32
29.000
3029-0000-00
275
34
33.000
3033-0000-00
330
34
31.000
3031-0000-00
330
36
35.000
3035-0000-00
395
36
33.000
3033-0000-00
395
38
36.875
3036-0875-00
438
38
35.000
3035-0000-00
438
40
38.875
3038-0875-00
470
40
36.875
3036-0875-00
470
42
40.875
3040-0875-00
500
42
38.875
3038-0875-00
500
44
42.875
3042-0875-00
544
44
40.875
3040-0875-00
544
48
46.875
3046-0875-00
720
48
44.875
3044-0875-00
720
54
52.750
3052-0750-00
980
54
50.750
3054-0750-00
980
56
54.750
3054-0750-00
1350
56
52.750
3052-0750-00
1350
60
58.750
3058-0750-00
1670
60
56.750
3056-0750-00
1670
12 | Dresser
Pilot Drills for Hot Tapping and Line Stopping

Pilots
Pilots
Size
(in)
Weight
(lbs)
Part Number
Size
(in)
Weight
(lbs)
Part Number
.50
5900-0003-00
12
6.00
8300-0012-00
.50
5900-0004-00
14
6.50
8300-0014-00
2.00
5900-0006-00
16
7.00
8300-0016-00
2.50
5900-0008-00
18
7.00
8300-0018-00
10
2.75
5900-0010-00
20
7.50
8300-0020-00
12
3.00
5900-0012-00
22
8.50
8300-0022-00
14
5.50
5900-0014-00
24
9.00
8300-0024-00
16
6.00
5900-0016-00
26
10,50
8300-0026-00
28
11.00
8300-0028-00
30
12.00
8300-0030-00
32
15.00
8300-0032-00
34
15.00
8300-0034-00
36
18.00
8300-0036-00
38
20.00
8300-0038-00
40
22.00
8300-0040-00
42
24.00
8300-0042-00
44
28.00
8300-0044-00
48
34.00
8300-0048-00
Spare U-Rods for All Pilots

Pilot Size
Range (in)
U-Rod
Part Number
3-4
UR-00-1
6-12
UR-00-2
14-42
UR-00-3
44-48
UR-00-4
Dresser provides complete cutter and pilot repair and sharpening service.
Cutters and Pilots for special applications available upon request.
Accessories for M4 Tapping Machines

Twist Drills
Twist Drill for M4 Tapping Machines
Size
(in)
Description
Nominal Hole Saw for M4 Tapping Machines
Part Number
Size
(in)
Description
Part Number
1/2
Standard Length Twist Drill
7600-0008-00
1-1/4
Nominal Hole Saw
3101-0312-00
1/2
Extended Length Twist Drill
7601-0008-00
1-1/2
Nominal Hole Saw
3101-0562-00
3/4
7600-0012-00
Nominal Hole Saw
3101-0875-00
3/4
7601-0012-00
Nominal Hole Saw
3102-0875-00
7600-0016-00
Nominal Hole Saw
3103-0875-00
7601-0016-00
Nominal Hole Saw*
3105-0875-00
1-1/4
7600-0020-00
1-7/16
Standard Twist Drill
7600-0023-00
Holder Pilots
Other Than Size-on-Size Hot Taps
Size-on-Size Holder for Hot Taps

Size
(in)
Description
1-1/4
1-1/2
Other Holders
Part Number
Size
(in)
Description
Part Number
Size-on-Size Holder
7500-0101-10
1-1/4-1-1/2
Holder
7500-0202-10
Size-on-Size Holder
7500-0102-10
2-3
Holder
7500-0203-10
2- 3
Size-on-Size Holder
7500-0103-10
Holder
7500-0204-10
Size-on-Size Holder
7500-0104-10
Holder
7500-0206-10
Size-on-Size Holder
7500-0106-10
LS-2 Sealing Cups

60 Series - Standard Wall Sealing Cups - 60 psi @ 100F
Size
(in)
Part Number
Weight
(lbs)
Min Pipe I.D.

(in)
Max. Pipe I.D.

(in)
7200-0002-00
.1
2.07
2.13
7200-0003-00
.2
3.07
3.19
7200-0004-00
.5
4.03
4.19
7200-0006-00
.8
6.07
6.31
7200-0008-00
7.98
8.28
10
7200-0010-00
10.02
10.37
12
7200-0012-00
11.94
12.37
60 Series - Thin Wall Sealing Cups - 60 psi @ 100F

Size
(in)
275 Series - 275 psi @ 100F
Part Number
Weight
(lbs)
Min Pipe I.D.

(in)
Max. Pipe I.D.

(in)
Size
(in)
Part Number
Weight
(lbs)
7200-0102-00
.1
2.13
2.16
7227-0XXX-03
7200-0103-00
.2
3.19
3.26
7227-0XXX-04
7200-0104-00
.5
4.19
4.26
7227-0XXX-06
7200-0106-00
.8
6.31
6.38
7227-0XXX-08
7200-0108-00
8.28
8.50
10
7227-0XXX-10
10
7200-0110-00
10.37
10.63
12
7227-0XXX-12
12
7200-0112-00
12.37
12.56
NOTE: Use Thin Wall Sealing Cups when pipe ID exceeds maximum ID for
Standard Sealing Cups.
Line Stop Sealing Cups

Line Stop Sealing Cups - 1,000 psi @ 100F
Size
(in)
Part Number
Weight
(lbs)
7263-0XXX-02
0.5
7263-0XXX-03
0.75
7263-0XXX-04
7263-0XXX-06
7263-0XXX-08
10
7263-0XXX-10
12
7263-0XXX-12
14
7263-0XXX-14
16
7263-0XXX-16
18
7263-0XXX-18
12
20
7263-0XXX-20
19
24
7263-0XXX-24
37
* Larger cup sizes available
14 | Dresser
Middle Four Characters of Part Number

NOTE: Middle four characters for Sealing Cup part numbers indicate
rubber compound and wall thickness on all charts:
First Character: Gasket Material
0 = Buna-N
1 = Viton (Fluorocarbon)
2 = EPDM
3 = Viton GF
Next three numbers

Specify Wall Thickness
Example: 7263-0250-06
6 Buna-N with .250 wall
Buna-N - Maximum Temperature 212 F

Viton (Fluorocarbon) - Maximum Temperature 350 F
EPDM - Maximum Temperature 300 F
Hot Tapping Machines

Dresser hot tapping and line stopping machines permit retrofit, maintenance and emergency procedures while pipeline
is under pressure without interrupting service. Dresser offers three machine styles for tap ranges from 1/2 thru 48
including the M4 Series (12-30 of travel), the M300 Series (42-66 of travel) and the M1248 Series (80-120 of travel).
All models have a maximum operating pressure of 1480 PSIG at 100F.
M4 Series Tapping
Machines
The M4 Series of tapping machines
is used to make 1/2 through 4 taps
with a variety of travel options:
M4-12 with 12 of travel
The M4 is furnished with a ratchet

crank handle as standard. Optional
power-drive with air drive socket and
air wrench is available.
M300 Series Machines
M1248
248 S
Series
i M
Machines
hi
The M300 Series of tapping machines

offers a variety of tapping options;
The M1248 Series tapping machines

provide a tapping size range of 12
through 48, with a boring bar travel of
80, 110 or 120 inches. As with the M4
and M300 series machines, the M1248
allows safe operations on lines up to
ANSI 600# operating pressures.
M312 with 3 - 12 tapping range

boring bar travel of 42


The M312 machine may be air

powered by a vane-type air motor with
2:1 reduction gearing, or hydraulically
powered via a diesel hydraulic power
unit. The M316 and M320 are both
hydraulically powered.
The M1248 machine is operated via a

dual hydraulic motor. This power unit
provides speed control features for
cutter rotation, plus separate control of
power extension and retraction of the
boring bar.
Line Stop Plugging Equipment
Jackscrew Actuators
Jackscrew Size Range
Travel Lengths
Maximum psi
3 - 12
50
500
3 - 12
60
900
3 - 12
72
900
Hydraulic Actuators
Size Ranges
ANSI Class 150, 300 and 600
3 - 12
14 - 20
22 - 34
36 - 48
Plugging Heads & Sealing Elements*
Available 3 thru 48
1,000 psi Max. (standard)
1480 psi available upon request
* When ordering Sealing Elements please specify

Pipe ID, line content, line pressure and temperature
and material of sealing element required. Number of
bolt holes and hole diameter are also required.
Line Stop Valves
Dresser Line Stop Valves are used in conjunction with

Dresser welded fittings for tapping and line stopping when
valve recovery upon completion is required. Dresser line
stop valves have flat-faced, serrated gasket surfaces and are
designed to fit industrystandard ANSI 150, 300 and
600 flanges.
As an operational safety feature, Dresser valves are supplied
with an internal bypass for pressure equalization on both
sides of the gate before opening. Dresser valves range in
sizes from 4 to 48 in ANSI ratings of 150, 300 and
600 Series.
16 | Dresser
Line Stop Housing & Tapping Adapters
Available 3 thru 48
Raised Face or RTJ
Hydraulic Power Units

Dresser Hydraulic Power Units are skid-mounted with a
diesel engine and supplied with a set of 50-foot hoses.
Equipment Repair Services

Service engineers understand the importance of maintaining
operating efficiency and having dependable equipment readily
available. Our skilled repair technicians are professionally
trained to service your tapping equipment and guarantee its
returned in proper working condition. To request a quote or
discuss your repair requirements, contact us at
918.583.3000.
Content
HOT TAP AND LINE STOP PRODUCT QUESTIONNAIRE
Let us help you determine your Line Stop and Hot Tap product needs.
Copy and fill out the specification data form below and Email to blackhawk@dresser.com
or Fax to: 918.583.7200.
Company Name: _______________________________________________________________________
Contact Name: ________________________________________________________________________
Phone: ________________________________ Fax: __________________________________________
Email: ________________________________________________________________________________
Size of Fitting:
Run: ________________________ Branch: ________ Side Outlet:____ Flange Class: ______________
B31.8
Design Code:
B31.4
B31.3
B31.1
Design Parameters
Design Pressure: _______________ Design Temperature: ________________________
Design Factor:
.72
.6
.5
.4
Other: ___________
Pipeline Information:
Nominal Size: __________ Wall Thickness: ___________ Material:________ Product: ______________
Corrosion Allowance: _________________
Fitting Style:
Line Stop Fitting
Hot Tap Fitting
Backup Strip:
No
Fitting Type:
Full Encirclement Split Sleeve
Reducing Branch Split Tee Fitting
Yes
Full Encirclement Split Sleeve w/Side Outlet

Nozzle Type Fitting
Spherical
Flange Type:
Raised Face Weld Neck
Plug:
Completion Plug
Line Stop Flange
Ring Type Joint (RTJ)
Solid Completion Plug w/Scarfed Nipple

Solid Completion Plug w/Guide Bars
Flow-Thru Plug
O-Rings:
Buna-N
EPDM
Viton B
(Std: LIne Stop Flange Segment O-RIng - VIton,

Std; Line Stop Plug O-Ring - Buna )
Additional Comments/Requirements: ______________________________________________________

______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
18 | Dresser
About Dresser Products
About Dresser, Inc.
Dresser brand products are highly engineered, technically

superior and are designed to help global customers meet and
exceed requirements for mission critical energy applications.
Dresser, Inc. is a leader in providing highly engineered

infrastructure products for the global energy industry. The
company has leading positions in a broad portfolio of products,
including valves, actuators, meters, switches, regulators, piping
products, natural gas-fueled engines, retail fuel dispensers
and associated retail point-of-sale systems, and air and gas
handling equipment. Leading brand names within the Dresser
portfolio include Dresser Wayne retail fueling systems,
Waukesha natural gas-fired engines, Masoneilan control
valves, Consolidated pressure relief valves, and Roots
blowers. It has manufacturing and customer service facilities
located strategically worldwide and a sales presence in more
than 150 countries.
Dresser, Inc.
Pipeline Solutions
41 Fisher Avenue, Bradford, PA 16701
Phone: 814.362.9200
Fax: 814.362.9344
Email: piping@dresser.com
Tulsa Operations
4235 South 68th East Avenue, Tulsa, OK 74145-4617
Phone: 918.583.3000
Fax: 918.583.7200
Email: blackhawk@dresser.com
Chicago Operations
1550 Greenleaf Avenue, Elk Grove Village, IL 60007
Phone: 847.631.3641
Fax: 847.437.2549
Email: blackhawk@dresser.com
2011 Dresser, Inc. All rights reserved.
www.dresser.com/pipelinesolutions
Form No. BH_5.07
rev. 4.11

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INTERVENTION SOLUTIONS

Hot Tap & Line Stop Fittings, Equipment,

For Questions or Customer Service

Hot Tap and Line Stop Fittings

LS-2 Weld Fittings* - Class 150**

1-1/4- 3 LS-2 Threaded Weld Fittings - Class 150

1-1/4- 3 LS-2 Threaded Weld Fittings w/Side Outlet - Class 150

4- 12 LS-2 Flanged Weld Fittings - Class 150

4- 12 LS-2 Flanged Weld Fittings w/Side Outlet - Class 150

* Includes Standard Plug and Blind Flange Kit

LS-2 Reduced Branch Weld Fittings* - Class 150**

* Includes Standard Plug and Blind Flange Kit

LS-2 Spherical Weld Fittings - Class 150

2 - 12 LS-2 Spherical Fittings - Class 150

* Includes Standard Plug and Blind Flange Kit

NOTE: Top half of spherical tting shown.

Threaded Fitting Design

Bottom Outlet Design

LS-2 Reduced Branch Spherical Fittings* - Class 150

* Includes Plug and Blind Flange Kit

LS-2 Split Sleeve Fittings - Class 300**

2 - 12 LS-2 Split Sleeve Fittings w/Side Outlet - Class 300

LS-2 Spherical Weld Fittings - Class 300**

2 - 12 LS-2 Spherical Sleeve Fittings - Class 300

** Includes Standard Plug and Blind Flange Kit

Bottom Outlet Design - 90 View

LS-2 Completion Plugs and Spare O-Rings

4 - 12 LS-2 Completion Plugs for Class 150

4 - 12 LS-2 Completion Plugs for Class 300

Style 50 Mechanical Sleeves* with LS-2 Hot Tap Fittings

Custom-fabrication to your exact size specifications

Eliminates the need for field welding

Ideally suited for cast-iron piping applications

Shown above is a Dresser Style 50

shopping solution for fast, costeffective hot tapping and branch

* Contact Dresser Customer

4 - 36 Line Stop Fittings - Class 600 - Max 1480 psi @ 100F

Pressure Ratings (psig)

Line Stop w/Reducing Branch @ 100 F Meets .4 DF

Class 300 - Max 740 psi @ 100F

Blind Flange Kits (sold separately): 4 thru 30 nominal sizes includes

Line Stop Flanges - Class 150, 300, 600 and 900*

Flow-Thru Completion Plug

Solid Completion Plug

Scarfed Nipple Completion

Guide Bar Completion Plug

Purge & Equalization

Manual Reset, Bi Directional

LS-2 Shell Cutters & Pilots

Shell Cutters for Hot Tapping & Line Stopping

Line Stop Cutters

Pilot Drills for Hot Tapping and Line Stopping

Spare U-Rods for All Pilots

Accessories for M4 Tapping Machines

Nominal Hole Saw for M4 Tapping Machines

Standard Length Twist Drill

Nominal Hole Saw

Extended Length Twist Drill

Nominal Hole Saw

Standard Length Twist Drill

Nominal Hole Saw

Extended Length Twist Drill

Nominal Hole Saw