The audio-video sender center is a miniaturized broadcast TV transmitter that can be
used for transmitting programs from an Audio-Video USB Interface Player at a distance up to 20 meters. With this system, several TV sets can tune and monitor the same program from one player at the same time. This can also be used for a computer with a TV output jack so that several TV monitors can view the computer output at the same time without any physical connections.
PRINCIPLE OF OPERATION Audio-Video USB Interface Player consists internally of two major functional blocks. One is the stored digital data and Universal Power DVD module which processes the signal picked up from a flash drive into a composite video signal. The other is the Modulator which transforms the composite video signal into an RF signal suitable for transmission in a way thats no different from an ordinary TV broadcast, so that the A/V USB Interface Player output can simply be directly fed to the antenna and without any modification needed. The built-in modulator is actually a complete-in-itself mini-TV transmitter. It is, therefore, theoretically possible for a VCR output to be directly hooked up to a radiating antenna and without need for a A/V Sender Center to effect wireless transmission. Unfortunately, the RF signal of the built-in modulator is so weak that the TV receiver must have an extremely low noise and highly sensitive front end (tuner) circuitry to be able to receive a fairly good signal at a reasonable distance. Commercially, manufactured TV sets, incidentally, are not made that good. Such a TV set can be designed and assemble but it would come out very expensive to the point that it is already commercially viable. Furthermore, the weak signal of a A/V USB Interface Player can easily be masked by external electrical noise and watching the TV go haywire every time your sister uses the hair dryer or someone turns on the light in the adjacent room is definitely very disgusting. Thus this Audio-Video Sender Center is the media for transmitting the programs from a single Audio-Video USB Interface Player to several TV sets. It is not only very convenient but also relatively an economical and practical means for the home, office, or schools.
The Audio Video Sender Center is illustrated in figure 1. It is actually a low power TV transmitter or in other words, a high power modulator, that radiates sufficiently strong RF signal for good reception within the 20-meter radius range (indoor) for multiple or remote A/V USB Interface Player program viewing. This range would sufficiently be enough to reach every TV set in most Filipino homes without necessarily disturbing the peaceful coexistence of the people in the neighborhood who may want to watch their own choice programs. The A/V Sender Center modulator circuit mixes the composite video and audio signals from the VCR with an internally generates RF carrier to form a correspondingly stronger RF signal. This is then fed to a two-stage RF amplifier (Q1 and Q2) for amplification before finally being fed into a radiating antenna for multidirectional wireless transmission.
CIRCUIT DESCRIPTION The A/V Sender Center is very similar to that of the RF modulator circuit featured in EE24. In fact, both use essentially the same modulator circuit based on Motorola MC1374 IC. The main critical component of special concern here are coils L1 and L2. Coil L1 determines the RF frequency of the modulator, while coil L2 sets the sound subcarrier frequency of the modulator. Video and Audio signals from player are fed separately to pins 11 and 14 of the MC1374. The Video signal modulates directly the RF generator, while the audio signal frequency modulates the sound subcarrier, which is subsequently mixed to the video signal prior to the RF modulation. The modulated RF signal appearing at pin 9 of MC1374 IC is then further amplified by a couple of RF amplifiers formed by transistors Q1 and Q2. Signal take off points for the antenna is through the antenna matching coil L5. Briefly, the functions of each component may be described as follow: Resistors R1, R2, and R3 set the DC bias of the sound subcarrier input (pin 1). Coil L2 with capacitor C2 are resonant elements of the sound subcarrier oscillator while both C1 and C3 are just coupling capacitors.
AUDIO VIDEO SENDER CENTER Parts List Semiconductors: IC1 -MC1374, TV Modulator Chip Q1 -2SC1923, NPN RF Transistor Q2 -MPS6507, NPN RF Transistor Q3 -PN100 NPN Transistor D1 -1N4148 Silicon Diode D2 -1N5240/(7910), Zener Diode 10V W D3-D6 - 1N4001, Rectifier Diode 1 Amp. LED -RED Jumbo, Light Emitting Diode Resistors: (All are - Watt, 5% tolerance fixed carbon composition type unless otherwise specified.) R1 -6.8 Kilohms R2 -3.3 Kilohms R3, R7, R21, R23 -2.2 Kilohms R4-R6, R22 -470 Ohms R8 -30 Kilohms R9 -180 Kilohms R10 -56 Kilohms R11, R17 -220 Ohms R12 -560 Ohms R13, R20 -75 Ohms Electrolytic Capacitors: C8 -100 F/16V C9 -1 F/16V C10 -10F/16V C17 -2200 F/25V Special Type Capacitors: (All are rated at 50V.) C1 -47 pF or 50 pF Ceramic, NP0 type C2 -150 pF Polystyrene C6 -70 pF Ceramic, NP0 type C13 -22 pF Ceramic, NP0 type C16 -18 pF Ceramic, NP0 type CV1, CV2 -5-25 pF Trimmer cap. Coils: (All are no.22 AWG magnet wire unless otherwise specified. See text for details.) L1 -3 T x 3.5 mm diameter L2 -Sound Subcarrier Coil, 21806/01-8 L3 -3 T x 4 mm Diameter L4 -3 T x 4 mm Diameter primary, -3 T x 4 mm Diameter secondary L5 - Antenna Matching Coil
R14 -5.6 Kilohms R15, R19 -1 Kilohms R16, R18 -100 Ohms R24* -390 Ohms R25* -680 Ohms RV1 -470 Ohms Trimmer Ceramic capacitors: C3, C5 -0.001 F/50V C4 -0.01 F/50V C7, C11, C14, C15 -0.02 F/50V C12 -100 pF/50V *note: R24 and R25 are soldered at the foil side of the PCB.
Miscellaneous: PCB - 1 pc. HC851 enclosure 1 pc. 2.6 x 6 mm screw, ST 4 pcs. RCA jack 2 way 1 pc. 3 x 10 mm machine screw with nuts 2 pcs. T1 Transformer, 220 mA 1pc. AC cord 1 pc. SW1 DPDT slide switch ANT 1.5 Telescopic Antenna with matching base screw and solder lug 1pc. 35 mm Shielded wire 2pcs. Soldering lead
Resistors R4, R5, and R6 similarly set the DC bias of the RF oscillator. Whereas, L1 and C6 set the RF oscillator carrier frequency. R7 determines the gain of the RF oscillator. Resistance networks formed by R8 and R9, and by R10, R11, and R12 also set the DC bias as of the sound and video inputs, respectively. The audio input is capacitive coupled to the IC through C9, while the video signal is similarly coupled through capacitor C10. R13 functions both as the dummy load resistance and output bias of the RF output. The first RF amplifier stage is formed by components R14, R15, R16, R24, C3, C14, VC1, L3, and Q1. The second RF amplifier stage is formed by components R18, R19, R25, C15, C17, VC2, L4, and Q2.
CONSTRUCTION
The Home Video Distribution Center, being a very high frequency device, is very sensitive to pc board component layout. Hence, proper care must be observed in constructing this project to achieve the desired results. The PCB pattern shown in figure 3 has been carefully laid out to minimize undesirable components interaction. Make sure that the PCB being used is a truly faithful reproduction. Here are the important points to consider when constructing. Dont ever miss any step. 1. Capacitors C2, C6, C13, and C16 are special type temperature compensated capacitors. Do not substitute other types. These capacitors cost by as much as three times their ordinary type counterparts but they can save you later on from troubles arising from frequent realignment due to the influence of changing environment conditions on the components. 2. Do not use a socket for MC1374. It is not advisable here because interactive capacitance of the socket leads could influence the device frequency. Be very extra careful in soldering the leads of the IC. 3. Coils L1, L2, L3, L4, and L5 should be wound in a manner shown in figure 4. These coils should be positioned in a manner that they can be automatically aligned in the position shown in the photo once soldered into the PCB. (Observe that adjacent coils are oriented 90 degrees or at right angles with each other.) Note that coil L4 consists of two coils mounted very close together such that the pair appears as if they are a single continuous coil. 4. The antenna matching coils is soldered directly to the matching base connector (solder lug) of the antenna, and is oriented in standing position. 5. Keep all the components lead lengths to this barest minimum. Needless to say, it is always worth observing the photos shown before starting with constructing the project to avoid getting any discouraging results. The project may be housed in an HC851 all-purpose housing. Thus, component mounting has been tailored to suit this space. The antenna is securely mounted to the enclosure with a screw in its base. The antenna connection is made through a short bare wire soldered to one end of the matching coil and the other end to the PCB point. The audio input jacks should be mounted close as possible to their connection points in the PCB. A hole is bored through the battery compartment to fit the transformer in its place. The power supply filter capacitor, owing to its size, is soldered onto the foil side of the PCB and lying on its side to fit the available enclosure space.
ALIGNMENT PROCEDURE
After completing the project, thoroughly recheck all the soldered components and other connections. All components must be in their proper locations and correctly oriented according to their polarities or lead designations, as the case maybe.
Countercheck using the schematic diagram and parts list as guide. If everything is correct, proceed with the alignment. You need a TV set to this; but not the so called rechanneled types, a video tape recorder/player, a video tape, a plastic alignment screw driver, and a small flat screwdriver.
Follow this Procedure:
1. Tune the TV sets to either channel 3 or 4 (whichever is free in your locality). Turn RV1 fully clockwise, i,e., at its maximum setting. 2. Connect the Home Video Distribution Center to the VCR as shown in the illustration. Both the VCR and the HVDC must be located at least 10 feet from the TV set during the alignment. 3. Pull the TELESCOPIC antennas to their entire lengths of both the HVDC and the TV set. Disconnect the lead wires of the TV aerial antenna outside the house. 4. Turn on the TV set, the HVDC, and the VCR, simultaneously. Feed the video tape and have it played. 5. Slowly expand the coil L1 along its axis using the plastic alignment driver until the VCR program appears on TV. Expand the coil until the best possible picture quality is obtained. Adjust the TV fine tuning also for best results. 6. If the picture appears distorted, e.g., the picture is bending or silvery, slowly rotate RV1 counterclockwise until the picture defect disappears. 7. Slowly adjust coil L2 for the best possible sound reception on TV. 8. If the picture and sound seems not tuning together, slightly expand or compress L1 a little bit more and/or adjust the TV fine tuning control. Repeat step 6 until both the sound and picture tune in. 9. Move the TV set antenna to any position until the TV pictures becomes snowy. You could retract or make the antenna shorter if necessary or move the HVDC a little farther from the TV. 10. Adjust CV1 for best TV picture quality. 11. Repeat step 8 if the picture is still unsatisfactory. 12. Adjust CV2 for best TV picture quality.
APPLICATION HINTS
The A/V Sender Center can be used with any type of video tape recorder equipped with standard RCA jack for video and sound output. The video signal level output of the player is factory adjusted at 1 volt peak-to-peak, which is the optimum signal the Home Video Distribution Center can handle. Too much or too little would result to a poor picture quality. Consequently, players that have been repaired must be checked if the standard signal output level is still at the correct standard level.
The A/V Sender Center trims down excessive video signal through RV1 but wont function if the output signal is already very weak.
The best location is the center most spot of the house. This would allow an effective coverage span of 40 meters. Outside this range, reception is still possible but picture and/or sound quality would deteriorate progressive with the distance.
One important thing to bear in mind: The A/V Sender Center WILL WORK ONLY WITH TVs EQUIPPED WITH BUILT-IN RABBIT EAR ANTENNA. Disconnect the external or the aerial antenna whenever would be used. Position as far as possible from the TV set. Two meters would already be enough as the minimum distance to avoid jamming other TV station reception.