3572-PK SNo.28 Instruction Manual

M3572V00P20060825E
3572-PK
MAP PICKER

INSTRUCTION MANUAL

TESEC Corporation

391-1, Kamikitadai 3-chome,
Higashiyamato, Tokyo 207-0023
JAPAN
Phone (042)566-2111
Fax (042)561-3519

i
IMPORTANT - Read carefully before proceeding with the operation of
the equipment.

TESEC License Agreement

(1) The written materials are subject to copyright. No part of this document may be reproduced
or transmitted in any form or by any means for any purpose, without the express written
permission of TESEC.
(2) Information in this document is subject to change without notice.
(3) Every effort has been dedicated to ensure the contents free from any mistakes or faults.
Should any errors to be detected, TESEC appreciates being informed of them.
(4) TESEC is not liable for any damages resulted from accident, abuse, or misapplication of the
equipment, when:
the product has been subjected to adverse operation and/or environmental conditions to those
described in the operation manual.
the product has been subjected to rough handling, negligence, and/or delinquency on the part
of the user's personnel.
the product has become difficult to repair owing to the use of the parts or optional units other
than the TESEC standard without prior authorization of the use by TESEC.
the product has been altered by other personnel than TESEC's authorized service or technical
personnel.
(5) As the licensee, you may physically transfer the software from one computer to another
provided that the software is used on only one computer at a time. You may not electronically
transfer the software from one computer to another over a network. You may not distribute
unauthorized copies of the software or accompanying written materials to others. You may
not modify, adapt, translate, reverse engineer, decompile, disassemble, or create derivative
works based on the software.
(6) TESEC may create, from time to time, updated versions of the software, and notify any person
of such revision or changes.
In no event shall TESEC be liable for any damages whatsoever (including, without limitation,
damages for data program or other intangible assets, damages for loss of business profits,
business interruption, loss of business information, or any other pecuniary loss) arising directly
or indirectly out of the use of or inability to use this software.
I nt r oduct i on

Succeeding the device-size-independent current model 3271-PK (MAP PICKER), this machine
(3572-PK) has proven its high flexibility to comply with smaller size devices as picker.
It is possible to comply with smaller size devices compared with a Strip Test Handler because the
devices are attached on the wafer ring with dead bug and the devices such as CSP and BGA with its
dicing completed already are adopted.
The machine is composed of an Auto Loader Unit, a Base Machine with a transfer arm and an
Unloader Unit. The auto loader can mount a ring cassette which can be stored 25 wafer sheets.
The un-loader unit is equipped with 1(2) lanes of taping unit / 1 bin (Reject bin). In addition, it
can select the classification by purpose.
The specifications are subject to change without notice.
This instruction manual consists of the following chapters.
Chapter 1 Safety
This chapter describes the safety precautions for the use of the handler.
Chapter 2 Construction and Installation
This chapter describes the construction of the handler and the installation
procedure from the set-up to the power-on.
Chapter 3 Parts and Main Functions
This chapter describes the name and function of each unit of the handler, and
the control panel, etc.
Chapter 4 Operation
This chapter describes how to operate the handler and how to deal with an
alarm situation and an operator call.
Chapter 5 Setting Method and Display
This chapter describes the setting procedures, the functions, and the displays.
Chapter 6 Chapter 6Conversion ProcedureThis chapter describes the procedure of converting
handling devices.
Chapter 7 Specifications
This chapter describes the standard specifications and the performance.

ii
Chapter 8 Inquiry about Maintenance and Operation
This chapter describes the address of TESEC, and the warranty and service
after shipment.

iii

iv
Table of Contents

1. Safety ....................................................................................................... 1-1
1.1 Operating Safety ..................................................................................... 1-2
1.2 Definition of Terminology.............................................................. ........ 1-2
1.3 Danger, Warning, Caution Labels........................................................... 1-3
1.4 Cautions in Application .......................................................................... 1-5

2. Construction and Installation......................................................................... 2.1
2.1 Construction of Handler.......................................................................... 2-2
2.2 Unpacking and Installation ..................................................................... 2-4

3. Units and Main Functions.............................................................................. 3-1
3.1 Names of Units ....................................................................................... 3-2
3.2 Functions of Components and Units....................................................... 3-4
3.3 Names and Functions of Components in control site ............................. 3-8

4. Operation ................................................................................................. 4-1
4.1 Preparation for Operation ................................................................. 4-3
4.2 Operating Procedures ........................................................................ 4-7
4.3 Vision Functions ............................................................................... 4-20
4.4 How to Stop Operation ..................................................................... 4-127
4.5 Monitor Display and How to Recover from Error ................................ 4-129

5. Setting Method and Display .................................................................... 5-1

6. Conversion (Option) .................................................................................. 6-1

7. Specifications ........................................................................................... 7-1

8. Inquiry about Maintenance and Operation .............................................. 8-1
1-1

Safety

1.1 Operating Safety .................................................................................. 1-2
1.2 Definition of Terminology .................................................................... 1-2
1.3 Danger, Warning, Caution Labels........................................................ 1-3
1.4 Cautions in Application........................................................................ 1-5

1-2

CAUTION
DANGER
WARNING
1.1 Operating Safety

Before operating the machine, the user is requested to peruse this operation manual
concerning the machine installation, operation procedures, and safety.
Pay attention to warnings, cautions, and safety precautions as briefed below or as
described in the manual, when operating, maintaining, or repairing the machine, for the
proper operation and safety. Danger, warning, caution, and notice labels stuck on the
machine are for safety of operators.

1.2 Definition of Terminology

In this operation manual, the degree of hazardous condition that may be caused by the
use of controls, adjustments or performance of procedures other than those specified in
the manual is categorized into the following categories.

Indicates an imminently hazardous situation which, if not avoided,
may result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may
result in shock of electricity or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may
result in minor or slight injury.

Describes how to operate the machine properly, not causing machine
trouble.

Describes instructions and useful tips for the smooth machine
operation.

CAUTION
NOTICE

1-3

1.3 Danger, Warning, Caution Labels

Danger, warning, and caution labels are affixed on the machine for the safety of the
operators and the qualified service/technical personnel. Utmost care is required when
operating the equipment or the parts affixed with the label. Do not attempt to remove
those labels under any circumstances.

Be careful to operate the equipment because its
electrical mechanism includes the parts of high
voltage. Before the maintenance work, be sure to
turn off the power supply of the machine and pull
out the plug from the outlet.

When the space available is small, the following labels are affixed.

Moreover, the following label gives advance notice of warning the possibility of an
electric shock in specific conditions.

1-4

Do not try to detach any protective covers during
the machine operation, nor start the machine
operation with the protective cover detached or
opened. Keep hands and face away from any
mobile parts under the cover.

Keep hands and face away from any mobile parts
under the cover.

To connect an interface cable to the connector
indicated with the left mark, be sure to refer to
instruction manual. Performing connection
without reading the instruction manual may
causes loss in the quality of the machine.
The concrete notice is described in the CAUTION
item in the instruction manual.

1-5

1.4 Cautions in Application
Power Source
(1) Handler must be grounded for prevention of electric shock. The power cable of
the machine is of 3 or 2 prong plug type with a grounding conductor, of which
surface is green with one or more yellow stripes.
(2) Do not touch conductors with bear hand. When maintaining the machine or
replacing the parts, turn off the power source and disconnect power cables.
Residual high voltage may remain for a while after disconnecting the power cables.
Discharge the residual electricity completely before touching inside of the machine.
(3) Wait at least ninety seconds after turning the power switch from "ON" to "OFF"
and vice versa.
(4) Apply the power source and fuses appropriate to the supply voltage and the rated
current.
(5) Turn off the power switch when replacing the fuse. Confirm that the fuse fitting to
the rating and type is to be used.
(6) When connecting or disconnecting the cable of the equipment to the service power
outlet, hold the plug securely.
(7) For energy isolation, the earth leakage breaker is able to be locked in OFF position
with the handle-locking device. For details, refer to the instructions below.

1-6

CAUTION
(8) An uninterruptible power supply (UPS) is installed in the main unit of the personal
computer at the lower portion in the left side of the handler.
Name and type : DC Backup Battery Pack PCPS-RBP-01A

Main Unit of Personal Computer
Main Unit of
Personal Computer
Replacement Procedure
Loosen the l ock screws (2 pcs), and draw out
the UPS from the personal computer.
Repl ace the UPS and assembl e the parts i n
reverse steps.
Pl ease process the UPS (battery) accordi ng to the
predet ermi ned wast e di sposal met hod.
When you cannot process, pl ease consul t to our
company. When processi ng i s request ed t o our
company, the expense wi l l be charged separatel y.
Uninterruptible Power Supply (UPS)

1-7

Installation and Safe Storage
(1) Install the machine on the level floor having sufficient strength.
(2) Avoid installing the machine at the following place.
* Where the temperature is extremely high or low.
Temperature of operation environment: 25 5C
* Where the humidity is extremely high or low.
Humidity of operation environment: 20 to 60 %
* Dusty place
* Where it is exposed to direct sunlight.
* Near a high voltage power source
* Where an instrument generating intense magnetic fields or electric noise is used
nearby.
* Where a lot of noise, impacts, or vibrations are inevitable.
* Where vapor of volatile solvent (medicine or drug) permeate.
(3) Avoid disassembling the equipment for the purpose of storage or partial application
of the disassembled equipment
(4) If the electrical parts are damaged, replace it. Damaged parts will cause the other
parts to be damaged.
(5) Before starting the machine operation, check to see that no foreign object is put in
the equipment. Do not put a tool box in the machine when being operated.
(6) Do not detach any protective covers during operation, nor operate the machine with
a protective cover for the mobile parts being detached or opened. Only the
authorized operator must be allowed to detach the protective cover.
(7) Do not put inflammable objects on the machine.
Whenever the machine is cleaned, make sure that on the machine there are no
leftover rags containing volatile solvent.

The machine is manufactured without combustible material.

NOTICE

1-8

CAUTION
EMERGENCY OFF Switch

Press the red button to stop the picker in an emergency.

Stopping the handler using the EMERGENCY OFF switch turns off
the power to the handler including the vacuum control mechanism;
the air supply switch remains turned on, though.
After clearing the trouble having necessitated the emergency stop,
conduct safety checks on the inside and outside the handler.
To resume the handler operation, unlock the EMERGENCY OFF
switch by giving it one-quarter rotation in the arrow direction. To
restart the handler operation, turn on the POWER switch (Key
Switch) to boot up the personal computer and to activate the
application software, and then restart the handler by pressing the
START switch.

In case the EMERGENCY OFF switch is pressed, the EMERGENCY
OFF switch remains pressed.
In case where the EMERGENCY OFF switch is pressed, the picker
does not resume operation when the POWER switch turned on.

NOTICE

1-9

WARNING
INTERLOCK Function
The machine is equipped with the interlock function.
When opening any cover, the interlock function performs and interrupts the motors at
corresponding site.
Use this switch to turn on and off the interlock function.

ENABLE : Interlock function used mode
When the interlock function has performed, close all covers and
press the INTERLOCK RESET switch to release the interlock
function.
Then, press the START switch to restart the handler operation.
During operation, any cover can not be opened as the
covers are locked.
DISABLE : Interlock function not used mode
The background of display screen changes in yellow.

When it is necessary to access the movable parts by
inserting your hands, fingers, or face into inside the picker,
wait until all the movable parts stop completely. After the
picker stops completely, the message of STOP" appears
on the operation screen, and the red lamp of the STOP
switch lights up.

Especially be careful of pressing the START switch.
On pressing the START switch for the first time after
turning ON the power supply of the picker, the movable
parts will perform the following initial operations at low
speed (about 20% of high speed).
NOTICE

1-10

Start the initial operation Move to the initial check
position Move to the waiting position
Then, the picker stops under usual operation.
The following three functions show that the picker is
under initial operation.
The message of initializing in progress appears at upper
right on the operation screen.
All three lamps (green, yellow, red) of the signal tower unit
blink.
Alarm sound is raised.
Make sure that all the movable parts stop completely after the
initial operations.

[Operational Flowchart for Interlock Function]

START

COVER
INERLOCK
RESET SW
START SW
MOTOR POWER ON
Handler START
COVER
MOTOR POWER OFF
ON
OPEN
OFF
CLOSE or MAINTENANCE
(INTERLOCK DISABLE)
ON
OFF
OPEN
(INTERLOCK DISABLE)

1-11

[Applicable Covers and Doors for Interlock Function]

Door L
Door R
Side Cover
Auto Loader
Front Cover
2-1

Construction
and
Installation

2.1 Construction of Handler ............................................................................ 2-2
2.2 Unpacking and Installation........................................................................ 2-4
2.2.1 Initial Uncrating and Inspection ............................................................ 2-4
2.2.2 Installation ............................................................................................ 2-5

HANDLER 3572-PK

2. Construction and Installation 2-2 2006063000T

2.1 Basic Configuration of Equipment

Refer to the below General View on this and the next page.

Auto Loader Unit
Unloader Unit
Operation Panel
Main Unit
HANDLER 3572-PK


2.2 Unpacking and Installation
The unpacking and installation procedures are described below.

2.2.1 Initial Uncrating and Inspection
TESEC packed the following products with utmost care. However, if any
damage or abnormality that has been caused during the transportation is found,
please contact to TESEC immediately.

Main body of the handler with its accessories 1 set

Place the packages on the flat floor to unpack.
Attention must be paid to the following.

When lifting up the package by using a forklift truck, fully insert the forks
under the crate so that the package does not tilt.

Place the packages on the flat floor carefully so that any impact or vibration is
not given to the products.

Loosen the fixing screws and remove them to uncrate. Do not pry the crate by
using a crowbar and so on. If a crowbar hits the product, the product may be
damaged.

Some parts such as a safety cover may have been packed separately from the
main body. Be sure to attach these parts when setting up the handler.

The mechanical parts and the movable parts are secured by cushions and/or
strings to avoid impact and vibration during the transportation. Remove the
cushions and the strings to unpack.

HANDLER 3572-PK


2.2 Unpacking and Installation
The unpacking and installation procedures are described below.

2.2.1 Initial Uncrating and Inspection
TESEC packed the following products with utmost care. However, if any
damage or abnormality that has been caused during the transportation is found,
please contact to TESEC immediately.

Main body of the picker with its accessories 1 set
Unloader unit of the picker 1 set

Place the packages on the flat floor to unpack.
Attention must be paid to the following.

When lifting up the package by using a forklift truck, fully insert the forks
under the crate so that the package does not tilt.

Place the packages on the flat floor carefully so that any impact or vibration is
not given to the products.

Loosen the fixing screws and remove them to uncrate. Do not pry the crate by
using a crowbar and so on. If a crowbar hits the product, the product may be
damaged.

Some parts such as a safety cover may have been packed separately from the
main body. Be sure to attach these parts when setting up the picker.

The mechanical parts and the movable parts are secured by cushions and/or
strings to avoid impact and vibration during the transportation. Remove the
cushions and the strings to unpack.

HANDLER 3572-PK


2.2.2 Installation

About Power Supply
To prevent a hazard of electric shock, be sure to ground the picker.
The power cable is of 2- or 3-prong plug type with a grounding conductor.
The grounding conductor is green with yellow stripes.

Use the specified power voltage. Regarding the specifications of the power supply,
refer to Chapter 6, "Specifications". If the power voltage is not stable, adjust the
voltage by using a voltage regulator.

Hold the main body of the power supply plug to plug and unplug.

Before connecting the power supply cable, be sure to turn off the power switch of
picker.

About Air
Use clean air which does not include water or oil.

Be sure to use the clean air at the specified pressure. Regarding the specifications of
the air pressure, refer to Chapter 6, "Specifications".

Installation Procedure

(1) Place the picker on the flat floor.
(2) Loosen all the lock nuts to lift up the level adjusters from the floor.

Lock Nut
Level Adjuster
Caster
HANDLER 3572-PK


(3) Set up the picker at the predetermined position.
Lift down the level adjusters to lift up the caster from the floor, and fasten the all lock
nuts.
(4) Set the unloader unit to the picker in position and firmly secure by locking levers.

(5) Connect the power cable and the communication cables of the unloader unit to the
picker mainframe in position.
(6) Attach the signal tower unit, which is packaged separately from the picker body, to
the picker. Connect the cable to the connector in the frame.

Signal Tower Unit
Connector
HANDLER 3572-PK


(7) Set up the peripheral equipment at the predetermined position, and connect the
interface cables to the picker.
For details, refer to the manual of the peripheral equipment.

(8) Connect the power cable and an air supply tube to the picker.

Air Supply Tube
HANDLER 3572-PK


(9) Connect a ground cable to the ground terminal.
Be sure to ground the picker to prevent a hazard of electric shock.

(10) Turn On the air switch.
Check the pressure gauge. If necessary, adjust the pressure to the specified value by
using the adjustment knob of the regulator installed in the picker.

Power Cable
Grounding Terminal
Pressure Gauge
Air Switch
Adjusting Knob
Filter Regulator
Mist Separator
HANDLER 3572-PK


(11) After checking that there is no foreign object inside of the picker and power switches
of every apparatus (personal computer, hard disc unit, LED lighting supply etc.) are in
on state, turn on the circuit breaker. Thereafter turn on the POWER switch of the
picker.

The installation work is completed.
To operate the picker, refer to Chapter 4, "Operation".
POWER Switch
Earth Leakage Breaker [Rated Interrupting Capacity 7.5kA]
3-1

Units and Main Functions

3.1 Name of each Section............................................................................................................................3-2
3.2 Functions of Components and Units..................................................................................................3-4
3.3 Names and Functions of Components in control site......................................................................3-8
3.3.1 Operation Switch .............................................................................................................................3-8
3.3.2 EMERGENCY OFF Switch and POWER Switch.....................................................................3-14
3.3.3 Personal Computer and Peripheral Equipment............................................................................3-16
3.3.4 Front panel of Power Supply Unit ................................................................................................3-21
3.3.5 Connector Panel of Power Supply Unit .......................................................................................3-23
3.3.6 Taping Controller Panel.................................................................................................................3-24
3.3.7 Air Switch Panel and Air Line Conditioning Equipment ...........................................................3-27
3.3.8 Others..............................................................................................................................................3-29

HANDLER 3572-PK

3.1 Name of each Section

Refer to the below General View on this and the next page.
Operation Panel
Unloader Unit
Main Unit
Auto Loader Unit

3. Units and Main Functions 3-2 2006063000T

HANDLER 3572-PK


HANDLER 3572-PK


3.2 Functions of Components and Units

(1) Device Loading Section Devices are supplied by one storing cassette of wafer sheets.
Storing capacity of cassette: 25 wafer sheets
Operator sets one storing cassette of 8 inches wafer sheets at the
loading position.

One wafer sheet is withdrawn from the cassette, carried to the loader
table, turned 90 degrees clockwise and transferred to the sorting site.
Then, the succeeding wafer sheet proceeds up to the loader table and
stands by there.
When the sorting of all the devices on the proceeding wafer sheet
completes, the wafer sheet returns to the upper slot of the loader table.
After transferring the succeeding wafer sheet to the sorting site, the
proceeding wafer sheet is turned 90 degrees counterclockwise and
re-stored into the cassette.
Repeats the above consecutive operations to supply devices to the
sorting site. When the wafer sheet is turned 90 degrees clockwise, the
barcode reader reads the barcode marked on the wafer ring.

Barcode Reader
HANDLER 3572-PK

(2) XY Table XY Table holds the wafer sheet rigidly not to cause position deviation.
Based on the Map File Data given by the picker, XY Table carries out
compensation of X-Y position against the device pick up position.
Also, it is possible to take newly the image data of device leads at each
3 corners of the device plates on the wafer ring using the own vision
system and manage it as the Map File Data.

(3) Sorting Site In accordance with the sort designation controlled by the Map
System, the picker sorts each device to tray, tube or tape.
When each device is picked up, plural needles (push up pins) push the
device to float and the nozzles of the reverse unit suck the devices one
by one.

The nozzles sucking the devices turn 180 degrees clockwise and
transfer the devices to the sorting arm. The devices sucked on the
nozzles of the sorting arm transferred to the designated position after
carrying out q compensation.
When all the devices on the wafer sheet are sorted completely, the
wafer sheet returns to the loader table site.
Number of Sort Signals :32


HANDLER 3572-PK

(4) Device Storing Site
(Depending on the specifications, the combination of storing types vary.)

Taping Refer to (5) "Taping".

Bin Storing Stores the devices.
Set the bulk bin on the designated place.

(5) Taping Site Stores device in the embossed cup of the carrier tape, seals the
embossed cups by a sealing tape and winds up the on a reel.
The empty embossed cup is detected by sensor and the taping
operation stops. In this case an operator must put a good device in
the cup and start the taping.
When the taping device count reaches the setting value, carrier tape is
forwarded by the setting number of blank taping and the picker stops
with an alarm.


HANDLER 3572-PK


(6) Wafer sheet string site 1 set of wafer sheet cassette stores the wafer sheets.
Cassette capacity 25 sheets of wafer sheet
When all the devices on the wafer sheet are sorted, the wafer sheet
returns to the loader table.
After sending the succeeding wafer sheet to the sorting position, the
wafer sheets of which devices have been sorted is rotated 90 degrees
counterclockwise and stored into the cassette.
The wafer sheet is stored at the same position as supply position.
When the sorting of all the devices in the cassette is completed and all
the wafer sheets are returned to the cassette, the picker stops.

(7) Control Section Control section consists of power supply, operation and logic sections.
The picker is operated by personal computer with 12.1 inches LCD
display and several switches. The screens required by maintenance etc.
are protected from the change by password or hidden keys.

Cassette
HANDLER 3572-PK


CAUTION
WARNING
3.3 Names and Functions of Components in control site
3.3.1 Operation Switch

(1) START switch
Use the START switch to start the operation of the picker.
The green lamp is ON during the operation.

Before pressing the START switch, check that no potential hazardous situation exists in
and around the picker.

When an alarm situation exists in the picker, the operation does not start by pressing the
START switch.

On pressing the START switch for the first time after turning ON the power supply of
the picker, the movable parts will perform the following initial operations at low speed
(about 20% of high speed).
Start the initial operation Move to the initial check position Move to the waiting position
The following three functions show that the picker is under initial operation.
The message of initializing in progress appears at upper right on the operation
screen.
All three lamps (green, yellow, red) of the signal tower unit blink.
When it is necessary to access the movable parts by inserting your hands, fingers, or face
into inside the picker, wait until all the movable parts stop completely after the initial
operations. After the picker stops completely, the message of STOP" appears on the
operation screen, and the red lamp of the STOP switch lights up.

NOTICE
NOTICE
HANDLER 3572-PK


CAUTION
CAUTION
WARNING
(2) STOP Switch
Use the STOP switch to cease the operation of the picker.
Press this switch during the operation to carry out a cycle stop. The red lamp lights up when the
operation is ceased.

Some mechanical parts may not stop as soon as pressing the STOP switch.
When it is necessary to open the safety cover(s), wait until all the mechanical parts
stop completely.

(3) TEST Switch
During stop condition of the picker operation, the TEST switch function is effective.
When the TEST switch is pressed, a trigger signal for output image of the camera installed at device pick
up section is output to the vision system (optional). This function is used for checking visually the device
conditions.
The orange color switch lamp is lighting during this switch is pressed.

(4) RESET switch
Use the RESET switch to clear an alarm situation.
If an alarm situation is generated in the picker, the operation is ceased and the white lamp is flashing.

Before pressing the RESET switch, read the alarm message on the monitor display to
find the cause, and clear the alarm situation.
If the picker is ceased by plural causes, clear all the causes before pressing the RESET
switch.
To clear an alarm situation in the picker, press RESET switch after conducting safety
checks on the inside and outside the picker.
Do not insert your hands, fingers, or face into the around movable parts when you
press the RESET switch. Doing so may result in serious bodily injury and/or severe
equipment damage.

Some movable parts may move a cycle after pressing the RESET switch.
When it is necessary to access the movable parts, wait until all of them stop completely.
The red lamp of the STOP switch lights up when all movable parts carry out a cycle
stop.

(5) UNLOAD switch
Returns the wafer sheet under sorting or during transportation to the cassette.

HANDLER 3572-PK


(6) UNLOCK switch
The UNLOCK switch has two functions of releasing the door lock for the device supply site and
releasing the interlocked state.

(a) Pressing the UNLOCK switch can release the door lock provided to the door for the device supply site.
Use the UNLOCK switch to unload the wafer-sheet-containment cassette from the device supply site.

The door of device supply site will not be opened unless pressing this UNLOCK switch.

(b) Pressing the UNLOCK switch can release the interlocked state.
Use the UNLOCK switch to restart the picker when the interlock circuit has been activated.

UNLOCK Switch
Cylinder driven
Door lock lever
Door
NOTICE
HANDLER 3572-PK


(7) AUTO/MANU switch (on the OPERATION screen)
Changes wafer sheet supply mode.
AUTO: Wafer sheet is automatically supplied from the cassette in the device supply site, and the
wafer sheet of which devices are all sorted is automatically returned to the cassette.
MANU: Wafer sheet is manually supplied and stored.
When supplying the wafer sheet, open the door for manual supply and set the wafer sheet
at the lower lane of table unit.
When storing the wafer sheet, open the door for manual supply and take out the wafer
sheet from the upper lane of table unit.
Timing of manual supply or storing of wafer sheet is in accordance with the indication
light at the front of door.

Unless the indicator lights up, wafer sheet can not be manually supplied or stored.

NOTICE
HANDLER 3572-PK


Only when this RING STORE indicator is
lighting, wafer sheet can be manually withdrawn
from the table unit.
Only when this RING LOAD indicator is lighting, wafer
sheet can be manually supplied to the table unit.
Wafer Sheet Take Out Position
Wafer Sheet Supply Position
HANDLER 3572-PK


(8) SUPPLY switch (on the OPERATION screen)
Supplies the wafer sheet to the sorting position from the cassette or the table unit.
AUTO Mode: Wafer sheets are automatically supplied from the cassette at device supply site.
Press the SUPLLY switch to supply the first wafer sheet. The succeeding wafer
sheets will be supplied automatically.
MANU Mode: Wafer sheet is supplied from the table unit. Press this switch each time when the
wafer sheet is supplied manually.

(9) NEW CASSETTE switch (on the OPERATION screen)
Use this NEW CASSETTE switch only when supplying the first wafer sheet from the cassette. The top
one of the piled wafer sheets in the cassette is supplied to the table unit.

If the sorting is suspended by some reason, the wafer sheet is restored into the cassette
before ending the sorting of all the devices and removed the cassette from the picker,
press the SUPPLY switch instead of the NEW CASSETTE switch after setting the
cassette at the device supply site. The suspended wafer sheet will be supplied to the
sorting position and the sorting starts from where it was suspended. In the other words,
the wafer sheet and address of the last sorted device(s) are memorized. By pressing the
SUPPLY switch the picker restarts the sorting of the succeeding device on the
suspended wafer sheet.

(10) Z Mark switch
Not in use.

(11) Arrow Mark switch
During stop condition of the picker operation, the Arrow Mark switch is functionable.
These switches are used for manually shifting the devices on the wafer sheet on the XY table.
Shifting direction of the device is the same direction shown by each arrow mark. Each time when the
arrow mark switch is pressed, devices make one shift towards the direction indicated by the arrow
mark.
NOTICE
HANDLER 3572-PK


CAUTION
3.3.2 EMERGENCY OFF Switch and POWER Switch

(1) EMEREGENCY OFF Switch
Press the red button to stop the picker in an emergency.

Stopping the picker using the EMERGENCY OFF switch turns off the main power to
the picker including the vacuum control mechanism; the air supply switch remains
turned on, though.
After clearing the trouble having necessitated the emergency stop, conduct safety checks
on the inside and outside the picker.
To resume the picker operation, unlock the EMERGENCY OFF switch by giving it
one-quarter rotation in the arrow direction. To restart the picker operation, turn on the
POWER switch (Key Switch) to boot up the personal computer and to activate the
application software, and then restart the picker by pressing the START switch.

In case the EMERGENCY OFF switch is pressed, the EMERGENCY OFF switch
remains pressed.
In case where the EMERGENCY OFF switch is pressed, the picker does not resume
operation when the POWER switch turned on.

EMERGENCY OFF Switch
POWER Switch
NOTICE
HANDLER 3572-PK


(2) POWER Switch
Use this switch to turn on and off the electric power of the picker.
| : ON
O : OFF
- To power ON, insert the key and turn it toward " | " dead-end. When unhanding the key, it returns to " | "
position.
- To power OFF, turn the switch to "" position.

The key can be pulled out at either position. Do not remove the key unnecessarily by
other than the responsible personnel of the picker.

NOTICE
HANDLER 3572-PK


CAUTION
3.3.3 Personal Computer and Peripheral Equipment
(1) System Units of Personal Computer
CPU :
Main Memory :
HDD :
FDD :
CD-ROM :

An uninterruptible power supply (UPS) is installed in the main unit of the personal
computer at the lower portion in the left side of the picker.
Name and type: DC Backup Battery Pack PCPS-RBP-01A

Main Unit of Personal Computer
Main Unit of
Personal Computer
Replacement Procedure
Loosen the lock screws (2 pcs), and draw out the UPS from
the personal computer.
Replace the UPS and assemble the parts in reverse steps.
Please process the UPS (battery) according to the predetermined
waste disposal method.
When you cannot process, please consult to our company. When
processing is requested to our company, the expense will be charged
separately.
Uninterruptible Power Supply (UPS)
NOTICE
HANDLER 3572-PK


(2) Keyboard
109-keyboard

(3) Trackball
To be connected to the PS/2 mouse port

(4) SVGA Monitor (800 x 600)
A 12.1 inches LED display is applied.

(5) Bar Code Reader
BL-80V (DOS/V keyboard connecting type of KEYENCE made) is adopted.
The bar code used is CODE39.

Handy Terminal
Bar Code Reader
HANDLER 3572-PK


(6) Handy Terminal
Fics-RT1 (Dynamics made) is provided.
Use this terminal for the correction of the motor position and also individual movement of motors for
alignment.
(a) Outline
Manual operation of a control motor can be performed by the handy terminal.
For operating the loader & main site, connect the handy terminal to the connector installed on the left
side surface. For operating the unloader site, connect the handy terminal to the connector installed on the
right side of the sort bin.

Once the handy terminal is connected to the connector, the motors can be operated by the handy
terminal.
When the position of any motor is changed at the time of adjustment, it is necessary to move the position
back under the handy terminal. (Reset the numeric value back to the origin.)
If the numeric value is not reset back, perform the initial operation of the motor, or reboot the 3572-PK
application software.

(b) Operation mode
C Initial operation (ORG lights on.)
The mode for carrying out motor initialization
On pressing an axial direction key, initialization operation is performed.
C Jog operation (LED lights out.)
The mode for operating a motor for the minimum pulse
In keeping on pressing a key, the motor operates at a uniform interval.
C Low speed Scan operation (One LED lights on.
Low-speed uniform move mode
In pressing a key, the motor operates at a uniform velocity.
C High speed Scan operation (Two LEDs light on.)
High-speed uniform move mode
In pressing a key, the motor operates at a uniform velocity.
C Index operation (Three LEDs light on.)
The mode for operating a motor the set-up amount of movements
In keeping on pressing a key, the motor operates at a uniform interval.

CAUTION
HANDLER 3572-PK


(c) Handy terminal display
C 1st line (Upper tier) : Group name displayed currently.
C 2nd line (Middle tier) : Current position coordinates of 1st axis (X) and 2nd axis (Y)
C 3rd line (Lower tier) : Current position coordinates of 3rd axis (Z) and 4th axis (W)
* It is not displayed when any motor is not set to the corresponding axis.

An example of the display

(d) Key assignment
START : On pressing the switch, the handy terminal becomes effective and the START
LED lights up.
ORG : On pressing the switch, the mode shifts to the initial operation mode.
The specified motor is initialized by pressing the axial direction key mentioned
below.
MODE : Every time pressing the key, the operation mode changes between C-C.
X : Leftward movement or initialization on X axis
X : Rightward movement or initialization on X axis
Y : Frontward movement or initialization on Y axis
Y : Backward movement or initialization on Y axis
Z : Downward movement or initialization on Z axis
Z : Upward movement or initialization on Z axis
W : Clockwise rotary movement or initialization on axis
W : Counterclockwise rotary movement or initialization on axis
: The group is changed to an effective group which is smaller than the current
number.
: The group is changed to an effective group which is larger than the current
number.
0 - 9 : Direct key for changing the group.

< Transfer-A >
X= 0.000 Y= 0.000
Z= 0.000 W= 0.000
HANDLER 3572-PK


(e) Group assignment
Loader & Main site
C Group 0 : Table group
X-axis control of Table, using the X-key
Y-axis control of Table, using the Y-key
Needle Up (pushing up) axis control, using the Z-key
-axis control of Table, using W key
C Group 1 : Transfer-A group
X-axis control of Transfer-A, using the X-key
Z-axis control of Transfer-A, using the Z-key
-axis control of Transfer-A, using the W-key
C Group 2 : Transfer-B group
X-axis control of Transfer-B, using the X-key
Z-axis control of Transfer-B, using the Z-key
-axis control of Transfer-B, using the W-key
C Group 3 : Loader group
Ring Clamper motor control, using the X-key
(CassetteRotary table)
Ring Exchange motor control, using the Y-key
(Rotary tableMain table
Elevator motor control, using the Z-key

Unloader site
C Group 0 : Sorting group
X-axis control of Sorting Arm, using the X-key
Y-axis control of Tray, using the Y-key (*In the case of the picker having a Tray
mechanism)
Z-axis control of Sorting Arm, using the Z-key
-axis control of Sorting Arm, using the W-key
C Group 1 : Taping 1 group
Pitch motor control, using the Y-key
Seal motor control, using the Z-key
C Group 2 : Stick group
Shuttle motor control, using the Y-key
Index motor control, using the W-key

* However, the group configuration is changed according to the specifications of the picker.

HANDLER 3572-PK


3.3.4 Front panel of Power Supply Unit

C Earth Leakage Breaker
Serves as the power switch, which breaks the power circuit of the picker when excessive current or leak
current flows in the power circuit.
| : ON
O : OFF
4 To start the picker operation, turn on the Earth Leakage Breaker first and turn on
the Power Switch.
4 When the Earth Leakage Breaker activated, return the trip lever to ON position
after clearing the cause.
Handle-Locking Device (Option)
With the handle-locking device, the earth leakage breaker is able to be locked in OFF
position.

C
C
C C
C
NOTICE
NOTICE
HANDLER 3572-PK


C MAIN Indicator (Green)
This indicator lights up when the earth leakage breaker is ON and the power circuit of the picker is
energized.

C Hour Meter
The hour meter indicates the uptime of the picker.
5 digits, resettable

C Circuit Protector (F1 - F12)
If an over-current occurs in each circuit, the corresponding protector will protrude and power supply to
the circuit will be interrupted.
After clearing the cause, push the protector to the original position. For details of the circuit, refer to the
schematic circuit diagram.

C DC 1 Connector
Connects the power supply cable.

PE Terminal
Connects the ground cable.

HANDLER 3572-PK


3.3.5 Connector Panel of Power Supply Unit

Connects the internal power cables. (Already connected)
The shape, quantity and fixing positions of connectors may vary depending on the specifications of the
picker.
For details, refer to the schematic circuit diagram.

HANDLER 3572-PK


3.3.6 Taping Controller Panel

Each taping unit is equipped with one TAPING CONTROLLER box , respectively.

(1) SEAL Switch
Deactivates or activates the sealing operation, when the AUTO/MANU
switch in this panel is set to MANU position.
ON (

): Deactivates
When this switch is set to OFF, sealing
operation is canceled, and the switch lamp
lights.
OFF ( ): Activates

(2) WIND UP MOTOR
Deactivates or activates the drive motor for wind-up reel.
ON (

): Deactivates (the motor is not energized state)
OFF ( ): Activates

(3) REEL REPLACE Switch
Is used when exchanging a wind-up reel without stopping the picker
operation.
For details, refer to the following flow diagram;

Taping Controller
HANDLER 3572-PK


Function of REEL
REPLACE Switch
F.BLANK WITHOUT
SEAL
FRONT BLANK
Taping
REAR BLANK
R.BLANK WITHOUT
SEAL
One sealing action erforms per
passing n embossed cups
Taping stops
Is REEL COUNT preset value ?
REEL REPLACE message
appears on OPERATI ON
STATUS monitor screen
Replace a wind-up reel
Press REEL REPLACE
switch
Alarm message appears
"Number of reel c ounter s
reached to presetnumber"
Press RESET switch
REEL COUNT No. is
cleared
NO
YES
Note : The number [n] is specified on the
Taping 1/2 tab in System Configuration
dialog box of Setting menu.
HANDLER 3572-PK


(4) START switch
Starts the taping operation, when the AUTO/MANU switch in this panel is set to MANU position.

(5) AUTO/MANU Switch
Selects the taping operation mode.
MANU(

) : Independent taping operation only
AUTO ( ) : Automatic taping operation by interacting with the testing
and bin sorting operations.

(6) SUPPLY MOTOR switch
Rotates the supply motor, when the AUTO/MANU switch in this panel is set to MANU position.
While pressing this switch, the tension motor rotates until the supply sensor is ON state, and the switch
lamp lights.

(7) PITCH MOTOR switch
Deactivates or activates the pitch motor.
ON (

) : Deactivates
When this switch is set to ON, the pitch motor becomes free state, and
the switch lamp lights.
OFF ( ) : Activates

(8) COUNTER RESET switch
Is used to initialize the taping operation status.
This switch is valid while the picker stops in a normal operation.
When this switch is pressed 2 seconds or more, the counts of Reel Capacity for corresponding taping unit
and its memory data are cleared.
At any of the following occasions, the taping operation status must be initialized.

(a) When normal taping operation is disrupted and the carrier tape is to be newly installed.
(b) When the carrier tape is intentionally replaced during a taping operation.

HANDLER 3572-PK


3.3.7 Air Switch Panel and Air Line Conditioning Equipment

C Filter Regulator (AW30-03)
Adjusts the air pressure for the picker and removes particles included in the air.
The secondary pressure is set by turning the adjustment knob.

Clockwise................The secondary pressure increases
Counterclockwise.....The secondary pressure decreases

C Mist Separator (AFM30-03)
Removes mist included in the supply air.

C Pressure Switch
Detects the low pressure in the air line.
When the pressure in air line drops below the setting value of pressure switch, the picker stops with an
alarm.

By turning the trimmer (Vacuum pressure Trimmer) clockwise, the detection
pressure becomes high.

C
C C
C
C
Adjustment Knob
NOTICE
HANDLER 3572-PK


AIR Switch
Turns on and off the air supply to the picker.

Pressure Gauge
Indicates the air pressure supplied to the picker.

Air Inlet Port
Connects the air supply tube to the picker.

Air Outlet Port
Connects air tube for air gun etc.

HANDLER 3572-PK


3.3.8 Others
3.3.8.1 Bar Code Reader

BL-180 Series (KEYENCE) is adopted. Refer to the attached manual in the APPENDIX.
The bar code reader reads the code number printed on the wafer ring after it is transferred to the loader table ,
turned 90 degrees clockwise and lifted up to deliver to the sorting site. If the bar code reader detects any
irregular code number, the picker stops with the error alarm and the below dialog box appears on the display
screen. Select the process on the screen and press the reset switch to clear the alarm.

C By inputting the bar code number, the wafer sheet is transferred to the sorting site.
C The bar code reader reads the code number printed on the wafer ring again.
C The wafer sheet is discharged from the manual loader slot.
The timing to take out the rejected wafer sheet must be according to the indication lamp of the RING
STORE indicator provided on the front of the manual loader door. The wafer sheet can not be taken out
when the RING STORE indicator is not lit up.

Bar Code Reader
C
C
C
HANDLER 3572-PK


3.3.8.2 Surface Potential Sensor

Once the wafer sheet is transferred to the loader table, turned 90 degrees clockwise and lifted up to the
feeding position to sorting site, the surface potential sensor starts to monitor the level of the static electricity
built up on the surface of the wafer sheet. If the surface potential sensor detects excess electrostatic charge
than the preset value, the picker stops with an alarm. The wafer sheet must be removed from the manual
loader site.
The timing to take out the wafer sheet must be according the indication lamp of the RING STORE indicator
provided on the front of manual loader door. The wafer sheet can be taken out when the RING STORE
indicator lights up.
After taking out the wafer sheet, press the RESET switch to clear the alarm status.
After clearing the alarm status, press the START switch to start the picker operation.

Digital Panel Meter for Surface
Potential Sensor Control
Surface Potential Sensor
HANDLER 3572-PK


WARNING
3.3.8.3 INTERLOCK Key

Use this switch to turn on and off the interlock function.

ENABLE: Interlock function used mode
When opening any cover, the interlock function performs and interrupts the
motors at corresponding site.
When the interlock function has performed, close all covers and press
the INTERLOCK RESET switch to release the interlock function.
Then, press the START switch to restart the handler operation.

During operation, any cover can not be opened as covers are locked.

DISABLE: Interlock function not used mode
The background of display screen changes in yellow.

When it is necessary to access the movable parts by inserting your
hands, fingers, or face into inside the picker, wait until all the
movable parts stop completely. After the picker stops completely,
the message of STOP" appears on the operation screen, and the
red lamp of the STOP switch lights up.

Especially be careful of pressing the START switch.
On pressing the START switch for the first time after turning ON
the power supply of the picker, the movable parts will perform the
following initial operations at low speed (about 20% of high speed).
Start the initial operation Move to the initial check position
Move to the waiting position
NOTICE
HANDLER 3572-PK


C The message of initializing in progress appears at upper right on
the operation screen.
C All three lamps (green, yellow, red) of the signal tower unit blink.
C Alarm sound is raised.
Make sure that all the movable parts stop completely after the initial
operations.

[Operational Flowchart for Interlock Function]

START

COVER
INERLOCK
RESET SW
START SW
MOTOR POWER ON
Handler START
COVER
MOTOR POWER OFF
ON
OPEN
OFF
(INTERLOCK DISABLE)
ON
OFF
OPEN
(INTERLOCK DISABLE)
HANDLER 3572-PK


[Applicable Covers and Doors for Interlock Function]

Door L
Door R
Side Cover
Auto Loader
Front Cover
4-1

Operation

4.1 Preparation for Operation...................................................................................................................4-3
4.2 Operating Procedures ..........................................................................................................................4-7
4.3 Vision Functions..................................................................................................................................4-19
4.3.1 Theta Rough Alignment Function................................................................................................4-19
4.3.2 Pre Alignment Function.................................................................................................................4-24
4.3.3 Plate alignment...............................................................................................................................4-53
4.3.4 Device alignment function............................................................................................................4-80
4.3.5 Real time edge frame check function...........................................................................................4-87
4.3.6 Pocket Visual function...................................................................................................................4-95
4.3.7 Illumination check function.........................................................................................................4-116
4.4 How to Stop Operation.....................................................................................................................4-126
4.4.1 Cycle Stop ................................................................................................................................... 4-126
4.4.2 Emergency Stop.......................................................................................................................... 4-127
4.5 Monitor Display and How to Recover from Error......................................................................4-128
4.5.1 Flow Chart for Starting Handler after Alarm Trouble.............................................................. 4-129
HANDLER 3572-PK

4. Operation 4-2 200606300T

WARNING
CAUTION

Be sure to use fuses which are suitable to the supply voltage and rated current. Confirm that,
when a fuse is exchanged, the supply power is turned OFF and the fuse fits to the rating and
type.
Never use a repaired fuse or shorted fuse holder.
Confirm, before turning ON power supply, that the machine is properly installed, the power
supply is adequate, grounding is properly made, and the fuses fit the supply voltage and rated
current.
Be sure to turn OFF the POWER switch of the machine, before cleaning the parts using
inflammable liquid, for prevention of possible fire or explosion.
Also, ensure that the area is adequately ventilated to remove toxic fume and vapor from the
cleaning liquid.

As general rule, always turn OFF the POWER switch, unplug the power line, and turn OFF air
supply before conducting maintenance work. Only when checking the movement of the
machine while conducting the maintenance work, connect the power line, turn ON the POWER
switch, and turn ON air supply.
Open a protective cover only when it is necessitated for performing the maintenance work.
HANDLER 3572-PK

4. Operation 4-3 200606300T

CAUTION
4.1 Preparation for Operation

Before turning on the main power switch, make sure to confirm that the equipment are
properly fixed, setting of power unit matches to the power supply source, grounding is
made properly and fuse matches to the supply voltage.

After installing the picker by referring to the "2.2.2 Installation", prepare the picker for operation as
follows:

(1) Set up the external equipment including Vision System. For details, refer to the manuals of those
equipments.
(2) Run out or remove all the devices from the picker.
(3) Confirm the type of handling device.
(4) Connect the test head to the picker and confirm Tester I/F.
(5) Connect the air supply to the picker and turns on the power switch.
When the picker starts up normally, the below screens appear on the display one after another.

If the below screen does not appear but the desktop screen of Windows 2000, double click the
Icon of 3572PK on the desktop to boot up the control software.
The below screens will appear in order.

Press the INTERLOCK switch which is blinking.

NOTICE
HANDLER 3572-PK

4. Operation 4-4 200606300T

(6) Press the Start Switch.
The following screen appears and each section starts initialization.

The movable parts perform the following initial operations at low speed (about
20% of high speed).
Start the initial operation Move to the initial check position
Move to the waiting position
NOTICE
HANDLER 3572-PK

4. Operation 4-5 200606300T

WARNING
The message of initializing in progress appears at upper right on the operation screen.
All three lamps (green, yellow, red) of the signal tower unit blink.
When it is necessary to access the movable parts by inserting your hands, fingers, or
face into inside the picker, wait until all the movable parts stop completely after the
initial operations. After the picker stops completely, the message of STOP" appears
on the operation screen, and the red lamp of the STOP switch lights up.

(b) The following screen appears when initialization of each section completes.

Specify an operator name and a password for logging in, and press the LOGIN button.

HANDLER 3572-PK

4. Operation 4-6 200606300T

(7) Open the door of supply section and withdraw the base plate on which the wafer sheet storing cassette is
placed.

(8) Set the wafer sheet storing cassette on the base plate and put it back to the original position.

(9) Close the door of supply site.

(10) The preparation for operation completes by the above. When there is abnormality in the picker or if
there is an operator call, the alarm screen showing the contents and position will be displayed. Take
necessary steps in accordance with the instructions indicated in the alarm message or operation call.

For the details of the alarm message and the operation call, refer to the "4.4 Monitor
Display and How to Recover from Error".

Wafer sheet Storing Cassette
Base Plate
Door
NOTICE
HANDLER 3572-PK

4. Operation 4-7 200606300T

4.2 Operating Procedures

After completing the preparation for the picker operation by referring to the "4.1 Preparation for
Operation", start to operate the picker as follows:

(1) Set the bulk bin at bin storing position.

(2) Set the taping unit in the following steps. Turn off all the switches on each taping controller unless
otherwise instructed.

HANDLER 3572-PK

4. Operation 4-8 200606300T

(a) Set the AUTO/MANU switch to MANU, and turn on the PITCH MOTOR switch and the WIND UP
MOTOR switch.

(b) For each taping unit, set the carrier tape reel, the seal tape reel, and the wind-up reel.

Carrier Tape Reel
Reel Clamper
Winding Reel
After setting the carrier tape to the reel,
hold it by the clamper.
HANDLER 3572-PK

4. Operation 4-9 2006082500T

Seal Tape
Seal Tape Cover
Screw Cap
After setting the seal tape to the reel,
hold it by the clamper.
Seal Tape Reel
HANDLER 3572-PK

4. Operation 4-10 200606300T

(c) Set the carrier tape as follows:
(i) Set the carrier tape to each pulley as shown in the figure below, and set it to the sprocket by raising the
guide roller on the inlet side.

Wind-up Reel Reel Hook
The reel hook must be unhooked (raised) before setting or taking off
the wind-up reel.
After setting/taking off the reel, be sure to hook the reel hook.
Taping Unit
Carrier Tape
Carrier Tape Reel
HANDLER 3572-PK

4. Operation 4-11 2006082500T

(ii) Insert the carrier tape into the tape loader as shown in the figure above, and set it to the sprocket on the
taping inlet side.

Pulley
Tape Loader
Sprocket (inlet side)
Sprocket (outlet side) Rubber Roller
HANDLER 3572-PK

4. Operation 4-12 2006082500T

(iii) After setting carrier tape to the sprocket on the taping inlet side, turn the handle manually to send the
carrier tape forward. After the carrier tape has arrived at the sprocket on the outlet side, lift the rubber
roller and make the front end of the carrier tape out about 10 cm from the sprocket by manually rotating
the handle.

(iv) Turn OFF the PITCH MOTOR switch.

Rubber Roller
Handle
Sprocket
PITCH MOTOR Switch
HANDLER 3572-PK

4. Operation 4-13 2006082500T

(v) Set a seal tape to the tension assy and guide roller as shown in the picture below.

Seal Tape Reel
Tension Assy
Guide Roller
HANDLER 3572-PK

4. Operation 4-14 2006082500T

(vi) Loosen the thumbscrew and raise the seal tape cover. After running the seal tape through the seal tape
cover, restore the seal tape cover to its origin position and secure it with thumbscrew.
At this time, make sure that the seal tape cover does not move upward or downward.

(vii) Manually rotating the handle and send the seal tape together with the carrier tape until the front end of
the seal tape comes out a little from the seal head side.

(4) Press the START switch to turn on the taping controller to start the taping operation.

(5) When the carrier tape is sent enough to be manually set on the wind-up reel, unhand the START switch
to stop the taping operation.

Seal Tape
Seal Head Unit
Seal Tape Cover
Thumbscrew
HANDLER 3572-PK

4. Operation 4-15 2006082500T

(6) Set the carrier tape on the wind-up reel as shown in the picture below.

(7) Turn off the WIND UP Motor switch. Then the wind-up reel rotates to wind the carrier tape about the
required quantity and stops the rotation.

(8) Set the AUTO/MANU switch to AUTO.

Carrier Tape
Wind-up Reel
WIND UP MOTOR Switch
AUTO/MANU Switch
HANDLER 3572-PK

4. Operation 4-16 2006082500T

(9) Perform the setting of each item (parameter). For the details of setting, refer to the Operation Manual
Chapter 5.
This section explains the setting of Lot ID, Device ID and Sort Mode as examples.

(10) Click the OPERATION button. Then, the following dialog box appears.

HANDLER 3572-PK

4. Operation 4-17 2006082500T

(11) Click the LOT SET button. Then, the following dialog box appears.

(12) Specify the Lot ID, the Device ID and the Sort Mode, and click the OK button.

(13) Press the AUTO button.

When selecting the MANU button, open the door for manual
supply and set a wafer sheet at the lower lane of table unit.
After checking the indication light at the front of door, press
the SUPPLY button to supply the wafer sheet.

NOTICE
HANDLER 3572-PK

4. Operation 4-18 2006082500T

NEW CASSETTE Switch
SUPPLY Switch
(14) Press the blinking NEW CASSETTE switch, then press the SUPPLY switch.

Use the NEW CASSETTE switch only when loading the wafer sheets automatically
from the first top of the piled wafer sheets in the cassette at device supply site.
If the sorting is suspended by some reason and the wafer sheet is restored into the
cassette before ending the sorting of all the devices, press the SUPPLY switch. The
restored wafer sheet is loaded again to the sorting site and the sorting starts from where it
was suspended.

(15) Press the START switch. The following screen appears and the picker starts loading of wafer ring.

NOTICE
HANDLER 3572-PK

4. Operation 4-19 2006082500T

(16) When a wafer sheet is transferred to the sorting site, in accordance with the Map File
Data (each alignment data and test result data for sorting) supplied by the picker, the picker starts
sorting.

(17) When the sorting of the first wafer sheet completes, the first wafer sheet is replaced with the second
wafer sheet. After the replacing, the sorting of a second wafer sheet starts. Repeating those actions, the
picker sorts the devices on wafer sheets in the cassette successively.

(18) When the sorting of all the devices on every wafer sheet in the cassette completes, the picker stops by
lot end. The NEW CASSETTE switch starts blinking and an alarm sounds.

HANDLER 3572-PK

4. Operation 4-20 2006082500T

4.3 Vision Functions
4.3.1 Theta Rough Alignment Function
4.3.1.1 Outline
This function supports model image registration (Pre Align 1, 2, 3, 4 and Top, Right, Left, Bottom) which is
performed in camera1 when a new device parameter is created. Normally, at the time of model image
registration for PreAlign1,2,3, 4, and Top, Right, Left, Bottom, after correcting a plate inclination using a
handy terminal, it must register, but since this function corrects automatically before registration, it becomes
easy to register.

4.3.1.2 Necessary condition
If the following two conditions are applicable, this function is performed automatically.

Condition 1 Pre Alignment is enabled.
[Operation menu Setting Control Mode Function Setting / Main Common]

Fig1

Refer to the PreAlignment_English.doc for the detail of function.

Condition 2 There are some which are not registered at least one of eight model
images (PreAlign1,2,3,4 and Top, Right, Left, Bottom).

Pre Alignment Function
HANDLER 3572-PK

4. Operation 4-21 2006082500T

4.3.1.3 Flow
Please advance as the following procedures.

(1) Model registration
First, because the following alarm occurs, register a model image, please. At this point, because the machine
stops at the first corner of plate, register a model image of the first corner device.

a. Alarm occurs (No Model Registration for Theta Rough Align). (Fig2)

Fig 2

HANDLER 3572-PK

4. Operation 4-22 2006082500T

b. Set the window so that the first corner device is surrounded. (Fig3)

Fig 3
c. Set the origin to the center of the first corner device. (Fig4)

Fig 4

Window setting
Origin setting
HANDLER 3572-PK

4. Operation 4-23 2006082500T

d. Push Model Regi. and register a model image.
Because this model image is used temporarily, it is not saved at a file.

The position of first corner.

The following figure 5 shows a corner device.

Fig 5

(2) Start the machine.
After model registration, press Start button of machine, please. As shown by Fig 5, the
machine moves in order of 1st, 2nd, 3rd, and 4th corner, when two searches of a device are
successful, angle correction is performed and it shifts to the next process
(Refer to the PreAlignment_English.doc about next action).
HANDLER 3572-PK

4. Operation 4-24 2006082500T

4.3.1.4 Alarm

If the corner device is not found in two or more places, alarm occurs. (Theta Rough Check Error! Please
Check Theta Rough Image from Vision View) (Fig6). Prepare a ring which have four corner devices and try
again.

Fig 6

HANDLER 3572-PK

4. Operation 4-25 2006082500T

4.3.2 Pre Alignment Function
4.3.2.1 Outline
This function searches a plate corner position by using an edge frame of the periphery part of a plate and
calculates an exact plate attachment position. This function corrects a plate inclination and protects a
mis-sorting.

4.3.2.2 Parameter
The parameter used by this function is as follows.

(1) Enable or Disable setting.Fig
[Menu Setting Control Mode Setting Selection Function Setting / Main Common]

Fig

HANDLER 3572-PK

4. Operation 4-26 2006082500T

(2) Corner device position setting. (Fig2)
In order to perform a proper movement, it is necessary to set a parameter in Fig 2. The
machine uses this position data and goes to search a plate corner.

[Menu Setting Product Selection Package Param]

Number of Reference Mark Input the number of corner. Normally, it is 4.
Ref1, Ref2, Ref3, Ref4 Input the relative corner position from the first corner
position.

Fig
Corner device position parameter for
Pre Alignment
HANDLER 3572-PK

4. Operation 4-27 2006082500T

The relation of each corner is as follows. (Fig3, Fig4)

Fig

The case which the ring direction is not 0 degree.
In case of 180 degree.

Fig

HANDLER 3572-PK

4. Operation 4-28 2006082500T

(3) Brightness setting
Input a LED brightness setting for Pre Alignment.Fig
[Menu Setting Product Selection Vision Standard]

Camera 1 Light Brightness This is for device. Normally, this is used. If a device and
an edge frame can be seen by same brightness setting,
this is used.

Different Brightness For Edge Frame If the edge frame can not be seen by same
brightness setting as device alignment, this is
used.

Fig5

For device
For edge frame
HANDLER 3572-PK

4. Operation 4-29 2006082500T

(4) Search Score Setting
There are two score settings for search.

The score shared between all device parametersFig
The setting in this dialog is common to all device parameters.
[Menu Maintenance Configuration System Visual Config]

Reference Mark Score

Fig
Search score for edge frame
HANDLER 3572-PK

4. Operation 4-30 2006082500T

Individual Score(Fig
In order to set for each device parameter, it sets in the following dialog.

Ref Search Score

Fig

Individual score for edge frame
HANDLER 3572-PK

4. Operation 4-31 2006082500T

4.3.2.3 Flow
The flow of this function is as follows. Please advance as the following procedures. Because model
registration is performed first, please prepare a wafer ring with an edge frame and a corner device.

(1) The first corner ( Reference Mark Position 1 (Top Right) )
(a) Model registration of Pre Alignment1
A new device parameter is created, if this function is enabled, alarm occurs, and the machine stops at the first
corner.

Alarm occursNo Model Registration for Reference Mark Check.Fig

Fig
HANDLER 3572-PK

4. Operation 4-32 2006082500T

Model registration

Register the first corner edge frame as a model image.Fig

Fig9

Push Model Regi button and register.
Camera
Pre Alignment 1
Set the window so that
the corner edge frame
is surrounded.
Set the origin to the
center of corner device.
Layout of an edge
frame is shown.
HANDLER 3572-PK

4. Operation 4-33 2006082500T

The cautions at the time of registration
When model registration is performed in PreAlignment 1, 2, 3, and 4 , if many features
are found on an image , a message as shown in Fig10 comes out. In this case, because
registration is not completed, please register again.

Fig

Press Start button.
After registration is completed, start the machine. The machine performs the next action.

Real time edge frame check is enabled. Model registration of Top Edge (Page 11)
Real time edge frame check is disabled. Model registration of Pre Alignment2
(Page 15)

Refer to the RealTimeEdgeFrameCheck_English.doc for the detail of Real time edge frame
check function.
In this case, this message comes out.
Many features are found.
HANDLER 3572-PK

4. Operation 4-34 2006082500T

(b) Model registration of Top Edge
If there is no model image, alarm occurs. The machine stops at the first corner.

Alarm occurs.No Model Registration for Edge Frame Check (Top Edge Frame). (Fig11

Fig
HANDLER 3572-PK

4. Operation 4-35 2006082500T

Model registration.

Register the top edge frame as a model image.Fig

Fig12


Press Start button.
After registration is completed, start the machine. The machine performs the next action (Model
registration of Right Edge).

Camera
Top - Edge
Set the window so that the top edge
frame is surrounded.
Set the origin to the center
of device next to setting
window.
Layout of an edge
frame is shown.
HANDLER 3572-PK

4. Operation 4-36 2006082500T

(c) Model registration of Right Edge
If there is no model image, alarm occurs. The machine stops at the first corner.

Alarm occurs.No Model Registration for Edge Frame Check (Right Edge Frame)Fig13

Fig3
HANDLER 3572-PK

4. Operation 4-37 2006082500T

Model registration

Register the right edge frame as a model image.Fig

Fig1


Press Start button.
registration of Pre Alignment 2).
Camera
Right - Edge
Set the window so that the
right edge frame is
surrounded.
window.
Layout of an edge
frame is shown.
HANDLER 3572-PK

4. Operation 4-38 2006082500T

(2) The second corner ( Reference Mark Position 2 (Top Left) )
If there is no model image, alarm occurs. The machine stops at the second corner.

Alarm occurs.No Model Registration for Reference Mark Check.Fig

Fig
HANDLER 3572-PK

4. Operation 4-39 2006082500T

Model registration

Register the second corner edge frame as a model image. (Fig 16)

Fig


The same as PreAlignment1, When model registration is performed, if many features
are found on an image , a message as shown in Fig10 comes out. In this case, because registration
is not completed, please register again.

Press Start button.

Real time edge frame check is enabled. Model registration of Left Edge (Page 17)
Real time edge frame check is disabled. Model registration of Pre Alignment3
(Page 19)

check function.

Camera
Pre Alignment
corner edge frame is
surrounded.
Layout of an edge
frame is shown.
HANDLER 3572-PK

4. Operation 4-40 2006082500T

(b) Model registration of Left-Edge
If there is no model image, alarm occurs. The machine stops at the second corner.

Alarm occurs.No Model Registration for Edge Frame Check (Left Edge Frame)(Fig17)

Fig
HANDLER 3572-PK

4. Operation 4-41 2006082500T

Model registration

Register the left edge frame as a model image.Fig8

Fig1


Press Start button.

Camera
Left - Edge
left edge frame is
surrounded.
window.
Layout of an edge
frame is shown.
HANDLER 3572-PK

4. Operation 4-42 2006082500T

(3) The third corner ( Reference Mark Position 3 (Bottom Left) )
If there is no model image, alarm occurs. The machine stops at the third corner.

Alarm occurs.No Model Registration for Reference Mark Check. (Fig

Fig9
HANDLER 3572-PK

4. Operation 4-43 2006082500T

Model registration

Register the third corner edge frame as a model image. (Fig 20)

Fig 20


The same as PreAlignment1, 2, when model registration is performed, if many
features are found on an image, a message as shown in Fig10 comes out. In this
case, because registration is not completed, please register again.

Press Start button.
Real time edge frame check is enabled.Model registration of Bottom Edge (Page 21)
Real time edge frame check is disabled.Model registration of Pre Alignment4
(Page 23)

check function.

Camera
Pre Alignment
the corner edge frame
is surrounded.
Layout of an edge
frame is shown.
HANDLER 3572-PK

4. Operation 4-44 2006082500T

(b) Model registration of Bottom-Edge
If there is no model image, alarm occurs. The machine stops at the third corner.

Alarm occurs.No Model Registration for Edge Frame Check (Bottom Edge Frame)
(Fig21)

Fig 21
HANDLER 3572-PK

4. Operation 4-45 2006082500T

Model registration

Register the bottom edge frame as a model image.Fig22

Fig 22


Press Start button.

Camera
Bottom - Edge
the bottom edge frame
is surrounded.
window.
Layout of an edge
frame is shown.
HANDLER 3572-PK

4. Operation 4-46 2006082500T

(4) The fourth corner ( Reference Mark Position 4 (Bottom Right) )
If there is no model image, alarm occurs. The machine stops at the fourth corner.

Alarm occurs.No Model Registration for Reference Mark Check.Fig 23

Fig 23

HANDLER 3572-PK

4. Operation 4-47 2006082500T

Model registration

Register the fourth corner edge frame as a model image. (Fig 24)

Fig 24


The same as PreAlignment1, 2, 3, when model registration is performed, if many
features are found on an image , a message as shown in Fig10 comes out. In this
case, because registration is not completed, please register again.

Press Start button.
After registration is completed, start the machine. Because all model registration is completed, the
machine performs the Pre alignment function. When two of four corners are found, the machine
calculates a plate angle and a plate attachment position. If alignment result is a normal, it will move
to the device pickup.

Normal end The machine moves to device pickup.
Alarm occurs Refer to the 4.Alarm(Page 25).
Camera
Pre Alignment
corner edge frame is
surrounded.
Layout of an edge
frame is shown.
HANDLER 3572-PK

4. Operation 4-48 2006082500T

4.3.2.4 Alarm
Three alarms occur in Pre Alignment function.

(1) Search error (Reference Mark Check Error! Please Check Reference Position from Vision
View)

If two or more corners are not able to be searched, this alarm occurs.

Reset Start . Pre alignment is performed again.
Escape Reset Start . The machine moves to next plate.

Fig 25
HANDLER 3572-PK

4. Operation 4-49 2006082500T

If this alarm occurs, the machine can not pick up a device. The following can be considered as a factor
which alarm occurs.

Because the edge frame come off the sheet, the search is impossible.
Use a plate alignment function.
Refer to the HowToUsePlateAlignment_English.doc.

The model image is different.
Register a model image again.

The search score setting is too high.
Decrease a score setting value. (Refer to the Page 6.)

The edge frame can not be seen by same brightness setting as a device alignment.
Use a Different Brightness For Edge Frame. (Refer to the Page 5.)

HANDLER 3572-PK

4. Operation 4-50 2006082500T

(2) Plate attachment position error (Reference Mark Position Error! Please Check Reference
Position from Vision View)

As a search result, if plate attachment position is greatly shifted as compared with MAP data, this
alarm occurs.


Fig 26

which alarm occurs.

The wafer ring is not set properly.
Set the wafer ring to the proper position.

The searched position is not good.
An origin setting at the time of model registration may be wrong. Please
perform a model registration again.

HANDLER 3572-PK

4. Operation 4-51 2006082500T

(3) Plate length error (Reference Mark Length Error! Please Check Reference Position from
Vision)

As a result of calculating the length of a plate, if it is greatly shifted as compared with the setting value,
this alarm occurs.


Fig 27

which alarm occurs.

The setting value of reference mark position is wrong.
Set a proper value.Refer to the Page3

The camera pixel size is wrong.
Because pixel size is wrong, the right calculation result may not be obtained.
Please perform the calibration of a camera.
HANDLER 3572-PK

4. Operation 4-52 2006082500T

4.3.2.5 Supplement
(1) When you want to perform a model registration again.

If you want to perform a model registration again, delete a file from the following dialog.
Fig 28Fig 29

[Menu Setting Product Selection Package Param Model Images]

Fig 28

Push Model Images
button.
HANDLER 3572-PK

4. Operation 4-53 2006082500T

Select a camera and a function and push the DELETE button.

Fig 29

Select a camera
Select a function
Delete button
HANDLER 3572-PK

4. Operation 4-54 2006082500T

4.3.3 Plate alignment
4.3.3.1 Plate alignment software
A. Summary :

1 Function to measure a plate position by 4 corner devices
(1) This software enables to measure a plate position by detecting 4 corners of panel. Even corner device
is missing on the panel, calculating devices around the corner, detect the corner device position and
plate location.

Example 1 - In case there are all 4 corner devices
Check the position of (1) ,(2) ,(3) then calculate position of panel.

Example 2 In case one of corner devices is missing.
Check the position of (1), (2), (3), then calculate the position of panel.

Calculate corner position of panel
by device of bottom one and
side one .
HANDLER 3572-PK

4. Operation 4-55 2006082500T

Example 3 One corner device, and some of devices around the corner device is missing.
Check the position of (1), (2), (3) then calculate the position of panel.

(2) Reference search function
In case there is edge-frame, utilize both edge-frame search + plate alignment
to calculate the plate position.
When edge-frame is easily peeled off, plate alignment function is substitured for
edge-frame search.
When re-sorting, as there are not so many devices remained, it is difficult to
calculate 3 corners. in such a case, for example, top-right corner can be calculated by edge-frame and
left-bottom can be done by plate alignment.
as a combination of two functions.

(3) Anti-miss-sort by comparison of
To implement to confirm the distance of plate.
By function of (1), auto calculation of plate position of is improved.
However, re-sorting without edge-frame will raise risk of miss-sorting.
In order to avoid such a risk, comparison function will be implemented.
The compassion function is to compare before/after result of plate location data with
current data and in case the data is too far from device parameter, it is regarded as
plate alignment error.

In case there is no device to be
checked by first search, shifting
and do second search, then
calculate the position of corner.
The search will be done Max.3
time, if no device is detected, then
goes to next corner.
P
P
P
HANDLER 3572-PK

4. Operation 4-56 2006082500T

(4) Skip function
In case it is impossible to plate alignment when re-sorting, the process of the plate
can be skipped.
If you choose Escapekey in Alarm Display - > Reset Alarm -> re-start alignment
from next plate.

2. Working condition
(1) Minimum 2pcs devices in both column and list must be found at camera focus to
calculate the index

Layout to enable calculate the pitch a g

a. b. c. d.

e. f. g.

Layout to disable to calculate the pitch h m

h. i. j. k.

l. m.

HANDLER 3572-PK

4. Operation 4-57 2006082500T

(2) Alignment area and search procedures
Area of Plate Alignment is inside of the below square.
Alignment is done by order of
In case devices remain only in the center, outside of square,
The plate is out of Plate Alignment.

B. Purpose :
This software is made to support plate without edge-frame such as CSP, UCSP or UTCSP.
Normally plate location is calculated by pre-alignment function, using edge-frame.
The function enables to measure the corner location even in case there is missing corner device

C. Remark :
If there is any other functions / options not stated here, the function is mutually discussed, clarified,
and extra technical study and cost may be required as extensional function.

HANDLER 3572-PK

4. Operation 4-58 2006082500T

4.3.3.2 How to use a Plate alignment function

1. Outline
This function searches a plate corner position by using a device on a plate and calculates an exact plate
attachment position. This function corrects a plate inclination and protects a mis-sorting. Refer to the
3572PK_PlateAlignmentFunction_English.doc for the detail of function.

2. Parameter
The parameter used by plate alignment is as follows.


Fig

HANDLER 3572-PK

4. Operation 4-59 2006082500T

The LED brightness setting which is used when plate alignment is performed is
same as device alignment. (Fig2

Camera 1 Light Brightness It is for device. Because device is

searched, this is used.

Fig

For device
HANDLER 3572-PK

4. Operation 4-60 2006082500T

(3) Search score setting
There are two score settings for search. These are same as Device Alignment.

The score shared between all device parametersFi3
The setting in this dialog is common to all device parameters. Because device is searched, the score
for device alignment is used.

Device Alignment Score

Fig
The score for device
HANDLER 3572-PK

4. Operation 4-61 2006082500T

Individual scoreFig
In order to set for each device parameter, it sets in the following dialog. Because device is searched,
the score for device alignment is used.

Device Align Score

Fig

3. Flow
The score for device
HANDLER 3572-PK

4. Operation 4-62 2006082500T

The flow at the time of using this function is as follows. Please advance as the following procedures.
The plate alignment function can be used together with the Pre Alignment function. When it uses
together, the Pre alignment is performed first, if it is a normal end, the machine moves to a device
pickup. If it is not a normal end, the machine moves to the plate alignment automatically.

If there is no model image, the following alarm occurs (Fig 5). Register a model image for device
alignment. Refer to another manual for the detail of registration.

LeadInspection(LLP,CSP)_English_******.doc
BGAInspection(English)_******.doc

No Model Registration for Plate Align

Fig
HANDLER 3572-PK

4. Operation 4-63 2006082500T

(2) Plate alignment is performed.
The machine moves in order of corner of 1, 2, 3 and 4. When three of four corners are found, the
machine calculates a plate angle and a plate attachment position. If alignment result is a normal, it
will move to the device pickup.

Fig
HANDLER 3572-PK

4. Operation 4-64 2006082500T

4. Alarm
The following alarm occurs in Plate Alignment.

(4) Search error (Plate Align Error! Please Check Plate from Vision View).Fig

If three or more corners are not able to be searched, this alarm occurs.

Reset Start . Plate alignment is performed again.

Fig

HANDLER 3572-PK

4. Operation 4-65 2006082500T

which alarm occurs.

There are few remaining devices on a plate.
Use a Pre alignment function.
Refer to the PreAlignmentFunction_English.doc.


Decrease a score setting value.

HANDLER 3572-PK

4. Operation 4-66 2006082500T

(5) Plate attachment position error (Plate Align Position Error! Please Check Plate
Position from Vision View)Fig

alarm occurs.


Fig 9

which alarm occurs.



HANDLER 3572-PK

4. Operation 4-67 2006082500T

(6) Plate length error (Plate Length Error! Please Check Plate Position from Vision View).Fig 10

this alarm occurs.


Fig 10

which alarm occurs.
The UV sheet is loosening.
Because the UV sheet is loosening, the correct alignment result can not be
obtained. Unload, please.

Because pixel size is wrong, the correct calculation result may not be obtained.

HANDLER 3572-PK

4. Operation 4-68 2006082500T

4.3.3.3 How to use a plate alignment function for special strip frame
1. Outline
In this manual, an edge frame exists in somewhere else instead of a corner, and the usage which combined
the Pre alignment function by that edge frame and the plate alignment function by the search of a device
is explained. This usage can perform positioning about a special strip frame, it calculates the attachment
position of plate and protects a mis-sorting.

2. Necessary Condition
In order to prevent miss sorting completely, it is necessary to check at least one Reference Mark. Fig1

3. How to use
(1) Input the Reference Mark Position.

As shown in Fig 1, places other than a corner shall have at least one reference mark. First,
measure a reference mark position X and Y from First Device.

Fig

2

First device
Reference mark
HANDLER 3572-PK

4. Operation 4-69 2006082500T

Number of Reference Mark . 1
Ref1 X Address. -13.000 [mm]
Ref1 Y Address. -32.000[mm]

Fig2

HANDLER 3572-PK

4. Operation 4-70 2006082500T

(2) Enable Pre Alignment and Plate Alignment

Fig
HANDLER 3572-PK

4. Operation 4-71 2006082500T

Before device pickup, XY table moves to reference mark position.
Because alarm occurs when there is no model image, please register.

Fig 4
Window setting
HANDLER 3572-PK

4. Operation 4-72 2006082500T

Fig 5
Origin setting
HANDLER 3572-PK

4. Operation 4-73 2006082500T

(4) Alignment is performed.
First, machine checks reference mark position.

Fig 6
HANDLER 3572-PK

4. Operation 4-74 2006082500T

Next, plate alignment function is performed.

Fig 7
HANDLER 3572-PK

4. Operation 4-75 2006082500T

4. Alarm
The following alarm occurs in this function.

(1) Search error (Reference Mark Check Error! Please Check Reference Position from Vision
View)

If reference mark is not searched, this alarm occurs.

Reset Start . Reference mark search is performed again.

Fig

HANDLER 3572-PK

4. Operation 4-76 2006082500T

which alarm occurs.

Because the edge frame come off the sheet, the search is impossible.
Use a plate alignment function only.
Refer to the HowToUsePlateAlignment_English.doc.



The edge frame can not be seen by same brightness setting as a device alignment.
Use a Different Brightness For Edge Frame.

HANDLER 3572-PK

4. Operation 4-77 2006082500T

(2) Reference mark position error. (Reference Mark Position Error! Please Check Reference
Position from Vision View)

As a search result, if searched position is greatly shifted as compared with setting value, this alarm
occurs.

Reset Start . Reference mark search is performed again.

Fig

which alarm occurs.



HANDLER 3572-PK

4. Operation 4-78 2006082500T

(3) Search error (Plate Align Error! Please Check Plate from Vision View).Fig10

If three or more corners are not able to be searched, this alarm occurs.


Fig10

which alarm occurs.

There are few remaining devices on a plate.
Use a Pre alignment function.
Refer to the PreAlignmentFunction_English.doc.


HANDLER 3572-PK

4. Operation 4-79 2006082500T

(4) Plate attachment position error (Plate Align Position Error! Please Check Plate
Position from Vision View)Fig11

alarm occurs.


Fig 11

which alarm occurs.



HANDLER 3572-PK

4. Operation 4-80 2006082500T

(5) Plate length error (Plate Length Error! Please Check Plate Position from Vision View).Fig12

this alarm occurs.


Fig 12

which alarm occurs.
The UV sheet is loosening.
Because the UV sheet is loosening, the correct alignment result can not be
obtained. Unload, please.

Because pixel size is wrong, the correct calculation result may not be obtained.

HANDLER 3572-PK

4. Operation 4-81 2006082500T

4.3.4 Device alignment function
4.3.4.1 Outline
The device alignment function calculates a device center position by image processing and is for
performing high accuracy and stable pickup of device. It is always used during normal production
running.
4.3.4.2 Parameter
Set enable or disable in the following dialog.Fig


(1). Device alignment setting
(a) Device Alignment Select the alignment method.
Disable This function is not used.
All Device All the devices on an image are searched and alignment is performed.
Although the number of alignment is minimum, because search is
performed in the whole screen, it is easy to be influenced of change by
lighting environment at the time of lead inspection.
14 Matrix Four devices are searched horizontally and alignment is
performed.
22 Matrix Four devices(2x2 matrix) are searched, and alignment is
performed.
24 Matrix Eight devices(2x4 matrix) are searched, and alignment is
performed.

Normally, 14 or 22 is used. Set this parameter according to the number of row of
device and the number of column of device in one plate.

(b) Detail Set the detail of device alignment.Fig 2
Retry Times It is a setting for device alignment retry.
Start Signal Delay Time Set the waiting time just before device alignment. When
the image is blurred by machine vibration, set a this value.

Continuous Fail Count When the number of Continuous Fail reached a this
setting value, alarm occurs.

All All NG bins are regarded one category (NG)
Each Each of NG bin has alarm function for consecutive result.
HANDLER 3572-PK

4. Operation 4-82 2006082500T

Example.
Bin2, Bin3, Bin4 are NG. 3 consecutive results should give an alarm.
The pattern can following a to e

a. Bin2 -> Bin3 -> Bin4
b. Bin3 -> Bin2 -> Bin4
c. Bin2 -> Bin2 -> Bin2
d. Bin3 -> Bin3 -> Bin3
e. Bin4 -> Bin4 -> Bin4
All NG mode
Alarm occurs all in case a,b,c,d, and e.
Each NG mode.
Alarm occurs in case of c,,d, and e only.

Continuous Pass Count When the number of Continuous Pass reached a this
setting value, alarm occurs.

(c) Auto skip at Vision NG When the lead inspection is NG, the machine doesnt stop.

(2).Lead inspection setting
If you want to perform an inspection, set this parameter.

Lead Inspection Select the inspection item.
Disable Inspection is not performed.
Pad Inspection Lead inspection is performed.
Inked Mark Inspection Ink mark check is performed.
Pad & Inked Mark Inspection Lead inspection and ink mark check is performed.
Ball Inspection Inspection of BGA package is performed.

Refer to each manual about the details of the inspection, the registration method of a
model, or a detailed parameter.

MeasurementFunction(English)_******.doc

HANDLER 3572-PK

4. Operation 4-83 2006082500T

Fig

Fig

Device alignment setting
Lead inspection setting
HANDLER 3572-PK

4. Operation 4-84 2006082500T

4.3.4.3 Flow
A wafer ring is supplied to the main table, device alignment is performed, and the pickup of a device is
performed. The following is a display at the time of device alignment (Fig3). Refer to each inspection
manual for the details of a display.

MeasurementFunction(English)_******.doc

Fig

HANDLER 3572-PK

4. Operation 4-85 2006082500T

4.3.4.4 Alarm
The alarm which occurs at the time of device alignment is as follows.

(1) Device Alignment Error

When device alignment is Fail, this alarm occurs.

Fig 4
HANDLER 3572-PK

4. Operation 4-86 2006082500T

(2) Continuous Fail Alarm

When the number of Continuous Fail reached a setting value, this alarm occurs.

Fig

HANDLER 3572-PK

4. Operation 4-87 2006082500T

(3) Continuous Pass Alarm

When the number of Continuous Pass reached a setting value, this alarm occurs.

Fig

HANDLER 3572-PK

4. Operation 4-88 2006082500T

4.3.5 Real time edge frame check function
4.3.5.1 Outline
This function confirms whether pickup position is correct or not by using an edge frame of the periphery part
of a plate during picking up a periphery device of plate. This function protects a mis-sorting by checking an
edge frame position.

4.3.5.2 Parameter
The parameter used by this function is as follows.


Fig

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4. Operation 4-89 2006082500T

The edge frame position searched with real-time edge frame check is shown in Figs. 2 and 3. It is four, Top,
Right, Left, and Bottom. When the machine is picking up a device of a plate periphery part, an edge frame is
searched simultaneously, and it judges whether it is the correct position.

Fig

The case which the ring direction is not 0 degree.
In case of 180 degree.

Fig

HANDLER 3572-PK

4. Operation 4-90 2006082500T

The LED brightness setting which is used when real time edge frame check is performed is same
as device alignment. (Fig

Camera 1 Light Brightness It is for device. Because it an edge frame is
checked simultaneously with a device, this is used.

Fig

For device
HANDLER 3572-PK

4. Operation 4-91 2006082500T

(3) Search score setting
There are two score settings for search. These are same as Pre Alignment.

The score shared between all device parametersFig
The setting in this dialog is common to all device parameters.

Reference Mark Score

Fig
HANDLER 3572-PK

4. Operation 4-92 2006082500T

Individual ScoreFig 6
In order to set for each device parameter, it sets in the following dialog.

Ref Search Score

Fig


HANDLER 3572-PK

4. Operation 4-93 2006082500T

4.3.5.3 Flow
The flow at the time of using this function is as follows. Please advance as the following procedures. When
there is no model image, alarm occurs, but model registration is completed when the Pre Alignment
function and the real-time edge frame check function are both enabled, model registration is completed in
Pre Alignment function. When only the real-time edge frame check function is enabled and alarm
occurs, it is necessary to perform model registration. Refer to the "PreAlignment_English.doc" for the details
of the registration method. Moreover, in using this function, please prepare a wafer ring with an edge frame.

(1) Model registration of edge frame.
A new device parameter is created, if this function is enabled, alarm occurs, and the machine stops. After
model registration, please start.

(2) Search execution
When a device of plate periphery part is picked up, an edge frame is searched. The machine judges whether
the present position is correct by using searched edge frame position. Moreover, when an edge frame is not
found, it is judged as a normal end.

HANDLER 3572-PK

4. Operation 4-94 2006082500T

4.3.5.4 Alarm
The following alarms occur in Real time edge frame check function.

(1) Edge frame is detected at error position. (Edge Frame is detected. POSSIBLE PICK
WRONG DIE HAPPEN)Fig

When an edge frame was found at unexpected place, this alarm occurs.

Reset Start . Real time edge frame check is performed again.

Escape Reset Start . Real time edge frame check is performed again.

Unless it cancels alarm, the machine does not move to the next action.

Fig

HANDLER 3572-PK

4. Operation 4-95 2006082500T

which alarm occurs.

The wafer ring was shifted during operation.
Unload and set a wafer ring to proper position.

The edge frame comes off sheet and is scattered.
Remove an edge frame.

Model image is different.

Because the search score setting is too low, the extra feature can be searched.
Increase the score setting.

HANDLER 3572-PK

4. Operation 4-96 2006082500T

4.3.6 Pocket Visual function
4.3.6.1 Outline
This is a manual about visual function which uses a pocket image. There are 4 functions in 3572PK.

(1) Pocket calibration
This function calculates a current pocket position by acquiring an image and decides a device
insertion position. Refer to the automatic calibration function manual for the detail.

(2) Pocket check
This function confirms whether pocket insertion position is correct. After pocket motor
initialization, the machine moves a pocket little by little and decides a correct pocket position by
this function.

(3) Blank check
This function confirms that there is no device in the pocket during making a front blank or rear
blank.

(4) Taping visual which uses a pocket image
If Taping visual setting is Existence check, this function is performed.
Refer to the MarkInspection_English_******.doc for the detail.

HANDLER 3572-PK

4. Operation 4-97 2006082500T

4.3.6.2 Parameter
The parameters used by a pocket visual are as follows.

(1) Enable or Disable setting (Fig.1)
[Menu Setting Control Mode Setting Selection Taping1]

Set Enable or Disable and select a Camera3.

Fig.1
Select Enable or Disable
Select a camera
HANDLER 3572-PK

4. Operation 4-98 2006082500T

(2) Search score setting (Fig.2)

Set a pocket search score. This score is common to all device parameters.

Fig.2

Score for pocket search
HANDLER 3572-PK

4. Operation 4-99 2006082500T

(3) Brightness setting (Fig.3)
[Menu Setting Product Selection Pocket]

Select a lighting type and brightness. Select a Halogen light.

Fig.3
Lighting type is Halogen light
Brightness setting
HANDLER 3572-PK

4. Operation 4-100 2006082500T

(4) Threshold and size (Taping visual only. (Fig.4)
[Menu Setting Product Selection Mark]

These are set when taping visual which uses a pocket image is used. It is used in order to detect the
reverse device.

Search Level (Extra) This is a threshold to detect a white foreign object. The
machine detects more than this value. (0 255)
Minimal Extra Area (Diameter) Set the minimum detection size of a white
foreign object. The machine detects more than
this value.

Fig.4
Threshold and size setting
Setting of taping visual type
HANDLER 3572-PK

4. Operation 4-101 2006082500T

4.3.6.3 Action
The model registration method for pocket visual and operation of each function are explained in this Chapter.

First, model image registration of a pocket is performed. The model image of a pocket is common to all
pocket visual functions, and is used by them. Registration is performed by choosing the pocket calibration
function of a camera 3. Because it is used also for a calibration, please register an image correctly.

Display pocket image by Live Image button on Image/Camera 3/Pocket Calibration screen. Place a
device accurately at left lower corner of pocket using pincet with very careful attention. Move cross
lines of Display Scale to the left lower edge of device. (Fig 5)

Fig.5
HANDLER 3572-PK

4. Operation 4-102 2006082500T

Next, shift the device to the right upper corner carefully and move another cross lines of Display Scale
to the right upper edge of device. (Fig.6)

Fig.6

Remove the device. (Fig.7)

Fig.7

HANDLER 3572-PK

4. Operation 4-103 2006082500T

Press Get Image button and obtain the image. Press Set Pocket Window button and surround
outline of pocket by the appeared frame. Fig.8

Fig.8

Press Set Device Mask button and surround a little bit outer area surrounded by two cross lines of
Display Scale (to cover white area at the bottom) by the appeared mesh mask. (Fig.9)

Fig.9

green frame
blue mesh
HANDLER 3572-PK

4. Operation 4-104 2006082500T

Press Set Hole Mask button and surround a little bit outer of pocket bottom hole by the appeared
mesh mask. When tape does not have bottom hole, minimize the mask (to a point). (Fig.10)

Fig.10

Press Set Origin button. The Origin frame is automatically set the positions surrounded by
Display Scale lines. (Fig.11)

Fig.11

yellow mesh
green frame
HANDLER 3572-PK

4. Operation 4-105 2006082500T

Press Model Regi button, Model Resist Success indication appears. (Fig.12)

Fig.12

Press Execute button and confirm Alignment OK indication. (Fig.13)

Fig.13

HANDLER 3572-PK

4. Operation 4-106 2006082500T

(2) Pocket calibration function
Refer to the Automatic calibration function manual for the detail. Vision display is as follows
(Fig.14). There are three types of search in pocket calibration.

Pocket Search The search which uses the outline of pocket.
It judges whether pocket exists or not.
Pocket bottom search The search which uses the bottom of pocket. It is used for
pocket calibration
Sprocket hole search The search which uses the sprocket hole. It is used for pocket
calibration

Fig.14

Sprocket hole search Pocket search
Pocket bottom search
HANDLER 3572-PK

4. Operation 4-107 2006082500T

(3) Pocket check function
Vision display is as follows (Fig.15). There are two types of search in pocket check.

Pocket search The search which uses the outline of pocket.
It judges whether pocket exists or not.
Sprocket hole search The search which uses the sprocket hole. The result is
not used.

Fig.15

Pocket search
Sprocket hole search
HANDLER 3572-PK

4. Operation 4-108 2006082500T

(4) Blank check
Vision display is as follows (Fig.16). There are four types of search in blank check.

Pocket search The search which uses the outline of pocket. It judges
whether pocket exists or not.
Pocket bottom search The search which uses the bottom of pocket. It is used for
pocket calibration
Sprocket hole search The search which uses the sprocket hole. It is used for
pocket calibration
Pocket hole search The search which uses the pocket hole. It judges whether
the device exists or not in the pocket.

Fig.16

Sprocket hole search Pocket search
Pocket bottom search
Pocket hole search
HANDLER 3572-PK

4. Operation 4-109 2006082500T

Vision display is as follows (Fig.17). There are two types of search and one detection of white
foreign object.

Search
Pocket search The search which uses the outline of pocket. It judges
whether pocket exists or not.
Pocket hole search The search which uses the pocket hole. It judges whether
the device exists or not in the pocket.
Detection of white foreign object
Detection of white foreign object It judges whether the device is reverse or
not.

Fig.17

Pocket search
Pocket hole search
The detection of white
foreign object
HANDLER 3572-PK

4. Operation 4-110 2006082500T

4.3.6.4 Alarm
The following alarms occur in pocket visual.

(1) Common alarm
No model image alarm.
If there is no model image, this alarm occurs. Refer to the Page7. Model registration.

Example of alarm message.
Taping Pocket Calibration Model Image Not Train.Please Train and Register Tape Pocket
Calibration Model.
Taping Pocket Model Image Not Train.Please Train and Register Tape Pocket Model.
Taping Blank Pocket Model Image Not Train.Please Train and Register Tape Blank Pocket
Model.
Taping Device Model Image Not Train.Please Train and Register Tape Device Model.

Fig.18

HANDLER 3572-PK

4. Operation 4-111 2006082500T

(2) Pocket calibration

There is no individual alarm of this function.

HANDLER 3572-PK

4. Operation 4-112 2006082500T

(3) Pocket check
The alarm at the time of pocket check NG is as follows.
Alarm image Result of Taping Pocket Check is NG.

Fig.19
Vision image at the time of alarm The pocket can not be seen.

Fig.20

HANDLER 3572-PK

4. Operation 4-113 2006082500T

(4) Blank check
The alarm at the time of blank check NG is as follows.
Alarm image Result of Taping Blank Check is NG.

Fig.21
Vision image at the time of alarm (The pocket hole can not be seen.

Fig.22

HANDLER 3572-PK

4. Operation 4-114 2006082500T

Vision image at the time of alarmThe pocket can not be seen.

Fig.23

HANDLER 3572-PK

4. Operation 4-115 2006082500T

The alarm at the time of taping device check NG is as follows.
Alarm image Result of Taping Device Check is NG.

Fig.24
Vision image at the time of alarm (The pocket hole can be seen.

Fig.25

HANDLER 3572-PK

4. Operation 4-116 2006082500T

Vision image at the time of alarmThe pocket can not be seen.

Fig.26

Vision image at the time of alarmThe device is the reverse.

Fig.27

HANDLER 3572-PK

4. Operation 4-117 2006082500T

4.3.7 Illumination check function
4.3.7.1 Outline
This is function which confirms the brightness on the image. It can be used for all cameras. In order to set a
stable lighting condition or decide a threshold, this is used.

4.3.7.2 Explanation of display
a. Illumination check view

Execute Window1 AreaChecking an area specified by window.
Execute All Image Checking a whole image

Fig.1

Camera and function
setting
Execution
button
HANDLER 3572-PK

4. Operation 4-118 2006082500T

b. Tool bar
Threshold 1 The brightness below this value is displayed in blue.
Threshold 2The brightness below this value is displayed in red.
Threshold 1 - Threshold 2 The brightness between threshold1 and threshold2 is displayed in
green.
Binary image Image is binarized.

Select a processing method in list, and push button.
Dilation a object.
Erosion a object.

Fig.2
Threshold 1
Threshold 2
Binary image
Dilation or erosion
HANDLER 3572-PK

4. Operation 4-119 2006082500T

c. View
Histogram

A horizontal axis expresses brightness and the vertical axis expresses the pixel.

Blue The blue rate occupied in the area which illumination check is performed
Green The green rate occupied in the area which illumination check is performed
Red The red rate occupied in the area which illumination check is performed

Min --- Minimum value of brightness.
Max --- Maximum value of brightness.
Mean --- Mean value of brightness.
Median --- Median value of brightness.
Modal --- Modal value of brightness.
Dev --- Standard deviation
Var --- Variance
Thresh --- Threshold
Total --- The total number of pixel

Fig
HANDLER 3572-PK

4. Operation 4-120 2006082500T

Brightness distribution

The distribution of brightness is expressed as three colors.

Fig
HANDLER 3572-PK

4. Operation 4-121 2006082500T

Image sharpness

The clearness of an image is displayed numerically. High value means a clear image.

Fig

HANDLER 3572-PK

4. Operation 4-122 2006082500T

4.3.7.3 How to use

The example of how to use an illumination check function is explained.

(1) Decision of threshold
(a) Device alignment
When device exists in an image, select an illumination check function, set a window so
that device is surrounded and push Execute Window1 Area button.

Fig
HANDLER 3572-PK

4. Operation 4-123 2006082500T

Fig
HANDLER 3572-PK

4. Operation 4-124 2006082500T

Use a threshold value which is displayed in histogram.

Fig
HANDLER 3572-PK

4. Operation 4-125 2006082500T

(b) Mark inspection
When mark exists in an image, select an illumination check function, set a window so
that device is surrounded and push Execute Window1 Area button.

Fig

Fig
HANDLER 3572-PK

4. Operation 4-126 2006082500T

Use a threshold value which is displayed in histogram.

Fig
(2) Confirmation of brightness distribution
A sheet with a uniform color is set and the distribution of brightness is checked.

Fig

HANDLER 3572-PK

4. Operation 4-127 2006082500T

DANGER
CAUTION
4.4 How to Stop Operation
4.4.1 Cycle Stop
By pressing the STOP switch during the picker operation, all the mobile parts stop moving after
finishing their work for a cycle. After making sure that all the operating parts have completely
stopped, open the door or remove the protective cover to work.

Pressing the STOP switch lets the picker make a cycle-stop. After making sure that all
the operating parts have completely stopped, detach the front cover, the rear cover, or the
other covers to work.

Pressing the STOP switch allows some parts to complete its work for a cycle. Make
sure that all the parts are completely stopped before detaching the protective cover or
opening the door to work.

Pressing the STOP switch stops some mobile parts with a device remaining sucked
on them. Do not make a careless attempt to remove away the sucked device, except
when the picker is in an alarm status.

By pressing the STOP switch during the picker operation, all mobile parts stop moving
after finishing their work for a cycle, and the STOP appears at the top right-hand corner
of the Monitor Display.

STOP Switch
NOTICE
HANDLER 3572-PK

4. Operation 4-128 2006082500T

CAUTION
4.4.2 Emergency Stop
Pressing the EMERGENCY OFF switch stops all the mobile parts immediately.
After making sure that all the parts have stopped completely, open the door or remove the protective
cover to work.

Stopping the picker using the EMERGENCY OFF switch turns off the power to the
picker including the vacuum control mechanism; the air supply switch remains turned
on, though.
After clearing the trouble having necessitated the emergency stop, conduct safety checks
on the inside and outside the picker.
To resume the picker operation, unlock the EMERGENCY OFF switch by giving it
one-quarter rotation in the arrow direction. To restart the picker operation, turn on the
POWER switch (Key Switch) to boot up the personal computer and to activate the
application software, and then restart the picker by pressing the START switch.

In case the EMERGENCY OFF switch is pressed, the EMERGENCY OFF switch
remains pressed.
In case the EMERGENCY OFF switch is pressed, the picker does not resume operation
when the POWER switch turned on.

The air cylinder stops at the stroke end, not at the intermediate point.
CAUTION
NOTICE
HANDLER 3572-PK

4. Operation 4-129 2006082500T

4.5 Monitor Display and How to Recover from Error

The Monitor screen displays the picker operation state, the test results (sort No. assigned to each
device), the status of each parameter setting. Also, in the case that any alarm trouble or operation call
occurs in the picker, its details are displayed with a brief message.
The operator is requested to understand the displayed information enough to clear the alarm status or
cope with the operation call.

HANDLER 3572-PK

4. Operation 4-130 2006082500T

Handler Operation is halted or stops.
Occurence of alarm trouble
Alarm message appears.
Troubleshooting
Is trouble cleared ?
RESET SW ON.
Alarm message disappears.
Alarm is cleared.
Does other alarm trouble exist ?
Is handler on standby ?
Handler starts.
START SW ON.
Yes
No
Yes
No
No
Yes
CAUTION
4.5.1 Flow Chart for Starting Handler after Alarm Trouble
The procedure for starting the picker is shown in the flow chart below:

1. When dealing with parts exchange, an electric trouble, if necessary, turn OFF the
main power supply and air supply.
2. When the picker is stopped in an emergency by pressing the EMERGENCY
switch, turn OFF the main power supply and air supply. After troubleshooting,
press the START switch to restart the picker operation.

5-1

Setting Method and Display

1. Main Menu Screen 5-4
2. Operation Menu Screen 5-6
2.1 PRODUCTION 5-7
2.1.1 LOTSET 5-7
2.1.2 LOTEND 5-7
2.2 VIEW MENU 5-7
2.2.1 MAP 5-7
2.2.2 IMAGE 5-7
2.2.3 COUNTER 5-7
2.3 OPERATOR MENU 5-7
2.3.1 FUNCTION 5-7
2.4 LOADER SWITCH 5-8
2.4.1 AUTO 5-8
2.4.2 MANUAL 5-8
2.4.3 NEW CST 5-8
2.4.4 SUPPLY(STOP) 5-8
3. File Menu 5-9
3.1 Backup 5-9
3.1.1 System Files 5-9
3.1.2 Product Parameter Files 5-10
3.1.3 Log Files 5-11
3.2 Exit 5-12
4. Production Menu 5-13
4. 1 Lot Setting 5-14
4.1.1 Package Code 5-15
4. 2 Counter Clear 5-16
4.2.1 Taping Counter 5-16
4.2.2 Tube Counter 5-17
4. 3 Lot End 5-21
4. 4 Operator Change 5-21
5. Setting Menu 5-22
5. 1 Product 5-23
5.1.1 Selection 5-24
5.1.1.1 Package Parameter 5-24
5.1.1.2 Vision (Standard) 5-26
5.1.1.3 Vision (Lead Insp.) 5-28
HANDLER 3572-PK
5. Setting Method and Display 5-2 2006082500T
5.1.1.4 Vision (Measure) 5-29
5.1.1.5 BGA Inspection 5-31
5.1.1.6 Vision (4Side) 5-33
5.1.1.7 Vision (Mark) 5-36
5.1.1.8 Vision (Pocket) 5-37
5.1.1.9 Vision (Transfer) 5-37
5.1.2 New 5-38
5. 2 Control Mode Setting 5-39
5.2.1 Selection 5-40
5.2.1.1 Function Setting/Main Common 5-40
5.2.1.2 Transfer A & Transfer B 5-42
5.2.1.3 Pick up 5-43
5.2.1.4 Sorting Arm 5-44
5.2.1.5 Taping 5-46
5.2.1.6 Tube 5-50
5. 3 Sort Setting 5-52
5.3.1 Combine-Test 5-52
5.3.2 Combine-Device Assign/Pad Inspect 5-54
5.3.3 Combine 4 Side Inspection 5-55
5.3.4 Bin Assign 5-56
6. View Menu 5-57
6. 1 Camera Image 5-57
6. 2 MAP Information 5-59
6. 3 MAP Information (Zoom) 5-60
6. 4 Lot Process 5-61
6. 5 Machine Status 5-62
6. 6 Operation Ratio 5-63
6. 7 Counter 5-64
6.7.1 Device Counter 5-64
6.7.2 Tube Counter 5-66
6.7.3 Bulk Counter 5-67
6.7.4 Life Counter 5-68
6.7.5 Alarm Counter, Alarm Event History 5-69
7. Maintenance Menu 5-70
7. 1 Running Mode 5-70
7. 2 Valve Operation 5-71
7. 3 Sensor Status 5-72
7. 4 Calibration 5-73
7.4.1 Vision Calibration 5-73
7.4.2 Loader Calibration 5-74
7.4.3 Main Calibration 5-75
7.4.4 Unloader Calibration 5-76
7. 5 Configuration 5-77
7.5.1 Visual Config. 5-78
7.5.1.1 Signal Tower 5-80
7.5.1.2 Tracking Files 5-81
7.5.2 Loader 5-82
7.5.2.1 Loader-Position Data 5-84
HANDLER 3572-PK
7.5.3 Limit-Transfer-A(Transfer-B) 5-87
7.5.3.1 Position Data 5-88
7.5.3.2 Main-Position Data 5-89
7.5.4 Unloader-Sort Arm 5-93
7. 6 Network Setting 5-99
7. 6.1 Browse 5-100
7. 7 Password 5-101
7.7.1 User Registration 5-102
7.7.1.1 File Open 5-103
7.7.1.2 File Save 5-104
7.7.1.3 Add User 5-105
7.7.1.4 Edit User 5-106
7.7.2 Menu Setting 5-107
7. 8 System Tool 5-108
7.8.1 Operation Call 5-109
7.8.2 Unloader BackupView 5-111
7.8.3 Measurement Tool 5-112
8. Help Menu 5-113
8. 1 About 5-114
HANDLER 3572-PK
1. Main Menu Screen
This is the screen of basic operational menu of 3572-PK.
The following screen appears after turning on the power switch.

Top Menu Bar
File Manages the backup of data, and exits application.
Production Performs the setting of lot data.
Setting Performs the settings of configuration and basic operation.
View Displays the image of each camera, and counter data.
Maintenance Performs about the settings of cameras, and maintenance.
Help Displays the control software versions.

Control View Window
STOP Displays the status of the picker.
( INITIAL / START / HALT / STOP / ALARM )
Now Setting Displays the status of the seal heater for the taping.
Production or Demonstration Displays the Production or Demonstration.
BIN COLOR Displays the BINs by color at the time of MAP file indication.
VISION FUNCTION Displays the status of vision function.
OPERATION Changes to the screen for operation.

Main Window
Lot ID.: Displays the lot production code.
Device ID: Displays the production code.
HANDLER 3572-PK
Process Mode : Displays the name of processing mode.
Product: Displays the device code.
Sort Mode: Displays the sorting method.
Ring ID : Displays the current processing ring code.
Ring Count: Displays the number of rings processed.
User: Displays the operators name.
Operator ID (Shift ID) : Displays the operators identity code & shift code.
Processed Chip: Displays the number of devices processed in the ring.
Lot Processed Chip: Displays the number of devices processed in the lot.
Sort BIN : Displays the number of sort bin.
Taping 1: Displays the number of devices sorted the sort categories
(Tube/Tape).
Lot Vision NG Count: Displays the number of vision NG in the lot.

Message Window
Displays the message which indicates the status of the picker in the bottom window.
HANDLER 3572-PK
2. Operation Menu Screen
This is the screen of basic configuration menu of 3572-PK.
On pressing the OPERATION switch, this screen appears.

PRODUCTION
LOTSET Displays the status of 3572-PK.
LOTEND Sets the end of lot.

VIEW MENU
MAP Displays the map data display screen.
IMAGE Displays the vision display screen.
COUNTER Displays the counter display screen.

OPERATOR MENU
FUNCTION Displays the counter display screen.

LOADER SWITCH
AUTO Feeds rings from the cassette.
MANUAL Feeds rings from the manual feed position.
NEW CST Feeds the rings.
SUPPLY Starts to feed the rings.

Close Closes the operation mode.
HANDLER 3572-PK
2.1 PRODUCTION
2.1.1 LOTSET
On clicking the LOTSET button, the Lot Setting screen appears.
Before and during lot producing, the LOTSET button is ineffective.
For details, refer to 4.1 Lot Setting Menu.

2.1.2 LOTEND
On clicking the LOTEND button, lot producing ends.
After all rings are stored and the picker is ready to end the lot producing, the LOTEND button becomes
effective.
For details, refer to 4.2 Lot End Menu.

2.2 VIEW MENU
2.2.1 MAP
Every time pressing the MAP button, the VIEW screen changes as follows in order.

MAPDATA of the ring in the MAIN site in process (All plates are displayed.)
MAPDATA of the ring in the MAIN site in process (Only a plate is displayed.)
Lot production status
For details of the VIEW screen, refer to 6. VIEW MENU.

2.2.2 IMAGE
On clicking the IMAGE button, the VIEW screen changes to the VISION VIEW screen.
For details, refer to 6.1 Camera Image.

2.2.3 COUNTER
On clicking the COUNTER button, the Counter dialog box appears.
For details, refer to 6.7 Counter.

2.3 OPERATOR MENU
2.3.1 FUNCTION
(a) Height Check Performs height check again.
(b) Auto-Replace Changes the auto replacement function between effective and
ineffective.
(c) Partial Reel Completes the process of the tape in process.
(d) Last Reel Sets the currently wound-up reel to the last reel.
(e) Mute Mutes.
(f) Red Alert Turn on or off the red light.
(g)All Light On Turn on the all lighting
(h) Close Closes the screen.

HANDLER 3572-PK

2.4 LOADER SWITCH
The buttons in this group are used as control switches of the loader.
When the function becomes effective, the background color of each button changes to green.

2.4.1 AUTO
Ring supply mode in the loader becomes the auto mode of supplying rings one by one from a
cassette automatically.

2.4.2 MANUAL
Ring supply mode in the loader becomes the manual mode of supplying a ring one by one by
hand.

2.4.3 NEW CST
During ring scanning operation, initializes the data of rings in a cassette.

2.4.4 SUPPLY(STOP)
Starts supplying a ring.
Before pressing the SUPPLY button, set a ring to be supplied, and completes LOTSET.

HANDLER 3572-PK
3. File Menu
Performs the backup of the data.

(1) Backup: Backs up the data file.
(2) Exit: Terminates the TESEC 3572-PK control software.

3.1 Backup
Performs the backup of the data file.

(1) System files: Backs up the MAP system data.
(2) Product Parameter Files Backs up the Product Parameter Files.
(3) Log files: Backs up the Log File.

3.1.1 System Files
Backs up the important system file inherent in each picker.
On clicking the command, the following dialog box appears.
On specifying the target back-up disk, the MAP system data is backed up.

(1) OK: Carries out the setting.
(2) Cancel: Closes this dialog box and cancels the setting.

HANDLER 3572-PK
3.1.2 Product Parameter Files
Saves all setting files concerning to the selected Product Parameter.

On selecting name(s) of Product Parameter (multiple selectable) and clicking the Selection
button, the following dialog box for designating a storing file appears.
On specifying the target back-up disk, the Product parameter data is backed up.

HANDLER 3572-PK
3.1.3 Log Files
Saves the LOG file memorizing the operation records of the picker to the designated folder.
On specifying the target back-up disk, the Log File is backed up.


HANDLER 3572-PK
3.2 Exit

If clicking Yes, the Tesec 3572-PK control software is terminated, the desktop screen for the
Microsoft
Windows
TM
2000 appears.
HANDLER 3572-PK
4. Production Menu
Performs the setting of production setting data.

(1) Lot Setting: Performs the setting of the production setting data.
(2) Counter Clear: Clears the counter data.
(3) Lot End: Performs the changeover of lot.
(4) Operator Change: Selects an operator.

HANDLER 3572-PK
4. 1 Lot Setting
Performs the setting of the lot data which is necessary for producing.
The following dialog box appears by clicking this command.
* The setting screen varies depending on each user.

( 1 ) LotID Specify the lot production code.
( 2 ) Device ID Specify the production code.
( 3 ) Package Code Select the name for setting the operation.
( 4 ) Operator ID Specify the operators name.
( 5 ) Lot Combine Selects the lot combine.
( 6 ) Process Mode Displays the sorting method.
( 7 ) Reel Qty Displays the quantity of reel capacity.
( 8 ) Sort Mode Selects a loader-unloader mode.
( 9 ) Bin List Displays the number of sort BINs.
(10) OK Carries out the setting.
(11) Cancel Closes this dialog box and cancels the setting.

HANDLER 3572-PK
4.1.1 Package Code
Click the button to open the following dialog box, select a device parameter, and click the OK
button.

(1) Selection: Selects a device parameter for the production.
(2) Cancel: Closes this dialog box and cancel the setting.

HANDLER 3572-PK
4. 2 Counter Clear
The following dialog box appears by clicking this command.
Resets (clears) the counter(s).

4.2.1 Taping Counter
Resets (clears) the taping counter(s).
Choose the desired check box, and press the Clear button to reset (clear) the counter(s).
In choosing the ALL Clear check box, all Taping Counters are reset (cleared).

(1)ALL Clear: Clears all taping counters.
(2)Taping1Total Count: The number of devices processed to the taping 1
(3)Taping1 Vision NG: The number of devices rejected by taping1 vision.
(4)Taping2 Total Count: The number of devices processed to the taping 2
(5)Taping2 Vision NG: The number of devices rejected by taping2 vision.
(6)Taping Total: The sum total quantity of the devices processed to the tapings
Preset Counter
(1)ALL Clear: Clears all counters for the taping.
(2)Capacity per Reel: The number of the devices in the reel under processing
(3)Production Reel: Quantity of the winding-up reels which carried out taping processing
(4)Carrier Tape: The number of carrier-tape pitches which has been fed
(5)Seal Tape: The number of times which carried out seal processing
(1)Clear: Performs the counter clearing.
(2)OK: Carries out the setting.
(3)Cancel: Closes this dialog box and cancel the setting.
HANDLER 3572-PK
4.2.2 Tube Counter
Resets (clears) the Tube Counter(s).
In choosing the ALL Clear check box, all Tube Counters are reset (cleared).

(1)ALL Clear: Clears all tube counters.
(2)Tube1 Total Count: The number of devices processed to the tube 1.
(3)Tube1 Vision NG: The number of devices rejected by tube1 vision.
(4)Tube2 Total Count: The number of devices processed to the tube 2.
(5)Tube2 Vision NG: The number of devices rejected by tube2 vision.
(6)Tube Total: The sum total quantity of the devices processed to the tubes.

Preset Counter
(1)Capacity per Tube: The number of the devices in the tube under processing

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4.2.3 Bulk Counter
Resets (clears) the Bulk Counter(s).
In choosing the ALL Clear check box, all Bulk Counters are reset (cleared).

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4.2.4 Life Counter
Resets (clears) the Life Counter.
Choose the check box, and press the Clear button to reset (clear) the counter(s).

(1)Needle Life Counter Clear Clears life counters for needle unit.
(2)TArmA Life Counter Clear: Clears life counters for TArmA unit.
(3)TArmB Life Counter Clear: Clears life counters for TArmB unit.
(4)SArm Life Counter Clear: Clears life counters for SArm unit.
(5)Tape Seal Life Counter Clear: Clears life counters for TapeSeal unit.

HANDLER 3572-PK
4.2.5 Alarm Counter
Resets (clears) the Alarm Counter(s).
In choosing the ALL Clear check box, all Alarm Counters are reset (cleared).

(1)ALL Clear: Clears all alarm counters.
(2)System Unit: Clears alarm counters for system unit.
(3)Loader Unit: Clears alarm counters for loader unit.
(4)Main Unit: Clears alarm counters for main unit.
(5)Unloader Unit: Clears alarm counters for unloader unit.
(6)PC Unit: Clears alarm counters for PC unit.

HANDLER 3572-PK
4. 3 Lot End
This command is for an operator to notice the lot end event to the picker.
On clicking this command at the lot end, the production counting result (Lot Summary Report)
between LOTSET and LOTEND is displayed.

4. 4 Operator Change
Changes an operator.
For operator registration and edit, refer to the 7.7 Password.

(1)Operator Name: Sets an operators name.
(2)Password: Sets a password.
(3)LOGIN: Performs the logging-in.
(4)Cancel: Terminates this menu.

HANDLER 3572-PK
5. Setting Menu
Performs configuration and basic process settings for the picker.

(1)Product: New creation, correction and deletion of device parameter file(s) can
be performed.
(2)Control Mode Setting: New creation, correction and deletion of an operation parameter file,
can be performed.
(3)Sort Setting: Converts a sort signal to a classification signal, and sets a
classification place.

NOTICE
1 Depending on the operation (Operator Mode / Engineer Mode-1 / Engineer Mode-2),
some commands and/or items in the dialog box may not be indicated nor become
active. The inactive command or item can not be used.

2 When clicking the OK button in the dialog box, all the changed settings become
effective and the display dialog box disappears.

3 When clicking the Cancel button in the dialog box, all the changed settings return to
the previous setting and the displayed dialog box disappears.

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5. 1 Product
On clicking this command, the following dialog box appears.
Performs new creation, correction, and deletion of device parameter file(s).

(1)Selection: Chooses and edits a device parameter file from the list.
(2)New: Creates a new device parameter file, of which initial-value is the device
parameter chosen from the list.
(3)Delete: Deletes the device parameter file chosen from the list.
(4)Cancel: Closes this dialog box and cancels the setting.

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5.1.1 Selection
5.1.1.1 Package Parameter
Specify the settings of package size, plate position, matrix, etc. related to the device-shape, and
select the operation settings.

(1)Package Name: Device parameter name.
(2)DeviceImge: Specify the file name of device model image.
(3)RefMarkImage: Specify the file name of reference mark model image.
(4)TransImage: Specify the file name of transfer model image.
(5)TapeImage: Specify the file name of taping model image.
(6)SideImage: Specify the file name of side inspection model image.
(7)Control Mode Name: Select the name of control mode setting by clicking the button().
(8)Sort Setting Name: Select the name of sort setting file by clicking the button().
(9)Model Images Button: Displaying the model image.
(10)Number of Chip: Input the numeric data of plate matrix.
(11)Number of Plate: Input the numeric data of plate count.
(12)Number of Strip: Input the numeric data of the strip ID count.
If ring id is used, this data should be 0.
(13)Strip Group: Specify the strip group (A or B)
(14)Address: Input the numeric data of the top-right device position.(The data is
distance from V-Notchs center to the top-right device center.
(15)Notch Pin Position: Specify the right or left.

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(16)Chip Pitch: Input the numeric data of device size including street width.
(Indexing size)
(17)Chip Size: Displaying the device size (not including street width.)
(18)Chip Thickness: Input the numeric data of device thickness.
(19)Lead Size: Input the numeric data of lead size.
(20)Number of Lead Input the number of the lead.
(21)Isolated: If lead is isolated, check this.
(22)Wide of Scribe Line: Specify the cut width of plate. Dicing line width.
(23)Sheet Thickness: Specify the numeric data of dicing sheet thickness.
(24)Number of Reference Mark : Input the numeric data of the reference mark for Pre-Alignment.
(25)Ref.1 (Top, Right): Input the distance from Top-Right Reference Mark Origin to
Top-Right device center of the plate.
(26)Ref.2 (Top, Left): Input the distance from Top-Left Reference Mark Origin to
Top-Right device center of the plate.
(27)Ref.3 (Bottom, Left): Input the distance from Bottom-Left Reference Mark Origin
to Top-Right device center of the plate.
(28)Ref.4 (Bottom, Right): Input the distance from Bottom-Right Reference Mark Origin
to Top-Right device center of the plate.

HANDLER 3572-PK
5.1.1.2 Vision (Standard)
Specify the settings of light brightness, search method, threshold etc..., related to vision
parameter.

(1) Brightness L1 (Side Light ): Specify the brightness of Side Light for Camera 1.
(2) Brightness L2 (Top Light ): Specify the brightness of Top Light for Camera 1.
(3) Brightness L3 (Back Light): Specify the brightness of Back Light for Camera 1.
(4) Brightness L4 (Coaxial Light): Specify the brightness of Coaxial Light for Camera 1.
(5) Use Different Brightness
For Edge Frame. Select whether to use the brightness L1/L2/L4 specified
in (6)/(7)/(8) for edge frame search or not, aside from
device search.
(6) Brightness L1 (Side Light ): When (5) is selected, specify the brightness of Side
Light for edge frame search.
(7) Brightness L2 (Top Light ): When (5) is selected, specify the brightness of TOP
(8) Brightness L3 (Back Light): When (5) is selected, specify the brightness of Back
(9) Brightness L4 (Coaxial Light): When (5) is selected, specify the brightness of
Coaxial Light for edge frame search.

Device Alignment
(1) Search Method: Select the device search method.
(2) Use Mask Window Searches devices except the area enclosed by the
mask window.
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(3) Device Align Score Specify the device search score.
(4) Ref. Search Score Specify the reference mark search score.

Lead Inspection / Inked Dot Check
(1) Threshold ( Window1): Specify the threshold value of Window1.
(2) Threshold ( Window2 ): Specify the threshold value of Window2.
(3) Lead Area Limit ( Window1 ): Specify the limit to the terminal size of Window1.
(4) Lead Area Limit ( Window2 ): Specify the limit to the terminal size of Window2.
(5) Minimal Extra Area ( Window1 ): Specify the minimum detection size of Window1.
(6) Minimal Extra Area ( Window2 ): Specify the minimum detection size of Window2.
(7) Inked Dot Color: Specify the color of inked dot to be detected.
(8) Use Inked Dot Area Rate Limit: Select whether to judge the size of inked dot against
the size of set window, or not.

HANDLER 3572-PK
5.1.1.3 Vision (Lead Insp.)
This parameter used in the case where PatInspect is selected in Search Method of
DeviceAlignment in 5.1.1.2 Vision (standard). For details, refer to the vision manual in the
users manual.

Lead Area in Chip Window
Area outside lead are in Chip Window
Heat sink area in Heat Sink Window
Area outside heat sink are in Heat Sink Window
(1) Enable Set the check effective or ineffective.
(2) Threshold (Gradation difference) Specify the threshold value of flaw.
(3) Size Limit Specify the minimum detection size. (X, Y)
(4) Minimal Extra Area Specify the minimum detection size. (Diameter).

Scratch Check
(2) Brightness L1: Specify the brightness of LED light L1.
(3) Threshold (Gradation difference) Specify threshold value of scratch.
(4) Size Limit Specify the minimum detection size. (X, Y)
(5) Minimal Extra Area Specify the minimum detection size. (Diameter)

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5.1.1.4 Vision (Measure)
This parameter is used to measure a package and pads. For details, refer to the vision manual in
the users manual.

Measurement for Package
(2) Size X, Y Specify the size.
Tolerance Specify the allowable range of measurement size.
Correction (X, Y) Input data in the case of correcting the measurement size.
(2) Enable the result as device center The center position of device obtained by package size
measurement is set to the device center.
(3) Detail Caliper Score Specify the caliper score.
Contrast Threshold Specify the threshold value of contrast.
Filter Size Specify the filter size.
Measurement for Lead
(2) Total Windows Input the number of windows for measurement.
Contrast Threshold Specify the contrast threshold.
For the steps below (4) - (5), specify them by each window set in the step (2).
(4) Set same value for all window If this is pushed, all window has a same setting value.
(5) Lead Number in the window Specify the number of leads to be measured.
(6) Size, Pitch Offset, Space
X, Y Specify the value.
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Tolerance Specify the allowable range of measurement value.
Correction (X, Y) Input data in the case of correcting the measurement value.

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5.1.1.5 BGA Inspection
Specify the settings of ball Diameter, ball search score, etc..., related to BGA Inspection.
For details, refer to the vision manual in the users manual.

Dimension parameters
(1) Num of X direction: Specify the number of balls in the X direction on a device.
(2) Num of Y direction: Specify the number of balls in the Y direction on a device.
(3) Num of Total Ball : Specify the number of all balls on a device.
(4) Ball Pitch X: Specify the pitch between balls in the X direction.
(5) Ball Pitch Y: Specify the pitch between balls in the Y direction.
(6) Ball Diameter : Specify the diameter of ball.

Vision Parameter
(1) Ball Threshold: Specify the threshold of ball.
(2) Ball Area Limit: Specify the limit to the ball size.
(3) MinimalBallArea: Specify the minimum detection size.
(4) Ball Color: Specify the color of ball.
(5) Ball Search Score This value is used at the time of model registration.
(6) Cleanup: Use it at the time of removing noise of the image under
inspection.
(7) Displacement X: If the gap of X direction exceeds this value, it becomes
position error.
(8) Displacement Y: If the gap of Y direction exceeds this value, it becomes
position error.
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(9) Missing Ball Detection Limit: If the number of missing balls exceeds this value,
it becomes the total number error of balls
(10) Extra Ball Detection Limit: If the number of extra balls exceeds this value,
it becomes the total number error of balls
(11) Diameter Tolerance: Specify the tolerance error in the diameter of ball.
(12) Circularity: Specify the out-of-roundness of ball dimension. (Perimeter)
2
/ 4*PI*Area

Coplanarity Check
(14) Brightness (Coaxial Light) Specify the LED light intensity.
(15) Threshold Specify the threshold value of flaw.
(16) Minimal crushed height Specify the minimum height of crushed ball.

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5.1.1.6 Vision (4Side)
It is the parameter for the side inspection. For details, refer to the vision manual in the users
manual.

Common
(1) Brightness Specify the LED light intensity.
(2) Search Score Specify the search score.

Center
(1) Enable Set the function effective or ineffective.
(2) Center Pos Calc Specify the calculation method of center position.
(3) Caliper Caliper Score Specify the caliper score.
Contrast Threshold Specify the threshold of contrast.
(4) Angle Tolerance Specify the allowable range of angle.
(5) Search Area Rate Specify the search area.

Side
(1) Pixel Size In the case of using pixel size exclusively for side area, specify data.

(2) Search Area Rate Specify the side search area.

Top, Right, Bottom, Left
(1) Enable Set the inspection effective or ineffective.
(2) Parameter Perform the detail of parameter setting. (See below.)

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Parameter

Measurement for Package
(1) Enable Set the measurement effective or ineffective.
(2) Size Thickness Specify the thickness of package.
Tolerance Specify the allowable range of thickness.
Correction In the case of correcting the measuring size, specify a range.
Measurement for Lead
(1) Enable Set the measurement effective or ineffective.
(2) Lead num Specify the number of leads.
(4) Size, Pitch, Offset
X, Y Specify the value.
Tolerance Specify the allowable range of measurement value.
Correction (X, Y) In the case of correcting measurement value, specify a range.
Inspection
(2) Threshold (Gradation difference) Specify the threshold value of flaw.
(3) Scratch Size Limit Specify the minimum size of flaw. (X, Y)
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(4) Minimal Extra Area (Diameter) Specify the minimum size of flaw. (Diameter)

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5.1.1.7 Vision (Mark)
It is the parameter for the mark inspection. For details, refer to the vision manual in the users
manual.

Common
(1) Algorithm Specify the inspection algorism.
(2) Brightness Specify the LED light intensity.
(3) Search Method Specify the search method.
(4) Device Search Score Specify the search score of device.
(5) Score (Chara, Pin1, Optional) Specify the search score of character, Pin 1, optional mark.
(6) Use Mask Window Check it in the case of using the mask function.
(7) Use Multi Model Image Check it in the case of using plural model images.

Registration
(8) Number of window Specify the number of window used at the time of model
registration. (Only optional mark)
(9) Threshold (Mark) Specify the threshold value at the time of capturing
characters.
(10)Minimal Mark Area (Diameter) Specify the minimum character size. (Diameter)

PATMAX
(1) Search Level (Extra) Specify the threshold of flaw.
(2) Minimal Extra Area (Diameter) Specify the minimum detection size of flaw. (Diameter)
(3) Contrast (Chara/Optional) Specify the contrast.
(4) Contrast (Pin1Mark) Specify the contrast.

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PATINSPECT
Mark, Pin1Mark, OptionalMark, Mold Area
(2) Threshold (Gradation difference) Specify the threshold of flaw.
(3) Scratch Size Limit (X, Y) Specify the minimum detection size of flaw. (X, Y)
(4) Minimal Extra Area (Diameter) Specify the minimum detection size of flaw. (Diameter)

5.1.1.8 Vision (Pocket)

(1) Type: Specify the lighting type.
(2) Brightness: Specify the light intensity.

5.1.1.9 Vision (Transfer)

(1) Brightness: Specify the light intensity.
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5.1.2 New
Creates a new device parameter file, of which initial-value is the device parameter chosen from
the list.

(1)New Setting: On entering the parameter name and clicking this button, the new file is created.

HANDLER 3572-PK
5. 2 Control Mode Setting
Performs new creation, correction, and deletion of operation parameter file(s).

(1)Selection: Chooses and edits an operation parameter file from the list.
(2)New: Creates a new operation parameter file, of which initial-value is the operation
parameter chosen from the list.
(3)Delete: Deletes the operation parameter file chosen from the list.

HANDLER 3572-PK
5.2.1 Selection
5.2.1.1 Function Setting/Main Common
Performs the operation setting for the main site.

Sorting Mode: Select a sorting mode.
(Sheet to Tape / Sheet to Tube / Sheet to Tray etc)
Visual Mode
(1) Pre Alignment: Select whether to use Pre Alignment Function or not.
(2) Plate Alignment: Select whether to use Plate Alignment Function or not.
(3) Device Alignment: Select whether to use Device Alignment Function or not.
Enable( All Device ) : Searches all devices.
Enable(1x4 Matrix) : Searches 4 devices as 1x4 matrix.
Enable(2x2 Maritx) : Searches 4 devices as 2x2 matirx.
Enable(2x4 Matrix) : Searches 8 devices as 2x4 matrix.
(a) Auto Skip at Visual NG: Select whether to pick-up Device Alignment NG device(s) or not.
(b) Real Time Edge Frame Check: Detects an edge frame at the time of device alignment as the Poka-
yoke function to avoid a careless mistake.
(c) Enable Step-Search For Next Picking Device :
Enables the step-search function.
(d) Max Permission Steps( X,Y ) Specify the maximum permissible steps of the step-search function.
(e) Step Movement Correction Limit :
Specify the tolerance movement error after step-search.
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(6) Lead Inspection: Select whether to use Device Alignment Function or not.
(7) 4D Inspection: Select whether to use 4D Inspection Function or not.

Ionizer Setting
(1) Blow time: Specify the duration of ion blow by the ionizer to prevent the accumulation of
electrostatic charge.

Others

Detail Button
On pressing the Detail button, the dialog box like below appears. Type a numeric value and press the
OK button to complete the setting.
Performs the operation setting of device alignment.

(1) Continuous Fail Count Specify the continuous fail count number to raise an alarm.
(2) Continuous Pass Count Specify the continuous pass count number to raise an alarm.
(3) Retry Time: Specify the number of times to recheck.
(4) Start Signal Delay Time: Specify the delay of the timing of outputting a trigger.
(5) Program Number: Set a program number to recheck for each bin.
(6) Ok: Carries out the setting.
HANDLER 3572-PK
5.2.1.2 Transfer A & Transfer B
Performs the operation setting of Transfer A ( Transfer B ).

(1)Auto Teaching Collet Position: Select whether to use the auto height setting of the transfer collet or not.
(2) Collet Down Speed: Set the moving-down speed of collet.
(3) Collet Up Speed: Set the lifting-up speed of collet.
(4) Transport Speed: Set the transporting speed.
(5) Vacuum Start Time: Set the duration which the collet keeps vacuuming at the time of
picking-up a device.
(6) Vacuum Stop Time: Set the duration which the collet keeps not vacuuming at the time of
releasing a device.
(7) Break Start Time: Set the duration which the collet keeps air-blowing at the time of
releasing a device.
(8) Break Time: Set the duration which the collet keeps not air-blowing at the time of
releasing a device.
(9) Use Collet: Select whether to use the pick-up collet or not.
(10)On Pressure: Sets the on-level of the vacuum sensor for the pick-up collet.
(11)Off Pressure: Sets the off-level of the vacuum sensor for the pick-up collet.
(12) Pick up Offset Pos.: Sets the offset of collet tip position at the time of picking-up.
(13) Release Offset Pos.: Sets the offset of collet tip position at the time of releasing.
(14) Rubber cup life limit: Set the life limit of rubber cup.
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5.2.1.3 Pick up
Performs the operation setting of pick-up site.

(1)Needle Center Pos.: Specify the corrective amount for the position(X, Y) of the push-up
pin.
(2)Clearance: Specify the clearance for the push-up pin.
(3)Peeling Pos.: Specify the corrective amount of the push-up pin from under the sheet.
(4)Collet up Delay Time: Specify the delay time from stating the pushing-up.
(5)Needle Life Limit: Specify the needle life limit.
HANDLER 3572-PK
5.2.1.4 Sorting Arm
Performs the operation setting of sorting arm.

(1)Auto Teaching Collet Position: Select whether to use the auto height setting of the transfer collet or
not.
(2)Use Auto Replace Function: Select whether to use the Auto Replace Function for defective
device(s) or not.
(3)Collet Pitch: Select a pitch for the sorting collet.
(4)Vacuum Start Time: Sets the start point of vacuuming at the time of picking-up a device.
(5)Use slide motion: Select whether to use the slide motion of the sorter or not.
(6)Vacuum Stop Time: Sets the stop point of vacuuming at the time of releasing a device.
(7)Break Start Time: Sets the start point of releasing air at the time of releasing a device.
(8)Break Time: Sets the ON time of releasing air at the time of releasing a device.
(9)Wait Time: Sets the wait time at the time of releasing a device.
(10)Transport Speed: Set the transporting speed of the sorting arm.
(11)Collet Down Speed: Set the moving-down speed of collet.
(12)Collet Up Speed: Set the lifting-up speed of collet.
(15)Pick up Offset Pos.: Sets the offset of collet tip position at the time of picking-up.
(16)Release Offset Pos.: Sets the offset of collet tip position at the time of releasing.
(17)Reject Offset Pos.: Sets the offset of collet tip position at the time of rejecting.
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( Replace Collet Only )
(18)Rubber cup life limit: Specify the rubber cup life limit.

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5.2.1.5 Taping
Performs the operation setting of the taping.

(1)Tape Seal Time: Specify the sealing time of seal tape.
(2)Cut Position: Specify the setting value of cutting point of carrier tape.
(3)Front Blank Count: Specify the setting value of blank taping without heat-sealing at the
start of taping operation.
(4)Front Blank Count: Specify the setting value of blank taping with heat-sealing at the start
of taping operation.
(5)Rear Blank Count: Specify the setting value of blank taping without heat-sealing at the
end of taping operation.
(6)Rear Seal Count: Specify the setting value of blank taping with heat-sealing at the end
of taping operation.

(1)Visual: Select whether to use Visual Check for a device in an emboss cup
or not.
(2)Camera ID: Select which camera is used for the vision check.

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(1)Auto Cut: Select whether to use the Auto Cut function or not.
(2)Cut Position Adjustment: Not in use.
(3)No Stop at Cut Position: Select whether to stop at the device cut position or not.
(4)Any time check jam sensor: Select whether to check the device jam sensor all the time or not
(5)Sealing interval for no seal: Heat-seals the carrier tape at specified value when running idle
without heat-sealing at the start and end.
(6)Device Direction: Select an orientation of devices in the taping unit.
(7)Tape Width Select a width of the emboss tape.
(8)Roll Collector Pitch: Select a pitch of the emboss tape.
(9)Pocket Center Offset(X,Y): Specify the offset value of the position of the emboss pocket.
(10)Temperature Setting: Specify the temperature of the seal heater.
(11)Preset Setting: Specify the number of devices to be taped in a carrier tape.


HANDLER 3572-PK
(1) Temperature Setting

Set the temperature of seal heater for taping.

Setting Value
(1)Temperature: Specify the temperature of seal heater for taping-1.
(2)Tolerance: Set the tolerance of temperature of seal heater for taping-1.
(3)Offset: Set the offset of temperature of seal heater for taping-1.

(2)Cancel: Cancels the setting.

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(2) Preset Setting

Performs the setting of taping-1.

(1)Capacity per Reel: Specifies the number of devices to be accommodated on 1 carrier tape
reel.

(2)Production Reel: Specifies the number of wind-up reels required to accommodate the
tape on 1 carrier tape reel.
When the Production Reel counter reaches the preset value, the
handler outputs caution. When the check box is checked, the
handler stops with alarm.
(3)Carrier Tape: Specifies the number of devices to be wound-up on 1 wind-up reel.
When the Carrier Tape counter reaches the preset value, the handler
outputs caution. When the check box is checked, the handler
stops with alarm.
(4)Seal Tape: Specifies the number of devices to be accommodated on 1 seal tape
reel.
When the Seal Tape counter reaches the preset value, the handler
outputs caution. When the check box is checked, the handler
stops with alarm.
(5)Sealing life limit: Specify the sealing life limit.

HANDLER 3572-PK
5.2.1.6 Tube
Performs the operation setting of the tube storing.

(1)Tube Name: Input the name of tube.
(2)Shuttle Pitch: Input the shuttle pitch.
(3)Device Direction: Select an orientation of devices in the tube.

(1)Visual: Select whether to use Visual Check for a device on the tube lane
or not.
(2)Brightness: Specify the brightness of light for the visual check.
(3)Search Level: Specify the threshold value for the visual check.

(1)Preset Setting: Specify the number of devices to be sorted in a tube.

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Preset Setting
Performs the setting of tube storing.

Preset
(1)Capacity per Tube: Specifies the number of devices to be accommodated in 1 tube.

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5. 3 Sort Setting
Converts a sort signal (Sort No.) to a classification signal (Bin No.), and sets a classification place.

5.3.1 Combine-Test
Converts each sort signal (Sort No.) at the test site to a BIN signal (Bin No.).

(1)Final Station: Select whether it is the final station or not.
(2)Sort No.: Is a sort signal.
(3)Bin No.: Select a BIN signal.
(4)Next: Opens the next page.
(5)Prev: Opens the previous page.
(6)Bin Color: Specify the colors of displayed BINs.
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Bin Color
Specify the colors of each BIN to display.

(1) BIN 1-16: Select the colors of each BIN to display.

Bin Color
Specify the colors of each BIN to display.

Select a color to be displayed.
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5.3.2 Combine-Device Assign/Pad Inspect
Converts each sort signal at the vision site to a BIN signal.

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5.3.3 Combine 4 Side Inspection
Converts each sort signal at the 4 side inspection site to a BIN signal

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5.3.4 Bin Assign

(1)Bin No.: Is a BIN signal.
(2)Tape1: Select BIN signals for storing device(s) into the tape-1.
(3)Tray1: Select BIN signals for storing device(s) into the tray-1.
(4)Tube1: Select BIN signals for storing device(s) into the tube-1.
(5)Tube1: Select BIN signals for storing device(s) into the bin-1.

HANDLER 3572-PK
6. View Menu
Indicates camera images, counter data, and operating status.
See vision manual about the detail of vision function.

(1)Camera Image Indicates the designated camera images.
(2)MAP Information: Displays the handling state by the MAP file.
(3)MAP Information(Zoom): Displays the handling state by the enlarged MAP file.
(4)Lot Process: Displays the handling state by lot.
(5)Machine Status: Displays the operation state of the picker.
(6)Operation Ratio: Displays the operating status.
(7)Counter: Displays counters.

6. 1 Camera Image

(1) Camera1: Selects a camera.
(2) Device Alignment: Selects an action.
(3) Get Image: Captures the image displaying on the screen.
(4) Set Window: Set a pattern to register.
(5) Set Origin: Sets a reference position.
(6) Model Regi: Registers a reference pattern.
(7) Execute: Searches the reference registered pattern from the image currently
displayed.
(8) Live Image: Displays the live image.
HANDLER 3572-PK
(9) Model Image: Displays the registered reference pattern.
(10)Exit: Closes this dialog box.
(11)Scale: Displays the scale.
(12)Display: Displays the visual information.

HANDLER 3572-PK
6. 2 MAP Information
On clicking this command, the handling state is displayed by the MAP file.

HANDLER 3572-PK
6. 3 MAP Information (Zoom)
On clicking this command, the handling state is displayed by the enlarged MAP file.

HANDLER 3572-PK
6. 4 Lot Process
On clicking this command, the handling state is displayed by lot.

HANDLER 3572-PK
6. 5 Machine Status
On clicking this command, the dialog box below is displayed.
The operation state of the picker can be checked.

HANDLER 3572-PK
6. 6 Operation Ratio
On clicking this command, the operating status is displayed.

HANDLER 3572-PK
6. 7 Counter
Displays counters.

6.7.1 Device Counter
Displays the contents of BIN counters.

Taping1 Preset Setting
(1)Capacity per Reel: Specifies the number of devices to be wound-up on 1 wind-up reel,
and the current count.
(2)Production Reel: Specify the number of wind-up reels required to accommodate the
tape on 1 carrier tape reel, and the current count.
(3)Carrier Tape: Specify the number of deices to be accommodated on 1 carrier tape
reel, and the current count.
(4)Seal Tape: Specify the number of devices to be heat-sealed on 1 seal tape reel,
and the current count.

Counter
(1)Taping1Total Count: Is a sorting counter for counting devices in the taping 1.
(2)Taping1 Vision NG Reject : Is a sorting counter for devices rejected by taping1 vision.
HANDLER 3572-PK
(3)Taping 2Total Count: Is a sorting counter for counting devices in the taping 2.
(4)Taping2 Vision NG Reject : Is a sorting counter for devices rejected by taping2 vision.
(5)Taping Total: Is a sorting sum-counter for counting devices in the tapings 1
and 2.


HANDLER 3572-PK
6.7.2 Tube Counter
Displays the contents of the tube sorting counters.

Tube1 Preset Setting
(1)Capacity per Tube: Specifies the number of devices to be accommodated in 1 tube, and
the current count.
Counter
(1)Tube1 Total Count: Is a sorting counter for counting devices in the tube 1.
(2)Tube1 Vision NG Reject :Is a sorting counter for rejected devices by tube1 vision.
(3)Tube Total : Is a sorting sum-counter for counting devices in all the tubes.


HANDLER 3572-PK
6.7.3 Bulk Counter
Displays the contents of Bulk counters.

HANDLER 3572-PK
6.7.4 Life Counter
Displays the contents of Life counters.

HANDLER 3572-PK
6.7.5 Alarm Counter, Alarm Event History
Displays the contents, the number of times, and the ratio of the alarms generated in the each unit.

HANDLER 3572-PK
7. Maintenance Menu
Performs about the setting of cameras, the basic setting and maintenance of picker.

(1) Running Mode: Selects the picker operation modes.
(2) Valve Operation: Drives valves, etc. manually.
(3) Sensor Status: Checks the states of sensors and valves.
(4) Calibration: Calibrates the stop positions of cameras and motors.
(5) Configuration: Specifies the basic data for the picker.
(6) Network Setting: Specifies the network pass.
(7) Password: Specifies the password levels and the password for the operation
screens.
(8) System Tool: For system maintenance

7. 1 Running Mode
Selects the picker operation modes.

(1) Production: Selects the normal operation mode.
(2) Demonstration: Selects the demonstration operation mode.
(3) Auto Run: Selects the automatic operation mode.
(4) Manual Run: Selects the manual operation mode.
(5) Ok: Carries out the setting.

HANDLER 3572-PK
7. 2 Valve Operation
Drives the outputs including valves manually.

(1) OFF: Clicking this button alternates the off/on motion of the corresponding
valve.
(2) Prev: Opens the previous page.
(3) Next: Opens the next page.

HANDLER 3572-PK
7. 3 Sensor Status
Displays the input states of sensors and valves, etc. can be checked.

(1)Sensor: Selects the sensors.
(2)Valve: Selects the valves.
(3)ON: Is in the ON state.
(4)OFF: Is in the OFF state.
(5) Scrolls up.
(6) Scrolls down.

HANDLER 3572-PK
7. 4 Calibration
Calibrates the stop points for cameras and motors.

7.4.1 Vision Calibration
Calibrates cameras.
See the maintenance manual of Camera Calibration for the detail.

Auto
(1) Trigger: Select whether to use auto calibration or not.
(2) Pixel size tolerance: Specify the allowable range of measurement pixel size.
(3) Angle tolerance: Specify the allowable range of measurement angle.

Manual
(1) Camera ID: Select a camera to be calibrated.
(2) PIXEL SIZE: Calibrates the pixel of each camera.
(3) ANGLE: Calibrates the angle of each camera.

HANDLER 3572-PK
7.4.2 Loader Calibration
Calibrates the scan point for loader ring.

(1) EXECUTE: Performs the calibration.
(2) REGISTER: Saves the calibrated data.
HANDLER 3572-PK
7.4.3 Main Calibration
Calibrates the main table.
For details of each calibration function, refer to calibration in Maintenance Manual.

Main Table
(1) Check Pick up Position Enables the function of performing realignment at the
ejection position and rechecking the ejecting position.
(2) Table Theta Home Calibration Carries out the table -axis calibration.
(3) Table Rotate Center Calibration Carries out the table rotation center calibration.

Transfer Arm
(4) Check Conveyance Accuracy Measures the accuracy of transferring devices by the transfer
arm
(5) Transfer Calibration . Carries out the transfer calibration.

(6) Height Check Request Re-performs the Height Check function.

Common
(7) Move Cleaning/Conversion Pos. Moves the main table to the center (Needle replacement
position).
(8) Vacuum Sensor Controller Carries out manual control of the vacuum sensor controller.


HANDLER 3572-PK
7.4.4 Unloader Calibration
Calibrates the unloader.
For details of each calibration function, refer to calibration in Maintenance Manual.

Sorting Arm
(1) Check Sorting Arm Pos. Carries out the sorting arm calibration.
(2) Check Sorting Arm Angle. Carries out the sorting arm angle calibration
(3) Check Conveyance Accuracy Measures the device transferring accuracy of the sorting arm.

Taping
(4) Pocket Calibration . Carries out the carrier tape position calibration.

HANDLER 3572-PK
7. 5 Configuration
Sets the basic data of picker.

(1)System: Sets the data for system.
(2)Loader: Sets the data for the loader site.
(3)Main: Sets the data for the main site.
(4)Unloader: Sets the data for the unloader site.
HANDLER 3572-PK
7.5.1 Visual Config.
Sets the basic data for visual unit.

Alignment / Inspection (Main Unit)
(1)Ring Alignment-Search: Specify the search evaluation value for the ring alignment.
(2)Ring Alignment-Brightness: Specify the brightness evaluation value for the ring alignment.
(3)Reference Mark: Specify the search evaluation value for the Pre-Alignment.
(4)Device Alignment: Specify the search evaluation value for the device alignment.
(5)Trans. Alignment: Specify the search evaluation value for the transfer alignment.

Alignment / Inspection (Unloader Unit)
(6)Device Search: Specify the search evaluation value for the visual check at the taping
site.
(7)Pocket Search: Specify the search evaluation value for the blank check/pocket check
at the taping site.
(8)Character Check: Specify the search evaluation value for the character check.

(9)PIN1 Mark Check : Specify the search evaluation value for the PIN1 mark check.
(10)Optional Mark: Specify the search evaluation value for the Optional mark check.

(11)Show Alignment Results: In clicking the check box, displays the search point at the time of
alignment.
HANDLER 3572-PK
(12)Enlarge Image at Origin Regi.: In clicking the check box, magnifies the image.
(13)Output Visual Result Log: In clicking the check box, vision log is written to log file.
(14)Save Inspection image: Select whether to save the inspection image or not.

Calibration
Camera Calibration
(15)Jig Grid Size: Specify the size of calibration grid. ( It is used for camera3,4 pixel
size calibration )
(16)Jig Thickness: No in use.
(17)Search Score: Specify the evaluation value for calibration.
(18)Rotation Angle: No in use.
(19)Calibrator Angle: No in use.

Brightness
(1)Camera1: Specify the brightness of camera 1.

Needle Position Calibration
(1)Needle Center-Search Score: Specify the search evaluation value for the push-up pin.
(2)Needle Center- Brightness: Specify the brightness evaluation value for the push-up pin.

Camera
(1)Camera1: Set the camera 1.
(5)Pixel X[m]: Specify the pixel size of X direction.
(6)Pixel Y[m]: Specify the pixel size of Y direction.
(7)Angle[deg]: Specify the angle of camera.
(8)Camera Model: Select the camera model name.
(9)Coordinate sys: Indicates the coordinate system of the camera.
(10)Contrast Specify the contrast.
(11)Brightness Specify the brightness.
(12)Exposure Time[ms] Specify the camera exposure time

GRR Dataoutput
(1)Device Alignment Specify the number of GRR data to be obtained at the time of device
alignment.
(2)Side Inspection Specify the number of GRR data to be obtained at the time of side
inspection.

HANDLER 3572-PK
7.5.1.1 Signal Tower
Sets the light system of signal tower.

Property
(1)Start: Under operation.
(2)Stop: Under stop.
(3)Alarm: Under raising an alarm.
(4)Caution[Running]: Under warning.
(5)Caution[at Stop]: Under warning.
(6)Lotend: In the lot end state.
(7)Initialize: Under the initial operation.
(8)Red: Indicates the red light.
(9)Yellow: Indicates the yellow light.
(10)Green: Indicates the green light.
(11)Sound: Specify the alarm sound.

HANDLER 3572-PK
7.5.1.2 Tracking Files
Select whether to save each historical file or not.

(1) Alarm History File Alarm historical file
(2) Config Data Tracking File Historical file of changing Configuration data
(3) Conveyance Accuracy File Historical file of transferring accuracy check
(4) Pocket Calibration Result File Historical file of checking pocket calibration
(5) Lot Event History File Lot historical file
(6) Recipe Data Tracking File Historical file for changing the offset of transfer and sorter

HANDLER 3572-PK
7.5.2 Loader
Sets the stop point for loader motor.

(1)Use Loader: Select whether to use the loader site or not.
(2)Cassette Ring Index Method: Changes the indexing operation method of receiving a ring when
drawing out the ring from a cassette.
(a)Use Scaned Ring Position Uses directly the execution result of ring scanning.
(b)Use Slot Pitch Using the Slot Pitch, simply index a ring.

Ring Information
(1)Diameter: Select the size of supply ring.
(2)Thickness: Select the thickness of supply ring.
(3)Barcode Type: Select the barcode type.

Cassette Information
(1)Cassette Count: Specify the number of cassettes.
(2)Slot count: Specify the number of slots of the cassette.
(3)Slot Pitch: Specify the pitch of slots of the cassette.

ESD function
(1)Use ESD: Select whether to use the ionizer or not.
(2)Response Wait Time: Specify the irradiation time of ionizer.

HANDLER 3572-PK
Parameters For Loader Calibration
(1)Ring Thickness Limit: Specify the upper and lower limits of the thickness of the ring.


HANDLER 3572-PK
7.5.2.1 Loader-Position Data

(1)Ring Supply Home: Specify the home position of ring supply.
(2)Ring Supply Clamp: Specify the point of clamping the supply ring.
(3)Ring Supply Store: Specify the point of storing the supply ring.
(4)Ring Supply Escape from Store: Specify the point of returning for the next ring after storing a
ring.
(5)Ring Supply Idle: Specify the point of rotating the loader table.
(6)Ring Supply Load: Specify the point of shifting the supply ring to the table.
(7)Ring Supply Escape from Load: Specify the point of being away from the ring on the table.
(8)X: Specify the position of X direction.
(9)Y: Specify the position of Y direction.
(10)Z: Specify the position of Z direction.
(11)T: Specify the position of rotation direction.

HANDLER 3572-PK

(1)Exchange Home: Specify the home point of clamping the ring.
(2)Exchange Ring Wait: Not in use.
(3)Exchange Ring Sore: Specify the point of taking out the storing ring.
(4)Exchange Escape from Store: Specify the point of being away after taking out the storing
ring.
(5)Exchange Load: Specify the point of supplying the storing ring to the main
table.
(6)Exchange Escape From Load: Specify the point of returning after supplying the ring.
(7)Exchange Idle: Not in use.

HANDLER 3572-PK

(1)Elevator Home: Specify the home position of elevator.
(2)Elevator RingID Read: Specify the point of reading the ring ID with the elevator.
(3)Elevator Ring Load: Specify the point of loading the ring with the elevator.
(4)Elevator Manual Supply: Specify the point of supplying the ring manually.
(5)Elevator Search Upper: Specify the point of detecting the top ring in the supply cassette.
(6)Elevator Search Lower: Specify the point of detecting the bottom ring in the supply cassette.
(7)Elevator Table Scan Lower: Specify the pitch of the ring guide.
(8)Elevator Table Scan Upperr: Specify the distance from below the ring guide to the ring detection
sensor.
(9)Elevator Idle: Specify the point of moving when taking out the supply cassette.

HANDLER 3572-PK
7.5.3 Limit-Transfer-A(Transfer-B)
Specifies the limit points for transfer motor.

(1)Ring Notch Offset: Specify the offset value of the point of the ring notch.

Transfer-A(Transfer-B)
(1) Use Arm: Select whether to use the transfer arm-A or not.
(2) Limit-1: Specify the limit-1.
(3) Limit-2: Specify the limit-2.
(4)Limit-3: Specify the limit-3.
(6)Limit-5: Specify the limit-5
(9)Arm Offset Specify the transfer arm offset. This data is set by auto calibration.

HANDLER 3572-PK
7.5.3.1 Position Data
Sets the stop points for main-table motor.

(1)Table Home Pos.: Specify the home position of main table.
(2)Table Center Pos.: Specify the center point of main table.
(3)Table Ring Load Pos.: Specify the point of receiving the ring with the main table.
(4)Table Ring Unload Pos.: Specify the point of releasing the ring with the main table.
(5)Table Rotate Center Pos.: Specify the point of rotating the ring with the main table.
(6)Needle Up Pos.: Specify the point of pushing up the device with the push-up
pin.
(7)Needle Sheet Contact Pos.: Specify the point where the push-up pin contacts with the
sheet.
(8)Table Ring Expand Home : Not in use.
(9)Table Ring Expand Release Pos. Not in use.
(10)Table Ring Expand Expand Pos. Not in use.
HANDLER 3572-PK
7.5.3.2 Main-Position Data
Sets the stop points for transfer arm A motor.

.

(1)T-Arm A Home Pos.: Specify the home position of transfer arm A.
(2)T-Arm A Collet-1 Pick Up Pos.: Specify the receiving point of collet-1 for transfer arm A.
(3)T-ArmA Collet-2 Pick Up Pos.: Specify the receiving point of collet-2 for transfer arm A.
(6)T-ArmA Pick Up Pos. Hysteresis(-): Not in use.
(7)T-ArmA Pick Up Pos. Hysteresis(+): Not in use.
(8)T-ArmA Pick Up Idle Pos.: Specify the receiving idle point of transfer arm A.

HANDLER 3572-PK
Sets the stop points for transfer arm A motor.

(1) T-ArmA Collet-1 Release Pos.: Specify the releasing point of collet 1 for transfer arm A.
(5) T-ArmA Release Pos. Hysteresis(-): Not in use.
(6) T-ArmA Release Pos. Hysteresis(+): Not in use.
(7) T-ArmA Release Idle Pos.: Specify the releasing idle point of transfer arm A.
(8) T-ArmB Laser Mark Pos.: Specify the laser marking point of transfer arm A.
(9) T-ArmB Visual Check Pos.: Specify the visual checking point of transfer arm A.
(10) T-ArmB Idle Pos.: Specify the idling point of transfer arm A.
(11) X: Specify the position of X direction.
(12) Y: Specify the position of Y direction.
(13) Z: Specify the position of Z direction.
HANDLER 3572-PK
Sets the stop points for transfer arm B motor.

(1) T-ArmB Home Pos.: Specify the home position of transfer arm B.
(2) T-ArmB Collet-1 Pick Up Pos.: Specify the receiving point of collet 1 for transfer arm B.
(6) T-ArmB Pick Up Pos. Hysteresis(-): Not in use.
(7) T-ArmB Pick Up Pos. Hysteresis(+): Not in use.
(8) T-ArmB Pick Up Idle Pos.: Specify the receiving idle point of transfer arm B.

HANDLER 3572-PK
Sets the stop point for transfer arm B motor.

(1) T-ArmB Collet-1 Release Pos.: Specify the releasing point of collet-1 for transfer arm-B.
(5) T-ArmB Release Pos. Hysteresis(-): Not in use.
(6) T-ArmB Release Pos. Hysteresis(+): Not in use.
(7) T-ArmB Release Idle Pos.: Specify the releasng idle point of transfer arm-B.
(8) T-ArmB Laser Mark Pos.: Specify the laser marking point of transfer arm-B.
(9) T-ArmB Visual Check Pos.: Specify the visual checking point of transfer arm-B.
(10) T-ArmB Idle Pos.: Specify the idling point of transfer arm-B.
HANDLER 3572-PK
7.5.4 Unloader-Sort Arm
Sets the motor limit points of the sort motor.

(1)Limit Count: Specify the number of limits.
(7)Arm Offset Specify the sorting arm offset. This data is set by auto calibration.
(8)Pocket Calibration Method: Specify the timing of taping calibration start trigger.

HANDLER 3572-PK
Sets the motor limit points of the unloader motor.

(1)S_Arm Home: Specify the home position of the sort arm.
(2)S_Arm Pick Up: Specify the device pick-up point of the sort arm.
(3)S_Arm Pick Up Idle:
(4)S_Arm Device Align:
(5)S_Arm Idle: Specify the idle point of the sort arm.
(6)S_Arm BIN: Specify the point of the sort bin.
(7)S_Arm Taping1 Base Specify the position of taping-1.
(8)S_Arm Taping2 Base: Specify the position of taping-2.
(9)S_Arm Stick1 Base: Specify the position of stick-1.
(10)S_Arm Stick2 Base: Specify the position of stick-2.

HANDLER 3572-PK
Sets the motor limit points of the unloader motor.

(1)S_Arm Tray1 Base: Specify the basic point of tray-1.
(2)S_Arm Cleaning Pos. Specify the point for sorting arms collet cleaning.
(3)S_Arm Top Position: Specify the point for clamping a supply ring.
(4)S_Arm Tray Pick Up: Specify the point for picking up a device from the tray.
(5)S_Arm Tray Release: Specify the point for placing a device on the tray.

HANDLER 3572-PK
Sets the motor stop point for the main table.

(1)Tray Home: Specify the home position of ring supply.
(2)Tray1 Base: Specify the basic point of tray-1.

HANDLER 3572-PK
Sets the stop point for the taping motor.

(1) Taping1 Seal Home: Specify the home position of seal motor for taping-1.
(2) Taping1 Seal Pos.: Specify the sealing point for taping-1.
(3) Taping1 Seal Idle Pos.: Specify the idle point of seal motor for taping-1.
(4) Taping2 Seal Home: Specify the home position of seal motor for taping-2.
(5) Taping2 Seal Pos.: Specify the sealing point for taping-2.
(6) Taping2 Seal Idle Pos.: Specify the idle point of seal motor for taping-2.

HANDLER 3572-PK
Sets the stop point for the sort motor.

(1)Device Shuttle Home: Specify the home position of sort motor.
(2)Device Shuttle Release: Specify the feed pitch of sort motor.
(3)Device Shuttle Air Blow: Specify the point of air-blowing of sort motor.

HANDLER 3572-PK
7. 6 Network Setting
Sets the network path.

Lot Data Path Setting
(1) Lot Data Path(Local): Specify the folder of local area.
(2) Lot Data Store Path: Specify the folder for saving data.
(3) Include Tesec Map File: Select whether to include the MAP File or not.
(4) Lot Data Store Path2: Specify the folder for saving data.
(5) Include Tesec Map File: Select whether to include the MAP File or not.
(6) Lot Data Download Path (For Ring ID Type):
Specify the folder for downloading map data (for Ring ID).
(7) Lot Data Download Path (For Strip ID Type):
Specify the folder for downloading map data (for Strip ID).
(7) Browse: Browse folders.

HANDLER 3572-PK
7. 6.1 Browse
Browse folders.


HANDLER 3572-PK
7. 7 Password
Sets the password levels and the passwords for the operation screens.

(1)User Registration: Sets the user who can access.
(2)Menu Setting: Sets the accessible menu level.

HANDLER 3572-PK
7.7.1 User Registration
Sets the password levels and the passwords for the operation screens.

(1)File Open: Opens the user management file.
(2)File Save: Saves the user management file.
(3)FileSaveAs: Saves the user management file by another name.
(4)Add User: Adds the user to access.
(5)Del User: Deletes the user to be accessed.
(6)Edit User: Changes the user level to be accessed.
(7)Exit: Closes this dialog box.

HANDLER 3572-PK
7.7.1.1 File Open
Opens the user management file.

(1)Open: Opens the user management file.

HANDLER 3572-PK
7.7.1.2 File Save
Saves the user management file.

(1) Save: Saves the user management file.

HANDLER 3572-PK
7.7.1.3 Add User
Add the user who can access.

(1)User Name: Specify the user name.
(2)Password(Operator ID): Specify the password.
(3)User Level: Specify the user level.

HANDLER 3572-PK
7.7.1.4 Edit User
Changes the level of users who can access.

(1) User Name: Specify the user name.
(2) Password (Operator ID): Specify the password.
(3) User Level: Specify the user level.

HANDLER 3572-PK
7.7.2 Menu Setting
Selects the operation screen(s) which the user(s) of Operator level can access.

HANDLER 3572-PK
7. 8 System Tool

(1) Operation Call: Displays the log data.
(2) UnloaderBackupView: Displays the taping data.
(3) Measurement Tool: Calculates coordinate values using the handy terminal.

HANDLER 3572-PK
7.8.1 Operation Call
Displays the log data of faulty analysis.

(1) Alarm History

HANDLER 3572-PK
(2) Debug Window

(1) Scrolls up.
(2) Scrolls down.

HANDLER 3572-PK
7.8.2 Unloader BackupView

(1)Update: Updates the backup data.
(2)OK: Closes this dialog box.

HANDLER 3572-PK
7.8.3 Measurement Tool
Calculates the difference or sum between the axes obtained using the handy terminal.

Position
(1)Pos1. - Pos5: Displays the axes of handy terminal by Get Address. Maximum 5 positions are
obtained.
(2)Get Address Obtains the axes.

Distance
On selecting positions and sum/difference, the calculation result is displayed. Maximum 4 results are
displayed.

HANDLER 3572-PK
8. Help Menu

(1) About: Displays the software versions.

HANDLER 3572-PK
8. 1 About
Displays the software versions.

(1)Customer: Customer name
(2)Handler S/N: Serial number of handler
(3)PC Unit: Version of software
(4)Loader Unit: Version of software
(5)Main Unit: Version of software
(6)Unloader Unit: Version of software
(7)Vision Driver: Version of vision driver.
(8)OK: Closes this dialog box.

Model 3572-PK

5. CONVERSION 6-1 2006063000T
6
Conversion
(Option)

Model 3572-PK

5. CONVERSION 6-2 2006063000T
Connector for light
Vacuum
Pipe for vacuum
Conversion procedure
Here is explaining the procedure of conversion. For details of each unit, refer to its
manual.
6.1 Ejection unit site
6.1.1 Change of needle head
At the time of changing the size of devices to be produced, change the needle head to
the one corresponding to the size of each device.
Open the loader.
Move the XY stage to the home position for ease of work. When the machine is not
powered on, move it by hand. When the machine has been initialized, move it by the
function of Move Cleaning / Conversion Pos. as shown in the figure below.

Pull out the vacuum head from the ejection unit upward, being careful not to load the
pipe portion because of weakness in structure. For a FOI specification machine,
detach the connector for light in advance.

Model 3572-PK

5. CONVERSION 6-3 2006063000T
Positioning Pin
No gap
Hold here.
Pull upward the needle head out from the ejection unit main body.

After detaching the needle head, insert the needle head corresponding to the device
into the ejection unit main body. At that time, insert the needle head holding the
ejection unit main body by hand until it clicks into place so that the groove of the
needle head fits to the positioning pin. Then, make sure that there is no clearance
between the needle head and the ejection unit.

Model 3572-PK

5. CONVERSION 6-4 2006063000T
Put the vacuum head on the ejection unit, aligning it with the positioning pin. For a
FOI specification machine, join the connector for light.

Positioning Pin
Hold here.
Model 3572-PK

5. CONVERSION 6-5 2006063000T
6.2 Transfer arm site
6.2.1 Change of rubber chip
At the time of changing the size of devices to be produced, change the rubber chips to
the ones corresponding to the size of each device.

Detach and change the rubber chips. At that time, make sure that the attached rubber
chips are properly inserted. If the rubber chips are not inserted all the way up to end,
the height of picking-up changes and the condition of transferring devices becomes
worse.

Rubber Chip
OK
No gap
NG
Gap
Model 3572-PK

5. CONVERSION 6-6 2006063000T
Auto height check is the function of operating the machine measuring the clearance
between each rubber chip and a device and keeping track of the optimum clearance.
To measure the optimum motion height of the rubber chips newly set, perform auto
height check by OPERATOR MENUFUNCTIONHeight Check, or Maintenance
CalibrationMain CalibrationHeight Check RequestOK on the main screen.

or

Model 3572-PK

5. CONVERSION 6-7 2006063000T
6.3 Sorting arm site
6.3.1 In the case of changing only package size
At the time of changing the size of devices to be produced, change the rubber chips to
the ones corresponding to the size of each device.
In that time, be sure to insert the rubber chips all the way up to end. After changing,
perform auto height check.

In the case of the changing of emboss tape pitch
To change the pitch of emboss tape used for production, change the sorter head
according to each pitch. There are three sorter heads with different pitches; 4 mm, 8 mm,
and 12 mm.
Detach the tubes and the connectors joined to the sorter heads collets.

Tubes (4)
Tubes (2)
Screws-A
Model 3572-PK

5. CONVERSION 6-8 2006063000T
Remove the screws-A (2 pcs).

Turning the sorter head a little, pull it out downward.

Change the sorter head, and assemble it in reverse steps.

Turn it a little and pull
it down slowly.
Model 3572-PK

5. CONVERSION 6-9 2006063000T
6.4 Taping site

To change the width of emboss tape for production, the change of parts and position are
required as following items.

Item Unit or part Work
1 Main chute unit Change
2 Rear chute unit Change
3 Cutter chute Change
4 Seal t unit Change
5 Seal tape supply unit Position change of flange
6 Light assy (Moving light) Position change

Seal Tape Adapter
Light assy
Seal tape supply unit
Cutter chute
Seal unit
Rear chute unit
Main chute unit
Model 3572-PK

5. CONVERSION 6-10 2006063000T
6.4.1 Change of main chute unit
To detach the main chute, loosen the screw-A and evacuate the light assy.

Loosen the screws-A and B (2 pcs each).

Screw-A
Screw-B
Screw-B
Taping Base
Guide Pin
Screws-A
Model 3572-PK

5. CONVERSION 6-11 2006063000T
Lift off the main chute unit upward.

Change and attach the main chute unit in reverse steps, press-fit it to the taping base,
and secure it with the screws-B. If the position is not proper, it varies the device
insertion position and causes jamming.

6.4.2 Replacement of rear chute unit

Loosen the screws-A (2 pcs).

Lift off the rear chute unit upward.

Change and attach the rear chute, press-fit it to the taping base, and secure it with the
screws-A.

Screws-A
Guide Pin
Model 3572-PK

5. CONVERSION 6-12 2006063000T
6.4.3 Replacement of cutter chute

Loosen the screw-A, and draw out the cutter chute in the arrow direction.

Change and attach the cutter chute, press-fitting it to the upper right portion in the
figure above, and secure it with the screw-A.

6.4.4 Replacement of seal unit
Draw out the emboss tape and the seal tape.
Loosen the screw-A (2 pcs)

Screw-A
Screws-A
Model 3572-PK

5. CONVERSION 6-13 2006063000T
Detach the seal unit.
The seal unit can detached easily by moving it a little turning in the direction of the
arrow-B, pressing a little the portion of the arrow-A in the direction of the arrow.

Change and attach the seal unit in reverse steps.
The seal unit is positioned by one guide pin and two stoppers.
When attaching the unit again, secure it press-fitting each stopper against the taping
base.

A
B
Stoppers
Guide Pin
B
Model 3572-PK

5. CONVERSION 6-14 2006063000T
6.4.5 Adjustment of seal unit (peel strength)
To use a new seal unit for the corresponding machine, the following adjustment is
required. However, in the case of ordering the machine and a conversion kit at the same
time, as it is adjusted before shipment, the adjustment by user is not required.
The peel strength depends on the following three parameters.
All of these parameters are changeable on the Control Mode Setting dialog box.

Pressing amount of seal head
Sealing time
Sealing temperature

Click the Setting menu Control Mode Setting Select a device name Taping 1
tab to open the dialog box below.

Setting of sealing time
Adjustment of pressing amount of seal head
Temperature setting
Model 3572-PK

5. CONVERSION 6-15 2006063000T
Taping Temperature Setting dialog box

Model 3572-PK

5. CONVERSION 6-16 2006063000T
6.4.6 Pressing amount of seal head
Since it is necessary to set up the peel strength for every device, perform setting on the
setting screen for each device.

Open the screen of Control Mode Setting for each device.
Open the Taping1 tab and check the numeric value of Seal Position Data.
Specify the number by plus or minus on the basis of home position.
When the number is 0, the seal head touches to the seal chute.
Determine the numeric value checking peel strength by inputting a numeric value
around -0.600.

Adjust the amount of pressing the
seal head.
Model 3572-PK

5. CONVERSION 6-17 2006063000T
6.4.7 Check of sealing position
Adjust the sealing position as shown in the figure below.

GOOD

NO GOOD

NO GOOD

If the sealing position is not proper, loosen the screw-A, adjust the roller in the arrow
direction, and tighten the screw-A to fix the position of seal tape.

Screw-A
Model 3572-PK

5. CONVERSION 6-18 2006063000T
6.4.8 Seal time, seal temperature
Usually set the value which is the same as an existing package.
In the case of not obtaining proper peel strength even though changing the amount of
pressing, change those values. However, the longer seal time may affect throughput.
The seal temperature setting is limited up to 250C.

6.4.9 Seal tape supply unit
Align the seal tape flange with the seal tapes width as shown in the figure below.
Pressing the button, slide the seal tape flange over the shaft to sandwich a seal tape.
Release the button, and slide it back a little until you feel a click.

Button
Model 3572-PK

5. CONVERSION 6-19 2006063000T

6.4.10 Light assy
To capture an optimum image, align the center of light with the center of carrier tape
pocket (device). For alignment, change the position of the light assy to the
predetermined position by each tape width.
Carrier tape width 8 mm 12 mm 16 mm
Position of light A B C
* For the positions A and C, press-fit it to each positioning washer. For the position-B,
adjust it at the center between the washers. (2 mm from each washer because of 4
mm between A and C)

A
B
C
Positioning washer
Positioning washer
8 mm width
16 mm width
12 mm width
Model 3572-PK

5. CONVERSION 6-20 2006063000T
Loosen the screws-A (2 pcs), move the light assy to the predetermined position as
described above.

Tighten the screw-A.

Screws-A
Model 3572-PK

5. CONVERSION 6-21 2006063000T
6.5 Other subordinate work
6.5.1 Vacuum sensor setting for sorting collet
As the diameter of vacuum hole varies depending on the rubber chip to be used, the
vacuum pressure at the time of not vacuuming a device also varies. As the required
vacuum pressure varies depending on the size of device to be transferred, the vacuum
sensor must be changed to each commensurate value.
As there are two or more conditions of setting value, all conditions can not be described
here. Kindly make a record in the table below and manage it by user.
.
Device size Transfer (kPa) Sorter (kPa) Sheet vacuum (kPa)

Model 3572-PK

5. CONVERSION 6-22 2006063000T
6.5.2 Setting method of vacuum sensor
Click the Setting menu Control Mode Setting Select a device name Transfer A
(B) or Sorting Arm tab to open the dialog box.
The setting values of the ejector can be checked and changed by selecting each collet.

Figure 3.1

For changing the setting values, enter the ON and OFF values from the keyboard, and
press the Setting button.
The following message is displayed, when the input of data is succeeded.

ON value OFF value
Selection of each collet
Selection of arm
Model 3572-PK

5. CONVERSION 6-23 2006063000T

Figure 3.2

There is a manual operation method, but normally it is not used. For operation
method, refer to the maintenance manual.
Model 3572-PK

5. CONVERSION 6-24 2006063000T
6.5.3 Setting of miss-insertion detect sensor
Usually it is not necessary to change the threshold value.
In conversion work, the position of the chutes upper surface may change a little by
changing the emboss tape. Change the threshold value as necessary.

6.5.4 Setting of Sensor Amplifier

On continuing to press the TEACH
button while feeding a tape without any
device, the monitor on the amplifier is set
to 0.
Set the mode selector to the "ADJ" and
determine the threshold level. As a guide,
it is about 100.
After determined, return it to RUN.
Change the threshold checking the
running state.

Sensor Amplifier
Optical Axis
Sensor Head
Sensor Blade

7-1

Specifications

7-2

PARTICULARS
(1) Applicable Devices MLP (2 x 2 mm, 2 types)
MLP (3 x 3 mm)

(2) Applicable Wafer Ring 8 inches wafer ring [8-inch ECO ring]
(Device supply)

(3) Dicing Tape UV tape
Adhesive after UV irradiation: Max. 0.2 N/20 mm

(4) Ring Supply Cassette 1 ring cassette for 8 inch wafer rings
(To be supplied by FAIRCHILD)
Dwg. Nos. 00 869 174 02 003 00 00

(5) Cycle Time 1.4 s/4pcs for 2x2 to 4x4 devices size
1.8 s/4pcs for smaller than 2x2 device
1.8 s/4pcs for larger than 5x5 device

Note: The above-mentioned conditions are influenced by the number and
arrangement of device attachment sheets on wafer ring.

(6) Replacement Time 10 s

(7) No of Sort Categories 3
(Unloader unit type) Tape
Bin (good bin)
Bin (reject bin)

7-3

(8) Tape Sorting 1
Carrier tape with embossed cups
Width: 8, 12 mm
Pitch: 4, 8 mm
Allowable dimensional error in one reel
Embossed cups at 8 mm pitches: 8 0.03 mm
Embossed cups at 4 mm pitches: 4 0.03 mm
Not more than 0.05 mm in a 10 pitch length.
Curvature in the tape advance direction
1 mm or less / 250 mm
Settable range for sealing
Temperature 50 to 250 C
Settable range for sealing time 50 to 2000 ms
(When the sealing time is more than 100 ms, the test
time must be prolonged.)
Peeling strength of seal tape: 0.196 to 7.84N

(11) Bin Sorting 2 sort bin
Bin capacity Approx. 68(w) x 105(d) x 59(h) mm
Bin material Stainless steel

7-4

CONSTRUCTION
(1) Auto Loader
After checking the existence of the ring in a ring cassette, and the position of device/ring
(by mapping), this picker takes out a ring one by one and supplies them to a stage.
The bar code reader for ring ID is equipped.

(2) XY-stage
This XY-stage consists of a ring clamper mechanism (with a rotary- mechanism) in which
a wafer ring is held, and a XY stage.
(a) XY stroke : 250 mm
(b) -axis : 360-degree rotation is possible.
(c) No extended function

(3) Ejection Unit
After checking the position of the devices at XY-stage, vacuums a sheet from back side of
a sheet, and pushes up a device by the ejector-needle.
(a) Ejection unit performs the position control by the motor.
(b) The ejector needle and the transfer nozzle are made synchronous control of the position
by the motor.

(4) Transfer Arm
This machine equips two arms perform (pickup arm/reverse units & sorting arm
respectively) alternately. The device on the wafer sheet is picked up by vacuum function.
After the device is reversed upside down, transfer arm transports the device to the sorting
site.
(a) [4 nozzles/1 head / arm] x 2 (arms) (Total : 8 nozzles)
(b) There is buffer ability in each nozzle.
(c) The rubber chip is used.

(5) Sorting Arm
The sorting arm picks up the carried device from the transfer arm, and sorts it to the sorting
site.
(a) The Sorting Arm section consists of four independent vacuums circuits and one Z-axis.
(b) There is a head with four nozzles united with the taping pitch. An operator exchanges a
head subject to different taping pitch manually.
(c) The Sorting Arm section equips the independent one-piece picking collet.
(d) The rubber chip is used.

(6) Taping Site
The device are carried into embossed tape, sealed by heat pressing, them rolled up to the
reel.
(a) Sprocket type feed mechanism.
(b) Thermo-compression bonding type of seal mechanism.

7-5

(c) Conversion corresponds by minimum parts exchange.
(d) In order to put four devices simultaneously into emboss tape properly, the accuracy of
emboss pitch is absolutely required.
(Refer to the specification and the drawing of taping.)
(e) Taping direction & Device postures:
Taping direction & Device posture in emboss tape are as LAYOUT (Page 9), that
marked surface is up.

(7) Bin Storing
(a) A device is dropped in a bin.

(8) Device Alignment Camera site
The camera section captures the image of the device on ring, and acquires the position
information.
When there is no map file, checks four corners of the plate and calculates the alignment
position of a device. (This checking time is not included ring changeover time.)
(a) Accuracy: 20 m or less (based on the magnification of a lens)
(b) In the case where there is no device on a sheet, or in the picture acquisition can not be
performed, the cycle time may be affected since a device is searched with the shift action
based on the number of specification.

(9) Visual Inspection at Sorting Site
The device direction is detected by checking the mark on device.
(a) Number of inspection character: Max. 20 characters
(When the device pickup cycle is 1.4 s/4 pcs, it becomes 1 character only.)
(b) Creation of an error file (about ten pictures)

7-6

PHYSICAL CHARACTERISTICS
(a) Dimensions 1,690(w) x 1,410(d) x 1,700(h) mm
Refer to the attached Picker drawing
(b) Weight 1,450 kg
(c) Color ICI#0693
(d) Method of installation by level adjuster

POWER REQUIREMENT
(a) Electricity 230V AC10%, 50Hz, single phase
Consumption 2.8 kVA
No plug is provided for power cable (5 m) at the power
supply side.
(b) Air Clean, dry air 0.5 Mpa (5 kgf/cm
2
)
Connection port Rc 1/4

VISION FUNCTION
(1) Plate Alignment
When Map file is not available, no location data of 4 corners of each plate on a wafer sheet,
the device positions are automatically calculated by the optical method.
(a) Alignment accuracy : Not more than 20 m
(b) When 3 corners out of 4 corners are detected, the device positions are calculated.
(c) In the case of no image detection, (in the case of no device on a wafer sheet), the next
device is searched after the table shifts in the specified times.
(d) One camera corresponds to the plate alignment mode.

(2) Device Alignment
(a) Device alignment ensures the device position on the wafer ring, including existence of the
devices. Alignment accuracy : Not more than 20 m
(b) Moreover, since it becomes consecutive processing, takes in the position information for
four sheets.

(3) Pad visual inspection
The camera for detecting the device alignment checks the pads # and space of each device
pasted on a wafer sheet.

OTHERS
(1) Ring Supply / Re-sorting
Interfacing with the ring loader, rings are automatically supplied and re-sorted.
(2) Ionizer
The Ionizer eliminates static damage from a device by using latency time and transportation
time. There are a few ionize stages to eliminate ESD.
(a) Auto loader site
(b) X-Y table before pick up

7-7

(c) Taping site

CONVERSION
The following is the gist of parts and procedures:
[MLP2x2MLP3x3]
Site Parts name Conversion Remarks
Ejection unit Needle head Need
Cap No need
Transfer arm Rubber chip Need
Sorting arm Sorting head Need
Rubber chip Need
Taping unit Main chute Need
Rear chute Need
Cutter chute Need
Seal unit Need
Vision(Lens) Camera 1 No need Depend on the target device
Camera 2 No need Depend on the target device
Camera 3 No need Depend on the target device
Vision(Camera) Camera 3 Position changing

7-8

7-9

(1/10)

3572-PK Vision Specification
(2/10)
1 . Environment
STANDARD FOI2
Camera
TeliCS8620i(640480) SonyHR70(1024768)
Field of View
26mm 20mm 19mm 14mm
Resolution
40um / pixel 18.5um / pixel
Top Ring

Bottom Parallel

Coaxial

Bottom Ring

Lighting
Back Light

2. Feature

STANDARD FOI2
Feature
Inkmark check
Missing or extra pad
Missing or extra ball
Various check(CSP, LLP, BGA)
Measurement
Various kind of Lighting
Accuracy
Normal High
(3/10)
3.Inspection item
3.1 CSP
STANDARD FOI2
Capability Capability
(a) Pad Cut
30um
(b) Cross Mark

(c) Broken Pad

(d)Foreign Material

(e)White Material

(f) Package Size
20um
(g) Pad Pitch
15um
(h)Pad Size
15um
(i) Pad Offset
30um

(a) Pad Cut

(b) Cross Mark

(4/10)
(c) Broken Pad

(d) Foreign Material

(e) White Material

(5/10)

(f) Package Size

(g) Pad Pitch

(h) Pad Size

(i) Pad Offset

(6/10)
3.2 LLP
STANDARD FOI2
(a) Solder Smear

(b) Touch Edge
30um
(c) Broken(Dirty) Pad

(d) Scratch

(e)Foreign Material

(f)Bigger (Smaller)

(g)Package Size
20um
(h)Pad Pitch
15um
(i)Pad Size
15um
(j)Pad Offset
30um

(a) Solder Smear

(b) Touch Edge

(7/10)
(c) Broken Pad(Dirty Pad)

(d) Scratch

(8/10)
(e) Foreign Material

(f) Bigger(Smaller) Pad
Normal Bigger

(g), (h), (i), (j) same as CSP.
(9/10)
2.3 BGA
STANDARD FOI2
(a)Missing or Extra

(b)Diameter
15um
(c) Pitch
100um 15um
(d)Coplanarity
20um
(e)Ink Mark

(f)Package Size
20um

(a) Missing Ball

(b) Diameter

(c) Pitch

(10/10)

(d) Coplanarity

(e) Inkdot

(f) Package Size

8-1

Inquiry about Maintenance
and Operation

HANDLER 3572-PK

7. Inquiry about Maintenance and Operation 8-2 2006082500T

If you have any question about this handler (failures, emergency measures, and maintenance,
etc.), please contact to the service department of TESEC or our agencies.
When contacting, please let us know your model type and serial No. written on the attached
name plate.

Corporate Headquarters:
Customer Service Department
Service Group 391-Kamikitadai 3-chome Higashiyamato
Tokyo 207-0023, Japan
Tel: 042-566-2115
Fax: 042-561-3519

Sales Department 391-Kamikitadai 3-chome Higashiyamato
Tokyo 207-0023, Japan
Tel: 042-566-2114
Fax: 042-561-3519

Sales Agent

HANDLER 3572-PK

7. Inquiry about Maintenance and Operation 8-3 2006082500T

Warranty
(1) Period
One (1) year or 3,000 hours of actual operation, which ever comes earlier, from the date of
installation.
(2) Conditions
(a) Warranted Products:
All the products manufactured by TESEC, except those parts which are consumable and
wear-out.
(b) Consumable and Wear-out Parts
Parts that are consumed or worn-out under normal operation, such as vacuum pad, contactor,
lead presser, lamps, and relays.
(c) Out-of-warranty Items
This warranty shall not apply to the product which becomes defective, when:
the product has been subjected to adverse operation and/or environmental conditions to
those described in the operation manual.
the product has been subjected to rough handling, negligence, and/or delinquency on the
part of the user's personnel.
the product has been transported to other location from the original installation location
(except when the user has informed the details of relocation to TESEC in advance and
when the user has strictly followed TESEC's operations for the relocation).
the product has been altered by other personnel than TESEC's authorized service or
technical personnel.

Maintenance
(1) Period
Ten (10) years from the date of installation for the supply of the parts, repair work, and
overhaul.
(2) Out-of-maintenance Items
TESEC shall be exempted from performing the maintenance even if in the maintenance period,
when:
the product or parts have become defective if they were altered by other personnel than
TESEC's authorized service or technical personnel.
the product has become not easy to repair by the use of other parts than TESEC's standard
parts without prior authorization for the use by TESEC.
the product has been transported to other location without informing TESEC of the details
in advance or without strictly following TESEC's operations for the relocation, and the
product has been judged by TESEC not to be repairable due to bad condition which has
been caused by relocation or by a force majeure.
the parts TESEC has purchased for the product or the substitutes for the parts become
unobtainable in the marketplace.

3572-PK SNo.28 Instruction Manual

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